Meter counting type intelligent goods shelf and meter counting method thereof
By designing meter-type intelligent shelves, using meter-type sensors and automatic cutting modules, the problem that existing shelves cannot accurately record the consumption and residual amount of long-shaped goods is solved, and accurate measurement and real-time tracking of long-shaped goods are achieved, improving the accuracy and efficiency of inventory management.
Patent Information
- Application Number
- CN202411870415.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-03-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing shelves lack accurate meter measurement function and cannot accurately record the consumption and residual amount of long-form goods, resulting in insufficient real-time tracking dynamics, low automation level, high operating costs, and large labor demand, which affects the accuracy and efficiency of inventory management.
A meter-type intelligent shelf is designed, including a wire coil fixer, a meter sensor, a fixing clip, a cutting module and a mobile clip. The wire body length consumed by a meter sensor is measured, and the remaining length of the wire coil is automatically calculated to achieve automation of cutting and metrology.
Accurate measurement and real-time tracking of long-shaped goods are achieved, transparency and accuracy of inventory management are improved, warehousing operation costs are reduced, and manpower demand is reduced.
Smart Images

Figure CN119706139A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of warehouse management, and in particular to a meter-counting intelligent shelf and a meter-counting method thereof. Background Art
[0002] Warehouse management technology has been widely used in manufacturing, retail and other fields, greatly improving logistics efficiency and accuracy. At present, some automated warehousing systems use a large number of large-scale storage equipment such as high-rise shelves, handling equipment such as pallets, forklifts, and lifts, as well as automatic transmission tracks and information management systems to achieve warehouse automation. However, the current shelves lack accurate metering functions and cannot accurately record the consumption and remaining quantity of long goods (such as cables, etc.). There are still obvious deficiencies in real-time tracking of long goods. In terms of managing long goods, there are problems such as low automation level, high warehousing operation costs, and high manpower requirements, which affect the accuracy and efficiency of inventory management. Summary of the invention
[0003] Given that current shelves lack accurate metering functions and are unable to accurately record the consumption and remaining quantities of long goods (such as cables, etc.), there are still obvious deficiencies in real-time tracking of the dynamics of long goods. In terms of managing long goods, there are problems such as low automation level, high warehousing operation costs, and high manpower requirements, which affect the accuracy and efficiency of inventory management. This application proposes a shelf that can accurately record the consumption and remaining quantities of long goods (such as cables, etc.).
[0004] In a first aspect, the present application proposes a meter-based smart shelf and adopts the following technical solution.
[0005] A meter-counting intelligent shelf comprises a lower body, an upper body and a controller, as well as a wire coil holder, a meter-counting sensor, a fixing clamp, a cutting module and a moving clamp arranged from front to back along the same straight line.
[0006] The wire coil holder, the meter sensor, the fixed clamp and the cutting module are all installed on the lower body; the movable clamp is installed on the upper body; and the controller is electrically connected to the meter sensor, the fixed clamp, the cutting module and the movable clamp.
[0007] The wire reel holder is configured to install the wound wire body; the meter sensor is used to measure the length of a single wire body passing through; the fixed clamp has a front clamp that switches back and forth from a clamped state to a loosened state; the cutting module is configured to cut a single wire body; the movable clamp has a rear clamp that switches back and forth from a clamped state to a loosened state, and the rear clamp can be driven to pass forward through the cutting module and approach the front clamp.
[0008] By adopting the above technical solution, the meter sensor installed on the shelf can measure the length of the wire consumed by cutting. According to the known length of the wire coil, the remaining length of the wire coil can be obtained, and the cutting and measuring process can be completed automatically, thereby improving the level of automation in managing long goods, reducing warehouse operating costs, reducing manpower requirements, and improving the accuracy and efficiency of inventory management.
