A water needle filling machine with the function of reducing residual oxygen content

By setting up a heat sealing box and a vacuum pump in the water needle potting machine, the internal oxygen content is reduced and inert gas is introduced, the problem of air entering during the sealing process is solved, and the effect of reducing residual oxygen is achieved.

CN119705947BActive Publication Date: 2025-05-13SHANXI TAIHANG PHARMACY CO LTD
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Patent Information

Application Number
CN202510231186.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2025-05-13
Estimated Expiration
2045-02-28

AI Technical Summary

Technical Problem

During the sealing process of existing water needle potting machines, the spray gun will disturb the surrounding air flow, causing air to enter the ampoule, and the entire process of nitrogen protection cannot be achieved.

Method used

By setting up a heat seal box and sealing plate to form a sealing space, and using a vacuum pump to reduce the internal oxygen content, then inert gas is introduced to restore the air pressure, and heat sealing is performed using a heat sealing gun to reduce the oxygen content inside the ampoule.

Benefits of technology

It effectively reduces the oxygen content inside the ampoule, reduces the possibility of air entering, and thus reduces the residual oxygen.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of filling machines, and discloses a water needle filling machine with the function of reducing residual oxygen content, including a heat sealing box, an emptying mechanism is arranged inside the heat sealing box, the emptying mechanism includes a vacuum pump, an exhaust pipe is installed on the vacuum pump, and the emptying mechanism evacuates the heat sealing box through the vacuum pump and the exhaust pipe; an inflation mechanism is arranged on the top of the heat sealing box, the inflation mechanism includes a cannula, the cannula is movably plugged into the top of the heat sealing box, and an air hole is opened at the end of the cannula; a moving mechanism is arranged on one side of the heat sealing box, a pushing device is installed on the moving mechanism, and a sealing plate is installed at the output end of the pushing device. The present invention forms a sealed space by arranging a heat sealing box and a sealing plate, and relies on a vacuum pump to effectively reduce the oxygen content in the internal space, and relies on the re-introduction of inert gas to restore the internal air pressure. At this time, a heat sealing gun is used for heat sealing, and the internal oxygen content is low, so that the oxygen content inside the ampoule bottle is reduced.
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Description

Technical Field

[0001] The invention belongs to the technical field of filling machines, and in particular relates to a water needle filling machine with the function of reducing residual oxygen content. Background Art

[0002] A Chinese patent with authorization announcement number CN214357038U discloses a water injection filling machine, including a bottle feeding mechanism, a front nitrogen filling mechanism, a filling mechanism, a rear nitrogen filling mechanism, a wire drawing and sealing mechanism and a nitrogen gas curtain row. The bottle feeding mechanism includes a bottle feeding conveyor belt, and the front nitrogen filling mechanism, the filling mechanism, the rear nitrogen filling mechanism and the wire drawing and sealing mechanism are sequentially arranged in the conveying direction of the bottle feeding conveyor belt; a nitrogen gas curtain row is arranged above the bottle feeding conveyor belt between the inlet of the bottle feeding mechanism and the front nitrogen filling mechanism, and a nitrogen gas curtain row is arranged above the bottle feeding conveyor belt between the rear nitrogen filling mechanism and the wire drawing and sealing mechanism; the interior of the nitrogen gas curtain row is a hollow air cavity, and the cross-section of the air cavity in the width direction is an inverted trapezoid. An air inlet pipe connected to the air cavity is arranged on the outer wall of the nitrogen gas curtain row, and the bottom of the nitrogen gas curtain row is parallel to The bottle conveying conveyor belt is provided with a strip-shaped air outlet in the conveying direction, the air outlet is connected to the air cavity, and baffles are provided on both sides of the air outlet. The bottle conveying conveyor belt rotates to drive the ampoule bottle to move forward from the entrance of the bottle conveying mechanism. The ampoule bottle is always in the nitrogen air curtain formed by the narrow and long strip air outlet of the nitrogen air curtain row in the process of reaching the front nitrogen filling mechanism and the wire drawing and sealing mechanism. The nitrogen air curtain enters the ampoule bottle to replace the air in the bottle. The baffles on both sides of the air outlet form a channel for the bottle mouth of the ampoule bottle to pass through. The continuously sprayed nitrogen air curtain and the excess nitrogen overflowing from the ampoule bottle form a nitrogen protection area in the channel. The bottle mouth of the ampoule bottle is always in the nitrogen protection area, which solves the technical problem that the ampoule bottle lacks nitrogen protection throughout the process from the bottle conveying process to the wire drawing and sealing process.

