Screw taking device and screw feeding equipment

By designing screw material collection devices and feeding equipment, the transmission system driven by servo motors realizes quantitative control of screw material collection, and through the combination of twisted dragons and vibrating screens, the efficiency and quantitative problems of screw material collection and feeding in the prior art are solved, and an automated and efficient screw material feeding process is realized.

CN119706400APending Publication Date: 2025-03-28CIXI ZHENCHENG MASCH CO LTD
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Patent Information

Application Number
CN202411924219.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-03-28

AI Technical Summary

Technical Problem

Existing screw material collection and feeding equipment cannot achieve quantitative control of screw material collection, and during the feeding process, the conveyor belt can only be transported horizontally, which cannot be transported at a high and low point, which requires manual transportation.

Method used

A screw material collection device is designed, including an adaptive material collection device and a control and adjustment device. The transmission gear and linkage gear are driven by a servo motor, so that the turntable drives the hopper to perform quantitative material collection of screws in the material box. At the same time, screw feeding equipment was designed to transport screws using a twisted dragon, and use screws through a vibrating screen.

Benefits of technology

Quantitative control of screw material collection is realized, adaptability is improved, and the demand for manual handling is reduced through the automated feeding process and improved efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the field of screw taking, and particularly relates to a screw taking device and screw feeding device.The screw taking device comprises an adaptive taking device, the adaptive taking device is provided with a first servo motor, the output end of the first servo motor is fixedly provided with a transmission gear, and one side of the transmission gear is in transmission connection with a linkage gear; a turntable is fixedly mounted on the other side of the linkage gear, a fixed disc is in clearance fit with the inner wall of the turntable, and a plurality of connecting grooves are formed in the turntable; a first servo motor is driven to enable a transmission gear and a linkage gear to be in transmission fit with each other, the linkage gear rotates to drive a rotary disc to rotate around a fixed disc, and the rotary disc takes screws in a material box through a material taking hopper during rotation; and the screws are not limited and restrained by the fixing disc and fall through the falling groove to be fed, the function of controlling the using amount through rotation is achieved, the problem that the screws cannot be taken quantitatively is solved, and the adaptability in use is improved.
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Description

Technical Field

[0001] The invention relates to the field of screw material taking, in particular to a screw material taking device and a screw feeding equipment. Background Art

[0002] Screws are also called "screws" and "screws". In fact, screws are a general term, while screws and screw rods are different from each other. Screws are generally called; they are the kind with a pointed head at the front end, with a larger pitch, and are generally used to fasten wooden and plastic parts. Screw rods are machine screws, which are the kind with a flat head at the front end, with a smaller and uniform pitch, and are generally used to fasten metal and machine parts.

[0003] According to the prior art, the device has some shortcomings: First, when taking out the screws, a large number of screws are usually placed in a material box. When the screws are used, they are taken out from the storage chamber of the material box and then sent to the predetermined workstation. In the process of taking out the screws, at present, most of them are taken out manually or by a robot. No matter which method is used, it is impossible to quantify the screws taken out and properly control the amount of the screws taken out; Secondly, when feeding screws, they are usually transported by conveyor belt or manually. When conveying by conveyor belt, since it can only be transported horizontally, when there is a height difference between the feeding point and the feeding mechanism, the screws on the conveyor belt cannot be transported due to their own weight, so that personnel need to manually transport the screws. Thirdly, since external participation is required to take the screws out of the material box, no matter what material taking method is used, the screws in the material box will gradually decrease with use, causing the height of the screws in the material box to decrease. When the material is taken to a certain extent, the material taking device cannot perform the collection work adaptively at this time.

[0004] Therefore, a screw taking device and a screw feeding device are proposed to address the above problems. Summary of the invention

[0005] In order to make up for the deficiency of the prior art and the problem that the screws cannot be taken quantitatively, the present invention proposes a screw taking device and a screw feeding equipment.

