A wire threading mechanism and method
By arranging the wire feeding, clamping, and cutting mechanisms longitudinally and adopting a method of threading first and then cutting, the problems of large space occupation and wire misalignment in existing wire threading mechanisms are solved, and efficient and stable wire threading and wire bundle formation are achieved.
Patent Information
- Application Number
- CN202411875515.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2044-12-19
AI Technical Summary
The existing threading mechanism has a horizontal layout, which results in a large space occupation and the cut wire and the prepared wire are prone to misalignment, affecting the threading efficiency and quality.
The wire feeding mechanism, wire clamping mechanism, and wire cutting mechanism are arranged longitudinally, and the wire is inserted first and then cut. Combined with the wire folding mechanism and wire pressing assembly, the wire is stably inserted into the wire hole and forms a wire bundle.
It reduces the space occupied by the threading mechanism, improves the reliability and efficiency of threading, ensures that the filaments are stably threaded in the filament holes, avoids filament misalignment, and improves the efficiency of filament bundle forming.
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Figure CN119699772B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of plate strip polishing, in particular to a threading mechanism and a threading method. BACKGROUND
[0002] The plate strip is usually made by hot rolling process, and before actual use, the surface of the plate strip will produce rust, scale and the like, which needs to be polished by a brush roll. In order to facilitate disassembly and maintenance, a brush roll structure is provided with a plurality of polishing brush discs sleeved on the roll shaft. The polishing brush disc is provided with a plurality of wire holes uniformly distributed in the circumferential direction on the inner side, and a plurality of parallel material wires made of resin material are arranged in the wire holes. The plurality of parallel material wires are folded in half along the radial direction away from the brush disc to form two sub-material wires on both sides of the brush disc. The two sub-material wires are fixed to each other and form a wire bundle for polishing the surface of the plate strip.
[0003] The manual threading method is too low in efficiency. In order to improve the threading efficiency, the applicant previously designed a patent for a threading mechanism with publication number CN112353088. The structure is horizontally arranged. After the wire conveying mechanism conveys the preliminary material wire forward, the wire cutting mechanism cuts the preliminary material wire to obtain a predetermined length of the cut material wire. Then the wire conveying mechanism continues to convey the cut material wire to the wire hole of the brush disc, so that the two ends of the cut material wire are located on both sides of the brush disc. However, the threading mechanism has some disadvantages.
[0004] The wire conveying mechanism and the wire cutting mechanism in the entire threading mechanism are horizontally arranged, which requires a large layout space.
[0005] When the wire cutting mechanism cuts and forms the cut material wire, the cut material wire is actually no longer connected to the preliminary material wire. When the preliminary material wire continues to press and force the cut material wire into the wire hole, the preliminary material wire is easily misaligned with the cut material wire due to the elasticity of the material wire, which affects the threading quality and efficiency. SUMMARY
[0006] The present application provides a threading mechanism. Each working mechanism on the threading mechanism is arranged longitudinally on the rack, which saves the volume and space occupied by the threading mechanism. Meanwhile, the wire conveying mechanism, the wire clamping mechanism and the wire cutting mechanism cooperate to cut the material wire of a predetermined length after the preliminary material wire is pulled into position, without the need to press the cut material wire by the preliminary material wire, thereby avoiding the misalignment between the preliminary material wire and the cut material wire during threading, which affects the threading efficiency in the wire hole.
[0007] Further, a threading method is provided. The brush disc is gradually rotated at a predetermined angle by the cooperation of the wire conveying mechanism and the wire clamping mechanism, so that the threading is completed one by one at each wire hole on the brush disc, thereby improving the threading quality and efficiency.
[0008] The technical scheme of the present application is implemented as follows:
[0009] A threading mechanism comprises:
[0010] A rack; a support configured as the threading mechanism;
[0011] A brush disc; the axis direction of the brush disc is vertical, and the brush disc can rotate along the axis direction thereof; a plurality of wire holes are uniformly distributed on the end face of the brush disc in the circumferential direction;
[0012] A wire conveying mechanism; the wire conveying mechanism is arranged above the brush disc; the wire conveying mechanism can convey the prepared material wire from top to bottom, and make the prepared material wire pass through one of the wire holes of the brush disc to form a traction section beyond the lower end face of the brush disc;
[0013] A wire clamping mechanism; the wire clamping mechanism is arranged below the brush disc and comprises a driving member and a wire clamping assembly corresponding to the position of the traction section; after the traction section is clamped by the wire clamping assembly, the driving member drives the wire clamping assembly to move downward to pull the prepared material wire downward to a position;
[0014] A wire cutting mechanism; the wire cutting mechanism is arranged between the brush disc and the wire conveying mechanism; after the prepared material wire is pulled downward to the position by the wire clamping mechanism, the wire cutting mechanism can cut the prepared material wire, so that a predetermined length of the cut material wire is arranged in the wire hole.
[0015] Preferably, the wire conveying mechanism comprises wire conveying assemblies arranged on the rack; the wire conveying assemblies comprise wire conveying members, the wire conveying members are provided with wire inlet holes penetrating upward and downward and used for accommodating the prepared material wire; the wire conveying members are connected with pressing cylinders; the pressing cylinders have telescopic pressing rods inserted into the wire inlet holes and used for pressing or relaxing the prepared material wire; the wire conveying assemblies comprise upper wire conveying assemblies and lower wire conveying assemblies arranged on the rack in sequence; the upper wire conveying assemblies are connected with upper wire conveying cylinders and driven by the upper wire conveying cylinders to move downward along the longitudinal direction; when the telescopic pressing rods of the upper wire conveying assemblies are extended to press and convey the prepared material wire downward, the telescopic pressing rods of the lower wire conveying assemblies are retracted; when the telescopic pressing rods of the upper wire conveying assemblies are retracted to relax the prepared material wire and reset upward, the telescopic pressing rods of the lower wire conveying assemblies are extended to press the prepared material wire; the upper wire conveying assemblies and the lower wire conveying assemblies are alternately and reciprocally moved until the traction section is formed on the lower end face of the brush disc; the wire conveying mechanism can stably convey the prepared material wire downward in an alternating conveying mode, and ensure that the traction section is formed on the lower end face of the brush disc.
[0016] As preferred, the down-transporting yarn assembly is driven by a down-transporting yarn cylinder and moves longitudinally, a guiding tube extending downward is connected to the yarn transporting member in the down-transporting yarn assembly, the yarn inlet hole on the yarn transporting member in the down-transporting yarn assembly is arranged on the guiding tube; before the up-transporting yarn cylinder drives the up-transporting yarn assembly to act, the telescopic pressing rod in the down-transporting yarn assembly is extended and presses the prepared yarn in the guiding tube, the down-transporting yarn cylinder drives the down-transporting yarn assembly to move downward, so that the lower end of the guiding tube is aligned with the corresponding yarn hole on the brush disc; while guiding the yarn to pass into the yarn hole, the guiding tube can limit the yarn passing out of the yarn inlet hole in the tube, preventing the yarn passing out of the yarn inlet hole from scattering outward, at the same time, the down-transporting yarn cylinder can drive the yarn transporting member in the down-transporting yarn assembly to move downward, so that the lower end of the prepared yarn is to the upper end of the yarn hole, to make preparation before the yarn transporting mechanism starts to transport yarn.
[0017] As preferred, the yarn cutting mechanism comprises a fixed cutter and a movable cutter arranged horizontally on the frame, the movable cutter is connected with a yarn cutting cylinder, when the prepared yarn is pulled to the position by the yarn clamping mechanism, the yarn cutting cylinder drives the movable cutter to approach the fixed cutter to cut the prepared yarn.
