Sprocket processing equipment and processing method with loading and unloading functions

Abstract

The present invention discloses a sprocket processing equipment and a processing method with loading and unloading functions, which are applied to the technical field of sprocket processing equipment, and include a frame, a conveyor belt, a mechanical arm, a processing part one, a processing part two, a processing part three, a detection device, a control console and a fixed component, wherein the detection device is provided with three groups, and the detection device includes a scanner and a temperature sensor; the fixed component includes a motor four, a spring jacket and a chuck, the motor four is fixed to the side of the frame, the motor four is connected to a rotating disk through two groups of worm gears, the top and bottom of the rotating disk are discs, and the middle is a cylinder, the rotating disk is connected to the frame bearing, and the bottom of the rotating disk is fixedly connected to a chuck, and the present invention can automatically load and unload materials in a standard manner and reduce the frequent change of workstations, thereby improving production efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of sprocket processing equipment, and in particular to a sprocket processing equipment with loading and unloading functions and a processing method. Background Art

[0002] A sprocket is a wheel with cog-shaped sprocket teeth that meshes with a precisely pitched block on a link chain or cable. Sprockets are widely used in mechanical transmission in industries such as chemical industry, textile machinery, escalators, wood processing, parking garages, agricultural machinery, food processing, instrumentation, and petroleum.

[0003] When processing sprockets nowadays, operations such as tooth processing, drilling, chamfering, and deburring are required. Most of the existing processing methods are manual processing according to the process flow, using fixtures and corresponding processing equipment to gradually process the raw materials in each link. Since different processing equipment and processing stations need to be replaced during processing, the labor intensity of workers is high and the production efficiency is low during the entire production and processing process. At the same time, manual loading operations are prone to errors in the placement position, which has a certain impact on subsequent processing.

[0004] Therefore, it is necessary to provide a sprocket processing equipment and a processing method with loading and unloading functions to solve the above problems. Summary of the invention

[0005] The object of the present invention is to provide a sprocket processing equipment and method with loading and unloading functions, which can automatically load and unload materials and reduce frequent changes of workstations, thereby reducing the labor intensity of workers, so as to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a sprocket processing equipment and processing method with loading and unloading functions, comprising a frame, a conveyor belt, a mechanical arm, a processing part one, a processing part two, a processing part three, a detection device, a control console and a fixing component, the conveyor belt is arranged on the left side of the frame, the mechanical arm is arranged on the front side of the frame, the processing part one, the processing part two, the processing part three, the control console and the fixing component are arranged on the frame, the processing part two is located below the processing part one, the processing part three is located on the right side of the processing part two, the detection device is arranged on the conveyor belt, the control console is fixed to the top of the processing part one away from the side of the mechanical arm, the fixing component is located between the processing part one and the processing part two, the conveyor belt is used to transmit the sprocket raw material to be processed and the processed sprocket finished product, the mechanical arm is used to load and unload the sprocket raw material and the finished product, the processing part one, the processing part two and the processing part three are used to process the sprocket, the detection device is used to detect and identify the surface and temperature of the sprocket raw material and the sprocket finished product, the control console is used to set the processing parameters and control the processing process, and the fixing component is used to fix the sprocket raw material;

[0007] The detection device is provided with three groups, and the detection device includes a scanner and a temperature sensor, the scanner is used to scan the surface conditions of the sprocket raw material and the finished product, and the temperature sensor is used to detect the temperature of the sprocket raw material and the finished product;

[0008] The fixing assembly includes a motor four, a spring jacket and a chuck. The motor four is fixed to the side of the frame. The motor four is connected to a rotating disk through two sets of worm gears. The top and bottom of the rotating disk are discs, and the middle is a cylinder. The rotating disk is connected to the frame bearing, and a chuck is fixedly connected to the bottom of the rotating disk. The spring jacket is used to fix the sprocket material with a circular hole in the center, and the chuck is used to fix the sprocket material from the outer diameter direction. When the motor four is started, the rotating disk is driven to rotate through the two sets of worm gears, thereby driving the spring jacket on the top of the rotating disk and the chuck at the bottom of the rotating disk to rotate, so that the raw materials on the spring jacket and the chuck can be processed at the same time, or they can be processed separately.