[0006] The technical solution adopted by the present invention to solve the technical problem is: in the first aspect, the screw material taking device of the present invention comprises: An adaptable material taking device is installed with a first servo motor, a transmission gear is fixedly installed on the output end of the first servo motor, one side of the transmission gear is transmission-connected with a linkage gear, a turntable is fixedly installed on the other side of the linkage gear, a fixed disk is matched with the inner wall gap of the turntable, the turntable is provided with a plurality of connection slots, and a plurality of material taking hoppers are fixedly installed around the turntable; A control and adjustment device is installed with a fixed plate, a third servo motor is fixedly installed on the top of the fixed plate, a transmission shaft is fixedly installed on the output end of the third servo motor, a plurality of movable arms are fixedly installed around the transmission shaft, one end of the plurality of movable arms is respectively hinged with a linkage arm, and the other end of the plurality of linkage arms is hinged with a movable plate.

[0007] Preferably, a drop groove is provided on one side of the fixed disk, two supporting wheels are movably mounted on one side of the fixed disk, and one side of the two supporting wheels is movably mounted on the inner wall of the rotating disk.

[0008] Preferably, four universal wheels with self-locking function are fixedly installed on the bottom of the fixed plate, and two fixed bearings are fixedly installed on the top of the fixed plate, and transmission shafts are penetrated and movably installed on the two fixed bearings.

[0009] Preferably, four limiting rods are fixedly installed on the top of the fixed plate, and the limiting rods respectively penetrate and movably install limiting sleeves, and the four limiting sleeves are fixedly installed with a movable plate, and a material box is placed on the top of the movable plate.

[0010] In a second aspect, the present invention also provides a screw feeding device, comprising: The screw taking device mentioned above; A collecting and feeding assembly, wherein the collecting and feeding assembly is provided with a collecting bucket, the collecting bucket is arranged directly below the connecting seat, a conveying channel is fixedly installed at the bottom of the collecting bucket, a delivery bin is fixedly installed on one side of the delivery channel, a second servo motor is fixedly installed on the other side of the delivery bin, an auger is fixedly installed on the output end of the second servo motor, the auger is transitionally matched around the inner wall of the delivery channel, and one end of the auger is movably installed with the delivery channel; A main body is provided with a support rod, and a working platform is fixedly installed on the top of the support rod.

[0011] Preferably, connecting seats are fixedly installed around the conveying channel, the connecting seats are fixedly installed on the inner wall of the fixed plate, a connecting frame is fixedly installed on the top of the conveying channel, and a first servo motor is fixedly installed on the top of the connecting frame.

[0012] Preferably, three support frames are fixedly installed at the bottom of the conveying channel, and a cover plate is movably installed at the top of the delivery bin.

[0013] Preferably, a vibrating screen is fixedly mounted on the top of the support rod, and the vibrating screen is arranged directly below the delivery bin.

[0014] The present invention is beneficial in that: 1. The present invention is adapted to the structural design of the material taking device, and drives the first servo motor to make the transmission gear and the linkage gear cooperate with each other, and the linkage gear rotates to drive the turntable to rotate around the fixed plate. During the rotation, the turntable uses the material taking hopper to take the screws inside the material box. When the connecting groove moves to align with the drop groove, the screws are not restricted by the fixed plate and fall through the drop groove to feed the material, thereby realizing the function of rotating to control the amount, solving the problem of being unable to quantitatively take the screws, and improving the adaptability in use; 2. The present invention collects and feeds the material through a structural design, drives the second servo motor to rotate the auger, and uses the rotating auger to push the screws for transportation. When the screws are transported to the position of the delivery bin, the screws fall from the delivery bin to the inside of the vibrating screen, and the screws are used, thereby realizing the function of transporting the screws.