[0009] A preferred solution of the meter-meter smart shelf is that the fixing clamp further includes a front rotator, a front shaft and a front track; the front clamp includes a first slider and a second slider. The front rotator and the front track are both fixed to the lower body; the front rotator is connected to the front shaft; the front shaft passes through the first slider and the second slider; the front track is parallel to the front shaft; the first slider and the second slider are both slidably mounted on the front track; the front shaft has two opposite external threads; the first slider and the second slider have opposite internal threads, which are respectively adapted to connect the two opposite external threads of the front shaft; the front rotator can drive the first slider and the second slider to press against each other.
[0010] By adopting the above technical solution, the first slider and the second slider can clamp the wire body by pressing against each other, and can release the wire body by loosening from each other, so as to cooperate with the movable clamp and the cutting module to perform the wire cutting action after pulling the wire.
[0011] A preferred solution of the meter-meter smart shelf is that the front clamp also includes two soft pads, which are respectively fixed to the inner sides of the first slider and the second slider, so that the two soft pads are in a face-to-face position; and the front rotator can drive the two soft pads to press against each other.
[0012] By adopting the above technical solution, the wire body is clamped by a soft pad, thereby reducing the risk of pinching the wire body.
[0013] A preferred solution of the meter-meter smart shelf is that the cutting module includes a left telescope, a blade, a double-layer board and a right telescope. The telescopic shaft of the left telescope is connected to the blade; the telescopic shaft of the right telescope is connected to the double-layer board; the telescopic shaft of the left telescope and the telescopic shaft of the right telescope are parallel to each other or on the same straight line. The blade and the gap between the double-layer board are in the same plane; the cutting edge of the front end of the blade faces the gap between the double-layer board. The left telescope can drive the blade to move toward the double-layer board, and the right telescope can drive the double-layer board to move toward the blade, so that the cutting edge of the blade is inserted into the gap between the double-layer board.
[0014] By adopting the above technical solution, the cutting module can be separated into two completely non-contact parts, and the passage between the two parts can allow the rear clip to pass through without hindrance.
[0015] A preferred solution of the meter-meter smart shelf is that the end of the double-layer board away from the blade is a closed block; the rear end of the blade is a blocking block with a width greater than the width of the gap between the double-layer board; when the blocking block abuts against the double-layer board, the edge of the blade does not contact the closed block of the double-layer board.
[0016] By adopting the above technical solution, the rear end of the blade abuts against the blocking block while the tissue blade continues to move forward, so that the blade edge does not contact the closing block, reducing the risk of blade edge damage.
[0017] A preferred solution of the meter-meter smart shelf is that the maximum thickness of the blade inserted into the double-layer board is 0-1 mm smaller than the gap width of the double-layer board.
[0018] By adopting the above technical solution, the blade can be adaptively inserted into the gap between the double-layer boards, the gap between the blade and the double-layer boards is small, and the wire can be cut neatly.
[0019] A preferred solution of the meter-meter smart shelf is that the mobile clamp also includes a driving mechanism, a mobile frame, a rear rotator, a rear shaft and a rear track. The rear clamp includes a third slider and a fourth slider. The driving mechanism is installed on the upper body; the driving mechanism is connected to the mobile frame to drive the mobile frame to move back and forth. The rear rotator and the rear track are both installed on the mobile frame; the rear rotator is connected to the rear shaft; the rear shaft has two opposite external threads; the rear shaft passes through the third slider and the fourth slider; the third slider and the fourth slider have opposite internal threads, and the threads are respectively adapted to connect the two opposite external threads of the rear shaft; the third slider and the fourth slider are respectively slidably connected to the rear track; the rear track is parallel to the rear shaft; the rear rotator can drive the third slider and the fourth slider to press against each other; the driving mechanism can drive the third slider and the fourth slider to simultaneously pass through the opened cutting module and approach the front clamp.
[0020] By adopting the above technical solution, the driving mechanism can drive the third slider and the fourth slider to pass over the cutting module and approach the front clip to clamp the thread on the front clip.