[0018] As preferred, the yarn clamping mechanism comprises a yarn clamping seat and a yarn clamping assembly, the driving member is a yarn clamping cylinder connected to the lower end of the yarn clamping seat; the yarn clamping assembly comprises a first yarn clamping member and a second yarn clamping member arranged on the yarn clamping seat, at least one of the first yarn clamping member and the second yarn clamping member is connected with a clamping cylinder, the clamping cylinder drives the first yarn clamping member and / or the second yarn clamping member to act to clamp and pull the section, then the yarn clamping cylinder drives the yarn clamping assembly to move downward to pull the prepared yarn downward to the position.
[0019] As preferred, the frame is provided with a yarn folding mechanism, the yarn folding mechanism comprises a yarn folding frame and a driving assembly driving the yarn folding frame to move horizontally, the head of the yarn folding frame is a yarn folding end, the yarn folding end has a strip-shaped groove extending to the inner side of the yarn folding frame, the strip-shaped groove divides the yarn folding end into an upper yarn folding part and a lower yarn folding part, the yarn folding frame has a yarn folding cavity penetrating upward and downward; the brush disc is inserted into the strip-shaped groove, and the corresponding yarn hole on the brush disc is in the yarn folding cavity; when the cut yarn is arranged in place in the yarn hole, the cut yarn is divided into two stock yarns on both sides of the brush disc, at this time, the yarn clamping mechanism releases the pulling section, the driving assembly drives the yarn folding frame to move away from the brush disc, so that the upper yarn folding part and the lower yarn folding part fold the two stock yarns outward to a yarn bundle; the yarn folding mechanism folds the two stock yarns into a yarn bundle rapidly, which improves the folding efficiency.
[0020] Preferably, the wire folding cavity is provided with a guide assembly, which comprises two opposite guide plates, one of which is connected with a guide cylinder; when the wire conveying mechanism conveys the preliminary material wire downward, the piston rod of the guide cylinder extends to make the two guide plates close to each other to form a guide groove for guiding the preliminary material wire to pass through the wire hole; when the wire folding frame moves away from the brush disc, the piston rod of the guide cylinder retracts to make the two guide plates move away from each other to avoid the outwardly superimposed stock material wires. The guide assembly considers the problem of avoiding the interference between the guide plate and the stock material wires during wire folding when guiding the stock material wire to pass through the wire hole.
[0021] Preferably, the brush disc is arranged on a wire pressing assembly, the plurality of wire holes on the end face of the brush disc form a superimposition area, the wire pressing assembly comprises a support shaft rotatable in the circumferential direction, the top end of the support shaft is provided with two wire pressing discs superimposed on the upper and lower sides of the brush disc and located in the superimposition area, the outer periphery of each of the wire pressing discs is uniformly provided with a radial sliding groove corresponding to the wire hole, a radial pressing rod is slidably connected in the radial sliding groove, the end face of each of the wire pressing discs away from the brush disc is uniformly provided with a plurality of radial guide grooves communicated with the radial sliding grooves in the circumferential direction, and a protruding portion of the radial pressing rod is arranged on the end face of each of the wire pressing discs away from the brush disc and slidably connected in the radial guide groove; the brush disc divides the two wire pressing discs into an upper wire pressing disc and a lower wire pressing disc, and the rack is further provided with an upper push-pull rod and a lower push-pull rod located on the upper and lower sides of the brush disc, the upper push-pull rod and the lower push-pull rod are respectively driven by an upper push-pull cylinder and a lower push-pull cylinder; the upper push-pull rod is located on the inner side of the protruding portion of the upper wire pressing disc, and the lower push-pull rod is located on the inner side of the protruding portion of the lower wire pressing disc; when the wire folding frame superimposes the two stock material wires outwardly into a wire bundle, the upper push-pull cylinder and the lower push-pull cylinder respectively drive the upper push-pull rod and the lower push-pull rod to move away from the brush disc and act on the corresponding protruding portion, so that the corresponding radial pressing rod extends and presses the two stock material wires tightly on the corresponding end face of the brush disc; the formed wire bundle is kept fixed and does not spread outward, so as to facilitate the fixation of the wire bundle.
[0022] As preferred, the wire folding mechanism is provided with a linkage assembly, the linkage assembly comprises a first supporting plate and a second supporting plate which are away from the wire folding frame in sequence, a first cross rod is connected between the first supporting plate and the second supporting plate, and the wire folding frame is arranged on the first supporting plate; the driving assembly comprises a first driving cylinder and a second driving cylinder which act on the second supporting plate, the piston rod of the first driving cylinder is extended and retracted to drive the wire folding frame to move in the radial direction away from the brush disc to leave space for the radial pressing rod to extend in the radial direction; after the radial pressing rod extends and presses the separated material wire, the piston rod of the second driving cylinder is extended and retracted to drive the wire folding frame to continue to move in the direction away from the brush disc, so that the wire folding frame is completely separated from the wire bundle; the first driving cylinder and the second driving cylinder can form step-by-step driving on the second supporting plate to make up for the response time difference between the driving assembly and the up-and-down push-and-pull cylinders, so that when the piston rod of the first driving cylinder is extended and retracted to leave space for the corresponding radial pressing rod, the two separated material wires are still clamped in the strip-shaped groove and do not spread outwards, and after the radial pressing rod presses the separated material wire, the extension and retraction of the piston rod of the second driving cylinder is completely separated from the formed wire bundle, so as to ensure that the corresponding movable pressing rod can smoothly press the wire bundle after the wire folding mechanism folds the wire.
[0023] As preferred, the wire folding mechanism is provided with a linkage assembly, the linkage assembly comprises a first supporting plate and a second supporting plate which are away from the wire folding frame in sequence, a first cross rod is connected between the first supporting plate and the second supporting plate, and the wire folding frame is arranged on the first supporting plate; the driving assembly comprises a first driving cylinder and a second driving cylinder which act on the second supporting plate, the piston rod of the first driving cylinder is extended and retracted to drive the wire folding frame to move in the radial direction away from the brush disc to leave space for the radial pressing rod to extend in the radial direction; after the radial pressing rod extends and presses the separated material wire, the piston rod of the second driving cylinder is extended and retracted to drive the wire folding frame to continue to move in the direction away from the brush disc, so that the wire folding frame is completely separated from the wire bundle; the first driving cylinder and the second driving cylinder can form step-by-step driving on the second supporting plate to make up for the response time difference between the driving assembly and the up-and-down push-and-pull cylinders, so that when the piston rod of the first driving cylinder is extended and retracted to leave space for the corresponding radial pressing rod, the two separated material wires are still clamped in the strip-shaped groove and do not spread outwards, and after the radial pressing rod presses the separated material wire, the extension and retraction of the piston rod of the second driving cylinder is completely separated from the formed wire bundle, so as to ensure that the corresponding movable pressing rod can smoothly press the wire bundle after the wire folding mechanism folds the wire.
[0024] As preferred, the wire folding mechanism is provided with a linkage assembly, the linkage assembly comprises a first supporting plate and a second supporting plate which are away from the wire folding frame in sequence, a first cross rod is connected between the first supporting plate and the second supporting plate, and the wire folding frame is arranged on the first supporting plate; the driving assembly comprises a first driving cylinder and a second driving cylinder which act on the second supporting plate, the piston rod of the first driving cylinder is extended and retracted to drive the wire folding frame to move in the radial direction away from the brush disc to leave space for the radial pressing rod to extend in the radial direction; after the radial pressing rod extends and presses the separated material wire, the piston rod of the second driving cylinder is extended and retracted to drive the wire folding frame to continue to move in the direction away from the brush disc, so that the wire folding frame is completely separated from the wire bundle; the first driving cylinder and the second driving cylinder can form step-by-step driving on the second supporting plate to make up for the response time difference between the driving assembly and the up-and-down push-and-pull cylinders, so that when the piston rod of the first driving cylinder is extended and retracted to leave space for the corresponding radial pressing rod, the two separated material wires are still clamped in the strip-shaped groove and do not spread outwards, and after the radial pressing rod presses the separated material wire, the extension and retraction of the piston rod of the second driving cylinder is completely separated from the formed wire bundle, so as to ensure that the corresponding movable pressing rod can smoothly press the wire bundle after the wire folding mechanism folds the wire.