[0015] 3. The present invention controls the structural design of the adjustment device, and the movable arm performs circular movement with the transmission shaft as the axis. As the movable arm is controlled, the linkage arm drives the movable plate to perform corresponding lifting and lowering, and the height of the material box placed on the top of the movable plate is adjusted, thereby realizing the function of lifting and retrieving materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is an exploded schematic diagram of the overall structure of the present invention; Figure 3 It is an exploded schematic diagram of the structure of the adaptive material taking device of the present invention; Figure 4 It is a schematic diagram of the structure of the collecting and feeding assembly of the present invention; Figure 5 For the present invention Figure 4 A schematic diagram of the structure enlargement in the middle; Figure 6 It is a schematic diagram of the structure of the control and adjustment device of the present invention; Figure 7 It is a schematic diagram of the main structure of the present invention.

[0018] In the figure: 1. main body; 2. adaptable material taking device; 3. collecting and feeding assembly; 4. control and adjustment device; 11. support rod; 12. working platform; 13. vibrating screen; 21. first servo motor; 22. transmission gear; 23. linkage gear; 24. turntable; 25. support wheel; 26. fixed plate; 27. drop chute; 28. material taking hopper; 29. ​​connecting chute; 31. support frame; 32. conveying channel; 33. second servo motor; 34. auger; 35. cover plate; 36. connecting frame; 37. connecting seat; 38. collecting hopper; 39. delivery bin; 41. fixed plate; 42. third servo motor; 43. transmission shaft; 44. fixed bearing; 45. movable arm; 46. linkage arm; 47. movable plate; 48. limit rod; 49. limit sleeve; 401. universal wheel; 402. material box. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] First, see Figure 1 - Figure 7 As shown, the screw material taking device includes The adaptable material taking device 2 is equipped with a first servo motor 21, a transmission gear 22 is fixedly installed on the output end of the first servo motor 21, a linkage gear 23 is transmission-connected to one side of the transmission gear 22, a rotating disk 24 is fixedly installed on the other side of the linkage gear 23, a fixed disk 26 is matched with the inner wall gap of the rotating disk 24, a plurality of connection grooves 29 are opened on the rotating disk 24, and a plurality of material taking hoppers 28 are fixedly installed around the rotating disk 24; The control and adjustment device 4 is provided with a fixed plate 41, a third servo motor 42 is fixedly installed on the top of the fixed plate 41, a transmission shaft 43 is fixedly installed on the output end of the third servo motor 42, a plurality of movable arms 45 are fixedly installed around the transmission shaft 43, one end of the plurality of movable arms 45 is respectively hinged with a linkage arm 46, and the other end of the plurality of linkage arms 46 is hinged with a movable plate 47; In this embodiment, please refer to Figure 3 , Figure 6A transmission gear 22 is provided at the output end of the first servo motor 21. When driven, the transmission gear 22 rotates clockwise. The transmission gear 22 meshes with the linkage gear 23. The back side of the linkage gear 23 is fixed to the turntable 24. There is a gap between the inner wall of the turntable 24 and the fixed disk 26 to provide movement, and this gap is smaller than the size of the screw. When the turntable 24 opens the connecting groove 29, the screw for taking the material from the hopper 28 directly contacts the fixed disk 26 through the connecting groove 29. When the turntable 24 rotates clockwise, the screw is limited under the installation of the hopper 28. In this embodiment, the third A transmission shaft 43 is provided at the output end of the servo motor 42. The transmission shaft 43 passes through a plurality of movable arms 45 and fixes them. When the third servo motor 42 provides power, the transmission shaft 43 rotates. Under the rotation of the transmission shaft 43, the movable arms 45 move in a circle around the transmission shaft 43. The other ends of the plurality of movable arms 45 are respectively hinged to linkage arms 46. Under the action of the pulling force of the movable arms 45, the linkage arms 46 move in a circle around the hinges of the movable arms 45. The other ends of the plurality of linkage arms 46 are hinged to the bottom of the movable plate 47. By controlling the rotation of the transmission shaft 43, the distance between the fixed plate 41 and the movable plate 47 can be adjusted.

