Production process and production equipment for super-moisture-absorption polyester fibers

Abstract

The invention discloses super-moisture-absorption polyester fiber production equipment and a production process thereof, and belongs to the technical field of polyester fiber production equipment. The super-moisture-absorption polyester fiber production equipment comprises a machine box, a cooling chamber, a drying chamber and a water storage chamber are arranged in the machine box, the water storage chamber is arranged below the cooling chamber, the super-moisture-absorption polyester fiber production equipment further comprises an installation frame fixedly installed on the top of the machine box, and a sealing box is fixedly installed on the installation frame; a second drainage pipe facing the interior of the cooling chamber is fixedly mounted at the bottom of the sealing box, a first control valve is arranged on the second drainage pipe, and a second water inlet pipe is fixedly mounted on the side wall of the sealing box; water circulation is achieved through the siphon principle, the service time of the electric pump body is remarkably shortened, energy consumption of cooling water circulation is saved, in addition, a hand pump can be adopted for water pumping, energy consumption is further reduced, the probability that the pump body is damaged is reduced, and the service life of equipment is prolonged.

Description

Technical Field

[0001] The invention relates to the technical field of polyester fiber production equipment, in particular to super moisture-absorbent polyester fiber production equipment. Background Art

[0002] The production process of super absorbent polyester fiber requires steps such as blending, heating, extrusion, cooling molding, and elasticization.

[0003] At present, water cooling or air cooling is generally used for rapid cooling and shaping. In order to save water resources, the shaping equipment used generally has a circulating cooling function. When the cooling water is circulated and cooled, a pump is required to transport the water source. The working time of the pump is relatively long, which is not only prone to overwork and damage, but also increases the energy consumption required for water circulation. For this reason, a super absorbent polyester fiber production equipment is proposed herein. Summary of the invention

[0004] The invention is a super absorbent polyester fiber production device proposed to solve the problem of high energy consumption in the prior art.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A super absorbent polyester fiber production equipment comprises a chassis, wherein a cooling chamber, a drying chamber and a water storage chamber are arranged inside the chassis, and the water storage chamber is arranged below the cooling chamber, and further comprises: a mounting frame fixedly mounted on the top of the chassis, a sealing box fixedly mounted on the mounting frame, a second drainage pipe to the cooling chamber fixedly mounted on the bottom of the sealing box, a first control valve arranged on the second drainage pipe, a second water inlet pipe fixedly mounted on the side wall of the sealing box, an input end of the second water inlet pipe is connected to the water storage chamber, a second control valve is arranged on the second water inlet pipe, an exhaust pipe fixedly mounted on the top of the side wall of the sealing box, and a one-way valve is arranged in the exhaust pipe; an active water supply component is arranged on the mounting frame, and draws water from the water storage chamber into the sealing box; the active water supply component stops working after pumping water to fill the sealing box, opens the first control valve and the second control valve, and the sealing box uses siphon to draw water from the water storage chamber and discharges it into the cooling chamber.

[0006] As a preferred embodiment of the present invention: the active water supply component includes a water pump fixedly mounted on the mounting frame, a first water inlet pipe is fixedly mounted on the input end of the water pump, the input end of the first water inlet pipe is connected to the water storage chamber, and a first drain pipe is fixedly mounted on the output end of the water pump, the first drain pipe is connected to the sealing box.

[0007] As a preferred embodiment of the present invention: the cooling chamber is provided with a first guide wheel, a first drive wheel group, and a second drive wheel group, and the first drive wheel group and the second drive wheel group enter the cooling water; the drying chamber is provided with a second guide wheel, a third drive wheel group, a fourth drive wheel group and a third guide wheel; the polyester fiber is guided by the first guide wheel, and then passes through the first drive wheel group and the second drive wheel group in sequence, and then is guided by the second guide wheel, and then passes through the third drive wheel group and the fourth drive wheel group in sequence, and finally is discharged through the third guide wheel; the length of the polyester fiber between the first drive wheel group and the second drive wheel group is greater than the distance between the first drive wheel group and the second drive wheel group.