[0021] A preferred solution of the meter-counting smart shelf is that the driving mechanism includes an upper rotator, an upper shaft, an upper track, an upper slider and a connecting rod. The upper rotator and the upper track are both installed on the upper body; the upper rotator is connected to one end of the upper shaft, and the other end of the upper shaft is connected to the upper body through a bearing; the upper shaft passes through the upper slider; the upper shaft and the upper slider are connected through a thread; the upper slider is slidably installed on the upper track; the upper track is parallel to the upper shaft; one end of the connecting rod is connected to the upper slider, and the other end is connected to the mobile rack.
[0022] By adopting the above technical solution, the upper rotator drives the upper shaft to rotate, driving the movable frame to move forward and backward. The moving direction is parallel to the axial direction of the wire body, so that the third slider and the fourth slider on the movable frame can move in an axial direction parallel to the wire body, so that the third slider and the fourth slider located on both sides of the wire body can clamp the wire body and pull the wire body out axially for the cutting module to cut it.
[0023] A preferred solution of the meter-counting smart shelf is that the meter-counting smart shelf also includes a limit tube; one end of the limit tube is a bell mouth, the bell mouth faces the wire coil holder, and the other end faces the meter-counting module.
[0024] By adopting the above technical solution, the limiting tube supports and guides the easily deformed wire body, and the bell mouth facilitates the wire body starting from various positions of the wire reel to smoothly enter the limiting tube, thereby reducing the risk of damage to the wire body.
[0025] On the second aspect, the present application also proposes a meter counting method and adopts the following technical solution.
[0026] A meter counting method for the meter-counting smart shelf as described above, the meter counting method comprising: S1, install the wire coil on the wire coil holder, pull out a single wire from the wire coil and pass it through the meter sensor and the fixing clamp in sequence, and the controller outputs instructions to control the front clamp to clamp the wire.
[0027] S2, the controller controls the cutting module to be in a state of giving way to the rear clamp, opens the rear clamp, drives the rear clamp to move forward to pass through the cutting module and approach the front clamp, drives the rear clamp to clamp the wire body, then opens the front clamp, drives the rear clamp to move backward a distance to pull the wire body out a distance, and the meter sensor senses the distance the wire body moves during this process.
[0028] S3, then the front clamp clamps the wire, and step S2 is repeated several times until the meter sensor measures that the length of the pulled wire reaches the target length to be taken this time, and the controller controls the cutting module to cut the wire.
[0029] By adopting the above technical solution, the shelf can automatically pull out the wire of the target length and cut it, thereby improving the level of automated management of long goods.
[0030] In summary, the meter-counting smart shelf and the meter-counting method of the present application have the following beneficial effects: the meter-counting sensor is used to sense the length of the moving wire body, thereby achieving accurate measurement and real-time tracking of long goods, and improving the transparency and accuracy of inventory management. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is the main view of a meter-based smart shelf.
[0032] Figure 2 This is a three-dimensional diagram of the meter-based smart shelf.
[0033] Figure 3 for Figure 2 A magnified image of area A.
[0034] Figure 4 This is a structural diagram of a meter-based smart shelf from an upward perspective.
[0035] Figure 5 This is the structural diagram of the meter-based smart shelf with the mobile rack hidden.
[0036] Reference numerals: 1, frame; 2, wire coil holder; 3, limit tube; 4, meter sensor; 5, fixed clamp; 6, cutting module; 7, movable clamp; 101, upper body; 102, lower body; 8, wire body; 501, front clamp; 502, front rotator; 503, front shaft; 504, front track; 5011, first slider; 5012, second slider; 5013, cushion; 601, left telescope; 602, blade; 603, Double-layer plate; 604, right telescope; 6031, closing block; 6021, blade edge; 6022, blocking block; 701, driving mechanism; 702, moving frame; 703, rear rotator; 704, rear shaft; 705, rear track; 706, rear clamp; 7061, third slider; 7062, fourth slider; 7011, upper rotator; 7012, upper track; 7013, upper shaft; 7014, upper slider; 7015, connecting rod. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the following embodiments, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0038] like Figure 1 A meter-counting intelligent shelf includes a frame 1, a wire coil holder 2, a limit tube 3, a meter-counting sensor 4, a fixing clamp 5, a cutting module 6, a moving clamp 7 and a controller, and may also include a display screen.