[0021] Furthermore, a drop groove 27 is provided on one side of the fixed plate 26, and two supporting wheels 25 are movably mounted on one side of the fixed plate 26, and one side of the two supporting wheels 25 is movably mounted on the inner wall of the rotating plate 24; In this embodiment, please refer to Figure 3 , Figure 5 , through the opening of the falling groove 27 by the fixed plate 26, when the turntable 24 rotates clockwise, the multiple connecting grooves 29 and the hopper 28 drive the screws to be transported on the fixed plate 26, and the feeding work of the screws is completed. When the connecting groove 29 coincides with the falling groove 27 opened on the fixed plate 26, the screws that are not limited by the outer wall of the fixed plate 26 fall through the falling groove 27 under their own weight. When the turntable 24 moves on the outer wall of the fixed plate 26, in order to prevent the inner wall of the turntable 24 and the outer wall of the fixed plate 26 from causing friction and wear, a plurality of supporting wheels 25 are provided to support the inner wall of the turntable 24, and reverse on the fixed plate 26 when the turntable 24 rotates, so that the turntable 24 has corresponding stability when it rotates, and at the same time, the wear of the fixed plate 26 when the turntable 24 rotates is avoided.

[0022] Furthermore, four universal wheels 401 with self-locking function are fixedly installed at the bottom of the fixed plate 41, and two fixed bearings 44 are fixedly installed at the top of the fixed plate 41. The transmission shaft 43 is movably installed through the two fixed bearings 44; In this embodiment, please refer to Figure 6Four universal wheels 401 are provided at the bottom of the fixed plate 41, and the universal wheels 401 have a self-locking function. When the screws in the material box 402 are consumed excessively, personnel move the control adjustment device 4 and provide assistance for the overall movement under the setting of the universal wheels 401. Screws are added to the inside of the material box 402. A fixed bearing 44 is provided on the fixed plate 41. When the transmission shaft 43 is installed, the transmission shaft 43 is supported and limited accordingly, so that it always rotates at the same position, thereby ensuring the smooth lifting and lowering of the movable plate 47.

[0023] Furthermore, four limiting rods 48 are fixedly installed on the top of the fixed plate 41, and the limiting rods 48 respectively penetrate and movably install limiting sleeves 49, and the four limiting sleeves 49 are fixedly installed with movable plates 47, and a material box 402 is placed on the top of the movable plate 47; In this embodiment, please refer to Figure 6 The movable plate 47 is driven to move up and down through the linkage arm 46. A single support will cause the movable plate 47 to shake and become unstable. Four limit rods 48 are provided on the fixed plate 41. Limit sleeves 49 are respectively installed on the outer walls of the limit rods 48. When the movable plate 47 is moving, it slides on the limit rods 48 through the limit sleeves 49. The four limit sleeves 49 cooperate with the limit rods 48 to limit the four sides of the movable plate 47, so that the movable plate 47 can always be lifted and lowered horizontally.

[0024] Second, see Figure 1 - Figure 7 As shown, the screw feeding device comprises The screw taking device mentioned above; The collecting and feeding component 3 is provided with a collecting bucket 38, which is arranged directly below the connecting seat 37. A conveying channel 32 is fixedly installed at the bottom of the collecting bucket 38, a delivery bin 39 is fixedly installed on one side of the delivery channel 32, a second servo motor 33 is fixedly installed on the other side of the delivery bin 39, an auger 34 is fixedly installed on the output end of the second servo motor 33, the auger 34 is transitionally matched with the inner wall of the delivery channel 32 around the periphery, and one end of the auger 34 is movably installed with the delivery channel 32; A main body 1 is provided with a support rod 11, and a working platform 12 is fixedly installed on the top of the support rod 11; In this embodiment, please refer to Figure 4 , Figure 5 The inner cavity of the conveying channel 32 is provided with an auger 34, one end of the auger 34 is movably installed with the conveying channel 32, and the conveying channel 32 and the auger 34 are mutually coordinated to convey the screws, so that the screws are conveyed to the inner cavity of the delivery bin 39, and the second servo motor 33 is fixed on the other side of the delivery bin 39, so that the second servo motor 33 generates power to drive the auger 34 to rotate.