[0003] However, this technical solution still has at least the following defects: this solution can effectively protect the ampoule bottle from the bottle feeding process to the wire drawing and sealing process, but in the sealing process, when the filling machine is filling, the spray gun will disturb the surrounding airflow, causing air to enter the ampoule bottle. In view of this, the present invention is specially proposed. Summary of the invention

[0004] In order to solve the above technical problems, the present invention provides a water needle filling machine with the function of reducing residual oxygen content. A sealed space is formed by setting a heat sealing box and a sealing plate, and the oxygen content in the internal space is effectively reduced by a vacuum pump. The internal air pressure is restored by introducing inert gas again. At this time, a heat sealing gun is used for heat sealing, and the internal oxygen content is low, so that the oxygen content inside the ampoule bottle is reduced.

[0005] The technical solution adopted by the present invention to solve its technical problem is:

[0006] A water needle filling and sealing machine with a function of reducing residual oxygen content, comprising a heat sealing box, wherein an exhaust mechanism is arranged inside the heat sealing box, wherein the exhaust mechanism comprises a vacuum pump, wherein an exhaust pipe is installed on the vacuum pump, and wherein the exhaust mechanism exhausts air from the heat sealing box through the vacuum pump and the exhaust pipe;

[0007] The top of the heat sealing box is provided with an inflation mechanism, the inflation mechanism comprises a cannula, the cannula is movably plugged into the top of the heat sealing box, an air hole is opened at the end of the cannula, and the inflation mechanism injects inert gas through the cannula;

[0008] A moving mechanism is provided on one side of the heat sealing box, a pushing device is installed on the moving mechanism, a sealing plate is installed at the output end of the pushing device, the sealing plate is adapted to the heat sealing box, and a sealed space is formed by the heat sealing box and the sealing plate.

[0009] As a preferred embodiment of the present invention, the inflation mechanism also includes a connecting seat, an air inlet pipe is installed on the top of the connecting seat, the tube is connected to the connecting seat, an air valve switch is installed on one side of the connecting seat, the air valve switch is used to control the connection between the air inlet pipe and the tube, a baffle is installed on the top of the heat sealing box, the baffle corresponds to the position of the air valve switch, and a movable plug is installed on one side of the connecting seat, and the movable plug is movably plugged in the top of the heat sealing box.

[0010] As a preferred embodiment of the present invention, the moving mechanism includes an electric slide rail and an electric slide, the pushing device is installed on the electric slide, the pushing device includes an electric push rod, the closing plate is connected to the output end of the electric push rod, a clamping mechanism is provided on one side of the closing plate, the clamping mechanism includes a clamping plate, a reset spring is installed in the clamping plate, and the clamping mechanism achieves clamping through the force applied by the reset spring to the clamping plate.

[0011] As a preferred embodiment of the present invention, speed limiting mechanisms are provided at both ends of the connecting seat, and the speed limiting mechanism includes a damper, and the damper is fixedly connected to the heat sealing box, a pawl is installed at the output end of the damper, and a torsion spring is installed at the connection between the pawl and the damper, and the speed limiting mechanism achieves speed limiting through the damper.

[0012] As a preferred embodiment of the present invention, the speed limiting mechanism also includes an insertion rod, which is connected to the connecting seat, a sleeve is movably sleeved on the outer side of the insertion rod, the sleeve is fixedly connected to the heat sealing box, a spring is movably sleeved on the insertion rod, a tooth groove is provided on one side of the insertion rod, a gear is meshingly connected to one side of the tooth groove, the gear is rotatably connected to the heat sealing box through a connecting piece, a ratchet is installed at one end of the gear, and the ratchet and pawl cooperate with each other.

[0013] As a preferred embodiment of the present invention, a heat sealing gun is installed inside the heat sealing box, a preheating mechanism is arranged on one side of the heat sealing box, the preheating mechanism includes a preheating gun, a conveying device is arranged on one side of the preheating mechanism, the conveying device includes a conveyor belt, and the conveying device is arranged at an angle.

[0014] As a preferred embodiment of the present invention, a collecting mechanism is provided on the other side of the heat sealing box, and the collecting mechanism includes a guide plate, a guide groove is installed on one side of the guide plate, and the guide groove is fixedly connected to the heat sealing box. The collecting mechanism collects the ampoules through the guide plate and the guide groove.

