Transformer processing equipment and method
By designing a transformer processing equipment that includes automatic conveying and wrapping insulating paper functions, the problem of manual wrapping insulating paper increases workload and affecting the uniformity of the insulating layer is solved, and efficient and uniform insulating layer wrap is achieved, ensuring the stability and reliability of the coil.
Patent Information
- Application Number
- CN202411862816.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-12-17
AI Technical Summary
During the transformer winding process, artificially wrapping insulating paper is required, which increases the labor workload and may lead to uneven insulation layer, affecting the stability and reliability of the coil.
A transformer processing equipment is designed, including a frame, a skeleton, a bobbin, a first rotating disk, a second rotating disk, a connecting rod, an insulating paper, a pressing assembly, a wind guide assembly and a paper feed assembly, and the insulating paper is automatically conveyed and wrapped through the wind guide assembly and a paper feed assembly, reducing manual operation.
Automatic wrapping of insulating paper is realized, which reduces manual workload, improves the uniformity of the insulating layer, ensures the stability and reliability of the coil, and improves the production efficiency of transformer processing.
Smart Images

Figure CN119694781A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of winding devices, and in particular to transformer processing equipment and a method. Background Art
[0002] A transformer can convert alternating current of one voltage level into another voltage level. A step-up transformer can increase the voltage and is often used in power transmission to reduce energy loss on transmission lines. A step-down transformer reduces the voltage and is used to convert high voltage on transmission lines into low voltage suitable for use in household appliances and industrial equipment. Transformer processing equipment refers to various mechanical equipment and production lines used to produce transformers to realize the production and manufacturing of transformers.
[0003] A Chinese patent with announcement number CN117253716B discloses a transformer winding machine, including a power device, a winding structure, a winding frame and a conductor plate. The power device includes a fixed shell, a motor 1 is arranged in the fixed shell, the winding structure includes a fixed seat and a movable seat, a winding frame 1 and a winding frame 2 are respectively hingedly arranged on the fixed seat and the movable seat, the winding frame 1 and the winding frame 2 both include a support frame, a support platform is arranged on the top of the support frame, a connecting platform 2 is rotatably arranged in the support platform, a transmission structure is arranged on one side of the motor, the motor 1 drives the connecting platform 2 on the winding frame 1 to rotate through the transmission structure, a supporting roller is arranged between the two connecting platforms 2, the connecting platform 2 drives the supporting roller to rotate, the conductor plate cooperates with the supporting roller to complete the winding, the traditional transmission form of the motor driving the winding roller to rotate is changed, and the problem that the coil skeleton is easy to deform and difficult to take out during winding is solved.
[0004] The above patent document solves the problem that the coil skeleton is easy to deform and difficult to remove during winding by changing the traditional transmission form in which the motor drives the winding roller to rotate. However, when winding the core, it is still necessary to manually wrap the entire insulation layer on the outer wall of the wound core layer after one layer of winding is completed, and then proceed to the next layer of winding, thereby increasing the manual workload, affecting the production efficiency and increasing the economic cost of production. In addition, when manually wrapping the insulation layer, it is easy to cause uneven insulation layer, resulting in uneven heat dissipation and local overheating, affecting the stability and reliability of the coil. Summary of the invention
[0005] The present invention provides a transformer processing device and method, aiming to solve the problem in the related art that insulating paper is manually wrapped during winding, thereby increasing the manual workload and easily causing the insulating layer to be uneven when the insulating layer is manually wrapped.