[0025] A wire threading method, comprising the following steps:
[0026] S1: The wire conveying mechanism conveys the prepared material wire downward, and the lower end of the prepared material wire passes through one of the wire holes of the brush disc to form a traction section beyond the lower end surface of the brush disc;
[0027] S2: the wire clamping mechanism clamps the traction section, and the driving member drives the wire clamping mechanism to move downward to pull the prepared material wire downward to a predetermined position;
[0028] S3: the wire cutting mechanism cuts the prepared material wire, and the truncated material wire of a predetermined length is arranged in place in the wire hole;
[0029] S4: the brush disc is rotated, and the next wire hole on the brush disc is aligned with the prepared material wire;
[0030] S5: steps S1-S4 are repeated in sequence until the wire holes on the brush disc are all completed.
[0031] The beneficial effects of the present application with the above technical scheme are:
[0032] The wire threading mechanism in the present application can transport the prepared material wire to the wire hole of the brush disc through the wire conveying mechanism, form a traction section at the lower end of the brush disc, then pull the traction section downward to the position by the wire clamping mechanism, and cut the material wire of a predetermined length by the wire cutting mechanism, thereby completing the wire threading process in the wire hole. The whole process adopts the mode of threading first and cutting later, compared with the mode of cutting first and threading later in the background art, the phenomenon of misalignment between the truncated material wire and the prepared material wire does not occur, and the reliability of wire threading and the efficiency of wire threading are higher.
[0033] In the whole wire threading mechanism, the wire conveying mechanism, the wire cutting mechanism and the wire clamping mechanism are arranged above or below the brush disc in the longitudinal direction, so that the space occupied by the whole wire threading mechanism is lower, and the layout of the whole wire threading mechanism is optimized.
[0034] The wire folding frame arranged on the rack can drive the wire folding frame away from the brush disc through the driving assembly after the truncated material wire is threaded into the wire hole, so that the upper wire folding part and the lower wire folding part respectively fold the stock material wires on both sides of the brush disc into a wire bundle, which is simple and ingenious in design and improves the efficiency of wire bundle forming.
[0035] After the wire bundle is formed, the brush disc can cooperate with the upper push-pull rod and the lower push-pull rod through the wire pressing assembly, so that the radial pressing rods on the upper wire pressing disc and the lower wire pressing disc extend and press the stock material wires on both sides of the brush disc, avoiding the stock material wires from spreading outward due to their own elasticity, and facilitating the fixation of the wire bundle in the next step.
[0036] When threading and folding wires, the wire shifting mechanism in the present application can shift the wire bundle on one side of the wire hole outward, so that the wire threading, folding and other operations can be normally performed at the material wire hole on the other side, avoiding the wire bundle on one side of the wire hole from being rolled into the wire bundle on the other side due to its own elastic force, and improving the stability of the wire threading and folding process. BRIEF DESCRIPTION OF DRAWINGS
[0037] Figure 1 It is a local enlarged view of the wire threading mechanism;
[0038] Figure 2 is a partial enlarged view of the thread mechanism from another angle;
[0039] Figure 3 is a partial enlarged view of the thread cutting mechanism;
[0040] Figure 4 is a structural schematic view of the thread transporting assembly;
[0041] Figure 5 is a sectional view of the thread transporting assembly;
[0042] Figure 6 is a structural schematic view of the lower thread transporting assembly and the upper push-pull assembly;
[0043] Figure 7 is a structural schematic view of the thread folding mechanism;
[0044] Figure 8 is a structural schematic view of the lower push-pull mechanism;
[0045] Figure 9 is a structural schematic view of the thread clamping mechanism and the thread pushing mechanism;
[0046] Figure 10 is an enlarged view of the radial pressing rod extending and pressing the thread bundle after the thread folding mechanism folds the divided thread;
[0047] Figure 11 is a structural schematic view of the thread pushing mechanism;
[0048] Figure 12 is an exploded view of the thread pushing mechanism;
[0049] Figure 13 is a schematic view of the movable pushing rod pushing the thread bundle at the thread hole after the movable pushing rod moves;
[0050] Figure 14 is a schematic view of the fixed pushing rod and the movable pushing rod respectively pushing the thread bundle at the thread hole on both sides;
[0051] Figure 15 is a partial enlarged view of the upper thread pressing disc;
[0052] Figure 16 is a schematic view of the working principle of the thread cutting mechanism;
[0053] The reference signs are: 3-frame, 3a-supporting plate, 3b-guiding wheel, 31-upward yarn conveying assembly, 32-downward yarn conveying assembly, 33-yarn conveying mechanism, 34-upward push-pull assembly, 35-downward push-pull assembly, 36-yarn cutting mechanism, 37-yarn folding mechanism, 38-yarn pushing mechanism, 38a-fixed pushing rod, 39-yarn clamping mechanism, 63-yarn pressing assembly, 7-preparation yarn, 8-cut yarn, 9-brush disc, 91-yarn hole, 311-upward yarn conveying cylinder, 312-yarn conveying guide rod, 313-yarn conveying piece, 314-pressing cylinder, 315-pressing rod, 316-yarn inlet hole, 321-downward yarn conveying cylinder, 322-hooking plate, 323-sliding plate, 324-guiding tube, 325-longitudinal guide rail, 341-upward push-pull rod, 342-upward push-pull cylinder, 343-horizontal plate, 344-avoiding hole, 351-downward push-pull rod, 352-mounting plate, 353-downward push-pull cylinder, 354-second vertical plate, 355-third horizontal rod, 361-movable cutter, 362-yarn cutting cylinder, 363-fixed cutter, 371-yarn folding frame, 372-guiding plate, 373-guiding groove, 374-guiding cylinder, 374a-first supporting plate, 374b-second supporting plate, 375-strip-shaped groove, 375a-upper yarn folding part, 375b-lower yarn folding part, 376-first driving cylinder, 377-first horizontal rod, 378-first vertical plate, 379-second driving cylinder, 381-movable pushing rod, 382-rotation shaft, 383-linkage rod, 384-yarn pushing cylinder, 385-transition connecting plate, 386-yarn pushing seat, 387-oscillating tooth piece, 387a-tooth part, 388-transmission rod, 389-tooth groove, 3861-receiving cavity, 3862-guiding hole, 391-first yarn clamping piece, 392-second yarn clamping piece, 393-clamping cylinder, 394-strip-shaped groove, 395-yarn clamping cylinder, 396-yarn clamping seat, 631-upper yarn pressing disc, 631a-limiting part, 631b-radial sliding groove, 631c-weight-reducing groove, 632-radial guide groove, 633-radial pressing rod, 633a-side extending part, 634-protruding part, 635-limiting groove, 636-supporting shaft, 638-lower yarn pressing disc. DETAILED DESCRIPTION
[0054] In order to enable a more complete understanding of the above-mentioned objects, features and advantages of the present application, the present application will be described in further detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0055] In the following description, a large number of specific details are set forth in order to facilitate a thorough understanding of the present application, however, the present application can also be implemented in other ways different from those described herein, and therefore, the protection scope of the present application is not limited by the specific embodiments disclosed below.
[0056] The present application has multiple embodiments, and the specific embodiments are as follows:
[0057] As shown in the embodiment, the threading mechanism comprises: Figures 1-16
[0058] The rack 3 is configured as a support of the threading mechanism.
[0059] The brush disc 9 has an axis direction which is vertical, and the brush disc 9 can rotate along the axis direction. A plurality of wire holes 91 are uniformly distributed on the end face of the brush disc 9 in the circumferential direction.