[0015] A water needle filling machine with a function of reducing residual oxygen content, further comprising a processor, wherein the processor is configured with an intelligent control system for controlling the operation of the water needle filling machine, wherein the intelligent control system comprises a moving unit and an operating unit;

[0016] The moving unit is used to control the logical sequence of the electric slide when it moves;

[0017] The operation unit controls the movement of the electric slide based on the moving unit, and realizes the clamping, heat sealing and separation operations of the ampoule bottle.

[0018] The mobile unit includes a position setting strategy, which includes configuring a default point, a preheating point, a release point and a separation point for the electric slide, wherein the default point represents the position where the electric slide is aligned with the heat sealing box, the preheating point represents the position where the electric slide is aligned with the preheating gun, the release point represents the position where the electric slide is located when the first ampoule bottle on the sealing plate contacts the guide plate, and the separation point represents the position where the electric slide is located when the last ampoule bottle on the sealing plate is detached;

[0019] The position making strategy also includes a cyclic movement program, which represents a single cyclic movement of the electric slide along a default point, a preheating point, a default point, a release point, a separation point and a default point. Each cyclic movement takes the next point as the end point, confirms the next movement direction based on the last point, ends the current movement when it reaches the end point, and generates a node instruction.

[0020] The operation unit includes a reset identification strategy, which includes obtaining the current movement state of the electric push rod, generating a reset instruction when the electric push rod contracts from an extended state to a compressed state, and generating an extension instruction when the electric push rod extends from a compressed state to an extended state;

[0021] The operation unit also includes a clamping strategy, which controls the electric push rod based on the current position of the electric slide and the node instruction generated by the position formulation strategy. When the electric slide moves to the preheating position and obtains the node instruction, the electric push rod is controlled to perform a telescopic movement, indicating that the electric push rod drives the clamping mechanism to clamp the ampoule bottle, otherwise the electric push rod is in a standby state;

[0022] The operation unit further includes a vacuum strategy, which controls the electric push rod based on the last position of the electric slide and the node instruction generated by the position formulation strategy. When the last position of the electric slide is a preheating position and the node instruction is obtained, the electric push rod is controlled to extend, indicating that the sealing plate is close to the heat sealing box;

[0023] The vacuum strategy also includes obtaining instructions generated by the reset identification strategy and the current position of the electric slide. When an extension instruction is obtained and the electric slide is at a default position, a vacuum instruction is generated, and the vacuum pump is controlled based on the vacuum instruction.

[0024] The operation unit further includes a heat sealing strategy, which includes installing a position sensor in the connection seat, controlling the heat sealing gun based on the position change of the position sensor and the instruction generated by the reset recognition strategy, generating a heat sealing instruction when an extension instruction is obtained and the position sensor moves from bottom to top to stop, controlling the heat sealing gun to perform a heat sealing operation based on the heat sealing instruction, and generating a removal instruction when the heat sealing operation is finished, indicating that the ampoule bottle has been sealed, and controlling the electric push rod to reset based on the removal instruction;

[0025] The operation unit also includes a disengagement strategy, which includes obtaining the current position of the electric slide and the instructions generated by the reset identification strategy to control the movement of the electric slide. When the reset instruction is obtained and the electric slide is in the default position, the electric slide continues to execute the cyclic movement program and executes the disengagement program when it moves to the disengagement point. The disengagement program characterizes that when the electric slide moves from the disengagement point to the separation point, the movement speed is limited, and based on the limited movement speed, two adjacent ampoules will not squeeze each other when they are disengaged.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] The present invention forms a sealed space by arranging a heat sealing box and a sealing plate, and effectively reduces the oxygen content in the internal space by relying on a vacuum pump, and restores the internal air pressure by introducing inert gas again. At this time, a heat sealing gun is used for heat sealing, and the internal oxygen content is low, so that the oxygen content inside the ampoule bottle is reduced;

[0028] The present invention provides a damper to extend the rising time of the cannula when conveying the inert gas, so that the inert gas can fully fill the heat sealing box and further cover the ampoule bottle. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the overall structure of a water needle filling machine with the function of reducing residual oxygen content;

[0030] Figure 2 It is a structural schematic diagram of the conveying device of the present invention;

[0031] Figure 3 It is a schematic diagram of the overall structure of the heat sealing box of the present invention;

[0032] Figure 4 This is a structural schematic diagram of the electric push rod of the present invention;

[0033] Figure 5 This is a schematic diagram of the internal structure of the heat sealing box of the present invention;

[0034] Figure 6 This is a schematic diagram of the cross-sectional structure of the cannula of the present invention;

[0035] Figure 7 This is a schematic diagram of the structure of the gear and tooth groove of the present invention;