[0039] The frame 1 comprises an upper body 101 and a lower body 102. The upper body 101 and the lower body 102 can be long plates parallel to each other. The upper body 101 and the lower body 102 can also be a frame structure in which a plurality of square tubes are connected horizontally and vertically.
[0040] The wire coil holder 2, the stop tube 3, the meter sensor 4, the fixing clamp 5 and the cutting module 6 are roughly in the same straight line and are installed from front to back on the lower body 102. From front to back means from one end to the other end of the lower body 102. The base of the movable clamp 7 is installed on the lower surface of the upper body 101, and the other part extends downward to be in the same straight line with the cutting module 6, etc., so as to clamp the wire body 8.
[0041] The controller is electrically connected to the meter sensor 4, the fixing clamp 5, the cutting module 6, the moving clamp 7 and the display screen. The display screen can be mounted on the frame 1.
[0042] The wire 8 can be wound on the wire coil holder 2, and the length of the wire 8 can be measured in advance, or the wire 8 in a coiled form, i.e., a wire coil, can be purchased, and its length can be obtained from the package or from the supplier. The wire 8 is a long-shaped cargo, specifically a linear object, such as a cable.
[0043] The initial installation method of the wire body 8 can be, firstly, winding the wire coil on the wire coil holder 2, pulling out the end from the wire coil, that is, pulling out the wire body 8, passing the wire body 8 through the limiting tube 3 and passing through the sensing area of the meter sensor 4, and then passing the wire body 8 through the fixing clamp 5, the fixing clamp 5 clamps the wire body 8, and the cutting module 6 and the movable clamp 7 wait at the back to process the wire body 8.
[0044] The end of the position limiting tube 3 facing the wire coil holder 2 is a bell mouth, which facilitates the wire body 8 on the wire coils of various specifications to smoothly pass into the position limiting tube 3. The wire body 8 can be a cable, etc. The other end of the position limiting tube 3 faces the meter sensor 4, so that after the wire body 8 passes through the position limiting tube 3, it can pass by the side of the meter sensor 4, so that the meter sensor 4 senses and measures the length of the wire body 8 that has moved.
[0045] The meter sensor 4 can adopt the BETA cable laser meter meter supplied by Kunshan Jierongfa Measurement and Control Equipment Co., Ltd., model LS9500-410, which can accurately measure the length of the moving wire body 8.
[0046] like Figure 2The fixing clamp 5 includes a front clamp 501, a front rotator 502, a front shaft 503 and a front track 504. The front rotator 502 can be a motor. The front clamp 501 includes a first slider 5011 and a second slider 5012. The front rotator 502 and the front track 504 are both installed on the upper surface of the lower body 102. The front rotator 502 is connected to one end of the front shaft 503, and the other end of the front shaft 503 is connected to a bearing, which is installed on the upper surface of the lower body 102. The front shaft 503 and the front track 504 are parallel and perpendicular to the forward direction of the line body 8. The first slider 5011 and the second slider 5012 each have a through hole, and an internal thread is arranged on the inner surface of the through hole, and the internal thread of the first slider 5011 and the internal thread of the second slider 5012 are in opposite directions. The lower end of the first slider 5011 and the lower end of the second slider 5012 are both embedded in the front track 504, so that the first slider 5011 and the second slider 5012 can slide on the front track 504. The front shaft 503 passes through the through hole of the first slider 5011 and the through hole of the second slider 5012. The front shaft 503 has two sections of external threads in opposite directions, and the two sections of opposite external threads are respectively adapted to connect the internal threads of the first slider 5011 and the internal threads of the second slider 5012, so that when the front rotator 502 drives the front shaft 503 to rotate, the first slider 5011 and the second slider 5012 can move relative to each other, that is, move away from each other or approach each other and press against each other, so as to clamp the wire body 8. A soft pad 5013 can be installed on the inner side of each of the first slider 5011 and the second slider 5012. The two soft pads 5013 are opposite to each other, so that when the first slider 5011 and the second slider 5012 are close to each other, the two soft pads 5013 can be pressed against each other to clamp the wire body 8. In this method, the soft pad 5013 contacts the wire body 8 to reduce damage to the wire body 8.
