Device for preventing traction rope from damaging surface of carrier roller
By designing a device including a fixture, swing arm, hole-forming assembly and locking rod, the damage problem caused by the non-coincision of the traction rope and the roller in the pipe belt machine is solved, and the effective isolation between the traction rope and the roller is achieved, and the working efficiency is improved.
Patent Information
- Application Number
- CN202411616421.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-03-25
AI Technical Summary
During the traction process of the existing pipe belt machine, the fixed position of the traction rope and the roller do not coincide, resulting in damage to the roller and the frame, and the existing solutions are inefficient and cannot completely avoid damage.
A device including a fixture, swing arm, hole-forming assembly and locking rod is designed. Through the cooperation of the swing arm and the hole-forming assembly, the traction rope is fixed to the center position of the pipe belt machine to avoid contact with the roller.
The traction rope is effectively avoided to damage the roller surface, improve the working efficiency of traction laying of pipes and belts, and the device can be automatically removed.
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Figure CN119683407A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of belt conveyors; in particular, the invention relates to a device for preventing a traction rope from damaging a roller surface. Background Art
[0002] When the belt conveyor is threading the tape, the installed rollers and frames are often damaged because the fixed position of the traction rope does not coincide with the running position of the belt. In serious cases, the frame may be severely deformed. Therefore, it is necessary to consider in advance the protective measures of the traction rope for the equipment during installation.
[0003] The existing method is generally manual following and short-distance traction. When the traction rope interferes with the equipment, manual intervention is performed to keep the traction rope and the equipment at a certain distance. This is relatively inefficient and cannot completely prevent the equipment from being damaged by the traction rope. Summary of the invention
[0004] In view of this, the present invention provides a device for preventing a traction rope from damaging the surface of a roller, thereby solving or at least alleviating the above-mentioned problems existing in the prior art.
[0005] In order to achieve the aforementioned objectives, the present invention provides a device for preventing a traction rope from damaging the surface of a roller, comprising a clamp, a swing arm, a hole-forming assembly and a locking rod, wherein the clamp is used to be clamped and fixed on a frame of a belt conveyor, the outer end of the swing arm is rotatably mounted on the clamp, the locking rod is arranged between the swing arm and the clamp, and is used to fix the inner end of the swing arm at the center of the belt conveyor, the hole-forming assembly is arranged on the inner end of the swing arm, and a guide hole for guiding the traction rope is arranged in the hole-forming assembly, and the hole-forming assembly is arranged to open the guide hole when squeezed by a traction head, and the locking rod is arranged to unlock the swing arm after the guide hole is opened.
[0006] In a device for preventing a traction rope from damaging the surface of a roller as described above, optionally, the clamp includes a clamp seat, a clamp plate and a clamping bolt, the clamp plate is slidably mounted on the clamp seat, the clamping bolt is arranged between the clamp seat and the clamp plate, and is used to control the clamp plate and the clamp seat to clamp and fix the frame of the belt conveyor, and the outer end of the swing arm is rotatably mounted on the clamp seat.
[0007] In a device for preventing a traction rope from damaging the surface of a roller as described above, optionally, the hole-forming assembly includes a first orifice plate and a second orifice plate, and one side of the first orifice plate and the second orifice plate are respectively provided with a first release opening and a second release opening for the traction rope to disengage, the first orifice plate is fixedly arranged on the inner end of the swing arm, the second orifice plate is penetrated in the first orifice plate, and a spiral groove is arranged on the surface of the second orifice plate, the inner end of the guide rod passes through the first orifice plate and is inserted into the spiral groove, and when the second orifice plate is squeezed by the traction head, it is displaced forward in the first orifice plate and the first release opening and the second release opening overlap.
[0008] In a device for preventing a towing rope from damaging the surface of a carrying roller as described above, optionally, the first release opening is on the swinging plane of the swing arm, and with reference to the turning direction of the pipe belt conveyor, the swing arm is located outside the center of the pipe belt conveyor.
[0009] In a device for preventing a towing rope from damaging the surface of a carrying roller as described above, optionally, the locking rod is inserted through the swing arm, a locking spring is arranged inside the swing arm, the locking spring applies an acting force for the locking rod to extend outwards, the outer end of the locking rod is bent to form a "匚"-shaped structure, a locking hole is arranged on the fixture, the outer end of the locking rod is inserted into the locking hole from outside to inside, and when the second hole plate moves forward after the first release opening and the second release opening coincide, the locking rod is extruded outwards.