[0025] Furthermore, a connecting seat 37 is fixedly installed around the conveying channel 32, and the connecting seat 37 is fixedly installed on the inner wall of the fixed plate 26. A connecting frame 36 is fixedly installed on the top of the conveying channel 32, and a first servo motor 21 is fixedly installed on the top of the connecting frame 36. In this embodiment, please refer to Figure 4 , Figure 5 The connecting seat 37 is installed through the conveying channel 32, and the connecting seat 37 supports the fixed plate 26 to ensure its support. At the same time, a drop groove 27 is provided just above the collecting bucket 38, so that the screws conveyed by the drop groove 27 can enter the inner cavity of the conveying channel 32 through the collecting bucket 38. The first servo motor 21 is fixed by the connecting frame 36 to ensure that the transmission gear 22 and the linkage gear 23 are always meshed, which is conducive to the stability of the mutual transmission between the transmission gear 22 and the linkage gear 23.

[0026] Furthermore, three support frames 31 are fixedly installed at the bottom of the conveying channel 32, and a cover plate 35 is movably installed at the top of the delivery bin 39; In this embodiment, please refer to Figure 4 , Figure 5 With the cover plate 35 installed, personnel can open and close it, which is convenient for personnel to observe the conveyed screws, so that the overall feeding work can be carried out well. The working platform 12 is supported by the support rod 11 to ensure stable operation of the top.

[0027] Furthermore, a vibrating screen 13 is fixedly mounted on the top of the support rod 11, and the vibrating screen 13 is arranged directly below the delivery bin 39; In this embodiment, please refer to Figure 4 , Figure 7 By setting the vibrating screen 13 directly below the delivery bin 39, the screws are delivered to the delivery bin 39 through the mutual coordination between the conveying channel 32 and the auger 34, and the delivery bin 39 delivers the delivered screws to the top of the vibrating screen 13, so that the delivered screws can be directly delivered for use.

[0028] Working principle: Step 1, by driving the first servo motor 21, the transmission gear 22 at the output end rotates. The transmission gear 22 cooperates with the linkage gear 23 during work. A turntable 24 is fixedly installed on one side of the linkage gear 23, and the turntable 24 is driven by the linkage gear 23 to rotate around the fixed disk 26. During the rotation, the turntable 24 takes the screws inside the material box 402 through the hopper 28. The screws will contact the outer wall of the fixed disk 26 through the connecting groove 29 inside the hopper 28, so as to limit the screws accordingly. When one of the multiple connecting grooves 29 moves to coincide with the falling groove 27, the screws are not constrained by the fixed disk 26 at this time, and fall from the falling groove 27 to the collecting bucket 38 for feeding. When feeding, the first servo motor 21 is controlled, so as to adjust the rotation speed of the turntable 24 accordingly through the transmission gear 22, make adaptive quantitative adjustment for the material taking of the screws, and complete the material taking of the screws.

[0029] Step 2, the screws discharged through the drop chute 27 are received by the collecting bucket 38, so that the screws pass through the collecting bucket 38 and enter the inner cavity of the conveying channel 32. At this time, the second servo motor 33 is driven to rotate the auger 34. Since the four sides of the auger 34 are in transition with the inner cavity of the conveying channel 32, the rotating auger 34 pushes the screws for conveying. When the screws are conveyed to the position of the delivery bin 39, the screws fall from the delivery bin 39 to the inside of the vibrating screen 13 for use.

[0030] Step three, when the material picking device 2 is adapted to pick up the screws, as the screws are transported, the height of the screws stored in the material box 402 will change until the material picking hopper 28 cannot pick up the screws in time. When the height of the screws changes, the third servo motor 42 is driven to rotate the transmission shaft 43 at the output end. At this time, the movable arm 45 fixed on the transmission shaft 43 will perform circular motion with the transmission shaft 43 as the axis, and one end of the transmission shaft 43 will be linked to the linkage arm 46. The other end of the linkage arm 46 is hinged to the bottom of the movable plate 47. As the movable distance of the movable arm 45 is controlled, the linkage arm 46 drives the movable plate 47 to perform corresponding movable lifting, and the height of the material box 402 placed on the top of the movable plate 47 is adjusted, and the lifting and lowering of the material picking hopper 28 is adaptively adjusted.