[0009] According to the above technical solution, a display screen and operation buttons are provided on the console, and a processing system is also provided in the console, and the processing system includes a picture acquisition and recognition module, a temperature acquisition module, a judgment and analysis module, a counting module, a control module and an alarm module. The picture acquisition and recognition module is electrically connected to the three groups of the scanners, and is used to scan and identify whether the surfaces of the sprocket raw materials and finished products are deformed. The temperature acquisition module is electrically connected to the three groups of the temperature sensors. A temperature limit is provided in the temperature acquisition module, and is used to detect the temperature of the sprocket raw materials and finished products. The judgment and analysis module performs judgment and analysis based on the picture acquisition and analysis module and the temperature acquisition module. The counting module is used to count the number of abnormal surfaces and temperatures of the finished products. A counting warning value is provided in the counting module. The control module is electrically connected to the conveyor belt, processing part one, processing part two, processing part three and the fixing component. The control module is used to control the transportation of the sprocket raw materials and sprocket finished products and the fixing and processing of the link raw materials. The alarm module is used for alarm prompts.

[0010] According to the above technical solution, the processing part 1 includes a slider 1 and a tool changing assembly, the tool changing assembly is fixed to one side of the slider, a slide groove 1 is opened on the top of the frame, the bottom of the slider 1 is arranged in the slide groove 1 and is slidably connected to the frame, a motor 1 is fixedly connected to the top of the frame, a screw rod 1 is fixedly connected to the output end of the motor 1, and the screw rod 1 is threadedly connected to the slider 1, and is used to drive the slider 1 to move left and right in the slide groove 1 at the top of the frame to adjust the processing position.

[0011] According to the above technical solution, the top of the slider is fixedly connected to the motor 2, the output end of the motor 2 is connected to the rotating shaft through a gear chain transmission, a plurality of slide grooves 2 are provided on the rotating shaft, the rotating shaft is slidingly connected to the gear through the slide grooves 2, a tool clamping head is provided at the bottom of the rotating shaft, the top of the slider is fixedly connected to the protective tube, the external bearing of the rotating shaft is connected to the connecting tube, the outer side wall of the connecting tube is provided with a tooth groove, the tooth groove is meshingly connected with a cylindrical gear, the right side of the cylindrical gear is fixedly connected to a dial, and one side of the slider is fixedly connected to the motor 3, the output shaft of the motor 3 is fixedly connected to the cylindrical gear, and is used to control the rotation of the tool clamping head and adjust the processing depth.

[0012] According to the above technical solution, the tool changing assembly includes a tool disc and tool one, and tool one is arranged on the tool disc for automatically changing the tool to process different sprocket steps.

[0013] According to the above technical solution, the processing part 2 includes a motor 5 and a moving block 1, the motor 5 is fixedly connected to the side of the frame, the output end of the motor 5 is fixedly connected with a screw rod 2, the screw rod 2 is connected to the frame bearing, two groups of limit rods are fixedly connected to the frame, and one set of the moving block is arranged on the two groups of limit rods, a slide groove 3 is opened on one side of the moving block, a clamp is arranged in the slide groove 3, a tool 2 is arranged on the clamp, a connecting block is fixedly connected to the top of the moving block 1, and a tool 3 is arranged on the connecting block. When the tool 2 is selected for processing, the inner ring of the sprocket raw material can be turned or the countersink can be bored. When the tool 3 is selected, the surface of the sprocket raw material can be turned or the burrs on the sprocket surface can be removed.

[0014] According to the above technical scheme, the processing part three includes a motor six and a moving block two, the output end of the motor six is ​​connected to a drill bit or a tap, the moving block two is sleeved on the right end portions of the two groups of limit rods, the moving block two is pneumatically driven to move left and right on the limit rods, a slide groove four is provided on the side of the moving block two, a slider two is provided in the slide groove four, a motor seven is fixedly connected to the bottom of the moving block two, a screw rod three is fixedly connected to the output end of the motor seven, the screw rod three is threadedly connected to the slider two, the screw rod three is connected to the bearing of the moving block two, a motor eight is fixedly connected to the left side of the slider two, a spring jacket two is provided on the right side of the slider two, and the output end of the motor eight is connected to the spring jacket two for adjusting the processing position and processing depth.

[0015] According to the above technical solution, frames are fixedly connected to the upper and lower sides of the conveyor belt, the scanner is fixed to the side of the frame close to the conveyor belt, and the temperature sensor is fixed to the frame above the conveyor belt.