[0008] As a preferred embodiment of the present invention: the first guide wheel, the second guide wheel and the third guide wheel are all rotatably connected to the inner wall of the chassis.

[0009] As a preferred embodiment of the present invention: the first driving wheel group, the second driving wheel group, the third driving wheel group and the fourth driving wheel group all include a first rotating shaft and a second rotating shaft rotatably mounted on the inner wall of the chassis, the first rotating shaft is arranged above the second rotating shaft, a first transmitting wheel is fixedly mounted on the first rotating shaft, a second transmitting wheel is fixedly mounted on the second rotating shaft, limiting plates are fixedly mounted on both sides of the second transmitting wheel, and the distance between the top end of the second transmitting wheel and the bottom end of the first transmitting wheel is 6-20 microns.

[0010] As a preferred embodiment of the present invention: a first mounting plate is fixedly mounted on the outer wall of the chassis, a driving motor is fixedly mounted on the first mounting plate, the driving motor is fixedly connected to the second rotating shaft, gears are fixedly mounted on the first rotating shaft and the second rotating shaft, the two sets of gears are meshed, and multiple sets of the first rotating shaft and the second rotating shaft rotate synchronously through a synchronous pulley set.

[0011] As a preferred embodiment of the present invention: a ball joint seat is fixedly installed on the cooling chamber, a ball is movably provided on the ball joint seat, a slide rod is slidably connected to the ball, a ring is fixedly installed on the top of the slide rod, and the polyester fiber passes through the ring.

[0012] As a preferred embodiment of the present invention: a drainage trough body is fixedly installed on the chassis, the top of the drainage trough body is connected to the cooling chamber, an impeller box is fixedly installed in the water storage chamber, a mounting shaft is rotatably connected to the impeller box, an eccentric wheel is fixedly installed on the mounting shaft, a connecting shaft is fixedly installed on the eccentric wheel, a swivel is fixedly installed on the bottom of the slide rod, the swivel is rotatably connected to the connecting shaft, the mounting shaft extends to the impeller box and a blade is fixedly installed therein, a first water pipe connected to the input end of the impeller box is fixedly installed on the bottom of the drainage trough body, a second water pipe is fixedly installed on the output end of the bottom of the impeller box, and a water diversion nozzle is fixedly installed on the bottom of the second water pipe.

[0013] As a preferred embodiment of the present invention: a second mounting plate is fixedly installed on the top of the drying chamber, a mounting cylinder is fixedly installed on the second mounting plate, and a fan is fixedly installed on the mounting cylinder; an air gathering hood is fixedly installed in the drying chamber, the air gathering hood is arranged below the fan, an exhaust pipe is fixedly installed on the output end of the air gathering hood, the output end of the exhaust pipe extends to a diverter hood fixedly installed in the water storage chamber, and the diverter hood discharges cooling water toward the water diversion nozzle.

[0014] A production process for super absorbent polyester fiber, comprising the following components: 65-85 pieces of PET polyester chips; 15-35 parts of nanomaterials; 3-5 parts of modified compounding agent; 3-8 parts of coupling agent; The preparation steps are as follows: Step 1: Blending the nanomaterial with PET polyester chips, and then adding a modified compounding agent and a coupling agent to obtain a mixed material; Step 2: Add the blended mixture into an extruder for hot melting and extrusion; Step 3: Cooling and drying the extruded polyester fiber yarn using super absorbent polyester fiber production equipment; Step 4: Reel in the polyester fiber yarn, perform a stretching treatment on it, and then reel it in again.

