Assembly type belt conveyor corridor arrangement structure
Through the layout of the prefabricated belt conveyor corridor, the design of fixed piles and buckle bolts is used to solve the problems of long construction cycle, inconvenient installation, high engineering cost and large structural load of traditional belt conveyor corridors, and shortened construction time, reduced cost and improved structural safety.
Patent Information
- Application Number
- CN202411983141.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-28
AI Technical Summary
The traditional belt conveyor corridor has a long construction cycle, inconvenient installation, high project cost and large structural load, which affects the overall structural safety.
The corridor layout structure of the prefabricated belt conveyor is adopted, including the main body of the corridor and the internal belt conveyor. The main body of the corridor consists of bracket components, bottom plate components, top plate components and fixed pile components. It is fixed to the geotechnical layer by fixed piles to eliminate on-site wet operations. The bottom plate and top plate are fixedly connected by fasteners and bolts to form a hollow cavity and an arch-shaped closed structure.
It shortens the construction and installation period, reduces the project cost, reduces the load of the overall structure, improves the safety of the structure, and saves a lot of construction time.
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Figure CN119706256A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bulk material conveying, and in particular to an assembled belt conveyor corridor arrangement structure. Background Art
[0002] The belt conveyor corridor is a closed channel structure used for material transportation, with a belt conveyor installed inside. The belt conveyor corridor has significant advantages and is widely used in mining, water conservancy and other engineering fields. It can effectively avoid dust pollution during material transportation and meet environmental protection requirements. It also has the characteristics of high efficiency and energy saving. It can also transport stably and continuously, adapt to complex terrain, cross many obstacles, and has high safety, providing reliable guarantee for long-distance transportation of various materials.
[0003] The traditional belt conveyor corridor can be divided into an overhead section, an underground section, and a ground section according to different locations. The ground section adopts a steel structure portal steel frame structure. The traditional construction and installation steps of the ground section are as follows: First, excavate the foundation pit, then pour the plain concrete cushion layer, then tie the steel bars of the retaining wall and foundation, and then pour the concrete of the retaining wall and foundation. It takes about a month to cure the concrete, and then backfill the earth and pour concrete to make the indoor hardened floor. It takes about a week to cure the hardened floor concrete, then install the belt conveyor equipment, then erect the portal steel frame, then install the purlins, and finally install the protective corrugated steel plate. The total construction and installation period generally takes about two months.
[0004] Therefore, the traditional belt conveyor corridor still has the problem of long construction period, high project cost due to the large number of components, large overall structural load due to the large number of components, affecting the safety of the overall structure, and inconvenient welding and installation on site.
[0005] To this end, the present invention proposes an assembled belt conveyor corridor layout structure to solve the above problems. Summary of the invention
[0006] The object of the present invention is to provide an assembled belt conveyor corridor layout structure to solve the technical problems raised in the above background technology, such as long construction period, inconvenient installation, high engineering cost and large structural load affecting the safety of the overall structure.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an assembled belt conveyor corridor layout structure, comprising a corridor body and a belt conveyor arranged inside the corridor body, the corridor body comprising a bracket assembly, the top of the bracket assembly is fixedly connected to a bottom plate assembly, the two sides of the bracket assembly are fixedly connected to a top plate assembly, the two sides of the bottom of the bracket assembly are fixedly connected to fixed pile assemblies, and a hollow cavity is formed by the bracket assembly, the bottom plate assembly and the top plate assembly.
[0008] Preferably, the support assembly comprises a cross beam and a longitudinal beam, and the cross beam and the longitudinal beam are arranged to cross each other vertically and horizontally to form a frame structure.
[0009] Preferably, the base plate assembly includes a plurality of horizontally distributed base plates, and two adjacent base plates are interlocked with each other.
[0010] Preferably, the top plate assembly includes a plurality of top plates arranged in an arch shape, and two adjacent top plates are interlocked with each other.