[0016] According to the above technical solution, the processing method of the sprocket processing equipment with loading and unloading functions is:

[0017] Step 1: Program setting;

[0018] Step 2: Loading and processing sprocket raw materials;

[0019] Step 3: Cutting and testing.

[0020] Compared with the prior art, the beneficial effects achieved by the present invention are: the present invention can fix two sprockets of different processing links on the upper and lower parts of the rotating disk by providing a fixing component, so that the processing can be performed simultaneously or individually, thereby improving the processing efficiency;

[0021] By setting up the processing section 1, the processing section 2 and the processing section 3, the combination can be selected according to the actual processing needs, which is suitable for processing sprockets with different parameters or different links of the same parameters, simplifying the processing process and improving the processing efficiency;

[0022] By setting up transmission belts, mechanical arms and detection devices, the sprocket principle of processing deformation and high temperature can be avoided, and automatic standardized loading and unloading of sprocket raw materials and finished products can be achieved. The processing equipment can be adjusted in time according to the unloading situation of the sprocket finished product, which reduces the labor intensity of workers and is also conducive to improving production quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 It is a partial structural schematic diagram of the present invention;

[0026] Figure 3 The present invention Figure 2 A magnified schematic diagram of the middle A area;

[0027] Figure 4 It is a schematic cross-sectional view of a part of the processing part of the present invention;

[0028] Figure 5 The present invention Figure 2 A magnified schematic diagram of the middle B area;

[0029] Figure 6 It is another structural schematic diagram of the present invention;

[0030] Figure 7 The present invention Figure 6 Enlarged schematic diagram of the middle C area;

[0031] Figure 8is a front view schematic diagram of a conveyor belt and a detection assembly of the present invention;

[0032] In the figure: 1. Frame; 2. Conveyor belt; 3. Robotic arm;

[0033] 4. Processing unit 1; 41. Slider 1; 42. Tool changing assembly; 421. Cutter head; 422. Tool 1; 43. Motor 2; 44. Rotating shaft; 45. Casing; 46. Connecting cylinder; 47. Cylindrical gear; 48. Slide 2;

[0034] 5. Processing section 2; 51. Moving block 1; 52. Fixture; 53. Tool 2; 54. Connecting block; 55. Tool 3;

[0035] 6. Processing unit 3; 61. Motor 6; 62. Moving block 2; 63. Slider 2; 64. Spring jacket 2;

[0036] 7. Detection device; 71. Scanner; 72. Temperature sensor;

[0037] 8. Console;

[0038] 9. Fixed assembly; 91. Motor 4; 92. Spring clip 1; 93. Rotating disk; 94. Chuck. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] See also Figure 1-8The present invention provides a technical solution: a sprocket processing equipment and a processing method with loading and unloading functions, including a frame 1, a conveyor belt 2, a mechanical arm 3, a processing part 1 4, a processing part 2 5, a processing part 3 6, a detection device 7, a control console 8 and a fixing component 9, the conveyor belt 2 is arranged on the left side of the frame 1, the conveyor belt 2 is a roller conveyor belt driven by a motor, the mechanical arm 3 is arranged on the front side of the frame 1, the processing part 1 4, the processing part 2 5, the processing part 3 6, the control console 8 and the fixing component 9 are arranged on the frame 1, the processing part 2 5 is located below the processing part 1 4, and the processing part 3 6 is located at the processing part 2 5 On the right side, the detection device 7 is arranged on the conveyor belt 2, the control console 8 is fixed to the top of the processing part 4 away from the robot arm 3, the fixing component 9 is located between the processing part 1 4 and the processing part 2 5, the conveyor belt 2 is used to transmit the sprocket raw materials to be processed and the processed sprocket finished products, the robot arm 3 is used to load and unload the sprocket raw materials and finished products, the processing part 1 4, the processing part 2 5, and the processing part 3 6 are used to process the sprocket, the detection device 7 is used to detect and identify the surface and temperature of the sprocket raw materials and the sprocket finished products, the control console 8 is used to set the processing parameters and control the processing progress, and the fixing component 9 is used to fix the sprocket raw materials.