[0036] Figure 8 It is a structural schematic diagram of the guide plate of the present invention;

[0037] Fig. 9 It is a schematic diagram of the mobile unit flow of the present invention;

[0038] Fig.10 This is a schematic diagram of the operating unit flow of the present invention;

[0039] Fig.11 This is a schematic diagram of the reset identification strategy flow of the present invention;

[0040] Fig.12 It is a schematic diagram of the clamping strategy flow of the present invention;

[0041] Fig.13 It is a schematic diagram of the vacuum strategy flow of the present invention;

[0042] Fig.14 It is a schematic diagram of the heat sealing strategy process of the present invention;

[0043] Fig.15 It is a schematic diagram of the disengagement strategy flow of the present invention.

[0044] Reference numerals:

[0045] 100, heat sealing box; 101, heat sealing gun; 102, vacuum pump; 103, exhaust pipe; 104, movable plug; 105, connecting seat; 106, intubation; 107, air hole; 108, air inlet pipe; 109, air valve switch; 110, baffle;

[0046] 200, electric slide rail; 201, electric slide table; 202, electric push rod; 203, sealing plate; 204, clamping plate; 205, reset spring;

[0047] 300, sleeve; 301, plunger; 302, spring; 303, tooth groove; 304, gear; 305, ratchet; 306, pawl; 307, damper; 308, torsion spring;

[0048] 400, preheating gun; 401, conveying device;

[0049] 500. guide plate; 501. guide groove. DETAILED DESCRIPTION

[0050] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.

[0051] Example 1

[0052] like Figures 1 to 8 As shown, a water needle filling and sealing machine with a function of reducing residual oxygen content includes a heat sealing box 100, an exhaust mechanism is provided inside the heat sealing box 100, the exhaust mechanism includes a vacuum pump 102, an exhaust pipe 103 is installed on the vacuum pump 102, and the exhaust mechanism exhausts air from the heat sealing box 100 through the vacuum pump 102 and the exhaust pipe 103;

[0053] The top of the heat sealing box 100 is provided with an air filling mechanism, which includes a cannula 106, which is movably plugged into the top of the heat sealing box 100, and an air hole 107 is provided at the end of the cannula 106. The air filling mechanism injects inert gas through the cannula 106, and the air hole 107 is arranged at an angle to prevent the liquid medicine in the ampoule from being flushed out by a large airflow;

[0054] A moving mechanism is provided on one side of the heat sealing box 100 , a pushing device is installed on the moving mechanism, a sealing plate 203 is installed at the output end of the pushing device, the sealing plate 203 is adapted to the heat sealing box 100 , and a sealed space is formed by the heat sealing box 100 and the sealing plate 203 .

[0055] like Figure 3 , Figure 5 , Figure 6As shown, in a specific embodiment, the inflation mechanism also includes a connecting seat 105, an air inlet pipe 108 is installed on the top of the connecting seat 105, and the insertion tube 106 is connected to the connecting seat 105. A gas valve switch 109 is installed on one side of the connecting seat 105, and the gas valve switch 109 is used to control the connection between the air inlet pipe 108 and the insertion tube 106. A baffle 110 is installed on the top of the heat sealing box 100, and the position of the baffle 110 corresponds to the position of the gas valve switch 109. The plane where the baffle 110 is close to the side of the gas valve switch 109 is aligned with the gas valve switch 109 when the gas valve switch 109 is in the open state, so that when the gas valve switch 109 descends, one side of the baffle 110 abuts against the gas valve switch 109 and opens it. A movable plug 104 is installed on one side of the connecting seat 105, and the movable plug 104 is movably plugged in the top of the heat sealing box 100. Springs 302 are arranged on both sides of the connecting seat 105. In this configuration, the air valve switch 109 is a time-delay switch, and the vacuum pump 102 evacuates air from the heat sealing box 100. As the pressure in the heat sealing box 100 gradually decreases, the movable plug 104 gradually moves downward due to the negative pressure, and drives the connecting seat 105 to move downward. The connecting seat 105 drives the cannula 106 to move downward and extend into the ampoule. When the connecting seat 105 descends, it drives the air valve switch 109 to move downward. When the air valve switch 109 descends to the baffle 110, the baffle 110 pushes the air valve switch 109 to open. At this time, the inert gas enters the cannula 106 through the air inlet pipe 108, enters the ampoule through the cannula 106, and diffuses into the heat sealing box 100. At the same time, the pressure in the heat sealing box 100 gradually increases, causing the cannula 106 to rise under the action of the spring 302. During the rising process, the air valve switch 109 is closed with a delay, so that the cannula 106 continues to transport the inert gas during the rising process.