[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. The screw material taking device is characterized by: include: An adaptive material taking device (2), wherein the adaptive material taking device (2) is provided with a first servo motor (21), a transmission gear (22) is fixedly installed on the output end of the first servo motor (21), one side of the transmission gear (22) is transmission-connected with a linkage gear (23), the other side of the linkage gear (23) is fixedly installed with a rotating disk (24), a fixed disk (26) is fitted in the inner wall gap of the rotating disk (24), the rotating disk (24) is provided with a plurality of connection grooves (29), and a plurality of material taking hoppers (28) are fixedly installed around the rotating disk (24); A control and adjustment device (4), wherein the control and adjustment device (4) is installed with a fixed plate (41), a third servo motor (42) is fixedly installed on the top of the fixed plate (41), a transmission shaft (43) is fixedly installed on the output end of the third servo motor (42), a plurality of movable arms (45) are fixedly installed around the transmission shaft (43), one end of each of the movable arms (45) is hingedly connected to a linkage arm (46), and the other end of each of the linkage arms (46) is hingedly connected to a movable plate (47).

2. The screw material removal device according to claim 1 is characterized in that: A drop groove (27) is provided on one side of the fixed disk (26), and two supporting wheels (25) are movably mounted on one side of the fixed disk (26), and one side of the two supporting wheels (25) is movably mounted on the inner wall of the rotating disk (24).

3. The screw material removal device according to claim 1, characterized in that: Four universal wheels (401) with a self-locking function are fixedly mounted on the bottom of the fixed plate (41), and two fixed bearings (44) are fixedly mounted on the top of the fixed plate (41). The transmission shaft (43) is penetrated and movably mounted on the two fixed bearings (44).

4. The screw material removal device according to claim 1, characterized in that: Four limiting rods (48) are fixedly mounted on the top of the fixed plate (41), and limiting sleeves (49) are respectively penetrated and movably mounted on the limiting rods (48). A movable plate (47) is fixedly mounted on the four limiting sleeves (49), and a material box (402) is placed on the top of the movable plate (47).

5. Screw feeding equipment, characterized in that, include: The screw material removal device according to any one of claims 1 to 4; A collecting and feeding assembly (3), wherein the collecting and feeding assembly (3) is provided with a collecting bucket (38), the collecting bucket (38) being arranged directly below the connecting seat (37), a conveying channel (32) being fixedly installed at the bottom of the collecting bucket (38), a delivery bin (39) being fixedly installed on one side of the delivery channel (32), a second servo motor (33) being fixedly installed on the other side of the delivery bin (39), an auger (34) being fixedly installed at the output end of the second servo motor (33), the auger (34) being transitionally matched with the inner wall of the delivery channel (32) on all sides, and one end of the auger (34) being movably installed with the delivery channel (32); A main body (1) is provided with a support rod (11), and a working platform (12) is fixedly installed on the top of the support rod (11).

6. The screw feeding device according to claim 5, characterized in that: A connecting seat (37) is fixedly mounted around the conveying channel (32), and the connecting seat (37) is fixedly mounted on the inner wall of the fixed plate (26). A connecting frame (36) is fixedly mounted on the top of the conveying channel (32), and a first servo motor (21) is fixedly mounted on the top of the connecting frame (36).

7. The screw feeding device according to claim 5, characterized in that: Three support frames (31) are fixedly mounted on the bottom of the conveying channel (32), and a cover plate (35) is movably mounted on the top of the delivery bin (39).

8. The screw feeding device according to claim 5, characterized in that: A vibrating screen (13) is fixedly mounted on the top of the support rod (11), and the vibrating screen (13) is arranged directly below the delivery bin (39).

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