[0041] See also Figure 1 - Figure 4 The processing part 4 includes a slider 41 and a tool changing assembly 42. The tool changing assembly 42 is fixed to the side of the slider 41. The tool changing assembly 42 is used to store tools and replace processing tools according to the program. A slide groove 1 is opened on the top of the frame 1. The bottom of the slider 41 is arranged in the slide groove 1 and is slidably connected to the frame 1. A motor 1 is fixedly connected to the top of the frame 1. A screw rod 1 is fixedly connected to the output end of the motor 1. The screw rod 1 is threadedly connected to the slider 41. When the motor 1 starts to rotate, the slider 41 is driven to move left and right in the slide groove 1 on the top of the frame 1.

[0042] See also Figure 2 - Figure 4The top of the slider 41 is fixedly connected to the motor 2 43, and the output end of the motor 2 43 is connected to the rotating shaft 44 through a gear chain transmission. The rotating shaft 44 is provided with a plurality of slide grooves 2 48, and the rotating shaft 44 is slidably connected to the gear through the slide grooves 2 48. A tool clamping head is provided at the bottom of the rotating shaft 44. The top of the slider 41 is fixedly connected to the protective sleeve 45, and the protective sleeve 45 is used to limit the position of the rotating shaft 44 and protect the rotating shaft 44. The external bearing of the rotating shaft 44 is connected to the connecting sleeve 46, and the outer wall of the connecting sleeve 46 is provided with a tooth groove, and the tooth groove is meshed with a cylindrical gear 47. The cylindrical gear A dial is fixedly connected to the right side of 47, and the dial is used to display the height of the connection tube 46. A motor three is fixedly connected to the side of the slider 1 41, and the output shaft of the motor three is fixedly connected to the cylindrical gear 47. During processing, the motor 2 43 is started to drive the rotating shaft 44 to rotate through the gear chain transmission, thereby driving the tool clamping head to rotate, and realizing the processing of the sprocket raw material; when the motor three is started, the cylindrical gear 47 is engaged with the tooth groove to drive the connection tube 46 to move up and down, and the rotating shaft 44 is driven to slide up and down inside the gear, thereby adjusting the height of the tool clamping head, which is convenient for adjusting the processing depth.

[0043] See also Figure 3 The tool changing assembly 42 includes a cutter disc 421 and a tool 422. The tool 422 is arranged on the cutter disc 421. The tool 422 includes but is not limited to a milling cutter, a cutting cutter, and a grinding head. The cutter disc 421 is provided with a driving device and a tool changing mechanism. The driving device can be a driving pneumatic motor. When the tool needs to be changed during processing, the driving device drives the tool changing mechanism to replace the tool 422 on the tool clamping head with the tool 422 on the cutter disc 421 for processing different sprocket steps.

[0044] See also Figure 2 and Figure 5 - Figure 7 The fixing assembly 9 includes a motor 91, a spring collet 92 and a chuck 94. The motor 91 is fixed to the side of the frame 1. The motor 91 is connected to a rotating disk 93 through two sets of worm gears. The top and bottom of the rotating disk 93 are discs, and the middle is a cylinder. The rotating disk 93 is connected to the frame 1 bearing, and a chuck 94 is fixedly connected to the bottom of the rotating disk 93. The spring collet 92 is used to fix the sprocket material with a circular hole in the center, and the chuck 94 is used to fix the sprocket material from the outer diameter direction. When the motor 91 is started, the rotating disk 93 is driven to rotate through the two sets of worm gears, thereby driving the spring collet 92 on the top of the rotating disk 93 and the chuck 94 at the bottom of the rotating disk 93 to rotate, so that the raw materials on the spring collet 92 and the chuck 94 can be processed at the same time, or they can be processed separately.

[0045] See also Figure 1 , Figure 6 and Figure 7The processing part 2 5 includes a motor 5 and a moving block 1 51. The motor 5 is fixedly connected to the side of the frame 1. The output end of the motor 5 is fixedly connected to a screw rod 2, and the screw rod 2 is connected to the bearing of the frame 1. Two sets of limit rods are fixedly connected to the frame 1. The moving block 1 51 is sleeved on the two sets of limit rods. A slide groove 3 is opened on the side of the moving block 1 51. A clamp 52 is arranged in the slide groove 3. The clamp 52 can be driven by a cylinder to slide up and down in the slide groove 3 on the moving block 1 51, and can also be fixed by bolts. In the slide groove three on the moving block one 51, a tool two 53 is arranged on the clamp 52, and a connecting block 54 is fixedly connected to the top of the moving block one 51, and a tool three 55 is arranged on the connecting block 54. During processing, the motor five is started to drive the screw rod two to rotate, and the moving block one 51 is driven to move left and right on the limit rod to adjust the processing position. When the tool two 53 is selected for processing, the inner ring of the sprocket material can be turned or the countersink can be bored. When the tool three 55 is selected, the surface of the sprocket material can be turned or the burrs on the sprocket surface can be removed.