[0006] A transformer processing device of the present invention comprises: a frame, a skeleton and a winding rod, the winding rod is rotatably arranged on the frame, the skeleton is sleeved on the winding rod at intervals along the length direction, and the skeleton is used for winding to form a wire core, and is characterized in that it also comprises: a first rotating disk, a second rotating disk, a connecting rod, insulating paper, a pressing assembly, a wind guide assembly and a paper feeding assembly, the first rotating disk and the second rotating disk are both rotatably sleeved on the outer circumference of the winding rod, the two ends of the connecting rod are fixedly connected to the opposite side walls of the first rotating disk and the second rotating disk, a plurality of rolls of insulating paper are arranged at intervals on the outer circumference of the connecting rod, and each roll of insulating paper corresponds to a skeleton, the wind guide assembly is arranged at intervals on the connecting rod, the wind guide assembly is used to play a conveying and guiding role for the insulating paper, the paper feeding device is lifted and arranged above the insulating paper, the paper feeding device can make the whole roll of insulating paper rotate on the connecting rod, so as to control the retraction and release of the insulating paper, a driving assembly is arranged on the frame, and the driving assembly is transmission-connected with the first rotating disk so that the insulating paper rotates with the winding rod as the center of the circle, the pressing assembly is arranged on the winding rod, and is used to press and cut the paper.
[0007] Preferably, the frame includes a support plate, support one and support two, support one and support two are symmetrically arranged on the top of the support plate, a motor one is arranged on one side outer wall of support one, and the output end of motor one is transmission connected to the winding rod, and the two ends of the winding rod are rotatably arranged on the opposite side walls of support one and support two.
[0008] Preferably, the wind guide assembly includes: an upper fan, a lower fan, a first telescopic rod, a second telescopic rod, a first support plate, and a second support plate. A plurality of first support plates are arranged on the outer circumferential surface of the connecting rod, and two first support plates form a group, and the first support plates in each group are respectively located on both sides of the insulating paper, and a top plate is arranged on the top of each group of first support plates. The first telescopic rod is fixedly arranged on the top plate, and the upper fan is arranged at one end of the first telescopic rod. The upper fan is arranged in a Z shape, and the air outlet of the upper fan is located on the upper surface of the paper.
[0009] Preferably, the second support plate is connected to the bottom end of the first support plate, and the first support plate and the second support plate correspond one to one, a bottom plate is provided at the bottom of the first support plate, the second telescopic rod is provided on the top of the bottom plate, the lower fan is fixedly provided on the top of the second telescopic rod, and the air outlet of the lower fan is located on the lower surface of the paper, and the first air regulating plate and the second air regulating plate are respectively provided at the air outlet positions of the upper fan and the lower fan.
[0010] Preferably, the paper feeding assembly includes: a connecting frame, an extension rod, a second support plate and a roller, the second support plate is arranged on two opposite side walls of the first support plate, the extension rod is arranged on the top of the second support plate, the connecting frame is arranged on the top of the extension rod, and the connecting frame is L-shaped, the roller is rotatably arranged between the two connecting frames, and both ends of the roller are rotatably connected to the connecting frames, and a driving motor is arranged on the outer wall of one of the connecting frames, and the output end of the driving motor is connected to the roller.
[0011] Preferably, the outer circumferential surface of the first rotating disk is provided with teeth, the support 1 is provided with a second motor, the output end of the second motor is provided with a rotating rod, a section of the rotating rod is provided with a gear, and the gear is meshed with the teeth.
[0012] Preferably, the clamping assembly includes: a bidirectional screw, a motor, a movable frame and an extrusion roller, two fixed plates are arranged on the top of the winding rod, and the two fixed plates are located between the two frames, the bidirectional screw is rotatably installed on the opposite side walls of the two fixed plates, a motor is arranged on the outer wall of one side of one of the fixed plates, and the output end of the motor is connected to the bidirectional screw.
[0013] Preferably, the movable frames are arranged at intervals on the outer circumferential surface of the bidirectional lead screw, a lifting plate is arranged on the movable frame, and the squeezing roller is arranged at the bottom of the lifting plate.
[0014] A transformer processing method comprises the following steps:
[0015] S1. The winding rod drives the frame to rotate, and the frame rotates to pull the wire to wind around the outer surface of the frame. When the outer surface of the frame is fully covered with a layer of wire, the frame stops rotating;
[0016] S2. Then the wind guide assembly and the paper feeding assembly transport the insulating paper to the top of the frame. At the same time, the wind guide assembly can form two wind walls to ensure the stable movement of the insulating paper and clean the dust on the surface of the paper, thereby improving the insulation effect between the insulating paper and the conductor.