[0010] In a device for preventing a towing rope from damaging the surface of a carrying roller as described above, optionally, a wing plate is fixedly installed at the rear end of the bolt groove on the surface of the second locking rod, an inclined groove is formed inside the wing plate, a straight groove is arranged at the rear end of the spiral groove, the rear end of the straight groove is connected to the front end of the inclined groove, and the inclined groove is used for extruding the locking rod outwards when the second hole plate moves forward.
[0011] In a device for preventing a towing rope from damaging the surface of a carrying roller as described above, optionally, a through groove for the wing plate to pass through is arranged at the inner end of the swing arm.
[0012] In a device for preventing a towing rope from damaging the surface of a carrying roller as described above, optionally, when the locking rod is at the front end of the spiral groove, the rear end of the second hole plate is located in the pipe belt channel surrounded by the carrying rollers of the pipe belt conveyor.
[0013] In a device for preventing a towing rope from damaging the surface of a carrying roller as described above, optionally, the swing arm and the fixture are located on the frame at the front side of the pipe belt channel surrounded by the carrying rollers of the pipe belt conveyor, and the inner end of the swing arm is inclined upwards by 45°.
[0014] A device for preventing a towing rope from damaging the surface of a carrying roller according to the present invention adopts the cooperation of a swing arm and a hole-forming assembly to fix the towing rope at the central position of the pipe belt conveyor, so that the towing rope is away from the carrying roller during the process of pulling the pipe belt, and the effect of avoiding damage to the surface of the carrying roller can be achieved. Moreover, the opening of the guiding hole of the hole-forming assembly and the outward swing of the swing arm to脱离 the pipe belt area are both automatically realized by the pressure of the towing head on the hole-forming assembly, so that the device can be uniformly removed after the pipe belt is laid, greatly improving the operation efficiency of pipe belt towing and laying. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] With reference to the accompanying drawings, the disclosure of the present invention will become more apparent. It should be understood that these drawings are only for illustrative purposes and are not intended to limit the scope of protection of the present invention. In the figures: Figure 1 This is a schematic diagram of the device for preventing the traction rope from damaging the roller surface of the present invention when it is applied to pipe belt traction.
[0016] Figure 2 For the present invention Figure 1 Enlarged view of point A in .
[0017] Figure 3 For the present invention Figure 1 Another perspective of the picture.
[0018] Figure 4 For the present invention Figure 3 Enlarged view of point B in .
[0019] Figure 5 For the present invention Figure 1 Schematic diagram of the device for preventing the traction rope from damaging the roller surface.
[0020] Figure 6 For the present invention Figure 5 Schematic diagram of the disassembly of the device for preventing the traction rope from damaging the roller surface.
[0021] Figure markings: 1-clamp; 1.1-clamp seat; 1.2-clamp plate; 1.3-clamping bolt; 2-swing arm; 3-hole forming assembly; 3.1-first hole plate; 3.2-second hole plate; 3.3-first release; 3.4-second release; 4-locking rod; 5-guide hole; 6-spiral groove; 7-locking spring; 8-locking hole; 9-wing plate; 10-oblique groove; 11-straight groove; 12-through groove. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] like Figures 1 to 6 As shown, the present invention provides a device for preventing a traction rope from damaging a roller surface, comprising a clamp 1, a swing arm 2, a hole forming assembly 3 and a locking rod 4, wherein the clamp 1 is used for clamping and fixing on a frame of a belt conveyor, the outer end of the swing arm 2 is rotatably mounted on the clamp 1, the locking rod 4 is arranged between the swing arm 2 and the clamp 1, and is used for fixing the inner end of the swing arm 2 at the center of the belt conveyor, the hole forming assembly 3 is arranged on the inner end of the swing arm 2, and a guide hole 5 for guiding the traction rope is arranged in the hole forming assembly 3, and the hole forming assembly 3 is arranged to open the guide hole 5 when squeezed by the traction head, and the locking rod 4 is arranged to unlock the swing arm 2 after the guide hole 5 is opened.