[0046] See also Figure 6 and Figure 7 The processing part 3 6 includes a motor 6 61 and a moving block 2 62. The output end of the motor 61 is connected to a drill bit or a tap. The moving block 2 62 is sleeved on the right end of the two sets of limit rods. The moving block 2 62 is pneumatically driven to move left and right on the limit rod. A slide groove 4 is opened on the side of the moving block 2 62, and a slider 2 63 is arranged in the slide groove 4. The bottom of the moving block 2 62 is fixedly connected to the motor 7, and the output end of the motor 7 is fixedly connected to the screw rod 3. The screw rod 3 is threadedly connected to the slider 2 63, and the screw rod 3 is connected to the bearing of the moving block 2 62. The left side of the slider 2 63 is fixedly connected to the motor 8, and the right side of the slider 2 63 is provided with a A spring jacket 2 64 is provided, and the output end of motor 8 is connected to spring jacket 2 64. Spring jacket 2 64 is used to fix the sprocket material with a round hole in the center. During processing, spring jacket 2 64 is used to fix the sprocket material. Motor 8 starts to drive the rotation angle of spring jacket 2 64, that is, to adjust the angle of the processing position of the sprocket material. Motor 7 starts to drive slider 2 63 to move up and down, thereby adjusting the processing position of the sprocket material. The pneumatic drive on moving block 2 62 is started to drive moving block 2 62 to move left and right on the limit rod, thereby adjusting the processing depth, and being able to process holes or threaded holes on the sprocket surface.

[0047] See also Figure 1 and Figure 8 The detection device 7 is provided with three groups, and the detection device 7 includes a scanner 71 and a temperature sensor 72. Frames are fixedly connected to the upper and lower sides of the conveyor belt 2. The scanner 71 is fixed to the side of the frame close to the conveyor belt 2. The temperature sensor 72 is fixed to the frame above the conveyor belt 2. The temperature sensor 72 is an infrared temperature sensor. The scanner 71 is used to scan the surface conditions of the sprocket raw materials and the sprocket finished products on the conveyor belt 2, including processing marks, burrs, etc. The temperature sensor 72 is used to detect the temperature of the sprocket raw materials and the sprocket finished products.

[0048] See also Figure 2 The console 8 is provided with a display screen and operation buttons. The operation buttons are used to set processing parameters and control the processing progress. The display screen is used to display processing parameters and processing progress. The console 8 is also provided with a processing system. The processing system includes a picture acquisition and recognition module, a temperature acquisition module, a judgment and analysis module, a counting module, a control module and an alarm module. The picture acquisition and recognition module is electrically connected to the three groups of scanners 71, and is used to scan and identify whether the surface of the sprocket raw material and the finished product is deformed. The deformation includes but is not limited to processing marks and burrs. The temperature acquisition module is electrically connected to the three groups of temperature sensors 72. A temperature limit is set in the temperature acquisition module for detecting the temperature of the sprocket raw material and the finished product. The judgment and analysis module performs judgment and analysis based on the picture acquisition and analysis module and the temperature acquisition module. The counting module is used to count the number of abnormal surfaces and temperatures of the finished product. The counting module is provided with a counting warning value. The control module is electrically connected to the conveyor belt 2, the processing section 1 4, the processing section 2 5, the processing section 3 6 and the fixing component 9. The control module is used to control the transportation of the sprocket raw material and the sprocket finished product and the fixing and processing of the link raw material. The alarm module is used for alarm prompts, and is checked and replaced by the staff.

[0049] Processing method of sprocket processing equipment with loading and unloading functions:

[0050] Step 1: Program settings.

[0051] Specifically, the staff sets the operating parameters on the console according to the requirements of the sprocket finished product to be processed, including processing sequence, selected workstations, temperature limits, counting warning values, etc.

[0052] Step 2: Loading and processing sprocket raw materials.