[0017] S3. When the paper moves to the top of the frame, the pressing device can squeeze and fix the insulating paper, and then the whole roll of insulating paper rotates around the frame, so as to wrap the frame and improve the efficiency of wrapping the insulating layer.
[0018] The beneficial effects of the present invention are:
[0019] When the outer circumference of the skeleton is fully covered with a layer of wire, the paper feeding device will drive the entire roll of insulating paper to rotate, thereby unwinding the entire roll of insulating paper. While the insulating paper is unwinding, the wind guide component will guide the unwound paper, and a continuous airflow is generated through the wind guide component to form an invisible wind wall, which can make the unwound paper move in the direction of the wind. The wind guide component can clean the dust or impurities on the upper and lower surfaces of the insulating paper through the airflow to improve the insulation effect between the insulating paper and the wire. When the paper cutting head moves to the top of the skeleton, the pressing component will press the paper. After pressing, the driving component will drive the first rotating disk to rotate, so that the entire roll of insulating paper rotates with the winding rod as the center of the circle, so that the insulating paper wraps the outer circumference of the skeleton. After wrapping, the next round of winding is carried out, thereby reducing the manual workload, improving the processing and production efficiency of the transformer, and improving the uniformity of the insulating paper wrapping, ensuring the stability and reliability of the coil. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0021] Figure 2 It is a schematic diagram of the structure of the first rotating disk of the present invention.
[0022] Figure 3 It is a schematic diagram of the skeleton structure of the present invention.
[0023] Figure 4 It is a schematic diagram of the structure of the wire wheel of the present invention.
[0024] Figure 5 It is a schematic diagram of the upper fan structure of the present invention.
[0025] Figure 6 It is a schematic diagram of the insulating paper structure of the present invention.
[0026] Reference numerals:
[0027] 10. Support plate; 11. Support 1; 12. Support 2; 20. Motor 1; 22. Fixed plate; 23. Motor; 24. Bidirectional screw; 25. Moving frame; 26. Lifting plate; 27. Extrusion roller; 29. Winding rod; 30. Frame; 40. Support plate 1; 41. Guide rod; 42. Sliding block; 43. Wire pulley; 50. Gear; 51. First rotating disk; 52. Second rotating disk; 53. Connecting rod; 54. Insulating paper; 55. First support plate; 56. Second support plate; 57. Upper fan; 58. First telescopic rod; 59. Second telescopic rod; 60. Lower fan; 62. Second air regulating plate; 63. First air regulating plate; 70. Support plate 2; 71. Extending rod; 72. Connecting frame; 73. Roller; 74. Driving motor. DETAILED DESCRIPTION
[0028] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0029] like Figures 1 to 6As shown, a transformer processing device of the present invention includes: a frame, a skeleton 30 and a winding rod 29, the frame is arranged in a concave shape, the two ends of the winding rod 29 are rotatably arranged on the opposite side walls of the frame notch, the skeleton 30 is sleeved on the winding rod 29 at intervals along the length direction, the skeleton 30 is a bracket for winding to form a wire core, and also includes: a first rotating disk 51, a second rotating disk 52, a connecting rod 53, an insulating paper 54, a pressing assembly, a wind guide assembly and a paper feeding assembly, the first rotating disk 51 and the second rotating disk 52 are both rotatably sleeved on the outer circumference of the winding rod 29, and the two ends of the connecting rod 53 are fixedly connected to the first rotating disk 51 and the second rotating disk 52. On the opposite side wall, multiple rolls of insulating paper 54 are arranged at intervals on the outer circumferential surface of the connecting rod 53, and each roll of insulating paper 54 corresponds to a skeleton 30, and the wind guide components are arranged at intervals on the connecting rod 53, and the wind guide components are used to convey and guide the insulating paper 54. The paper feeding device is lifted and arranged above the insulating paper 54. The paper feeding device can make the whole roll of insulating paper 54 rotate on the connecting rod 53, so as to control the retraction and release of the insulating paper 54. A driving component is arranged on the frame, and the driving component is connected to the first rotating disk 51 in transmission so that the insulating paper 54 rotates with the winding rod 29 as the center of the circle. The clamping component is arranged on the winding rod 29 and is used to clamp the paper.