[0047] like Figure 3, the cutting module 6 includes a left telescope 601, a blade 602, a double-layer plate 603 and a right telescope 604. The left telescope 601 and the right telescope 604 can both be electric cylinders. The left telescope 601 and the right telescope 604 are arranged opposite to each other, and the telescopic axis of the left telescope 601 and the telescopic axis of the right telescope 604 are on the same straight line and are perpendicular to the direction of movement of the line body 8. The telescopic axis of the left telescope 601 is connected to the blade 602, and the telescopic axis of the right telescope 604 is connected to the double-layer plate 603. The end of the blade 602 facing the double-layer plate 603 is the front end, and the end facing away from the double-layer plate 603 is the rear end. The end of the double-layer plate 603 facing the blade 602 is the front end, and the end facing away from the blade 602 is the rear end. The double-layer plate 603 includes two parallel plates, and there is a gap between the two parallel plates for inserting the blade 602. The rear end of the double-layer plate 603 is a closed block 6031, which fixes the two parallel plates to each other. The telescopic shaft of the right telescoping device 604 is connected to the closing block 6031. The front end of the blade 602 is a cutting edge 6021, and the rear end is a blocking block 6022 whose width is greater than the width of the gap between the double-layer plates 603. When the blade 602 is inserted into the gap between the double-layer plates 603, the blocking block 6022 abuts against the double-layer plates 603, so that the cutting edge 6021 of the blade 602 cannot contact the blocking block 6022, thereby protecting the cutting edge 6021.
[0048] like Figure 4 The mobile clamp 7 includes a driving mechanism 701, a mobile frame 702, and a rear rotator 703. Figure 5 The mobile clamp 7 further includes a rear rotating shaft 704, a rear track 705 and a rear clamp 706. The rear clamp 706 includes a third slider 7061 and a fourth slider 7062.
[0049] like Figure 4 , the driving mechanism 701 includes an upper rotator 7011, an upper track 7012, an upper shaft 7013, an upper slider 7014 and a connecting rod 7015. The upper rotator 7011 and the upper track 7012 are both mounted on the lower surface of the upper body 101. The upper rotator 7011 can be a motor, which is connected to one end of the upper shaft 7013. The upper shaft 7013 can be a screw. The other end of the upper shaft 7013 is connected to a bearing, which is mounted on the lower surface of the upper body 101. The upper shaft 7013 and the upper track 7012 are parallel and are both parallel to the direction in which the line body 8 moves. The upper end of the upper slider 7014 is adaptively sleeved on the upper track 7012, so that the upper slider 7014 can slide along the upper track 7012. A through hole is opened in the middle of the upper slider 7014, and an internal thread is provided on the inner wall of the through hole. The upper rotating shaft 7013 passes through the through hole of the upper slider 7014 to form an adapted threaded contact. When the upper rotator 7011 is started, the upper slider 7014 can move along the upper rotating shaft 7013. The upper end of the connecting rod 7015 is connected to the upper slider 7014, and the lower end is connected to the upper surface of the moving frame 702.
[0050] like Figure 3 , the movable frame 702 can be a long strip with an inverted U-shaped cross-section, opening downward. The rear track 705 is installed on the inner top surface of the movable frame 702. The rear rotator 703 is installed at one end of the movable frame 702. The rear shaft 704 is located in the movable frame 702, one end of the rear shaft 704 is connected to the rear rotator 703, and the other end is connected to a bearing, which is installed at the other end of the movable frame 702. The rear shaft 704 is parallel to the rear track 705 and perpendicular to the direction of movement of the line body 8. The upper end of the third slider 7061 and the upper end of the fourth slider 7062 are embedded in the rear track 705, so that the third slider 7061 and the fourth slider 7062 can slide along the rear track 705.