[0053] Specifically, the sprocket material unloaded from the previous production process is placed on the conveyor belt 2, and passes through the detection device 7 on the leftmost side of the conveyor belt 2 to scan the surface and temperature, and feedback is given to the image acquisition and recognition module and the temperature acquisition module. When the image acquisition module recognizes that the raw material is deformed or the actual temperature of the raw material collected by the temperature acquisition module is higher than the temperature limit, the sprocket will not be loaded to ensure that the processed sprocket product can meet the production requirements. For the sprocket raw material that is not deformed and whose temperature is lower than the temperature limit, the robot arm 3 places the sprocket raw material on the spring jacket 1 92 or the rotating disk 93 or the spring jacket 2 64 of the fixed component 9 to fix its position.

[0054] Processing method 1 of processing section 14 and processing section 25: When the processing equipment places the raw material on spring jacket 1 92 according to the set processing parameters, the control module controls motor 4 91 to start, drives the rotating disk 93 to rotate, and then drives the spring jacket 1 92 to rotate. The control module adjusts the processing position of the tool clamping head by controlling motor 1 of processing section 14 to start, adjusts the up and down movement of the tool clamping head by controlling motor 3 to start, and then replaces tool 1 422 on the tool clamping head with tool 1 422 on the cutter disc 421 through the tool changing assembly 42, so as to complete the turning, grinding and other processing of the sprocket surface;

[0055] When the raw material is placed on the chuck 94, the control module controls the motor 4 91 to start, drives the rotating disk 93 to rotate, and then drives the chuck 94 to rotate, controls the motor 5 to start the moving block 1 51 to move left and right on the limit rod, and adjusts the processing position. When the tool 2 53 is used for processing, the inner ring of the sprocket raw material can be turned or the countersink can be bored. When the tool 3 55 is used, the surface of the sprocket raw material can be turned or the burrs on the sprocket surface can be removed;

[0056] Processing method 2 of processing section 1 4 and processing section 2 5: When the processing equipment places the raw material on spring clamping sleeve 1 92 according to the set processing parameters, the control module starts the control motor 2 43 to control the rotation of the tool clamping head, and adjusts the processing position of the tool clamping head by controlling the motor 1 of processing section 1 4 to start, and adjusts the up and down movement of the tool clamping head by controlling the motor 3 to start, and then replaces the tool 1 422 on the tool clamping head with the tool 1 422 on the cutter disc 421 through the tool changing assembly 42, so as to complete the cutting and grinding of the sprocket teeth and the through-hole processing of the sprocket surface;

[0057] The processing method of the processing part three 6 is as follows: when the raw material is placed on the spring jacket two 64, the control module controls the motor eight to start and drive the spring jacket two 64 to rotate, adjust the angle of the processing position of the sprocket raw material, control the motor seven to start and drive the slider two 63 to move up and down, adjust the processing position of the sprocket raw material, control the pneumatic drive on the moving block two 62 to start, drive the moving block two 62 to move left and right on the limit rod, thereby adjusting the processing depth, and processing holes or threaded holes on the sprocket surface.

[0058] When the processing method one of the processing part one 4 and the processing part two 5 is selected, the processing part one 4 and the processing part two 5 can be processed at the same time or only the processing part one 4 or only the processing part two 5 can be used for processing. The processing method one and the processing method two of the processing part one 4 and the processing part two 5 can be carried out simultaneously with the processing part three 6, so that two or three groups of sprockets with different parameters, or sprockets with the same parameters but different links can be processed at the same time, which simplifies the processing flow and improves the processing efficiency.

[0059] Step 3: Cutting and testing.

[0060] Specifically, the processed sprocket is removed by the robot arm 3 and placed on the conveyor belt 2 between the left and middle detection devices 7. The image acquisition and recognition module identifies whether the raw material is deformed and whether there are burrs on the processed edge. The temperature acquisition module collects the actual temperature of the finished product. If the actual temperature is higher than the warning temperature but there is no deformation, the conveyor belt 2 continues to be conveyed, and the temperature sensor 72 on the right detection device 7 detects the temperature. If the temperature drops below the warning value at this time, the control module does not operate. If it does not drop below the warning value, it is fed back to the control module, and the control module reduces the running speed of the conveyor belt 2 to extend the cooling time of the finished product.