[0024] The swing arm 2 and the hole forming assembly 3 are fixed as a whole on the frame of the pipe belt conveyor by the clamp 1, and the hole forming assembly 3 is located at the center of the pipe belt conveyor. Combined with the locking effect of the lock rod 4 on the swing arm 2, the hole forming assembly 3 and the swing arm 2 are fixed at this position. Before pulling the pipe belt, the traction rope is passed through each guide hole 5 in turn. At this time, the guide hole 5 can prevent the traction rope from rubbing against the surface of the roller by supporting and limiting the traction rope at various places, thereby preventing the roller from being damaged.
[0025] During the process of pulling the traction rope, when the traction head squeezes the hole-forming component 3, the hole-forming component 3 will operate to open the guide hole 5, providing a channel for the traction rope to escape from the guide hole 5. Moreover, after the hole-forming component 3 is actuated, the locking rod 4 unlocks the swing arm 2, and the swing arm 2 swings forward after being under pressure. During this process, the traction rope automatically escapes from the hole-forming component 3, and the swing arm 2 automatically leaves the pipe belt area to achieve avoidance.
[0026] The clamp 1 includes a clamp seat 1.1, a clamp plate 1.2 and a clamping bolt 1.3. The clamp plate 1.2 is slidably mounted on the clamp seat 1.1. The clamping bolt 1.3 is arranged between the clamp seat 1.1 and the clamp plate 1.2 and is used to control the clamp plate 1.2 and the clamp seat 1.1 to clamp and fix the frame of the pipe conveyor. The outer end of the swing arm 2 is rotatably mounted on the clamp seat 1.1.
[0027] By tightening the clamping bolts 1.3, the frame of the pipe-belt conveyor is clamped and fixed by the clamping plate 1.2 and the clamping seat 1.1, and then the guide seat is fixed on the pipe-belt conveyor as a whole.
[0028] The hole forming assembly 3 includes a first orifice plate 3.1 and a second orifice plate 3.2, and a first release opening 3.3 and a second release opening 3.4 for the detachment of the traction rope are respectively arranged on one side of the first orifice plate 3.1 and the second orifice plate 3.2. The first orifice plate 3.1 is fixedly arranged on the inner end of the swing arm 2, and the second orifice plate 3.2 is penetrated in the first orifice plate 3.1. A spiral groove 6 is arranged on the surface of the second orifice plate 3.2. The inner end of the guide rod passes through the first orifice plate 3.1 and is inserted into the spiral groove 6. When the second orifice plate 3.2 is squeezed by the traction head, it moves forward in the first orifice plate 3.1 and makes the first release opening 3.3 and the second release opening 3.4 overlap.
[0029] In the initial state, the second orifice plate 3.2 is extended backward on the first orifice plate 3.1, and the inner end of the locking rod 4 is in the front end of the spiral groove 6. The first release opening 3.3 and the second release opening 3.4 are staggered in the circumferential direction, so that the guide hole 5 is closed.
[0030] When inserting the towing rope and rotating the second orifice plate 3.2, during the rotation process of the second orifice plate 3.2, under the combined action of the spiral groove 6 and the locking rod 4, the second orifice plate 3.2 rotates and moves forward. When the first脱口 3.3 and the second脱口 3.4 are in a coincident state, the towing rope is inserted into the guiding hole 5, and then the second orifice plate 3.2 moves in the reverse direction to return to the initial state, closing the guiding hole 5.
[0031] During the process of towing the pipe belt, the towing head impacts the rear end of the second orifice plate 3.2, applying a forward thrust to the second orifice plate 3.2. During the process of the second orifice plate 3.2 moving forward within the first orifice plate 3.1, it rotates through the cooperation between the spiral groove 6 and the inner end of the locking rod 4 until the first脱口 3.3 and the second脱口 3.4 are in a coincident state. After that, when the swing arm 2 swings outward, it avoids the pipe belt and enables the towing rope to脱离 from the guiding hole 5.
[0032] On the swing plane of the first脱口 3.3 and the swing arm 2, and with the turning direction of the pipe belt machine as the reference, the swing arm 2 is located outside the center of the pipe belt machine. With such a setting, after the first脱口 3.3 and the second脱口 3.4 coincide, the towing rope can脱离 better from the guiding hole 5 under the action of tension. Especially during the swinging process of the swing arm 2, the orientations of the first脱口 3.3 and the second脱口 3.4 will not shift, ensuring that the towing rope脱离 the guiding hole 5.