[0051] The rear shaft 704 has two opposite external threads. The third slider 7061 and the fourth slider 7062 are both provided with through holes, and the through holes are engraved with internal threads, and the internal threads of the third slider 7061 and the fourth slider 7062 are in opposite directions. The rear shaft 704 passes through the through holes of the third slider 7061 and the through holes of the fourth slider 7062, so that the two opposite external threads of the rear shaft 704 are respectively adapted to connect the internal threads of the third slider 7061 and the fourth slider 7062, so that when the rear rotator 703 drives the rear shaft 704 to rotate, the third slider 7061 and the fourth slider 7062 can slide relatively close to and abut against or move away from each other to clamp the wire body 8 or loosen the wire body 8. Soft pads 5013 can be installed on the inner side surfaces of the lower ends of the third slider 7061 and the fourth slider 7062. The two soft pads 5013 are opposite to each other. When the third slider 7061 and the fourth slider 7062 slide close to each other, the two soft pads 5013 can clamp the wire body 8, which reduces the damage to the wire body 8.
[0052] The left retractor 601 and the right retractor 604 can completely separate the blade 602 and the double-layer plate 603. Under the action of the driving mechanism 701 of the movable clamp 7, the third slider 7061 and the fourth slider 7062 can pass through the channel between the blade 602 and the double-layer plate 603, so that the third slider 7061 and the fourth slider 7062 can be close to the front clamp 501. The closeness can be that the rear clamp 706 and the front clamp 501 are abutted, or the distance between the rear clamp 706 and the front clamp 501 is small, so as to be sufficient to clamp the wire body 8 on the rear clamp 706. For example, the distance is 0.5~3cm, or it can be less than 0.5cm or greater than 3cm. This application does not make specific restrictions. During the operation of the smart shelf, after the wire 8 is cut by the cutting module 6, the length of the wire 8 exposed from the front clip 501 is the distance between the front clip 501 and the cutting module 6. However, since the wire 8 can bend downward, the exposed length of the wire 8 may be smaller than the distance between the front clip 501 and the cutting module 6. Therefore, the third slider 7061 and the fourth slider 7062 are arranged to be close to the front clip 501, so as to be sufficient to clamp the wire 8 exposed backward from the front clip 501.
[0053] The meter counting method of the meter counting type intelligent shelf may include the following steps.
[0054] S1, wind the wire coil around the wire coil holder 2, pull out the wire body 8 from the lower end of the wire coil, then pass the wire body 8 through the limiting tube 3, then pass through the side of the meter sensor 4, and then pass through the fixing clamp 5, and the controller controls the front clamp 501 of the fixing clamp 5 to clamp the wire body 8.
[0055] S2, the controller controls the two parts of the cutting module 6 to separate from each other, that is, the blade 602 and the double-layer plate 603 are separated from each other, so that the rear clamp 706 can pass through. The controller controls the upper rotator 7011 to start, so that the mobile frame 702 moves forward, driving the rear clamp 706 to move toward the front clamp 501. This moving process will first pass through the channel between the blade 602 and the double-layer plate 603, and then approach the front clamp 501. Then the rear clamp 706 clamps the wire body 8, and then the front clamp 501 releases the wire body 8. The upper rotator 7011 is started again, driving the mobile frame 702 to move backward, so that the rear clamp 706 clamps the wire body 8 and moves backward, pulling the wire body 8 backward for a distance. The meter sensor 4 senses the distance moved by the wire body 8 during this process. The controller displays the distance moved by the wire body 8 on the display screen and displays the remaining amount of the wire roll.
[0056] S3, then the front clamp 501 clamps the wire 8 again. If the length of the wire 8 has reached the target length, the cutting module 6 can be directly started to cut the wire 8. If the target length has not been reached, S2 can be repeated multiple times to pull out the required target length, and then cut the wire 8.
[0057] The cut wire body 8 is put into use. After cutting, the end of the wire body 8 on the shelf is located at the front side of the cutting module 6, but because the wire body 8 may be bent downward, the rear clamp 706 must pass through the cutting module 6 to approach the front clamp 501 to clamp the wire body 8 during actual operation.