[0056] like Figure 4 As shown, further, the moving mechanism includes an electric slide rail 200 and an electric slide table 201, the pushing device is installed on the electric slide table 201, the pushing device includes an electric push rod 202, the sealing plate 203 is connected to the output end of the electric push rod 202, and a clamping mechanism is provided on one side of the sealing plate 203, the clamping mechanism includes a clamping plate 204, a reset spring 205 is installed in the clamping plate 204, and the clamping mechanism achieves clamping through the force applied by the reset spring 205 to the clamping plate 204. In this setting, the clamping surface of the clamping plate 204 is arc-shaped, and the clamping plate 204 is clamped by the reset spring 205 to squeeze the ampoule bottle.

[0057] Example 2

[0058] like Figure 5 , Figure 7 , Figure 8As shown, in a specific embodiment, a speed limiting mechanism is arranged at both ends of the connecting seat 105, and the speed limiting mechanism includes a damper 307, and the damper 307 is fixedly connected to the heat sealing box 100, and a pawl 306 is installed at the output end of the damper 307, and a torsion spring 308 is installed at the connection between the pawl 306 and the damper 307, and the speed limiting mechanism realizes speed limiting through the damper 307, and the speed limiting mechanism also includes an insertion rod 301, and the insertion rod 301 is connected to the connecting seat 105, and a sleeve 300 is movably sleeved on the outer side of the insertion rod 301, and the sleeve 300 is fixedly connected to the heat sealing box 100, and the spring 302 is movably sleeved on the insertion rod 301, and a tooth groove 303 is provided on one side of the insertion rod 301, and a gear 304 is meshed and connected on one side of the tooth groove 303, and the gear 304 is rotatably connected to the heat sealing box 100 through a connecting piece, and a ratchet 305 is installed at one end of the gear 304, and the ratchet 305 and the pawl 306 cooperate with each other. In this configuration, when the cannula 106 rises, the insertion rod 301 rises with it and drives the gear 304 to rotate through the tooth groove 303. The gear 304 drives the damper 307 to rotate through the ratchet 305 and the pawl 306. The damper 307 limits the speed of the rotation of the gear 304, thereby limiting the speed of the rise of the cannula 106.

[0059] like Figure 1 , Figure 2 , Figure 5 As shown, further, a heat sealing gun 101 is installed inside the heat sealing box 100, and a preheating mechanism is arranged on one side of the heat sealing box 100, and the preheating mechanism includes a preheating gun 400. A conveying device 401 is arranged on one side of the preheating mechanism, and the conveying device 401 includes a conveyor belt, and the conveying device 401 is arranged at an angle. In this arrangement, the preheating gun 400 is used to preheat the ampoule bottle, so that the ampoule bottle can be quickly heat-sealed when the heat sealing gun 101 is used later. The inclined conveying device 401 is convenient for transporting the ampoule bottle to prevent it from tipping over, and is conducive to the clamping mechanism to clamp it.

[0060] like Figure 1 , Figure 4 , Figure 8 As shown, further, a collecting mechanism is provided on the other side of the heat sealing box 100, and the collecting mechanism includes a guide plate 500, and a guide groove 501 is installed on one side of the guide plate 500, and the guide groove 501 is fixedly connected to the heat sealing box 100, and the collecting mechanism collects the ampoule bottle through the guide plate 500 and the guide groove 501. In this setting, the ampoule bottle is separated from the clamping plate 204 by the inclined surface of the guide plate 500 and enters the guide groove 501, which is convenient for subsequent collection.

[0061] Example 3

[0062] like Figures 9 to 15As shown, a water needle filling machine with a function of reducing residual oxygen content also includes a processor, and the processor is configured with an intelligent control system for controlling the operation of the water needle filling machine, and the intelligent control system includes a moving unit and an operating unit;

[0063] The moving unit is used to control the logical sequence of the electric slide 201 when it moves;

[0064] The operation unit controls the movement of the electric slide 201 based on the moving unit, and realizes the clamping, heat sealing and separation operations of the ampoule bottle.