[0033] The locking rod 4 is inserted through the swing arm 2. A locking spring 7 is arranged inside the swing arm 2. The locking spring 7 applies an inward extending force to the locking rod 4. The outer end of the locking rod 4 is bent to form a "匚"-shaped structure. A locking hole 8 is arranged on the fixture 1. The outer end of the locking rod 4 is inserted into the locking hole 8 from outside to inside. When the second orifice plate 3.2 moves forward after the first脱口 3.3 and the second脱口 3.4 coincide, it extrudes the locking rod 4 outward.
[0034] In the initial state, the elastic force of the locking spring 7 enables the inner end of the locking rod 4 to be stably inserted into the spiral groove 6, and the outer end of the locking rod 4 is inserted into the locking hole 8, fixing the swing arm 2. After the guiding hole 5 is opened, the second orifice plate 3.2 continues to move forward. At this time, the second orifice plate 3.2 extrudes the inner end of the locking rod 4, causing the locking rod 4 to move outward on the swing arm 2 and the outer end of the locking rod 4 to be pulled out of the locking hole 8, unlocking the swing arm 2.
[0035] During the process of the locking rod 4 moving outward, the locking spring 7 is compressed and stores energy continuously. After the swing arm 2 is unlocked, the elastic force of the locking spring 7 is applied to the second orifice plate 3.2 in the reverse direction through the locking rod 4. At this time, under the action of the elastic force, an instantaneous force is provided for the swinging of the swing arm 2, enabling the swing arm 2 to swing outward more quickly to avoid the rubber hose.
[0036] A wing plate 9 is fixedly installed on the surface of the second locking rod 4 at the rear end of the bolt groove, and an inclined groove 10 is opened in the wing plate 9. A straight groove 11 is provided at the rear end of the spiral groove 6. The rear end of the straight groove 11 is connected to the front end of the inclined groove 10. The inclined groove 10 is used to squeeze the locking rod 4 outward when the second orifice plate 3.2 moves forward.
[0037] During the forward displacement of the second clamping plate, the inner end of the locking rod 4 moves from the spiral groove 6 to the straight groove 11, and finally enters the inclined groove 10 from the straight groove 11. At this time, the inclined groove 10 exerts a force on the inner end of the locking rod 4, so that the locking rod 4 moves outward to compress the locking spring 7 and unlock the swing arm 2.
[0038] In addition, after the locking spring 7 is reset, the inner end of the locking rod 4 is displaced in the inclined groove 10 and will not enter the spiral groove 6. At this time, the locking rod 4 cooperates with the inclined groove 10 to maintain the locking effect on the second orifice plate 3.2, ensuring that the first release 3.3 and the second release 3.4 are always in an overlapping state during the swinging process of the swing arm 2.
[0039] The inner end of the swing arm 2 is provided with a through slot 12 for the wing plate 9 to pass through. The cooperation between the wing plate 9 and the through slot 12 further ensures that the second orifice plate 3.2 is limited during the swing arm 2 swinging outward, ensuring that the first release 3.3 and the second release 3.4 are always in an overlapping state.
[0040] When the locking rod 4 is located at the front end of the spiral groove 6, the rear end of the second orifice plate 3.2 is located in the pipe channel surrounded by the pipe conveyor rollers. This arrangement ensures a stable interval between the traction rope and the rollers to prevent the traction rope from wearing the rollers.
[0041] The swing arm 2 and the clamp 1 are located on the frame at the front side of the pipe belt channel surrounded by the pipe belt machine rollers, and the swing arm 2 is set with the inner end tilted upward by 45 degrees. In this way, when the reaction force of the locking spring 7 causes the swing arm 2 to swing outward, the self-biased weight of the swing arm 2 can assist the swing arm 2 to swing out of the pipe belt area more smoothly, and after the swing arm 2 swings, the swing arm 2 can use its own biased weight to more stably maintain the state outside the pipe belt area.
[0042] The technical scope of the present invention is not limited to the contents of the above description. Those skilled in the art can make various deformations and modifications to the above implementation without departing from the technical idea of the present invention, and these deformations and modifications should all fall within the scope of the present invention.