[0058] This application can also deploy AGV carts to automatically transport goods. The AGV carts are equipped with laser radar and visual sensors, and automatically travel on a preset path. When encountering obstacles, they can respond quickly to ensure that the goods are delivered to the designated location safely and accurately.
[0059] The present application integrates a meter sensor 4 in the smart shelf to monitor the change in the length of goods in real time. When long goods such as cables are pulled out, the meter sensor 4 automatically identifies and calculates the length. The controller transmits the data to the cloud management system through the Internet of Things technology to instantly update the inventory data, thereby achieving accurate measurement and real-time tracking of long goods, improving the transparency and accuracy of inventory management, reducing labor costs, effectively controlling storage costs, and enhancing the responsiveness and competitiveness of the entire supply chain.
[0060] Although the present application has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A meter-based smart shelf, characterized in that: It comprises a lower body (102), an upper body (101) and a controller, as well as a wire coil holder (2), a meter sensor (4), a fixing clamp (5), a cutting module (6) and a moving clamp (7) arranged from front to back along the same straight line; The wire coil holder (2), the meter sensor (4), the fixed clamp (5) and the cutting module (6) are all mounted on the lower body (102); the movable clamp (7) is mounted on the upper body (101); the controller is electrically connected to the meter sensor (4), the fixed clamp (5), the cutting module (6) and the movable clamp (7); The wire coil holder (2) is configured to install a wound wire body (8); the meter sensor (4) is used to measure the length of a single wire body (8) that has been shuttled; the fixed clamp (5) has a front clamp (501) that can be switched back and forth from a clamped state to a loosened state; the cutting module (6) is configured to cut a single wire body (8); the movable clamp (7) has a rear clamp (706) that can be switched back and forth from a clamped state to a loosened state, and the rear clamp (706) can be driven to pass through the cutting module (6) forward and approach the front clamp (501).
2. The meter-based smart shelf according to claim 1, characterized in that: The fixing clamp (5) further comprises a front rotator (502), a front rotating shaft (503) and a front track (504); the front clamp (501) comprises a first sliding block (5011) and a second sliding block (5012); The front rotator (502) and the front track (504) are both fixed to the lower body (102); the front rotator (502) is connected to the front rotating shaft (503); the front rotating shaft (503) passes through the first slider (5011) and the second slider (5012); the front track (504) is parallel to the front rotating shaft (503); the first slider (5011) and the second slider (5012) are both slidably mounted on the front track (504); the front rotating shaft (503) has two opposite sections of external threads; the first slider (5011) and the second slider (5012) have opposite internal threads, which are respectively adapted to connect to the two opposite sections of external threads of the front rotating shaft (503); the front rotator (502) can drive the first slider (5011) and the second slider (5012) to press against each other.
3. The meter-based smart shelf according to claim 2 is characterized in that: The front clip (501) further comprises two soft pads (5013), which are respectively fixed to the inner side surfaces of the first sliding block (5011) and the second sliding block (5012), so that the two soft pads (5013) are in a face-to-face position; the front rotator (502) can drive the two soft pads (5013) to press against each other.
4. The meter-based smart shelf according to claim 1, characterized in that: The cutting module (6) comprises a left retractor (601), a blade (602), a double-layer plate (603) and a right retractor (604); The telescopic axis of the left telescope (601) is connected to the blade (602); the telescopic axis of the right telescope (604) is connected to the double-layer plate (603); the telescopic axis of the left telescope (601) and the telescopic axis of the right telescope (604) are parallel to each other or on the same straight line; The blade (602) and the gap between the double-layer plate (603) are located in the same plane; the blade edge (6021) at the front end of the blade (602) faces the gap between the double-layer plate (603); The left retractor (601) can drive the blade (602) to move toward the double-layer plate (603), and the right retractor (604) can drive the double-layer plate (603) to move toward the blade (602), so that the edge (6021) of the blade (602) is inserted into the gap of the double-layer plate (603).