[0030] When winding, the winding rod 29 drives the frame 30 to rotate, and the frame 30 rotates to pull the wire to be wound around the outer circumference of the frame 30. When the outer circumference of the frame 30 is fully covered with a layer of wire, the paper feeding device will drive the insulating paper 54 to rotate, so that the insulating paper 54 is unwound. While the insulating paper 54 is unwound, the wind guide component will guide the unwound paper, and a continuous airflow is generated through the wind guide component to form an invisible wind wall, which can make the unwound paper move along the wind blowing direction, and the wind guide component can guide the upper and lower surfaces of the insulating paper 54. The dust or impurities are cleaned by air flow to improve the insulation effect between the insulating paper 54 and the wire. When the paper cutting head moves to the top of the skeleton 30, the pressing assembly will press the paper. After pressing, the driving assembly will drive the first rotating disk 51 to rotate, so that the whole roll of insulating paper 54 rotates with the winding rod 29 as the center, so that the insulating paper 54 wraps the outer circumference of the skeleton 30. After wrapping, the next round of winding is carried out, thereby reducing the manual workload, improving the transformer processing production efficiency, and improving the uniformity of the insulating paper 54 wrapping, ensuring the stability and reliability of the coil.
[0031] like Figure 1 to Figure 2As shown, the frame includes a support plate 10, a support 11 and a support 2 12, and the support 11 and the support 2 12 are symmetrically arranged on the top of the support plate 10, so that the frame is arranged in a concave shape, and a motor 20 is arranged on the outer wall of one side of the support 11, and the output end of the motor 20 is connected to the winding rod 29 in a transmission manner, and the two ends of the winding rod 29 are rotatably arranged on the opposite side walls of the support 11 and the support 2 12, and the winding rod 29 is cylindrical near the two ends, and the middle section of the winding rod 29 is assembled by two rectangular fixing plates (such as Figure 2 ), the frame 30 is sleeved at intervals in the middle section of the winding rod 29.
[0032] Both support 11 and support 2 12 are provided with a support plate 1 40, and guide rods 41 are fixedly connected to the two opposite side walls of the support plate 1 40, and sliding blocks 42 are provided on the outer peripheral surface of the guide rods 41, and each sliding block 42 corresponds to a skeleton 30, and a wire wheel 43 is provided on the outer wall of one side of the sliding block 42, and the wire wheel 43 can guide the wire so that the wire can be evenly arranged when it is wound on the skeleton 30.
[0033] When winding is required, first connect the wire to the skeleton 30, and the motor 20 drives the winding rod 29 to rotate. The rotation of the winding rod 29 drives the skeleton 30 to rotate, and the skeleton 30 rotates so that the wire is wound around the outer wall of the skeleton 30. During the winding, the wire wheel 43 can move evenly along the axial direction of the guide rod 41 so that the wire is evenly wound around the outer surface of the skeleton 30. After one layer of wire is wound, it needs to be wrapped with insulating paper 54 for insulation before the next layer of wire can be wound.
[0034] like Figures 4 to 6 As shown, the wind guide assembly includes: an upper fan 57, a lower fan 60, a first telescopic rod 58, a second telescopic rod 59, a first support plate 55, and a second support plate 56. A plurality of first support plates 55 are arranged on the outer peripheral surface of the connecting rod 53, and two first support plates 55 form a group, and the first support plates 55 in each group are respectively located on both sides of the insulating paper 54, and a top plate is arranged on the top of each group of first support plates 55. The first telescopic rod 58 is fixedly arranged on the top plate, and the upper fan 57 is arranged at one end of the first telescopic rod 58. The upper fan 57 is arranged in a Z shape, and the air outlet of the upper fan 57 is located on the upper surface of the paper, and the second support plate 56 is arranged on the upper surface of the paper. 6 is connected to the bottom end of the first support plate 55, and the first support plate 55 and the second support plate 56 correspond to each other. A bottom plate is provided at the bottom of the first support plate 55, and the second telescopic rod 59 is provided on the top of the bottom plate. The lower fan 60 is fixedly provided on the top of the second telescopic rod 59, and the air outlet of the lower fan 60 is located on the lower surface of the paper. The upper fan 57 and the lower fan 60 are respectively provided with a first air regulating plate 63 and a second air regulating plate 62 at the air outlet positions. The first air regulating plate 63 and the second air regulating plate 62 can adjust the air outlet direction, so as to adjust the angle of paper conveying, so as to accurately convey the paper to the top of the skeleton 30.