[0015] Compared with the prior art, the present invention provides a super absorbent polyester fiber production equipment, which has the following beneficial effects: 1. The super absorbent polyester fiber production equipment realizes water circulation by utilizing the siphon principle, which significantly reduces the use time of the electric pump body, thereby saving the energy consumption of cooling water circulation. In addition, a hand pressure pump can be used for pumping water, which further reduces energy consumption, reduces the probability of pump body damage, and prolongs the service life of the equipment; 2. The super absorbent polyester fiber production equipment realizes water circulation by utilizing the siphon principle, which significantly reduces the use time of the electric pump body, thereby saving the energy consumption of cooling water circulation. In addition, a hand pressure pump can be used for pumping water, which further reduces energy consumption, reduces the probability of pump body damage, and prolongs the service life of the equipment; 3. The fan and air collecting hood in the drying chamber of the super absorbent polyester fiber production equipment can accelerate the drying process of the polyester fiber. At the same time, the airflow blown out by the fan can be guided by the diversion hood to blow toward the cooling water sprayed out by the water diversion nozzle, increasing the contact area between water and air, thereby enhancing the cooling effect of the cooling water. This design enables the cooling water and drying process to cooperate with each other and improve the overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A three-dimensional schematic diagram of a super absorbent polyester fiber production device proposed by the present invention Figure 1 ; Figure 2 A three-dimensional schematic diagram of a super absorbent polyester fiber production device proposed by the present invention Figure 2 ; Figure 3 A super absorbent polyester fiber production equipment proposed by the present invention Figure 2 The structural diagram of part A in the figure; Figure 4 A three-dimensional cutaway view of a super absorbent polyester fiber production device proposed by the present invention Figure 1 ; Figure 5 A super absorbent polyester fiber production equipment proposed by the present invention Figure 4 The structural diagram of part B; Figure 6 A super absorbent polyester fiber production equipment proposed by the present invention Figure 4 Schematic diagram of the structure of part C; Figure 7 A three-dimensional cutaway view of a super absorbent polyester fiber production device proposed by the present invention Figure 2 ; Figure 8 A super absorbent polyester fiber production equipment proposed by the present invention Figure 7 The structural diagram of the D part; Fig. 9 is a cross-sectional view of polyester fiber; Fig.10 The finished product of snowflake velvet made of polyester fiber; Fig.11 This is a moisture absorption and quick-drying test table for finished snowflake flannel made of polyester fiber; Fig.12 Table 1 for the antibacterial test of the finished snowflake velvet fabric made of polyester fiber; Fig.13 Table 2 is the antibacterial test table of the finished snowflake velvet fabric made of polyester fiber.

[0017] In the figure: 1, chassis; 2, cooling chamber; 3, drying chamber; 4, water storage chamber; 5, first guide wheel; 6, first drive wheel group; 7, second drive wheel group; 8, second guide wheel; 9, third drive wheel group; 10, fourth drive wheel group; 11, third guide wheel; 12, gear; 13, synchronous belt pulley group; 14, first rotating shaft; 15, first transmission wheel; 16, second rotating shaft; 17, second transmission wheel; 18, slide rod; 19, collar; 20, ball joint seat; 21, ball; 22, impeller box; 23, mounting shaft; 24, blade; 25, eccentric wheel; 26 , connecting shaft; 27, swivel; 28, drainage trough; 29, first water pipe; 30, second water pipe; 31, water distribution nozzle; 32, first mounting plate; 33, drive motor; 34, limit plate; 35, exhaust pipe; 37, second mounting plate; 38, mounting tube; 39, fan; 40, exhaust pipe; 41, gas collection hood; 42, diversion hood; 43, mounting bracket; 44, sealing box; 45, first water inlet pipe; 46, water pump; 47, first drainage pipe; 48, second drainage pipe; 49, first control valve; 50, second water inlet pipe; 51, second control valve. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0019] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0020] Example 1: Reference Figure 1-Figure 8A super absorbent polyester fiber production device, comprising a chassis 1, wherein a cooling chamber 2, a drying chamber 3 and a water storage chamber 4 are arranged inside the chassis 1, wherein the water storage chamber 4 is arranged below the cooling chamber 2, and further comprising: a mounting frame 43 fixedly mounted on the top of the chassis 1, wherein a sealing box 44 is fixedly mounted on the mounting frame 43, wherein a second drainage pipe 48 to the cooling chamber 2 is fixedly mounted at the bottom of the sealing box 44, wherein a first control valve 49 is arranged on the second drainage pipe 48, wherein a second water inlet pipe 50 is fixedly mounted on the side wall of the sealing box 44, wherein the ... The input end of 50 is connected with the water storage chamber 4, the second water inlet pipe 50 is provided with a second control valve 51, the top of the side wall of the sealed box 44 is fixedly provided with an exhaust pipe 35, and a one-way valve is provided in the exhaust pipe 35; the active water supply component is arranged on the mounting frame 43, and the water in the water storage chamber 4 is pumped into the sealed box 44; the active water supply component stops working after pumping water to fill the sealed box 44, opens the first control valve 49 and the second control valve 51, and the sealed box 44 uses siphon to pump the water in the water storage chamber 4 and discharges it into the cooling chamber 2.