5. The meter-based smart shelf according to claim 4 is characterized in that: The end of the double-layer plate (603) away from the blade (602) is a closing block (6031); the rear end of the blade (602) is a blocking block (6022) having a width greater than the width of the gap between the double-layer plate (603); when the blocking block (6022) abuts against the double-layer plate (603), the edge (6021) of the blade (602) does not contact the closing block (6031) of the double-layer plate (603).
6. The meter-counting smart shelf according to claim 4 or 5, characterized in that: The maximum thickness of the portion of the blade (602) inserted into the double-layer plate (603) is 0-1 mm smaller than the width of the gap of the double-layer plate (603).
7. The meter-meter smart shelf according to claim 1, characterized in that: The movable clamp (7) further comprises a driving mechanism (701), a movable frame (702), a rear rotator (703), a rear rotating shaft (704) and a rear track (705); the rear clamp (706) comprises a third sliding block (7061) and a fourth sliding block (7062); The driving mechanism (701) is installed on the upper body (101); the driving mechanism (701) is connected to the moving frame (702) and is used to drive the moving frame (702) to move back and forth; The rear rotator (703) and the rear track (705) are both mounted on the mobile frame (702); the rear rotator (703) is connected to the rear shaft (704); the rear shaft (704) has two opposite external threads; the rear shaft (704) passes through the third slider (7061) and the fourth slider (7062); the third slider (7061) and the fourth slider (7062) have opposite internal threads, which are respectively adapted to be threadedly connected to the two opposite external threads of the rear shaft (704). The third slider (7061) and the fourth slider (7062) are respectively slidably connected to the rear track (705); the rear track (705) is parallel to the rear rotating shaft (704); the rear rotator (703) can drive the third slider (7061) and the fourth slider (7062) to press against each other; the driving mechanism (701) can drive the third slider (7061) and the fourth slider (7062) to simultaneously pass through the opened cutting module (6) and approach the front clip (501).
8. The meter-meter smart shelf according to claim 7, characterized in that: The driving mechanism (701) comprises an upper rotator (7011), an upper rotating shaft (7013), an upper track (7012), an upper sliding block (7014) and a connecting rod (7015); The upper rotator (7011) and the upper rail (7012) are both mounted on the upper body (101); the upper rotator (7011) is connected to one end of the upper rotating shaft (7013), and the other end of the upper rotating shaft (7013) is connected to the upper body (101) via a bearing; the upper rotating shaft (7013) passes through the upper slider (7014); the upper rotating shaft (7013) and the upper slider (7014) are connected via threads; the upper slider (7014) is slidably mounted on the upper rail (7012); the upper rail (7012) is parallel to the upper rotating shaft (7013); one end of the connecting rod (7015) is connected to the upper slider (7014), and the other end is connected to the moving frame (702).
9. The meter-based smart shelf according to claim 1, characterized in that: The meter-counting intelligent shelf further comprises a limit tube (3); one end of the limit tube (3) is a bell mouth, the bell mouth faces the wire coil holder (2), and the other end faces the meter-counting module.
10. A meter counting method for a meter counting type intelligent shelf according to any one of claims 1 to 9, characterized in that: The meter counting method comprises: S1, mounting a wire coil on the wire coil holder (2), pulling out a single wire body (8) from the wire coil and passing it through the meter sensor (4) and the fixing clamp (5) in sequence, and the controller outputting instructions to control the front clamp (501) to clamp the wire body (8); S2, the controller controls the cutting module (6) to be in a state of giving way to the rear clamp (706), opens the rear clamp (706), drives the rear clamp (706) to move forward to pass through the cutting module (6) and approach the front clamp (501), drives the rear clamp (706) to clamp the wire body (8), then opens the front clamp (501), drives the rear clamp (706) to move backward for a certain distance, so as to pull the wire body (8) out for a certain distance, and the meter sensor (4) senses the distance moved by the wire body (8) during this process; S3, the front clamp (501) then clamps the wire (8), and step S2 is repeated several times until the meter sensor (4) measures that the length of the pulled wire (8) reaches the target length to be taken this time, and the controller controls the cutting module (6) to cut the wire (8).