[0035] The paper feeding assembly includes: a connecting frame 72, an extension rod 71, a second support plate 70 and a roller 73, wherein the second support plate 70 is arranged on two opposite side walls of the first support plate 55, the extension rod 71 is arranged on the top of the second support plate 70, the connecting frame 72 is arranged at the top of the extension rod 71, and the connecting frame 72 is L-shaped, the roller 73 is rotatably arranged between the two connecting frames 72, and the two ends of the roller 73 are rotatably connected to the connecting frames 72, and a driving motor 74 is arranged on the outer wall of one of the connecting frames 72, and the output end of the driving motor 74 is connected to the roller 73.
[0036] The extension rod 71 drives the connecting frame 72 to move downward, and the movement of the connecting frame 72 drives the roller 73 to stop against the whole roll of insulating paper 54, thereby preventing the whole roll of insulating paper 54 from rotating at will. When the insulating paper 54 is wrapped around the skeleton 30, the upper fan 57 and the lower fan 60 blow air, thereby forming two wind walls, which guide the moving direction of the insulating paper 54. At the same time, the driving motor 74 drives the roller 73 to rotate. Since the roller 73 stops against the whole roll of insulating paper 54, the rotation of the roller 73 drives the whole roll of insulating paper 54 to rotate, thereby realizing the unwinding of the insulating paper 54, so that the unwound paper moves between the two wind walls, so that after the paper moves to the top of the skeleton 30, the pressing component will press the paper onto the skeleton 30, and then the whole roll of insulating paper 54 rotates with the skeleton 30 as the center of the circle, thereby realizing the wrapping of the skeleton 30.
[0037] like Figures 4 to 6 As shown, the first rotating disk 51 and the second rotating disk 52 are both rotatably sleeved at the cylindrical positions at both ends of the winding rod 29, the outer peripheral surface of the first rotating disk 51 is provided with teeth, the support 11 is provided with a second motor, the output end of the second motor is provided with a rotating rod, one end of the rotating rod is provided with a gear 50, and the gear 50 is meshed with the teeth, so that the second motor can drive the first rotating disk 51 to rotate. When the insulating paper 54 is wrapped, the second motor drives the rotating rod to rotate, and the rotation of the rotating rod drives the gear 50 to rotate. Since the gear 50 is meshed with the teeth, the rotation of the gear 50 drives the first rotating disk 51 to rotate, and the rotation of the first rotating disk 51 is driven by the rotation of the first rotating disk 51. The first rotating disk 51 and the second rotating disk 52 are fixedly connected by the connecting rod 53, so the rotation of the first rotating disk 51 drives the second rotating disk 52 to rotate, and the connecting rod 53 rotates with the center of the winding rod 29, so that the insulating paper 54 rotates around the skeleton 30. It should be noted that after the rotation is completed, the insulating paper 54 can be manually cut. After the cutting is completed, the next layer of wire can be wound, thereby improving the efficiency of winding and wrapping the insulation layer, and the upper and lower surfaces of the insulating paper 54 can be cleaned by the wind guide component, thereby improving the insulation effect between the insulating paper 54 and the wire.
[0038] like Figures 2 to 3As shown, the clamping assembly includes: a bidirectional screw 24, a motor 23, a movable frame 25 and an extrusion roller 27. Two fixed plates 22 are arranged on the top of the winding rod 29, and the two fixed plates 22 are located between the two skeletons 30. The bidirectional screw 24 is rotatably mounted on the opposite side walls of the two fixed plates 22. A motor 23 is arranged on the outer wall of one side of one of the fixed plates 22, and the output end of the motor 23 is connected to the bidirectional screw 24. The movable frame 25 is arranged at intervals on the outer peripheral surface of the bidirectional screw 24. A lifting plate 26 is arranged on the movable frame 25, and the extrusion roller 27 is arranged at the bottom of the lifting plate 26. A lifting assembly is also arranged on the movable frame 25 to control the height of the lifting plate 26, so that it can be adjusted as the skeleton 30 is continuously increased after winding.