[0021] In this embodiment, the water inside the water storage chamber 4 is sent into the sealed box 44 through an active pumping component until the water level in the sealed box 44 reaches a predetermined water level one, and then the second control valve 51 is actively opened to allow the water in the sealed box 44 to fill the second water inlet pipe 50 (a one-way valve is provided at the water inlet end of the second water inlet pipe 50, and the one-way valve is used to prevent water from flowing back in the second water inlet pipe 50). When the second water inlet pipe 50 is full, the first control valve 49 is opened, and the water in the sealed box 44 is discharged through the second drain pipe 48. Under the action of the pressure difference, the second water inlet pipe 50, the sealed box 44 and the second drain pipe 48 produce a siphon principle, and the water in the water storage chamber 4 is sucked into the cooling chamber 2 by the siphon principle, and then enters the water storage chamber 4 again after absorbing the heat of the polyester fiber lines in the cooling chamber 2, thereby realizing automatic circulation.

[0022] When the water level in the sealed box 44 drops to the second predetermined water level, the active water supply component starts again, and then stops working until the water level in the sealed box 44 rises to the first predetermined water level again; the first predetermined water level is higher than the second predetermined water level; In summary, in this embodiment, the siphon principle is used to achieve water circulation, which reduces the use time of the electric pump body, thereby saving the consumption of cooling water circulation and reducing the probability of damage to the pump body.

[0023] Reference Figure 1 The active water supply component includes a water pump 46 fixedly mounted on the mounting frame 43, a first water inlet pipe 45 fixedly mounted on the input end of the water pump 46, the input end of the first water inlet pipe 45 is connected to the water storage chamber 4, a first drain pipe 47 fixedly mounted on the output end of the water pump 46, and the first drain pipe 47 is connected to the sealing box 44.

[0024] The water pump 46 is started, and the water pump 46 draws water in the water storage chamber 4 through the first water inlet pipe 45 , and then discharges the water into the sealing box 44 through the first drain pipe 47 .

[0025] In addition, the hand pressure water pump 46 can be used to pump water, which can further reduce energy consumption. Reference Figure 1-Figure 7 A first guide wheel 5, a first drive wheel group 6, and a second drive wheel group 7 are arranged in the cooling chamber 2, and the first drive wheel group 6 and the second drive wheel group 7 enter the cooling water; a second guide wheel 8, a third drive wheel group 9, a fourth drive wheel group 10, and a third guide wheel 11 are arranged in the drying chamber 3; the polyester fiber is guided by the first guide wheel 5, and then passes through the first drive wheel group 6, the second drive wheel group 7 in sequence, and then is guided by the second guide wheel 8, and then passes through the third drive wheel group 9 and the fourth drive wheel group 10 in sequence, and finally is discharged through the third guide wheel 11; the length of the polyester fiber between the first drive wheel group 6 and the second drive wheel group 7 is greater than the distance between the first drive wheel group 6 and the second drive wheel group 7; the first guide wheel 5, the second guide wheel 8, and the third guide wheel 11 are all rotatably connected to the inner wall of the chassis 1; the first drive wheel group 6, the second drive wheel group 7, the third drive wheel group 9, and the fourth drive wheel group 10 all include a first rotating shaft 14 and a second rotating shaft 16 rotatably mounted on the inner wall of the chassis 1, and ... A rotating shaft 14 is arranged above the second rotating shaft 16, a first transmission wheel 15 is fixedly mounted on the first rotating shaft 14, a second transmission wheel 17 is fixedly mounted on the second rotating shaft 16, and limiting plates 34 are fixedly mounted on both sides of the second transmission wheel 17, and the distance between the top of the second transmission wheel 17 and the bottom of the first transmission wheel 15 is 6-20 microns (the specific distance is determined by the diameter of the cooled polyester fiber line, ensuring that the first transmission wheel 15 and the second transmission wheel 17 can transmit the polyester thread, or the first transmission wheel 15 and the second transmission wheel 17 are in zero-distance contact and the polyester fiber line is transmitted using a rubber wheel); a first mounting plate 32 is fixedly mounted on the outer wall of the chassis 1, a driving motor 33 is fixedly mounted on the first mounting plate 32, and the driving motor 33 is fixedly connected to the second rotating shaft 16, and gears 12 are fixedly mounted on the first rotating shaft 14 and the second rotating shaft 16, and the two sets of gears 12 are meshed, and multiple sets of first rotating shafts 14 and second rotating shafts 16 rotate synchronously through the synchronous pulley set 13.