[0060] The wire conveying mechanism 33 is arranged above the brush disc 9. The wire conveying mechanism 33 can convey the standby material wire 7 from top to bottom, and make the standby material wire 7 pass through one of the wire holes 91 of the brush disc 9 to form the traction section 71 which exceeds the lower end face of the brush disc 9.
[0061] The wire clamping mechanism 39 is arranged below the brush disc 9, and comprises a driving member and a wire clamping assembly corresponding to the position of the traction section 71. After the wire clamping assembly clamps the traction section 71, the driving member drives the wire clamping assembly to move downward to pull the standby material wire 7 to the position. Thus, the standby material wire 7 with a predetermined length is conveyed to the position at one time.
[0062] The wire cutting mechanism 36 is arranged between the brush disc 9 and the wire conveying mechanism 33. After the wire clamping mechanism 39 pulls the standby material wire 7 to the position, the wire cutting mechanism 36 can cut the standby material wire 7 to make the cut material wire 8 with a predetermined length be arranged in the wire hole 91. The cut material wire 8 arranged in the wire hole 91 is closely attached to the inner wall of the wire hole 91, and will not be separated from the wire hole 91 under the action of gravity.
[0063] Further, the rack 3 is provided with a guide wheel 3b, and a plurality of annular guide grooves are arranged on the outer periphery of the guide wheel 3b, and the plurality of filaments are arranged in the guide grooves; the filament conveying mechanism 33 comprises a filament conveying assembly arranged on the rack 3, and the filament conveying assembly comprises a filament conveying member 313, and the filament conveying member 313 is provided with an upper and lower penetrating filament inlet hole 316 for accommodating the preliminary filaments 7, and the lower end of the preliminary filaments 7 is inserted into the filament inlet hole after being guided by the guide grooves, and the filament conveying member 313 is connected with a pressing cylinder 314, and the pressing cylinder 314 has a telescopic pressing rod 315 inserted into the filament inlet hole 316 and used for pressing or relaxing the preliminary filaments 7; the filament conveying assembly has two, and comprises an upper filament conveying assembly 31 and a lower filament conveying assembly 32 arranged on the rack 3 in sequence, the upper filament conveying assembly 31 is connected with an upper filament conveying cylinder 311, the filament conveying member 313 in the upper filament conveying assembly 31 is connected with a filament conveying guide rod 312, the top of the rack 3 is provided with a support plate 3a for mounting the upper filament conveying cylinder 311, and the filament conveying guide rod 312 is slidingly connected in the guide hole of the support plate 3a; and the upper filament conveying cylinder 311 drives the lower end to move longitudinally, when the telescopic pressing rod 315 in the upper filament conveying assembly 31 is extended to press and convey the preliminary filaments 7 downward, the telescopic pressing rod 315 in the lower filament conveying assembly 32 is retracted; when the telescopic pressing rod 315 in the upper filament conveying assembly 31 is retracted to relax the preliminary filaments 7 and reset upward, the telescopic pressing rod 315 in the lower filament conveying assembly 32 is extended to press the preliminary filaments 7, and the two are alternately and reciprocally until the lower end surface of the brush disc 9 forms the traction section 71; the filament conveying mechanism 33 can stably convey the preliminary filaments 7 downward in an alternating conveying mode, and ensures that the lower end surface of the brush disc 9 forms the traction section 71.
[0064] Further, as Figures 4-6As shown, the downward yarn conveying assembly 32 is driven by a downward yarn conveying cylinder 321 and moves longitudinally, specifically, a hooking plate 322 is arranged on the frame 3 for convenient connection, the hooking plate 322 is arranged on a sliding plate 323, the sliding plate 323 is slidingly connected to a longitudinal guide rail 325 arranged on the frame 3, the hooking plate 322 is provided with a hooking hole, a piston rod of the downward yarn conveying cylinder 321 is connected in the hooking hole, a downward extending guide tube 324 is connected to a yarn conveying member 313 in the downward yarn conveying assembly 32, and a yarn inlet hole 316 on the yarn conveying member 313 in the downward yarn conveying assembly 32 is arranged on the guide tube 324; before the upward yarn conveying cylinder 311 drives the upward yarn conveying assembly 31 to act, the telescopic pressing rod 315 in the downward yarn conveying assembly 32 is extended and presses the prepared yarn 7 in the guide tube 324, the downward yarn conveying cylinder 321 drives the downward yarn conveying assembly 32 to move downward, so that the lower end of the guide tube 324 is aligned with the corresponding yarn hole 91 on the brush disc 9; while guiding the yarn to pass into the yarn hole, the guide tube 324 can limit the yarn passing out of the yarn inlet hole in the tube, preventing the yarn passing out of the yarn inlet hole from spreading outward, at the same time, the downward yarn conveying cylinder 321 can drive the yarn conveying member 313 in the downward yarn conveying assembly 32 to move downward, so that the lower end of the prepared yarn 7 reaches the upper end of the yarn hole 91, to make preparation before the yarn conveying mechanism 33 starts to convey the yarn.
[0065] Further, as shown in Figure 3 The structure of the yarn cutting mechanism 36 is as follows: the yarn cutting mechanism 36 includes a fixed cutter 363 and a movable cutter 361 arranged horizontally opposite on the frame 3, the movable cutter 361 is connected with a yarn cutting cylinder 362, when the prepared yarn 7 is pulled to the position by the yarn clamping mechanism 39, the yarn cutting cylinder 362 drives the movable cutter 361 to approach the fixed cutter 363, so as to cut the prepared yarn 7.
[0066] Further, the structure of the yarn clamping mechanism 39 is as follows: the yarn clamping mechanism 39 includes a yarn clamping seat 396 and a yarn clamping assembly, the driving member is a yarn clamping cylinder 395 connected to the lower end of the yarn clamping seat 396; the yarn clamping assembly includes a first yarn clamping member 391 and a second yarn clamping member 392 arranged on the yarn clamping seat 396, at least one of the first yarn clamping member 391 and the second yarn clamping member 392 is connected with a clamping cylinder 393, the clamping cylinder 393 drives the first yarn clamping member 391 and / or the second yarn clamping member 392 to act to clamp and pull the pulling section 71, and then the yarn clamping cylinder 395 drives the yarn clamping assembly to move downward, so as to pull the prepared yarn 7 downward to the position.
[0067] Further, as shown in Figure 9As shown, one of the first wire clamping member 391 and the second wire clamping member 392 in the embodiment can be connected with the clamping driving member, or the clamping driving member can be connected on the first wire clamping member 391 and the second wire clamping member. Thus, the corresponding clamping driving member works, and the first wire clamping member 391 and the second wire clamping member 391 can be clamped or loosened to pull the traction section 71. In the embodiment, only one clamping driving member is provided for explanation and description. Specifically, the first wire clamping member 391 in the embodiment is a wire clamping block, the second wire clamping member 392 is a wire clamping rod, the wire clamping block and the wire clamping rod are arranged on a wire clamping seat 396, and the clamping driving member is a clamping cylinder 393 connected with the wire clamping block and driving the wire clamping block away from or close to the wire clamping rod. The wire clamping driving member is a wire clamping cylinder 395 arranged at the bottom end of the wire clamping seat 396.
[0068] Further, in order to prevent the traction section 71 from being deformed under force and affecting the clamping effect when the wire clamping block and the wire clamping rod clamp the traction section 71, the wire clamping block is provided with a wire clamping portion for cooperating with the wire clamping rod and an extension portion spaced from the wire clamping portion. The extension portion and the wire clamping portion form a strip-shaped groove 393 for accommodating the traction section 71 and extending longitudinally. The traction section 71 is kept stable in the strip-shaped groove 393 when clamped by the wire clamping assembly.