[0065] The mobile unit includes a position setting strategy, which includes configuring the electric slide 201 with a default point, a preheating point, a release point and a separation point, wherein the default point represents the position where the electric slide 201 is aligned with the heat sealing box 100, the preheating point represents the position where the electric slide 201 is aligned with the preheating gun 400, the release point represents the position where the electric slide 201 is located when the first ampoule bottle on the sealing plate 203 contacts the guide plate 500, and the separation point represents the position where the electric slide 201 is located when the end ampoule bottle on the sealing plate 203 is detached;

[0066] The position making strategy also includes a cyclic movement program, which represents a single cyclic movement of the electric slide 201 along the default point, preheating point, default point, release point, separation point and default point. Each cyclic movement takes the next point as the end point, confirms the next movement direction based on the last point, ends the current movement when it reaches the end point, and generates a node instruction.

[0067] The operation unit includes a reset identification strategy, which includes obtaining the current movement state of the electric push rod 202, generating a reset instruction when the electric push rod 202 contracts from the extended state to the compressed state, and generating an extension instruction when the electric push rod 202 extends from the compressed state to the extended state;

[0068] The operation unit also includes a clamping strategy, which controls the electric push rod 202 based on the current position of the electric slide 201 and the node instruction generated by the position formulation strategy. When the electric slide 201 moves to the preheating position and obtains the node instruction, the electric push rod 202 is controlled to perform a telescopic movement, indicating that the electric push rod 202 drives the clamping mechanism to clamp the ampoule bottle, otherwise the electric push rod 202 is in a standby state;

[0069] The operation unit also includes a vacuum strategy, which controls the electric push rod 202 based on the last position of the electric slide 201 and the node instruction generated by the position formulation strategy. When the last position of the electric slide 201 is a preheating position and the node instruction is obtained, the electric push rod 202 is controlled to extend, indicating that the sealing plate 203 is close to the heat sealing box 100;

[0070] The vacuum strategy also includes obtaining the instruction generated by the reset identification strategy and the current position of the electric slide 201. When the extension instruction is obtained and the electric slide 201 is at the default point, a vacuum instruction is generated, and the vacuum pump 102 is controlled to work based on the vacuum instruction;

[0071] The operation unit also includes a heat sealing strategy, which includes installing a position sensor in the connection seat 105, controlling the heat sealing gun 101 based on the position change of the position sensor and the instructions generated by the reset recognition strategy, when the extension instruction is obtained and the position sensor moves from bottom to top to stop, a heat sealing instruction is generated, and the heat sealing gun 101 is controlled to perform a heat sealing operation based on the heat sealing instruction, and a removal instruction is generated when the heat sealing operation is completed, indicating that the ampoule bottle has been sealed, and the electric push rod 202 is controlled to reset based on the removal instruction;

[0072] The operation unit also includes a disengagement strategy, which includes obtaining the current position of the electric slide 201 and the instructions generated by the reset identification strategy to control the movement of the electric slide 201. When the reset instruction is obtained and the electric slide 201 is in the default position, the electric slide 201 continues to execute the cyclic movement program and executes the disengagement program when it moves to the disengagement point. The disengagement program characterizes that when the electric slide 201 moves from the disengagement point to the separation point, the movement speed is limited, and based on the limited movement speed, the two adjacent ampoules will not squeeze each other when they are disengaged.

[0073] The implementation principle of the water needle filling and sealing machine with the function of reducing residual oxygen content in this embodiment is as follows: when working, the ampoule bottle is first preheated by the preheating gun 400, and the electric slide rail 200 and the electric slide table 201 drive the electric push rod 202 and the sealing plate 203 to move. When moving to the position corresponding to the preheating gun 400, the electric push rod 202 pushes the sealing plate 203 to move, and the sealing plate 203 clamps the ampoule bottle through the clamping plate 204 and the reset spring 205, clamping the ampoule bottle. After the ampoule is placed in the heat sealing box 100, the electric push rod 202 drives the sealing plate 203 to reset, and the electric slide rail 200 and the electric slide table 201 drive the sealing plate 203 and the ampoule to move to the heat sealing box 100. The sealing plate 203 is fitted with the heat sealing box 100 by extending the electric push rod 202. At this time, the vacuum pump 102 is started, and the vacuum pump 102 evacuates the heat sealing box 100. As the pressure in the heat sealing box 100 gradually decreases, the movable plug 104 is gradually moved downward by the negative pressure, and drives the connecting The seat 105 moves downward, the connecting seat 105 drives the cannula 106 to move downward and extend into the ampoule bottle. The connecting seat 105 moves downward while driving the gas valve switch 109 to move downward. When the gas valve switch 109 drops to the baffle 110, the baffle 110 pushes the gas valve switch 109 to open. At this time, the inert gas enters the cannula 106 through the air inlet pipe 108, enters the ampoule bottle through the cannula 106, and diffuses into the heat sealing box 100. At the same time, the pressure in the heat sealing box 100 is The force gradually increases, so that the cannula 106 rises under the action of the spring 302. When the cannula 106 is completely reset, the heat sealing gun 101 heats and seals the ampoule. After the sealing is completed, the electric push rod 202 drives the sealing plate 203 to reset, and the electric slide rail 200 and the electric slide 201 drive the sealing plate 203 to move to the guide plate 500. The guide plate 500 separates the ampoule from the clamping plate 204 and enters the guide groove 501, which is convenient for subsequent collection.