[0026] In this embodiment, the drive motor 33 is started, and the drive motor 33 drives the second rotating shaft 16 to rotate. The first rotating shaft 14 and the second rotating shaft 16 adjacent to each other vertically rotate synchronously through the two sets of gears 12, and the first rotating shaft 14 adjacent to each other left and right and the second rotating shaft 16 adjacent to each other left and right rotate synchronously through the synchronous belt pulley group 13. When the first rotating shaft 14 and the second rotating shaft 16 rotate, the first transmission wheel 15 and the second transmission wheel 17 rotate synchronously, and the polyester fiber line passing through the first transmission wheel 15 and the second transmission wheel 17 is synchronously transmitted.

[0027] Reference Figure 5 and Figure 8 A ball joint seat 20 is fixedly installed on the cooling chamber 2, and a ball 21 is movably provided on the ball joint seat 20. A slide rod 18 is slidably connected to the ball 21. A collar 19 is fixedly installed on the top of the slide rod 18. The polyester fiber passes through the collar 19. A drainage trough 28 is fixedly installed on the chassis 1. The top of the drainage trough 28 is connected to the cooling chamber 2. An impeller box 22 is fixedly installed in the water storage chamber 4. A mounting shaft 23 is rotatably connected to the impeller box 22. A biasing member is fixedly installed on the mounting shaft 23. The heart wheel 25, the eccentric wheel 25 is fixedly installed with a connecting shaft 26, the bottom of the slide rod 18 is fixedly installed with a swivel 27, the swivel 27 is rotatably connected to the connecting shaft 26, the mounting shaft 23 extends to the impeller box 22 and is fixedly installed with a blade 24, the bottom of the drainage trough body 28 is fixedly installed with a first water pipe 29 connected to the input end of the impeller box 22, the output end of the bottom of the impeller box 22 is fixedly installed with a second water pipe 30, and the bottom of the second water pipe 30 is fixedly installed with a water distribution nozzle 31.

[0028] In this embodiment, when the cooling chamber 2 discharges cooling water into the water storage chamber 4, the cooling water enters the impeller box 22 through the drainage trough 28 to drive the impeller 24 to rotate, the impeller 24 drives the connecting shaft 26 to rotate, the connecting shaft 26 drives the eccentric wheel 25 to rotate, the eccentric wheel 25 drives the slide rod 18 to reciprocate and swing through the swivel ring 27, and the slide rod 18 drives the wheel fiber line in the water to swing through the ring 19, thereby enhancing the cooling effect.

[0029] Reference Figure 4 , Figure 7 and Figure 8 A second mounting plate 37 is fixedly mounted on the top of the drying chamber 3, a mounting tube 38 is fixedly mounted on the second mounting plate 37, and a fan 39 is fixedly mounted on the mounting tube 38; an air gathering hood 41 is fixedly mounted in the drying chamber 3, the air gathering hood 41 is arranged below the fan 39, an exhaust pipe 40 is fixedly mounted on the output end of the air gathering hood 41, and the output end of the exhaust pipe 40 extends to the water storage chamber 4 where a diverter hood 42 is fixedly mounted, and the diverter hood 42 discharges cooling water toward the water diverter nozzle 31.