Claims
1. A device for preventing a traction rope from damaging the surface of a roller, characterized in that: It includes a fixture (1), a swing arm (2), a hole-forming assembly (3) and a locking rod (4). The fixture (1) is used for clamping and fixing on the frame of the pipe belt conveyor. The outer end of the swing arm (2) is rotatably installed on the fixture (1). The locking rod (4) is arranged between the swing arm (2) and the fixture (1) and is used to fix the swing arm (2) with its inner end located at the center of the pipe belt conveyor. The hole-forming assembly (3) is arranged at the inner end of the swing arm (2), and a guiding hole (5) for guiding the towing rope is arranged in the hole-forming assembly (3). The hole-forming assembly (3) is arranged to open the guiding hole (5) when being extruded by the towing head, and the locking rod (4) is arranged to unlock the swing arm (2) after the guiding hole (5) is opened.
2. A device for preventing a traction rope from damaging a roller surface as claimed in claim 1, characterized in that: The fixture (1) includes a clamping seat (1.1), a clamping plate (1.2) and a clamping bolt (1.3). The clamping plate (1.2) is slidably installed on the clamping seat (1.1). The clamping bolt (1.3) is arranged between the clamping seat (1.1) and the clamping plate (1.2) and is used to control the clamping plate (1.2) and the clamping seat (1.1) to clamp and fix the frame of the pipe belt conveyor. The outer end of the swing arm (2) is rotatably installed on the clamping seat (1.1).
3. A device for preventing a traction rope from damaging a roller surface as claimed in claim 1, characterized in that: The hole-forming assembly (3) includes a first hole plate (3.1) and a second hole plate (3.2). On one side of the first hole plate (3.1) and the second hole plate (3.2), there are respectively a first escape opening (3.3) and a second escape opening (3.4) for the towing rope to break away. The first hole plate (3.1) is fixedly arranged at the inner end of the swing arm (2). The second hole plate (3.2) is inserted into the first hole plate (3.1). A spiral groove (6) is arranged on the surface of the second hole plate (3.2). The inner end of the guiding rod penetrates through the first hole plate (3.1) and is inserted into the spiral groove (6). When the second hole plate (3.2) is extruded by the towing head, it displaces forward in the first hole plate (3.1) and makes the first escape opening (3.3) and the second escape opening (3.4) coincide.
4. A device for preventing a traction rope from damaging a roller surface as claimed in claim 3, characterized in that: The first escape opening (3.3) is on the swinging plane of the swing arm (2), and with the turning direction of the pipe belt conveyor as the reference, the swing arm (2) is located outside the center of the pipe belt conveyor.
5. A device for preventing a traction rope from damaging a roller surface as claimed in claim 3, characterized in that: The locking rod (4) is inserted through the swing arm (2). A locking spring (7) is arranged in the swing arm (2). The locking spring (7) applies a force for the locking rod (4) to extend inward. The outer end of the locking rod (4) is bent to form a "C" - shaped structure. A locking hole (8) is arranged on the fixture (1). The outer end of the locking rod (4) is inserted into the locking hole (8) from outside to inside. When the second hole plate (3.2) displaces forward after the first escape opening (3.3) and the second escape opening (3.4) coincide, it extrudes the locking rod (4) outward.
6. A device for preventing a traction rope from damaging a roller surface as claimed in claim 5, characterized in that: A wing plate (9) is fixedly installed at the rear end of the bolt groove on the surface of the second locking rod (4). An inclined groove (10) is arranged in the wing plate (9). A straight groove (11) is arranged at the rear end of the spiral groove (6). The rear end of the straight groove (11) is connected to the front end of the inclined groove (10). The inclined groove (10) is used to extrude the locking rod (4) outward when the second hole plate (3.2) displaces forward.
7. A device for preventing a traction rope from damaging a roller surface as claimed in claim 6, characterized in that: The inner end of the swing arm (2) is provided with a through slot (12) for the wing plate (9) to pass through.
8. A device for preventing a traction rope from damaging a roller surface as claimed in claim 3, characterized in that: When the locking rod (4) is located at the front end of the spiral groove (6), the rear end of the second orifice plate (3.2) is located in the pipe channel surrounded by the pipe conveyor rollers.
9. A device for preventing a traction rope from damaging a roller surface as claimed in claim 3, characterized in that: The swing arm (2) and the clamp (1) are located on a frame at the front side of a pipe channel surrounded by rollers of the pipe machine, and the swing arm (2) is arranged with the inner end tilted upward at 45 degrees.