[0061] If the actual temperature is higher than the warning temperature and there is deformation, it is caused by too fast rotation speed during processing. The counting module performs continuous counting. When the continuous counting reaches the counting warning value, it is fed back to the control module. The control module controls the motor 2 43 in the processing part 1 4, the motor 4 91 of the fixed component 9, and the motor 6 61 of the processing part 3 6 used in the processing to reduce the rotation speed, thereby reducing the processing speed. At the same time, it is fed back to the alarm module, and the staff checks and replaces the tool 1 422, the tool 2 53 and the tool 3 55 to avoid deformation and temperature rise caused by Chi Xun processing;

[0062] If the actual temperature is lower than the warning value but there is deformation, the counting module performs continuous counting. When the continuous counting reaches the counting warning value, it is fed back to the control module. The control module controls the motor 2 43 in the processing part 1 4, the motor 4 91 of the fixing component 9, and the motor 6 61 of the processing part 3 6 used in the processing to reduce the rotation speed, thereby reducing the processing speed and avoiding deformation;

[0063] If the actual temperature is lower than the warning value and there is no deformation, it is a normal situation and the control module does not operate.

[0064] Through the above steps, the processed sprocket raw materials and products can be automatically loaded and unloaded in a standardized manner, and a variety of processing methods can be used through automatic tool changing. Processing section 1 4, processing section 2 5, and processing section 3 6 can form a variety of processing methods and perform them simultaneously, and can process three sprockets in three different states at the same time, and meet the production requirements of each link of the sprocket, with high production efficiency.

[0065] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0066] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A sprocket processing device with loading and unloading functions, comprising a frame (1), a conveyor belt (2), a mechanical arm (3), a processing section 1 (4), a processing section 2 (5), a processing section 3 (6), a detection device (7), a control console (8) and a fixing assembly (9), characterized in that: The conveyor belt (2) is arranged on the left side of the frame (1), the mechanical arm (3) is arranged on the front side of the frame (1), the processing section 1 (4), the processing section 2 (5), the processing section 3 (6), the control console (8) and the fixing assembly (9) are arranged on the frame (1), the processing section 2 (5) is located below the processing section 1 (4), the processing section 3 (6) is located on the right side of the processing section 2 (5), the detection device (7) is arranged on the conveyor belt (2), the control console (8) is fixed to the top of the processing section 1 (4) away from the mechanical arm (3), and the fixing assembly (9) is located between the processing section 1 (4) and the processing section 2 (5); The detection device (7) is provided with three groups, and the detection device (7) comprises a scanner (71) and a temperature sensor (72); The fixing assembly (9) comprises a motor four (91), a spring clamp sleeve one (92) and a chuck (94); the motor four (91) is fixed to the side of the frame (1); the motor four (91) is connected to a rotating disk (93) via two sets of worm gears; the rotating disk (93) has a circular disk at the top and bottom and a cylinder in the middle; the rotating disk (93) is connected to a bearing of the frame (1); and the bottom of the rotating disk (93) is fixedly connected to the chuck (94).

2. The sprocket processing equipment with loading and unloading functions according to claim 1 is characterized in that: The console (8) is provided with a display screen and operation buttons. The console (8) is also provided with a processing system. The processing system comprises an image acquisition and recognition module, a temperature acquisition module, a judgment and analysis module, a counting module, a control module and an alarm module. The image acquisition and recognition module is electrically connected to the three groups of scanners (71) and is used to scan and recognize whether the surface of the sprocket raw material and the finished product is deformed. The temperature acquisition module is electrically connected to the three groups of temperature sensors (72). A temperature limit is provided in the temperature acquisition module and is used to detect the temperature of the sprocket raw material and the finished product. The judgment and analysis module performs judgment and analysis based on the image acquisition and analysis module and the temperature acquisition module. The counting module is used to count the number of abnormal surfaces and temperatures of the finished product. The counting module is provided with a counting warning value. The control module is electrically connected to the conveyor belt (2), the processing section 1 (4), the processing section 2 (5), the processing section 3 (6) and the fixing assembly (9). The control module is used to control the conveying of the sprocket raw material and the sprocket finished product and the fixing and processing of the link raw material. The alarm module is used to give an alarm prompt.