[0069] Further, the wire clamping rod and the extension portion are arranged on the same side. In order to avoid interference between the wire clamping rod and the extension portion, the extension portion is provided with a through groove matched with the wire clamping rod, and the wire clamping rod is inserted into the through groove. When the piston rod of the clamping cylinder 393 extends, the wire clamping block is away from the wire clamping rod, the head of the wire clamping rod is retracted into the through groove, and the traction section 71 enters the strip-shaped groove 393. When the piston rod of the clamping cylinder 393 is retracted, the wire clamping block is close to the wire clamping rod, the head of the wire clamping rod is inserted into the limiting groove, and the traction section 71 in the strip-shaped groove 393 is clamped. This design ensures that the wire clamping block with the extension portion does not interfere with the wire clamping rod and can normally cooperate with the wire clamping portion.
[0070] Furthermore, after the cut wire 8 is inserted into the wire hole 91, the brush plate 2 divides the cut wire 8 into two strands located on both sides of the brush plate 9. To fold the two strands outward, the frame 3 is provided with a wire folding mechanism 37. The wire folding mechanism 37 includes a wire folding frame 371 and a drive assembly for driving the wire folding frame 371 to move horizontally. The head of the wire folding frame 371 is the wire folding end, and the wire folding end has a strip groove 375 extending inward to the inside of the wire folding frame 371. The strip groove 375 divides the wire folding end into an upper wire folding part 375a and a lower wire folding part 375b. The wire folding frame 371 has a... The folding cavity extends vertically; the brush plate 9 is inserted into the strip groove 375, and the corresponding wire hole 91 on the brush plate 9 is located in the folding cavity; when the cut wire 8 is inserted into the wire hole 91, the cut wire 8 is divided into two strands of wire located on both sides of the brush plate 9. At this time, the wire clamping mechanism 39 releases the traction section 71, and the drive component drives the folding frame 371 to move away from the brush plate 9, so that the upper folding part 375a and the lower folding part 375b overlap the two strands of wire outward into a wire bundle; the folding mechanism 37 makes the two strands of wire quickly overlap into a wire bundle, improving the folding efficiency.
[0071] Furthermore, such as Figure 1 As shown, a guide assembly is provided inside the folding cavity. The guide assembly includes two opposing guide plates 372, one of which is connected to a guide cylinder 374. When the wire conveying mechanism 33 transports the prepared wire 7 downward, the piston rod of the guide cylinder 374 extends, causing the two guide plates 372 to come close together and form a guide groove 373 for guiding the prepared wire 7 into the wire hole 91. When the folding frame 371 moves away from the brush plate 9, the piston rod of the guide cylinder 374 retracts, causing the two guide plates 372 to move away from each other to avoid the outwardly overlapping stranded wires. In this embodiment, the guide assembly, while guiding the wire into the wire hole, also considers the problem of the guide plate avoiding the stranded wires during folding. Thus, the guide cylinder 374 controls the movement of one of the guide plates 372, effectively preventing the two stranded wires from interfering with the guide plate 372 when folding.
[0072] Furthermore, when the guide assembly is set in the wire folding cavity, the guide plate 372 is prone to interference with the brush plate 9. Therefore, in this embodiment, both guide plates 372 are provided with avoidance grooves (not shown) that correspond to the strip grooves 375 and are used to avoid the brush plate 9. The avoidance grooves divide the entire guide plate 372 into two guide support plates. The avoidance grooves can prevent the guide plate 372 from interfering with the brush plate inserted into the strip grooves 375, so that the wire folding work can proceed smoothly.
[0073] Furthermore, such as Figure 10To ensure that the brush disc 9 can rotate in the circumferential direction of its own axis and to press and fix the wire bundle after folding, the brush disc 9 is arranged on a wire pressing assembly. A plurality of wire holes 91 on the end face of the brush disc 9 form a closing area. The wire pressing assembly includes a support shaft 636 that can rotate in the circumferential direction. The top end of the support shaft 636 is provided with two wire pressing discs that are closed on the upper and lower sides of the brush disc 9 and are located in the closing area. The outer periphery of the wire pressing disc and the outer periphery of the lower wire pressing disc 638 are uniformly distributed with radial sliding grooves 631b corresponding to the wire holes 91. The radial sliding grooves 631b are slidably connected with radial pressing rods 633. The end face of the wire pressing disc away from the brush disc 9 is uniformly distributed with a plurality of radial guide grooves 632 connected with the radial sliding grooves 631b in the circumferential direction. The radial pressing rods 633 are provided with protruding portions 634 that extend beyond the end face of the wire pressing disc away from the brush disc 9 and are slidably connected in the radial guide grooves 632. The brush disc 9 divides the two wire pressing discs into an upper wire pressing disc 631 and a lower wire pressing disc 638. The frame 3 is also provided with an upper pull rod 341 and a lower pull rod 351 located on the upper and lower sides of the brush disc 9. The upper pull rod 341 and the lower pull rod 351 are respectively driven by an upper pull cylinder 342 and a lower pull cylinder 353. The upper pull rod 341 and the upper pull cylinder 342 constitute an upper pull assembly 34. The lower pull rod 351 and the lower pull cylinder 353 constitute a lower pull assembly 35. The upper pull rod 341 is located on the inner side of the protruding portion 634 of the upper wire pressing disc 631. The lower pull rod 351 is located on the inner side of the protruding portion 634 of the lower wire pressing disc 638. When the wire folding frame 371 folds two stock wires into a wire bundle, the upper pull cylinder 342 and the lower pull cylinder 353 respectively drive the upper pull rod 341 and the lower pull rod 351 to move away from the brush disc 9 and act on the corresponding protruding portion 634, so that the corresponding radial pressing rod 633 extends and presses the two stock wires on the corresponding end face of the brush disc 9. The formed wire bundle is kept fixed and does not spread outward, so as to be fixed.
[0074] Further, as Figure 7As shown, the structure of the folding mechanism 37 is as follows: the folding mechanism 37 is provided with a linkage assembly, which includes a first support plate 374a and a second support plate 374b away from a folding frame 371 in sequence, and a first cross rod 377 connected between the first support plate 374a and the second support plate 374b, and the folding frame 371 is arranged on the first support plate 374a; the driving assembly includes a first driving cylinder 376 and a second driving cylinder 379 acting on the second support plate 374b, the piston rod of the first driving cylinder 376 is telescopic and drives the folding frame 371 to move away from the radial direction of the brush disc 9 to leave space for the radial pressing rod 633 to extend radially; after the radial pressing rod 633 extends and presses the split material filaments, the piston rod of the second driving cylinder 379 is telescopic and drives the folding frame 371 to continue to move away from the brush disc 9, so that the folding frame 371 is completely separated from the filament bundle; the first driving cylinder 376 and the second driving cylinder 379 can form step-by-step driving on the second support plate 374b to make up for the response time difference of the driving assembly and the upper push-pull cylinder 342 and the lower push-pull cylinder 353, so that the piston rod of the first driving cylinder 376 is telescopic and leaves space for the corresponding radial pressing rod 633, and at the same time, the two split material filaments are still clamped in the strip-shaped groove 375 and do not spread outward, and after the radial pressing rod 633 presses the split material filaments, the piston rod of the second driving cylinder 376 is telescopic and completely separates from the formed filament bundle, so that the folding mechanism 37 can smoothly press the filament bundle after folding.
[0075] Further, since the filament hole 91 of the brush disc 9 is close to the outer peripheral edge of the brush disc 9, so that the two split material filaments are folded to form a filament bundle exceeding the outer periphery of the brush disc, and after the filament bundle is formed, the length of the split material filaments attached to the end face of the brush disc 9 is smaller than the length of the split material filaments exceeding the brush disc 9, therefore, corresponding to the two lengths, the telescopic stroke of the piston rod of the first driving cylinder 376 is smaller than that of the piston rod of the second driving cylinder 379, which is specifically manifested as: when the piston rod of the first driving cylinder 376 is telescopic and drives the folding frame 371 to move away from the radial direction of the brush disc 9 and leaves space for the radial pressing rod 633 to extend radially, the folding end only needs to just leave the end face of the brush disc 9, so the active range of the folding frame 371 at this time is relatively short; then the folding frame 371 needs to completely separate from the filament bundle, and the required active range is relatively long, so the telescopic length of the piston rod of the second driving cylinder 379 is relatively long.