[0074] When the cannula 106 rises, the insertion rod 301 rises with it and drives the gear 304 to rotate through the tooth groove 303. The gear 304 drives the damper 307 to rotate through the ratchet 305 and the pawl 306. The damper 307 limits the rotation of the gear 304, thereby limiting the rise of the cannula 106.

[0075] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A water needle filling and sealing machine with a function of reducing residual oxygen content, comprising a heat sealing box (100), characterized in that: An exhaust mechanism is provided inside the heat sealing box (100), the exhaust mechanism comprising a vacuum pump (102), an exhaust pipe (103) being installed on the vacuum pump (102), and the exhaust mechanism exhausts air from the heat sealing box (100) through the vacuum pump (102) and the exhaust pipe (103); The top of the heat sealing box (100) is provided with an inflation mechanism, the inflation mechanism comprising an intubation tube (106), the intubation tube (106) being movably plugged into the top of the heat sealing box (100), an air hole (107) being provided at the end of the intubation tube (106), and the inflation mechanism injects inert gas through the intubation tube (106); A moving mechanism is provided on one side of the heat sealing box (100), a pushing device is installed on the moving mechanism, a sealing plate (203) is installed at the output end of the pushing device, the sealing plate (203) is adapted to the heat sealing box (100), and a sealed space is formed by the heat sealing box (100) and the sealing plate (203); The inflation mechanism further comprises a connecting seat (105), an air inlet pipe (108) being installed on the top of the connecting seat (105), the insertion tube (106) being connected to the connecting seat (105), an air valve switch (109) being installed on one side of the connecting seat (105), the air valve switch (109) being used to control the communication between the air inlet pipe (108) and the insertion tube (106), a baffle (110) being installed on the top of the heat sealing box (100), the baffle (110) and the air valve switch (109) being located at corresponding positions, and a movable plug (104) being installed on one side of the connecting seat (105), the movable plug (104) being movably plugged into the top of the heat sealing box (100); Speed ​​limiting mechanisms are provided at both ends of the connection seat (105), the speed limiting mechanisms comprising a damper (307), the damper (307) being fixedly connected to the heat sealing box (100), a pawl (306) being installed at the output end of the damper (307), a torsion spring (308) being installed at the connection between the pawl (306) and the damper (307), and the speed limiting mechanism realizes speed limiting through the damper (307); The speed limiting mechanism further comprises an insertion rod (301), the insertion rod (301) being connected to the connection seat (105), a sleeve (300) being movably sleeved on the outer side of the insertion rod (301), the sleeve (300) being fixedly connected to the heat sealing box (100), a spring (302) being movably sleeved on the insertion rod (301), a tooth groove (303) being provided on one side of the insertion rod (301), a gear (304) being meshingly connected to one side of the tooth groove (303), the gear (304) being rotatably connected to the heat sealing box (100) via a connecting piece, a ratchet (305) being mounted on one end of the gear (304), the ratchet (305) and the pawl (306) cooperating with each other; A collecting mechanism is provided on the other side of the heat sealing box (100), the collecting mechanism comprising a guide plate (500), a guide groove (501) being installed on one side of the guide plate (500), the guide groove (501) being fixedly connected to the heat sealing box (100), and the collecting mechanism collects the ampoule bottles via the guide plate (500) and the guide groove (501).

2. The water needle filling machine with the function of reducing residual oxygen content according to claim 1, characterized in that: The moving mechanism comprises an electric slide rail (200) and an electric slide table (201), the pushing device is installed on the electric slide table (201), the pushing device comprises an electric push rod (202), the closing plate (203) is connected to the output end of the electric push rod (202), a clamping mechanism is arranged on one side of the closing plate (203), the clamping mechanism comprises a clamping plate (204), a reset spring (205) is installed in the clamping plate (204), and the clamping mechanism realizes clamping by the force applied by the reset spring (205) to the clamping plate (204).