[0030] In this embodiment, the fan 39 blows air toward the polyester fiber line to accelerate the drying of the polyester fiber line. At the same time, the airflow blown out by the fan 39 is gathered into the exhaust duct 40 under the action of the air gathering hood 41, and then blown out under the restriction of the diverter hood 42. The blown airflow blows toward the water sprayed by the water diverter nozzle 31, thereby increasing the contact area between water and air and improving the cooling effect of the cooling water, thereby maintaining a low temperature when the cooling water circulates.

[0031] The device realizes water circulation by utilizing the siphon principle, which significantly reduces the use time of the electric pump body, thereby saving energy consumption for cooling water circulation. In addition, a hand pump can be used for pumping water, which further reduces energy consumption, reduces the chance of damage to the pump body, and extends the service life of the equipment.

[0032] The cooling chamber 2 in the device is specially designed, such as the cooperation between the slide rod 18 and the eccentric wheel 25, so that the polyester fiber can swing in the cooling water, thereby enhancing the cooling effect. It is more efficient than traditional static cooling and can take away the heat from the polyester fiber more quickly.

[0033] The fan 39 and the air collecting hood 41 provided in the drying chamber 3 can accelerate the drying process of the polyester fiber. At the same time, the airflow blown out by the fan 39 can be blown toward the cooling water sprayed out by the water-dividing nozzle 31 under the guidance of the diverter hood 42, thereby increasing the contact area between water and air, thereby enhancing the cooling effect of the cooling water. This design enables the cooling water and the drying process to cooperate with each other and improve the overall production efficiency.

[0034] Embodiment 2: A production process of super absorbent polyester fiber, comprising the following components: 65 pieces of PET polyester chips; 15 parts of nanomaterials; 5 parts of modified compound; 8 parts of coupling agent; The preparation steps are as follows: Step 1: Use specific inorganic materials (nano-modified on the surface), that is, blend the nanomaterials with PET polyester chips, and then add modified compounding agents and coupling agents to obtain a mixed material: Step 2: Add the blended mixture into the extruder for hot melting and extrusion. In this step, the mixture partially melts with PET at high temperature, thereby forming countless tiny gaps inside the chemical fiber, which, to a certain extent, gives the polyester fiber a capillary siphon effect without changing the water repellency of the polyester itself, so that the fiber can show both excellent moisture absorption performance (capillary siphon) and quick-drying performance; Step 3: Cooling and drying the extruded polyester fiber yarn using super absorbent polyester fiber production equipment; Step 4: Reel in the polyester fiber yarn, perform a stretching treatment on it, and then reel it in again.

[0035] Embodiment 3: A production process of super absorbent polyester fiber, comprising the following components: 85 pieces of PET polyester chips; 15 parts of nanomaterials; 5 parts of modified compound; 3 parts of coupling agent; The preparation steps are as follows: Step 1: Use specific inorganic materials (nano-modified on the surface), that is, blend the nanomaterials with PET polyester chips, and then add modified compounding agents and coupling agents to obtain a mixed material: Step 2: Add the blended mixture into the extruder for hot melting and extrusion. In this step, the mixture partially melts with PET at high temperature, thereby forming countless tiny gaps inside the chemical fiber, which, to a certain extent, gives the polyester fiber a capillary siphon effect without changing the water repellency of the polyester itself, so that the fiber can show both excellent moisture absorption performance (capillary siphon) and quick-drying performance; Step 3: Cooling and drying the extruded polyester fiber yarn using super absorbent polyester fiber production equipment; Step 4: Reel in the polyester fiber yarn, perform a stretching treatment on it, and then reel it in again.