[0076] Further, if the first driving cylinder 376 and the second driving cylinder 379 are arranged side by side to drive the folding frame 371 step by step, the piston rod of one cylinder will certainly move when the other cylinder is extended or retracted, which will affect the smoothness of the folding frame 371. Therefore, in order to meet the purpose of driving the folding frame 371 step by step, the first driving cylinder 376 is arranged on the first support plate 374a, the second driving cylinder 379 is arranged on the first vertical plate 378 close to the first support plate 374a, and the piston rod of the first driving cylinder 376 and the piston rod of the second driving cylinder 379 are opposite and connected together. Specifically, the piston rod of the first driving cylinder 376 and the piston rod of the second driving cylinder 379 have a shaft sleeve therebetween, and are inserted into the shaft sleeve and locked by screws. Thus, the space for arranging the driving assembly is saved while meeting the step-by-step driving of the folding frame 374.
[0077] Further, as shown in Figure 15 At the outer peripheral position of the pressing disc, a limiting portion 631a is formed between every two adjacent radial sliding grooves 631b, and the movable pressing rod 633 has two opposite side extension portions 633a on both sides. When the movable pressing rod 633 is retracted, the two side extension portions 633a abut against the corresponding limiting portion 631a, preventing the entire movable pressing rod 633a from being completely retracted into the radial sliding groove 631b.
[0078] Further, the bottom end of the movable pressing rod 633 has a limiting groove 635. After the movable pressing rod 633 is extended, the divided stock yarn is limited in the limiting groove 635, preventing the divided stock yarn from spreading to both sides.
[0079] Further, a plurality of weight-reducing grooves 631c are arranged through and uniformly distributed in the circumferential direction on the end face of the pressing disc, so as to lighten the structure of the entire pressing disc 631.
[0080] Further, as shown in Figure 2As shown, the upper push-pull assembly 34 is specifically structured as follows: the support frame 3 is provided with a horizontal plate 343 for mounting the upper push-pull assembly 34, and the horizontal plate 343 is provided with a relief hole 344 for avoiding the guide pipe 324; the upper push-pull assembly 34 comprises a first vertical plate 346 arranged on the support frame 3, an upper driving member in the form of an upper push-pull cylinder 342 connected to the first vertical plate 346, and a push-pull rod 341 connected to the piston rod of the upper push-pull cylinder 342; in order to ensure smooth movement of the push-pull rod 341, the first vertical plate 346 is provided with a connecting plate 345 for mounting the push-pull rod 341, and a second guide assembly is arranged between the connecting plate 345 and the first vertical plate 346; the second guide assembly comprises a second horizontal rod 344, and the connecting plate 345 is provided with a second guide hole matched with the second horizontal rod 344; the second guide holes are symmetrically arranged on the connecting plate 345, and the number and position of the second horizontal rod 344 and the second guide holes are matched; one end of the second horizontal rod 344 acts on the push-pull rod 341, and the other end penetrates into the second guide hole, thereby guiding the movement of the push-pull rod 341.
[0081] Further, as shown in Figure 8 the lower push-pull assembly 35 is specifically structured as follows: the lower push-pull assembly 35 comprises two mounting plates 352 arranged at intervals on the support frame 3, and a third horizontal rod 355 connected between the two mounting plates 352; a lower push-pull rod 351 is mounted on the mounting plate 352 close to the wire folding frame 371, and a second driving member in the form of a lower push-pull cylinder 353 acts on the mounting plate 352 away from the wire folding frame 371; in order to ensure smooth movement of the lower push-pull rod 351, the support frame 3 is provided with a second vertical plate 354 for mounting the lower push-pull cylinder 353, and the second vertical plate 354 is provided with a third guide hole for sliding cooperation with the third horizontal rod 355; the third guide holes are symmetrically arranged on the second vertical plate 354, and the number and position of the third horizontal rod 355 and the third guide holes are matched; the third horizontal rod 355 guides the movement of the lower push-pull rod 351.
[0082] Further, the wire holes 91 on the brush disc 9 that are not threaded are divided into wire feeding holes, and the wire holes 91 with wire bundles are divided into threaded holes; as shown in Figures 11-13To ensure that the yarn in the yarn hole will not be forked back to the yarn hole due to its own elasticity, the yarn penetrating mechanism further comprises a yarn pushing mechanism 38 arranged on the frame 3. The yarn pushing mechanism 38 is arranged at the side of the yarn clamping seat 396 in the yarn clamping mechanism 39, and the yarn pushing mechanism 38 can move synchronously with the yarn clamping mechanism 39 to approach or move away from the lower end of the brush disc 9. The yarn pushing mechanism 38 comprises a movable pushing rod 381 extending in the longitudinal direction and a rotating shaft 382. The rotating shaft 382 is connected with a pushing driving element, and the rotating shaft 382 is connected with the movable pushing rod 381 through a linkage rod 383. The pushing driving element can drive the rotating shaft 382 to rotate, and the linkage rod 383 moves to the adjacent yarn hole and the yarn hole on the brush disc 9, so as to push the yarn in the yarn hole to one side of the yarn hole. The next yarn hole can smoothly perform the yarn penetrating and folding, and the formed yarn is prevented from being rolled into the next formed yarn.
[0083] Further, the specific structure of the yarn pushing mechanism 38 is as follows: the pushing driving element can be directly connected with the rotating shaft 1 to drive the movable pushing rod 381 to move, or the pushing driving element is indirectly connected with the rotating shaft 1 through a transmission assembly. In the embodiment, the rotating shaft 382 is arranged on a pushing seat 386, and the pushing seat 386 is provided with a transmission assembly. The transmission assembly comprises a transmission rod 388 slidingly connected on the pushing seat 386. The transmission rod 388 is provided with a plurality of tooth grooves 389. The shaft body of the rotating shaft 1 is fixedly connected with a swing tooth element 387. The swing tooth element 387 has a plurality of tooth portions 387a matched with the tooth grooves 389. The driving element is a pushing cylinder 384. The piston rod of the pushing cylinder 384 is indirectly connected with the transmission rod 388 through a transition connecting plate 385. The piston rod of the pushing cylinder 384 is retracted or extended to drive the transmission rod 388 to slide on the pushing seat 386, so that the tooth grooves 389 are matched with the tooth portions 387a to drive the rotating shaft 1 to rotate.
[0084] Further, compared with the standard tooth-shaped groove arranged on the rod body of the transmission rod 388, the transmission rod 388 in the embodiment has lower cost and is more convenient to process, that is, the transmission rod 388 is a screw rod, and the tooth groove 389 is a spiral groove arranged on the screw rod. Compared with the standard tooth-shaped groove arranged on the transmission rod 388, the screw rod with the spiral groove has lower cost, and the meshing effect of the tooth groove 389 and the tooth portion 387a can be ensured.
[0085] Further, the volume of the wire poking mechanism 38 needs to be miniaturized, and the miniaturized wire poking mechanism 38 is easier to be installed to the corresponding position of the wire threading mechanism, so a containing cavity 3861 is arranged on the wire poking seat 386 in the embodiment, the rotating shaft 1 has a matching part penetrating in the containing cavity 3861, the matching part is fixedly connected with the swing tooth piece 387, a sliding guide hole 3862 communicating with the outside is arranged on the side wall of the containing cavity 3861, and the transmission rod 388 is slidingly connected in the sliding guide hole 3862; the containing cavity 3861 can contain the transmission assembly in the wire poking seat 386, reduce the space occupied by the transmission assembly in the wire poking mechanism, optimize the structural layout of the wire poking mechanism, and facilitate the installation of the wire poking mechanism to the wire threading mechanism to perform the wire poking work.