[0039] After the wind guide assembly and the paper feeding assembly transport the insulating paper 54 to the top of the skeleton 30, the motor 23 will drive the bidirectional screw 24 to rotate, and the rotation of the bidirectional screw 24 will drive the movable frame 25 and the lifting plate 26 to move toward the skeleton 30. The movement of the lifting plate 26 drives the extrusion roller 27 to move. When the extrusion roller 27 moves to the top of the skeleton 30, the lifting assembly drives the lifting plate 26 to move, and the insulating paper 54 is squeezed to facilitate the subsequent winding of the entire roll of insulating paper 54.
[0040] A transformer processing method of the present invention comprises:
[0041] S1, the winding rod 29 drives the frame 30 to rotate, and the frame 30 rotates to pull the wire to wind around the outer surface of the frame 30. When the outer surface of the frame 30 is fully covered with a layer of wire, the frame 30 stops rotating;
[0042] S2, then the wind guide assembly and the paper feeding assembly transport the insulating paper 54 to the top of the frame 30, and the wind guide assembly can form two wind walls to ensure the stable movement of the insulating paper 54 and clean the dust on the surface of the paper, thereby improving the insulation effect between the insulating paper 54 and the wire;
[0043] S3. When the paper moves to the top of the skeleton 30, the pressing assembly can squeeze and fix the insulating paper 54, and then the whole roll of insulating paper 54 rotates around the skeleton 30, so as to wrap the skeleton 30 and improve the efficiency of wrapping the insulating layer.
[0044] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0045] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0046] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.
Claims
1. A transformer processing device, comprising: A frame, a skeleton (30) and a winding rod (29), wherein the winding rod (29) is rotatably mounted on the frame, the skeleton (30) is sleeved on the winding rod (29) at intervals along the length direction, and the skeleton (30) is used for winding to form a wire core. The invention is characterized in that it also includes: a first rotating disk (51), a second rotating disk (52), a connecting rod (53), insulating paper (54), a pressing assembly, a wind force guide assembly and a paper feeding assembly. The first rotating disk (51) and the second rotating disk (52) are both rotatably sleeved on the outer circumference of the winding rod (29), the two ends of the connecting rod (53) are fixedly connected to the opposite side walls of the first rotating disk (51) and the second rotating disk (52), and a plurality of rolls of insulating paper (54) are provided. The insulating paper (54) is arranged at intervals on the outer peripheral surface of the connecting rod (53), and each roll of insulating paper (54) corresponds to a frame (30). The wind guide assembly is arranged at intervals on the connecting rod (53), and the wind guide assembly is used to guide the insulating paper (54) to be transported. The paper feeding device is arranged to be lifted above the insulating paper (54), and the paper feeding device can make the whole roll of insulating paper (54) rotate on the connecting rod (53), thereby controlling the retraction and release of the insulating paper (54). A driving assembly is arranged on the frame, and the driving assembly is connected to the first rotating disk (51) in a transmission manner, so that the insulating paper (54) rotates with the winding rod (29) as the center of the circle. The pressing assembly is arranged on the winding rod (29) and is used to press the paper.
2. A transformer processing equipment according to claim 1, characterized in that: The frame comprises a support plate (10), a support seat 1 (11) and a support seat 2 (12), wherein the support seat 1 (11) and the support seat 2 (12) are symmetrically arranged on the top of the support plate (10), a motor 1 (20) is arranged on an outer wall of one side of the support seat 1 (11), and the output end of the motor 1 (20) is transmission-connected to a winding rod (29), and two ends of the winding rod (29) are rotatably arranged on opposite side walls of the support seat 1 (11) and the support seat 2 (12).