[0036] like Figure 9-13 As shown in the figure, the finished products made of polyester fibers produced by the above equipment and process and their antibacterial properties are introduced; using specific inorganic materials, that is, nano-modified on the surface, local melting with PET occurs at high temperature, thereby forming countless tiny gaps inside the chemical fiber, which to a certain extent makes the polyester fiber have a capillary siphon effect, while not changing the water repellency of the polyester itself, so that the fiber can show both excellent moisture absorption performance, that is, capillary siphon, and quick-drying performance.

[0037] WickMax made by the above process is particularly suitable for application scenarios with strong antistatic requirements, such as underwear, lining, trousers, polar fleece, blankets, special workwear, etc. The following table 1 is the antistatic test report of double-sided polar fleece fabric woven with 100% WickMax polyester: Table 1 WickMax's moisture wicking and quick drying properties: Evenly distributed materials and modified pore structure bring better moisture regain, hydrophilicity, breathability and quick-drying properties.

[0038] The following table shows the quick-drying test results of four-way stretch fabric woven with 100% WickMax: Table 2 The following table shows the quick-drying test results of 150D polyester-spandex jersey made of 100% WickMax: Table 3 The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A super absorbent polyester fiber production device, comprising a chassis (1), wherein a cooling chamber (2), a drying chamber (3) and a water storage chamber (4) are arranged inside the chassis (1), wherein the water storage chamber (4) is arranged below the cooling chamber (2), and wherein: Also includes: A mounting frame (43) is fixedly mounted on the top of the chassis (1), a sealed box (44) is fixedly mounted on the mounting frame (43), a second drainage pipe (48) directed into the cooling chamber (2) is fixedly mounted on the bottom of the sealed box (44), a first control valve (49) is provided on the second drainage pipe (48), a second water inlet pipe (50) is fixedly mounted on the side wall of the sealed box (44), an input end of the second water inlet pipe (50) is connected to the water storage chamber (4), a second control valve (51) is provided on the second water inlet pipe (50), an exhaust pipe (35) is fixedly mounted on the top of the side wall of the sealed box (44), a one-way valve is provided in the exhaust pipe (35); An active water supply component, arranged on the mounting frame (43), extracting water from the water storage chamber (4) and supplying it to the sealing box (44); After the active water supply component pumps water to fill the sealed box (44), it stops working and opens the first control valve (49) and the second control valve (51). The sealed box (44) uses siphon to pump water from the water storage chamber (4) and discharges it into the cooling chamber (2).

2. The super absorbent polyester fiber production equipment according to claim 1, characterized in that: The active water supply assembly comprises a water pump (46) fixedly mounted on the mounting frame (43); a first water inlet pipe (45) is fixedly mounted on the input end of the water pump (46); the input end of the first water inlet pipe (45) is in communication with the water storage chamber (4); a first drainage pipe (47) is fixedly mounted on the output end of the water pump (46); the first drainage pipe (47) is in communication with the sealing box (44).

3. The super absorbent polyester fiber production equipment according to claim 1, characterized in that: A first guide wheel (5), a first drive wheel set (6), and a second drive wheel set (7) are arranged in the cooling chamber (2); the first drive wheel set (6) and the second drive wheel set (7) enter cooling water; The drying chamber (3) is provided with a second guide wheel (8), a third drive wheel set (9), a fourth drive wheel set (10) and a third guide wheel (11); The polyester fiber is guided by a first guide wheel (5), then passes through a first drive wheel set (6), a second drive wheel set (7) in sequence, and then is guided by a second guide wheel (8), then passes through a third drive wheel set (9) and a fourth drive wheel set (10) in sequence, and finally is discharged through a third guide wheel (11); The length of the polyester fiber between the first driving wheel set (6) and the second driving wheel set (7) is greater than the distance between the first driving wheel set (6) and the second driving wheel set (7).

4. The super absorbent polyester fiber production equipment according to claim 3, characterized in that: The first guide wheel (5), the second guide wheel (8) and the third guide wheel (11) are all rotatably connected to the inner wall of the chassis (1).