[0011] Preferably, the fixing pile assembly includes a plurality of evenly distributed fixing piles, each fixing pile including a cylindrical body with a cone at one end, an end of the cylindrical body away from the cone end being fixedly connected to a fixing disk, an end of the cylindrical body close to the cone end being provided with a thread on the axial side, and the axial side surface between the fixing disk and the thread being provided with a smooth surface.
[0012] Preferably, a plurality of the bottom plates are arranged along the direction of the longitudinal beam, a plurality of the top plates are arranged along the direction of the longitudinal beam, and a plurality of the fixing piles are arranged along the direction of the longitudinal beam.
[0013] Preferably, a plurality of the fixing piles are fixedly connected to the bracket assembly via the fixing plate.
[0014] Preferably, a plurality of the bottom plates are laid flat in the frame structure composed of the cross beams and the longitudinal beams, and the bottom plates, the cross beams and the longitudinal beams constitute a walkway platform and a material receiving platform, the walkway platform is arranged on both sides of the belt conveyor, and the material receiving platform is arranged at the bottom end of the belt conveyor.
[0015] Preferably, the support assembly and the fixing pile assembly jointly support the belt conveyor and the top plate assembly.
[0016] Preferably, the belt conveyor is fixedly connected to the upper ends of the cross beam and the longitudinal beam.
[0017] The beneficial effects of the present invention are: 1. The present invention replaces the traditional retaining wall foundation by setting fixed piles to be screwed into the rock and soil layer, eliminates the need for on-site foundation pit excavation, steel bar tying, concrete pouring, and concrete curing, and completely eliminates on-site wet work, saving a lot of construction time. By setting a bottom plate to be laid flat between the cross beam and the longitudinal beam to form a walkway platform and a material receiving platform, two adjacent bottom plates are interlocked and fixed to the bracket assembly by bolts, eliminating the need for on-site backfilling of earth and pouring of concrete to make indoor hardened ground and curing of concrete.
[0018] 2. The present invention provides a top plate by using the corrugated characteristics of the top plate to provide structural rigidity support for itself, so that it forms an arched closed structure to replace purlins, corrugated steel plates, and portal frames, and does not require welding. It can reduce the number of components and construction steps, reduce the project cost and construction time. Due to the reduction in the number of components, the load on the overall structure is reduced, the safety of the overall structure is guaranteed, and the number of components can be reduced to 1 / 2 of that of the traditional solution. The overall construction and installation period of the present invention is shortened to 1 / 8 of that of the traditional solution. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0020] Figure 2 It is a schematic cross-sectional view of the overall structure of the present invention.
[0021] Figure 3 It is a schematic diagram of the structure of the top plate assembly of the present invention.
[0022] Figure 4 It is a schematic diagram of the structure of the bracket assembly of the present invention.
[0023] Figure 5 It is a schematic diagram of the structure of the fixed pile assembly of the present invention.
[0024] Figure 6 It is a schematic diagram of the fixed disk structure of the present invention.
[0025] Figure 7 It is a schematic diagram of the top plate of the present invention.
[0026] Figure 8 It is a schematic diagram of the bottom plate structure of the present invention.
[0027] Fig. 9 This is a schematic diagram of the installation of the top plate assembly of the present invention.
[0028] Fig.10 This is a schematic diagram of the traditional solution structure.
[0029] The figures are marked as follows: 1. Corridor body; 2. Belt conveyor; 3. Bracket assembly; 31. Cross beam; 32. Longitudinal beam; 4. Bottom plate assembly; 41. Bottom plate; 5. Top plate assembly; 51. Top plate; 6. Fixed pile assembly; 61. Fixed pile; 611. Cylinder; 612. Fixed disk; 613. Thread; 7. Cavity; 8. Walkway platform; 9. Material receiving platform; 10. Rock and soil layer. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
[0031] In actual use, due to the technical problems of long construction period, inconvenient installation, high engineering cost and large structural load affecting the safety of the overall structure, this embodiment is specially invented to solve the above problems.