3. The water needle filling machine with the function of reducing residual oxygen content according to claim 2, characterized in that: A heat sealing gun (101) is installed inside the heat sealing box (100), a preheating mechanism is arranged on one side of the heat sealing box (100), the preheating mechanism comprises a preheating gun (400), a conveying device (401) is arranged on one side of the preheating mechanism, the conveying device (401) comprises a conveyor belt, and the conveying device (401) is arranged in an inclined manner.

4. The water needle filling machine with the function of reducing residual oxygen content according to claim 3 is characterized in that: It also includes a processor, on which is configured an intelligent control system for controlling the operation of the water needle filling and sealing machine, and the intelligent control system includes a moving unit and an operating unit; The moving unit is used to control the logical sequence of the electric slide (201) when it moves; The operating unit controls the movement of the electric slide table (201) based on the moving unit, and implements the clamping, heat sealing and separation operations on the ampoule bottle.

5. The water needle filling machine with the function of reducing residual oxygen content according to claim 4, characterized in that: The mobile unit includes a position setting strategy, the position setting strategy includes configuring a default point, a preheating point, a release point and a separation point for the electric slide (201), the default point represents the position where the electric slide (201) is aligned with the heat sealing box (100), the preheating point represents the position where the electric slide (201) is aligned with the preheating gun (400), the release point represents the position where the electric slide (201) is located when the first ampoule bottle on the sealing plate (203) contacts the guide plate (500), and the separation point represents the position where the electric slide (201) is located when the last ampoule bottle on the sealing plate (203) is detached; The position setting strategy also includes a cyclic movement program, which represents that the electric slide (201) performs a single cyclic movement along a default point, a preheating point, a default point, a release point, a separation point and a default point, each cyclic movement takes the next point as the end point, confirms the next movement direction based on the last point, ends the current movement when it moves to the end point, and generates a node instruction.

6. The water needle filling machine with the function of reducing residual oxygen content according to claim 5, characterized in that: The operation unit comprises a reset identification strategy, wherein the reset identification strategy comprises obtaining a current movement state of the electric push rod (202), generating a reset instruction when the electric push rod (202) contracts from an extended state to a compressed state, and generating an extension instruction when the electric push rod (202) extends from a compressed state to an extended state; The operation unit further comprises a clamping strategy, wherein the clamping strategy controls the electric push rod (202) based on the current position of the electric slide (201) and the node instruction generated by the position formulation strategy, and when the electric slide (201) moves to the preheating position and obtains the node instruction, the electric push rod (202) is controlled to perform a telescopic movement, indicating that the electric push rod (202) drives the clamping mechanism to clamp the ampoule bottle, otherwise the electric push rod (202) is in a standby state; The operation unit further comprises a vacuum strategy, wherein the vacuum strategy controls the electric push rod (202) based on the last position of the electric slide (201) and the node instruction generated by the position formulation strategy, and when the last position of the electric slide (201) is a preheating position and the node instruction is obtained, the electric push rod (202) is controlled to extend, indicating that the sealing plate (203) is in close contact with the heat sealing box (100); The vacuum strategy also includes obtaining an instruction generated by the reset identification strategy and the current position of the electric slide (201); when an extension instruction is obtained and the electric slide (201) is at a default position, a vacuum instruction is generated, and the vacuum pump (102) is controlled to operate based on the vacuum instruction.

7. The water needle filling machine with the function of reducing residual oxygen according to claim 6, characterized in that: The operation unit further comprises a heat sealing strategy, wherein the heat sealing strategy comprises installing a position sensor in the connection seat (105), controlling the heat sealing gun (101) based on the position change of the position sensor and the instruction generated by the reset recognition strategy, generating a heat sealing instruction when an extension instruction is obtained and the position sensor moves from bottom to top to stop, controlling the heat sealing gun (101) to perform a heat sealing operation based on the heat sealing instruction, and generating a removal instruction when the heat sealing operation is finished, indicating that the ampoule bottle has been sealed, and controlling the electric push rod (202) to reset based on the removal instruction; The operation unit also includes a disengagement strategy, which includes obtaining the current position of the electric slide (201) and the instructions generated by the reset recognition strategy to control the movement of the electric slide (201). When the reset instruction is obtained and the electric slide (201) is in a default position, the electric slide (201) continues to execute the cyclic movement program, and executes the disengagement program when it moves to the release point. The disengagement program represents that when the electric slide (201) moves from the release point to the separation point, the movement speed is limited, and based on the limited movement speed, two adjacent ampoules will not squeeze each other when they are separated.

Citation Information

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