3. A transformer processing equipment according to claim 2, characterized in that: The wind force guide assembly comprises: an upper fan (57), a lower fan (60), a first telescopic rod (58), a second telescopic rod (59), a first support plate (55), and a second support plate (56); a plurality of first support plates (55) are arranged on the outer peripheral surface of the connecting rod (53), and two first support plates (55) form a group, and the first support plates (55) in each group are respectively located on both sides of the insulating paper (54); a top plate is arranged on the top of each group of first support plates (55), the first telescopic rod (58) is fixedly arranged on the top plate, and the upper fan (57) is arranged at one end of the first telescopic rod (58), the upper fan (57) is arranged in a Z shape, and the air outlet of the upper fan (57) is located on the upper surface of the paper.
4. A transformer processing equipment according to claim 3, characterized in that: The second support plate (56) is connected to the bottom end of the first support plate (55), and the first support plate (55) and the second support plate (56) correspond to each other. A bottom plate is arranged at the bottom of the first support plate (55), the second telescopic rod (59) is arranged at the top of the bottom plate, the lower fan (60) is fixedly arranged at the top of the second telescopic rod (59), and the air outlet of the lower fan (60) is located at the lower surface of the paper, and the first air regulating plate (63) and the second air regulating plate (62) are respectively arranged at the air outlet positions of the upper fan (57) and the lower fan (60).
5. A transformer processing equipment according to claim 4, characterized in that: The paper feeding assembly comprises: a connecting frame (72), a top extension rod (71), a second support plate (70) and a rotating roller (73); the second support plate (70) is arranged on two opposite side walls of the first support plate (55); the top extension rod (71) is arranged on the top of the second support plate (70); the connecting frame (72) is arranged on the top of the top extension rod (71), and the connecting frame (72) is in an L shape; the rotating roller (73) is rotatably arranged between the two connecting frames (72), and the two ends of the rotating roller (73) are rotatably connected to the connecting frames (72); a driving motor (74) is arranged on the outer wall of one of the connecting frames (72), and the output end of the driving motor (74) is connected to the rotating roller (73).
6. The transformer processing equipment according to claim 5, characterized in that: The outer circumferential surface of the first rotating disk (51) is provided with teeth, the support (11) is provided with a second motor inside, the output end of the second motor is provided with a rotating rod, one end of the rotating rod is provided with a gear (50), and the gear (50) is meshed with the teeth.
7. The transformer processing equipment according to claim 6, characterized in that: The clamping assembly comprises: a bidirectional lead screw (24), a motor (23), a movable frame (25) and a squeezing roller (27); two fixed plates (22) are arranged on the top of the winding rod (29), and the two fixed plates (22) are located between two frames (30); the bidirectional lead screw (24) is rotatably mounted on the opposite side walls of the two fixed plates (22); a motor (23) is arranged on the outer wall of one side of one of the fixed plates (22), and the output end of the motor (23) is connected to the bidirectional lead screw (24).
8. The transformer processing equipment according to claim 7, characterized in that: The movable frame (25) is arranged at intervals on the outer peripheral surface of the bidirectional lead screw (24), a lifting plate (26) is arranged on the movable frame (25), and a squeezing roller (27) is arranged at the bottom of the lifting plate (26).
9. A transformer processing method, characterized in that: A transformer processing device according to any one of claims 1 to 8 is used, comprising the following steps: S1, the winding rod (29) drives the frame (30) to rotate, and the frame (30) rotates to pull the wire to be wound around the outer peripheral surface of the frame (30), and when the outer peripheral surface of the frame (30) is fully covered with a layer of wire, the frame (30) stops rotating; S2, the wind guide assembly and the paper feeding assembly then convey the insulating paper (54) to the top of the frame (30), and the wind guide assembly can form two wind walls to ensure the stable movement of the insulating paper (54) and clean the dust on the surface of the paper, thereby improving the insulation effect between the insulating paper (54) and the conductor; S3. When the paper moves to the top of the frame (30), the pressing assembly can squeeze and fix the insulating paper (54), and then the entire roll of insulating paper (54) rotates around the frame (30), thereby wrapping the frame (30) and improving the efficiency of wrapping the insulating layer.
Citation Information
Patent Citations
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