[0032] See also Figures 1 to 9 As shown, an assembled belt conveyor corridor arrangement structure according to an embodiment of the present invention includes a corridor body 1 and a belt conveyor 2 arranged inside the corridor body 1, wherein the corridor body 1 includes a bracket assembly 3, a bottom plate assembly 4 is fixedly connected to the top of the bracket assembly 3, top plate assemblies 5 are fixedly connected to both sides of the bracket assembly 3, and fixed pile assemblies 6 are fixedly connected to both sides of the bottom end of the bracket assembly 3, and a hollow cavity 7 is formed by the bracket assembly 3, the bottom plate assembly 4 and the top plate assembly 5.
[0033] See also Figures 2 to 4 As shown, the support assembly 3 includes a cross beam 31 and a longitudinal beam 32. The cross beam 31 and the longitudinal beam 32 are both I-beams, which ensure the support strength. The cross beam 31 and the longitudinal beam 32 are arranged to cross each other vertically and horizontally to form a frame structure.
[0034] See also Figures 4 to 8 As shown, the bottom plate assembly 4 includes a plurality of horizontally distributed bottom plates 41, which are straight corrugated steel plates, and two adjacent bottom plates 41 are interlocked with each other, and the plurality of bottom plates 41 are arranged along the longitudinal beam 32. The top plate assembly 5 includes a plurality of arched top plates 51, which are arched corrugated steel plates, and two adjacent top plates 51 are interlocked with each other, and the plurality of top plates 51 are arranged along the longitudinal beam 32. The height of the top plate 51 in the expanded state is greater than the height of the bottom plate 41.
[0035] See also Figures 5 and 6 As shown, the fixing pile assembly 6 includes a plurality of evenly distributed fixing piles 61, the fixing pile 61 includes a cylindrical body 611 with a cone at one end, the end of the cylindrical body 611 away from the cone end is fixedly connected with a fixing plate 612, the end of the cylindrical body 611 close to the cone end is provided with a thread 613 on the axial side, the axial side surface between the fixing plate 612 and the thread 613 is provided with a smooth surface, the plurality of fixing piles 61 are arranged along the direction of the longitudinal beam 32, and the plurality of fixing piles 61 are fixedly connected with the bracket assembly 3 through the fixing plate 612.
[0036] Multiple bottom plates 41 are laid flat in the frame structure composed of the cross beam 31 and the longitudinal beam 32. The bottom plates 41, the cross beam 31 and the longitudinal beam 32 form a walkway platform 8 and a material receiving platform 9. The walkway platform 8 is arranged on both sides of the belt conveyor 2, and the material receiving platform 9 is arranged at the bottom end of the belt conveyor 2. The bracket assembly 3 and the fixed pile assembly 6 jointly support the belt conveyor 2 and the top plate assembly 5. The belt conveyor 2 is fixedly connected to the upper ends of the cross beam 31 and the longitudinal beam 32.
[0037] During installation and arrangement, firstly, a plurality of fixing piles 61 are screwed into the rock and soil layer 10 until the thread 613 is completely in the rock and soil layer 10. The fixing piles 61 replace the traditional retaining wall foundation, eliminating the need for on-site foundation pit excavation, steel bar tying, concrete pouring, and concrete curing, and completely eliminating on-site wet work, saving a lot of construction time. After that, the bracket assembly 3 is fixedly connected to the top of the fixing pile assembly 6 through the fixing plate 612, and then a plurality of bottom plates 41 are laid flat between the cross beam 31 and the longitudinal beam 32 to form a walkway platform 8 and a material receiving platform 9. Two adjacent bottom plates 41 are mutually buckled and fixedly connected by bolts. On the bracket assembly 3, the need for backfilling earth and pouring concrete on site to make indoor hardened floors and maintain the concrete is eliminated. Then, the two sides of the arched top plate 51 are fixed to the longitudinal beam 32 by bolts. Multiple top plates 51 are arranged along the longitudinal beam 32, and two adjacent top plates 51 are interlocked with each other. The top plate 51 uses the corrugated characteristics to provide rigidity support for itself, so that it forms an arched closed structure to replace purlins, corrugated steel plates, and portal frames, and does not require welding, which can reduce the number of components and construction steps, reduce the project cost and reduce the construction time. Due to the reduction in the number of components, the load on the overall structure is reduced, ensuring the safety of the overall structure.