[0086] Further, the connecting relationship among the transition connecting plate 385, the transmission rod 388 and the wire poking cylinder 384 is as follows: the transition connecting plate 385 is provided with a connecting sleeve penetrating in the sliding guide hole 3862, the end of the transmission rod 388 is provided with a screw hole corresponding to the position of the connecting sleeve, a screw penetrates through the connecting sleeve and is screwed into the screw hole, so that the transmission rod 388 is connected with the transition connecting plate 385; the piston rod of the wire poking cylinder 384 is connected with a threaded rod, the transition connecting plate 385 is connected with an internal thread sleeve corresponding to the threaded rod, and the threaded rod is locked by the nut after being matched with the internal thread sleeve, so that the piston rod is connected with the transition connecting plate 385.
[0087] Further, when the wire is threaded and folded in the plurality of material wire holes one by one, only the adjacent wire bundle at the wire-threaded hole needs to be poked by the movable poking rod 381, but when the wire is threaded and folded in the last material wire hole, the wire holes on both sides of the last material wire hole have been threaded and formed into wire bundles, so another poking rod needs to be matched with the movable poking rod 381; as shown in the figure, the wire poking mechanism 38 in the embodiment further comprises a fixed poking rod 38a adjacent to the movable poking rod 381; when the support shaft 636 rotates and the last material wire hole on the brush disc 9 is threaded, wire bundles are formed in the two wire-threaded holes adjacent to the material wire hole, the wire poking drive member drives the rotating shaft 382 to rotate, so that the movable poking rod 381 moves to between one of the wire-threaded holes and the material wire hole, and pokes the wire bundle on one side of the wire-threaded hole, at this time, the fixed poking rod 38a is between the other wire-threaded hole and the material wire hole, and pokes the wire bundle on one side of the other wire-threaded hole. Figure 14
[0088] Based on the wire threading mechanism, the embodiment provides a wire threading method, which comprises the following steps:
[0089] S1: the wire conveying mechanism 33 downwardly conveys the prepared material wire 7, and makes the lower end of the prepared material wire 7 penetrate through one of the wire holes 91 of the brush disc 9 to form a traction section 71 beyond the lower end surface of the brush disc 9;
[0090] S2: The wire clamping mechanism 39 clamps the traction section 71 and is driven downward by the driving member to pull the prepared material wire 7 downward to a predetermined position;
[0091] S3: The wire cutting mechanism 36 cuts the prepared material wire 7, and the cut material wire 8 of a predetermined length is arranged in place in the wire hole 91;
[0092] S4: The brush disc 9 is rotated and the next wire hole 91 on the brush disc 9 is aligned with the prepared material wire 7;
[0093] S5: Steps S1-S4 are repeated in sequence until all the wire holes 91 on the brush disc 9 are completed. Through this wire threading method, each wire hole 91 on the brush disc 9 is threaded one by one, improving the quality and efficiency of wire threading, and facilitating efficient wire threading of multiple brush discs 9 one by one on the wire threading mechanism.
[0094] The above describes the present application and its embodiments in a schematic manner, which is not restrictive, and the embodiments shown in the drawings are only one of the embodiments of the present application, and the actual structure is not limited thereto. Therefore, if a person skilled in the art is inspired by it, without departing from the purpose of the present application, similar structural methods and embodiments can be designed without creativity, which should belong to the protection scope of the present application.
Claims
1. A threader mechanism, characterized by, The utility model relates to a kind of yarn folding machine, including: Rack (3);Support configured as threading mechanism; Brush disc (9);The axis direction of brush disc (9) itself is vertical direction, and brush disc (9) can rotate along the axis direction of itself, and a plurality of wire holes (91) are uniformly distributed on the end face of brush disc (9) in circumferential direction; Yarn conveying mechanism (33);Yarn conveying mechanism (33) is set above brush disc (9), and yarn conveying mechanism (33) can send preparatory material silk (7) from top to bottom, and after preparatory material silk (7) passes through one of wire holes (91) of brush disc (9), traction section (71) that exceeds the lower end face of brush disc (9) is formed; Clamping mechanism (39);Clamping mechanism (39) is set below brush disc (9), including driving part, clamping assembly corresponding with the position of traction section (71), after clamping assembly clamps traction section (71), driving part drives clamping assembly to move downward, to pull preparatory material silk (7) to position downward; Cutting mechanism (36);Cutting mechanism (36) is set between brush disc (9) and yarn conveying mechanism (33), after clamping mechanism (39) pulls preparatory material silk (7) to position downward, cutting mechanism (36) can cut preparatory material silk (7), so that the cutting length of truncated material silk (8) is set in wire hole (91) to position; Rack (3) is provided with folding mechanism (37), and folding mechanism (37) includes folding frame (371), driving assembly that drives folding frame (371) to move horizontally, the head of folding frame (371) is folding end, and folding end has strip-shaped groove (375) extending to the inside of folding frame (371) on folding end, strip-shaped groove (375) divides folding end into upper folding part (375a) and lower folding part (375b), and folding frame (371) has a folding cavity that is penetrated from top to bottom in it;Brush disc (9) is inserted into strip-shaped groove (375), and corresponding wire hole (91) on brush disc (9) is in folding cavity;When truncated material silk (8) is set in wire hole (91) to position, truncated material silk (8) is divided into two stock silk located on both sides of brush disc (9), and at this time, clamping mechanism (39) loosens traction section (71), and driving assembly drives folding frame (371) to move in the direction away from brush disc (9), so that upper folding part (375a) and lower folding part (375b) fold two stock silk to be out of the way as silk bundle; The brush disc (9) is arranged on a pressing wire assembly, a plurality of wire holes (91) on the end face of the brush disc (9) form a matching area, the pressing wire assembly comprises a support shaft (636) which can rotate in the circumferential direction, the top end of the support shaft (636) is provided with two pressing wire discs which are matched on the upper and lower sides of the brush disc (9) and are located in the matching area, the outer periphery of the pressing wire disc and the outer periphery of the lower pressing wire disc (638) are uniformly provided with radial sliding grooves (631b) corresponding to the wire holes (91) one by one, the radial sliding grooves (631b) are slidably connected with radial pressing rods (633), the end face of the pressing wire disc away from the brush disc (9) is uniformly provided with a plurality of radial guide grooves (632) which are communicated with the radial sliding grooves (631b) in the circumferential direction, and the radial pressing rods (633) are provided with protruding portions (634) which are located outside the end face of the pressing wire disc away from the brush disc (9) and are slidably connected in the radial guide grooves (632); the brush disc (9) divides the two pressing wire discs into an upper pressing wire disc (631) and a lower pressing wire disc (638), the rack (3) is further provided with an upper push-pull rod (341) and a lower push-pull rod (351) which are located on the upper and lower sides of the brush disc (9), and the upper push-pull rod (341) and the lower push-pull rod (351) are respectively driven by an upper push-pull cylinder (342) and a lower push-pull cylinder (353); the upper push-pull rod (341) is located on the inner side of the protruding portion (634) of the upper pressing wire disc (631), and the lower push-pull rod (351) is located on the inner side of the protruding portion (634) of the lower pressing wire disc (638); when the wire folding frame (371) overlaps the two stock wires into a wire bundle, the upper push-pull cylinder (342) and the lower push-pull cylinder (353) drive the upper push-pull rod (341) and the lower push-pull rod (351) to move away from the brush disc (9) and act on the corresponding protruding portion (634), so that the corresponding radial pressing rod (633) extends and presses the two stock wires on the corresponding end face of the brush disc (9).