3. The sprocket processing equipment with loading and unloading functions according to claim 1 is characterized in that: The processing part (4) comprises a slider (41) and a tool changing assembly (42), the tool changing assembly (42) being fixed to the side of the slider (41), a slide groove (41) being provided at the top of the frame (1), the bottom of the slider (41) being arranged in the slide groove (41) and being slidably connected to the frame (1), a motor (1) being fixedly connected to the top of the frame (1), a screw rod (1) being fixedly connected to the output end of the motor (1), and the screw rod (1) being threadedly connected to the slider (41).

4. The sprocket processing equipment with loading and unloading functions according to claim 3 is characterized in that: The top of the slider 1 (41) is fixedly connected to a motor 2 (43), the output end of the motor 2 (43) is connected to a rotating shaft (44) through a gear chain transmission, a plurality of slide grooves 2 (48) are provided on the rotating shaft (44), the rotating shaft (44) is slidably connected to the gear through the slide grooves 2 (48), a tool clamping head is provided at the bottom of the rotating shaft (44), a protective sleeve (45) is fixedly connected to the top of the slider 1 (41), the external bearing of the rotating shaft (44) is connected to a connecting sleeve (46), the outer wall of the connecting sleeve (46) is provided with a tooth groove, the tooth groove is meshingly connected to a cylindrical gear (47), the right side of the cylindrical gear (47) is fixedly connected to a dial, the side of the slider 1 (41) is fixedly connected to a motor 3, the output shaft of the motor 3 is fixedly connected to the cylindrical gear (47).

5. The sprocket processing equipment with loading and unloading functions according to claim 3 is characterized in that: The tool changing assembly (42) comprises a tool disc (421) and a tool 1 (422), wherein the tool 1 (422) is arranged on the tool disc (421).

6. The sprocket processing equipment with loading and unloading functions according to claim 1 is characterized in that: The processing part 2 (5) comprises a motor 5 and a moving block 1 (51), the motor 5 is fixedly connected to the side of the frame (1), the output end of the motor 5 is fixedly connected to a screw rod 2, the screw rod 2 is connected to a bearing of the frame (1), two groups of limit rods are fixedly connected to the frame (1), the moving block 1 (51) is sleeved on the two groups of limit rods, a slide groove 3 is opened on the side of the moving block 1 (51), a clamp (52) is arranged in the slide groove 3, and a tool 2 (53) is arranged on the clamp (52), and a connecting block (54) is fixedly connected to the top of the moving block 1 (51), and a tool 3 (55) is arranged on the connecting block (54).

7. The sprocket processing equipment with loading and unloading functions according to claim 6 is characterized in that: The processing part three (6) comprises a motor six (61) and a moving block two (62), the output end of the motor six (61) is connected to a drill bit or a tap, the moving block two (62) is sleeved on the right end of the two groups of limit rods, the moving block two (62) is pneumatically driven to move left and right on the limit rods, a slide groove four is opened on the side of the moving block two (62), a slider two (63) is arranged in the slide groove four, the bottom of the moving block two (62) is fixedly connected to a motor seven, the output end of the motor seven is fixedly connected to a screw rod three, the screw rod three is threadedly connected to the slider two (63), the screw rod three is connected to the bearing of the moving block two (62), the left side of the slider two (63) is fixedly connected to a motor eight, the right side of the slider two (63) is provided with a spring jacket two (64), and the output end of the motor eight is connected to the spring jacket two (64).

8. The sprocket processing equipment with loading and unloading functions according to claim 1 is characterized in that: The conveyor belt (2) is fixedly connected to a frame at the upper and lower sides, the scanner (71) is fixed to a side of the frame close to the conveyor belt (2), and the temperature sensor (72) is fixed to the frame above the conveyor belt (2).

9. A processing method of a sprocket processing device with loading and unloading functions, referring to the sprocket processing device with loading and unloading functions as claimed in any one of claims 1 to 8, characterized in that: The processing method of the sprocket processing equipment with loading and unloading functions is as follows: Step 1: Program setting; Step 2: Loading and processing sprocket raw materials; Step 3: Cutting and testing.

10. The processing method of the sprocket processing equipment with loading and unloading functions according to claim 9, characterized in that: The specific operation steps of step 2 are: according to the program setting of step 1, select and match processing section 1 (4), processing section 2 (5) and processing section 3 (6) for processing, and use a mechanical arm (3) for standardized loading, and use spring clamp 1 (92) or a rotating disk (93) and spring clamp 2 (64) for fixed clamping, so as to realize the processing of multiple groups or one group of sprocket raw materials.

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