[0038] In summary, the number of components can be reduced to 1 / 2 of that of the traditional solution, the construction and installation period can be shortened to 1 / 8 of that of the traditional solution, and on-site wet work can be completely eliminated.
[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An assembled belt conveyor corridor arrangement structure, comprising a corridor body (1) and a belt conveyor (2) arranged inside the corridor, characterized in that: The corridor body (1) comprises a support assembly (3), the top of the support assembly (3) is fixedly connected to a bottom plate assembly (4), the two sides of the support assembly (3) are fixedly connected to top plate assemblies (5), and the two sides of the bottom of the support assembly (3) are fixedly connected to fixed pile assemblies (6), and a hollow cavity (7) is formed by the support assembly (3), the bottom plate assembly (4) and the top plate assembly (5).
2. The assembled belt conveyor corridor arrangement structure according to claim 1, characterized in that: The support assembly (3) comprises a cross beam (31) and a longitudinal beam (32), wherein the cross beam (31) and the longitudinal beam (32) are arranged in a vertical and horizontal manner to form a frame structure.
3. The assembled belt conveyor corridor arrangement structure according to claim 2 is characterized in that: The bottom plate assembly (4) comprises a plurality of bottom plates (41) distributed horizontally, and two adjacent bottom plates (41) are buckled with each other.
4. The assembled belt conveyor corridor arrangement structure according to claim 3 is characterized in that: The top plate assembly (5) comprises a plurality of top plates (51) arranged in an arched shape, and two adjacent top plates (51) are buckled with each other.
5. The assembled belt conveyor corridor arrangement structure according to claim 4 is characterized in that: The fixing pile assembly (6) comprises a plurality of evenly distributed fixing piles (61), wherein the fixing pile (61) comprises a cylindrical body (611) having a conical end, an end of the cylindrical body (611) away from the conical end being fixedly connected to a fixing disk (612), an end of the cylindrical body (611) close to the conical end being provided with a thread (613) on the axial side, and a axial side surface between the fixing disk (612) and the thread (613) being provided with a smooth surface.
6. The assembled belt conveyor corridor arrangement structure according to claim 5, characterized in that: The plurality of bottom plates (41) are arranged along the direction of the longitudinal beam member (32), the plurality of top plates (51) are arranged along the direction of the longitudinal beam member (32), and the plurality of fixing piles (61) are arranged along the direction of the longitudinal beam member (32).
7. The assembled belt conveyor corridor arrangement structure according to claim 6, characterized in that: The plurality of fixing piles (61) are fixedly connected to the bracket assembly (3) via the fixing plate (612).
8. The assembled belt conveyor corridor arrangement structure according to claim 7 is characterized in that: A plurality of bottom plates (41) are laid flat in a frame structure formed by the cross beam (31) and the longitudinal beam (32); the bottom plates (41), the cross beam (31) and the longitudinal beam (32) form a walkway platform (8) and a material receiving platform (9); the walkway platform (8) is arranged on both sides of the belt conveyor (2), and the material receiving platform (9) is arranged at the bottom end of the belt conveyor (2).
9. The assembled belt conveyor corridor arrangement structure according to claim 8, characterized in that: The support assembly (3) and the fixed pile assembly (6) jointly support the belt conveyor (2) and the top plate assembly (5).
10. The assembled belt conveyor corridor arrangement structure according to claim 9, characterized in that: The belt conveyor (2) is fixedly connected to the upper ends of the cross beam (31) and the longitudinal beam (32).