2. A threader according to claim 1, wherein: The wire conveying mechanism (33) comprises a wire conveying assembly arranged on the rack (3), the wire conveying assembly comprises a wire conveying piece (313), the wire conveying piece (313) is provided with a wire inlet hole (316) which penetrates the wire conveying piece (313) upward and downward and is used for accommodating the prepared stock wire (7), and the wire conveying piece (313) is connected with a pressing cylinder (314); the pressing cylinder (314) has a telescopic pressing rod (315) which is inserted into the wire inlet hole (316) and is used for pressing or relaxing the prepared stock wire (7); the wire conveying assembly has two, comprising an upper wire conveying assembly (31) and a lower wire conveying assembly (32) which are arranged on the rack (3) in sequence, the upper wire conveying assembly (31) is connected with an upper wire conveying cylinder (311) and is driven by the upper wire conveying cylinder (311) to move downward in the longitudinal direction, when the telescopic pressing rod (315) in the upper wire conveying assembly (31) extends to press and convey the prepared stock wire (7) downward, the telescopic pressing rod (315) in the lower wire conveying assembly (32) retracts; when the telescopic pressing rod (315) in the upper wire conveying assembly (31) retracts to relax the prepared stock wire (7) and reset upward, the telescopic pressing rod (315) in the lower wire conveying assembly (32) extends to press the prepared stock wire (7), and the two are alternately and reciprocally until the lower end face of the brush disc (9) forms the traction section (71).
3. A threader as claimed in claim 2, wherein: The downward transporting yarn assembly (32) is driven by a downward transporting yarn cylinder (321) and moves along the longitudinal direction. A guiding tube (324) extending downward is connected to the yarn transporting member (313) in the downward transporting yarn assembly (32), and the yarn inlet hole (316) on the yarn transporting member (313) in the downward transporting yarn assembly (32) is arranged on the guiding tube (324). Before the upward transporting yarn cylinder (311) drives the upward transporting yarn assembly (31) to act, the telescopic pressing rod (315) in the downward transporting yarn assembly (32) is extended and presses the prepared yarn (7) in the guiding tube (324), the downward transporting yarn cylinder (321) drives the downward transporting yarn assembly (32) to move downward, so that the lower end of the guiding tube (324) is aligned with the corresponding yarn hole (91) on the brush disc (9).
4. A threader as defined in claim 1, wherein: The cutting mechanism (36) comprises a fixed cutter (363) and a movable cutter (361) arranged horizontally and oppositely on the frame (3), and the movable cutter (361) is connected with a cutting cylinder (362). When the prepared yarn (7) is pulled to the position by the yarn clamping mechanism (39), the cutting cylinder (362) drives the movable cutter (361) to approach the fixed cutter (363) to cut the prepared yarn (7).
5. A threader as defined in claim 1, wherein: The yarn clamping mechanism (39) comprises a yarn clamping seat (396) and a yarn clamping assembly. The driving member is a yarn clamping cylinder (395) connected to the lower end of the yarn clamping seat (396). The yarn clamping assembly comprises a first yarn clamping member (391) and a second yarn clamping member (392) arranged on the yarn clamping seat (396). At least one of the first yarn clamping member (391) and the second yarn clamping member (392) is connected with a clamping cylinder (393). The clamping cylinder (393) drives the first yarn clamping member (391) and / or the second yarn clamping member (392) to act to clamp and pull the segment (71), and then the yarn clamping cylinder (395) drives the yarn clamping assembly to move downward to pull the prepared yarn (7) to the position.
6. A threader as defined in claim 1, wherein: A guiding assembly is arranged in the yarn folding cavity. The guiding assembly comprises two opposite guiding plates (372), and one of the guiding plates (372) is connected with a guiding cylinder (374). When the yarn transporting mechanism (33) transports the prepared yarn (7) downward, the piston rod of the guiding cylinder (374) is extended to make the two guiding plates (372) close to each other to form a guiding groove (373) for guiding the prepared yarn (7) to pass through the yarn hole (91). When the yarn folding frame (371) moves away from the brush disc (9), the piston rod of the guiding cylinder (374) is retracted to make the two guiding plates (372) away from each other to avoid the outwardly overlapped stock yarns.
7. A threader according to claim 6, wherein: The linkage assembly comprises a first supporting plate (374a) and a second supporting plate (374b) which are sequentially away from the wire folding frame (371), and a first cross rod (377) is connected between the first supporting plate (374a) and the second supporting plate (374b), and the wire folding frame (371) is arranged on the first supporting plate (374a); the driving assembly comprises a first driving cylinder (376) and a second driving cylinder (379) which act on the second supporting plate (374b), and a piston rod of the first driving cylinder (376) is telescopic and drives the wire folding frame (371) to move in a radial direction away from the brush disc (9) to leave a space for the radial pressing rod (633) to extend in the radial direction; after the radial pressing rod (633) extends and presses the separated material wire, the piston rod of the second driving cylinder (379) is telescopic and drives the wire folding frame (371) to continue to move in a direction away from the brush disc (9), so that the wire folding frame (371) is completely separated from the wire bundle.
8. A threader as defined in claim 1, wherein: The wire holes (91) on the brush disc (9) which are not threaded with the material wire are divided into material wire holes to be filled, and the wire holes (91) on the brush disc (9) which are threaded with the wire bundle are divided into material wire holes which are already filled; the wire pushing mechanism (38) is arranged on the rack (3), and the wire pushing mechanism (38) comprises a movable pushing rod (381) and a rotating shaft (382) which extend in the longitudinal direction, the rotating shaft (382) is connected with a wire pushing driving element, and the rotating shaft (382) is connected with the movable pushing rod (381) through a linkage rod (383); the wire pushing driving element can drive the rotating shaft (382) to rotate and drive the movable pushing rod (381) to move to between the adjacent material wire hole to be filled and the material wire hole which is already filled on the brush disc (9) to push the wire bundle in the material wire hole which is already filled to one side of the material wire hole which is already filled.
9. A threader according to claim 8, wherein: The wire pushing mechanism further comprises a fixed pushing rod (38a) which is adjacent to the movable pushing rod (381); when the supporting shaft (636) rotates and makes the last material wire hole to be filled on the brush disc (9) to be threaded with the material wire, the wire bundle is formed in the two material wire holes which are already filled which are adjacent to the material wire hole to be filled, the wire pushing driving element drives the rotating shaft (382) to rotate, the movable pushing rod (381) moves to between one of the material wire holes which are already filled and the material wire hole to be filled, and the wire bundle on one side of the one of the material wire holes which are already filled is pushed, at this time, the fixed pushing rod (38a) is between the other material wire hole which is already filled and the material wire hole to be filled, and the wire bundle on one side of the other material wire hole which is already filled is pushed.
10. A method of threading a filament based on the threading mechanism of claim 1, characterized in that: The following steps are included: S1: the wire conveying mechanism (33) conveys the prepared material wire (7) downward, and the lower end of the prepared material wire (7) passes through one of the wire holes (91) of the brush disc (9) to form a traction section (71) which exceeds the lower end surface of the brush disc (9); S2: the wire clamping mechanism (39) clamps the traction section (71), and the driving element drives the wire clamping mechanism (39) to move downward to pull the prepared material wire (7) downward to a predetermined position; S3: the wire cutting mechanism (36) cuts the prepared material wire (7) to make the cut material wire (8) of a predetermined length to be threaded in the wire hole (91); S4: the brush disc (9) is rotated and the next wire hole (91) on the brush disc (9) is aligned with the prepared material wire (7); S5: steps S1-S4 are repeated in sequence until all the wire holes (91) on the brush disc (9) are completed to be threaded with the material wire.
Citation Information
Patent Citations
Industrial brush core molding equipment
CN109303415A
Wire penetrating mechanism for scale breaking roller brush disc
CN112353088A