5. The super absorbent polyester fiber production equipment according to claim 3, characterized in that: The first driving wheel set (6), the second driving wheel set (7), the third driving wheel set (9) and the fourth driving wheel set (10) all comprise a first rotating shaft (14) and a second rotating shaft (16) rotatably mounted on the inner wall of the chassis (1); the first rotating shaft (14) is arranged above the second rotating shaft (16); a first transmission wheel (15) is fixedly mounted on the first rotating shaft (14); a second transmission wheel (17) is fixedly mounted on the second rotating shaft (16); limiting plates (34) are fixedly mounted on both sides of the second transmission wheel (17); and a distance between a top end of the second transmission wheel (17) and a bottom end of the first transmission wheel (15) is 6-20 micrometers.

6. The super absorbent polyester fiber production equipment according to claim 5, characterized in that: A first mounting plate (32) is fixedly mounted on the outer wall of the chassis (1), a driving motor (33) is fixedly mounted on the first mounting plate (32), the driving motor (33) is fixedly connected to the second rotating shaft (16), gears (12) are fixedly mounted on both the first rotating shaft (14) and the second rotating shaft (16), the two sets of gears (12) are meshed, and a plurality of sets of the first rotating shafts (14) and the second rotating shafts (16) rotate synchronously via a synchronous pulley set (13).

7. The super absorbent polyester fiber production equipment according to claim 1, characterized in that: A ball joint seat (20) is fixedly mounted on the cooling chamber (2), a ball body (21) is movably mounted on the ball joint seat (20), a slide rod (18) is slidably connected to the ball body (21), a sleeve ring (19) is fixedly mounted on the top of the slide rod (18), and the polyester fiber passes through the sleeve ring (19).

8. The super absorbent polyester fiber production equipment according to claim 7, characterized in that: A drainage trough (28) is fixedly mounted on the chassis (1), the top of the drainage trough (28) being in communication with the cooling chamber (2), an impeller box (22) being fixedly mounted in the water storage chamber (4), a mounting shaft (23) being rotatably connected to the impeller box (22), an eccentric wheel (25) being fixedly mounted on the mounting shaft (23), a connecting shaft (26) being fixedly mounted on the eccentric wheel (25), a rotating ring (27) being fixedly mounted on the bottom of the slide bar (18), the rotating ring (27) being rotatably connected to the connecting shaft (26), the mounting shaft (23) extending into the impeller box (22) and having a blade (24) fixedly mounted therein, a first water pipe (29) connected to an input end of the impeller box (22) being fixedly mounted on the bottom of the drainage trough (28), a second water pipe (30) being fixedly mounted on an output end of the bottom of the impeller box (22), a water distribution nozzle (31) being fixedly mounted on the bottom of the second water pipe (30).

9. The super absorbent polyester fiber production equipment according to claim 8, characterized in that: A second mounting plate (37) is fixedly mounted on the top of the drying chamber (3), a mounting cylinder (38) is fixedly mounted on the second mounting plate (37), and a fan (39) is fixedly mounted on the mounting cylinder (38); An air gathering hood (41) is fixedly installed in the drying chamber (3), and the air gathering hood (41) is arranged below the fan (39). An exhaust pipe (40) is fixedly installed at the output end of the air gathering hood (41). The output end of the exhaust pipe (40) extends to the water storage chamber (4) where a flow diversion hood (42) is fixedly installed. The flow diversion hood (42) discharges cooling water toward the water diversion nozzle (31).

10. A production process of super absorbent polyester fiber, using the super absorbent polyester fiber production equipment according to claim 9, characterized in that: The following components are included: 65-85 pieces of PET polyester chips; 15-35 parts of nanomaterials; 3-5 parts of modified compound; 3-8 parts of coupling agent; The preparation steps are as follows: Step 1: Blending the nanomaterial with PET polyester chips, and then adding a modified compounding agent and a coupling agent to obtain a mixed material; Step 2: Add the blended mixture into an extruder for hot melting and extrusion; Step 3: Cooling and drying the extruded polyester fiber yarn using super absorbent polyester fiber production equipment; Step 4: Reel in the polyester fiber yarn, perform a stretching treatment on it, and then reel it in again.

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