Polyester fabric production device and production method

Abstract

The invention relates to the field of polyester fabric production, in particular to a polyester fabric production device and method.The polyester fabric production device comprises a box, a drying cavity, a cleaning cavity and a dust removal cavity are formed in the box, a gas collecting shell is fixedly installed at the top end of the box, an inner cavity of the gas collecting shell communicates with the drying cavity, and the gas collecting shell communicates with one end of a gas pipe; the other end of the air pipe penetrates through the inner side of the box body and communicates with one end of the heat conduction pipeline; when the device is used, water in the cleaning cavity is heated through the high temperature of water vapor, it is guaranteed that dried cloth cannot be secondarily wetted by the water vapor in the whole process through high-temperature water drops formed by condensation of the water vapor in a relatively closed environment, and in addition, the water vapor flows rapidly, so that the drying effect is improved. The vibration assembly is driven to work and the rubber elastic piece is driven to rotate to assist the industrial dust collector to remove dust on the cloth and ensure that the polyester filter cloth is not blocked by impurities in sewage.

Description

Technical Field

[0001] The invention relates to the field of polyester fabric production, and in particular to a polyester fabric production device and a production method. Background Art

[0002] Polyester fabric is a synthetic fiber fabric made of polyester (PET) as the main component. It has excellent wear resistance, corrosion resistance and strong strength, and is often used to make clothing, decorative fabrics, tents and other industrial purposes. Polyester fabric production refers to the process of manufacturing polyester, a synthetic fiber, into fabric through a series of production processes. When polyester fiber is dyed, the fabric needs to be cleaned to remove impurities attached to the fabric, thereby ensuring the dyeing effect of the fabric. After the polyester fabric is cleaned, it is also necessary to dry the cleaned fabric. However, polyester fiber will generate a large amount of water vapor during the drying process. If the water vapor is not discharged in time, the polyester fiber will be soaked for the second time. In order to solve this problem, most of the existing polyester fabric production devices are equipped with fan-type mechanisms to remove the impurities attached to the fabric after drying. The evaporated water vapor is discharged, and the water vapor is condensed into water droplets and collected, thereby preventing the polyester fiber from being soaked again. The condensation mechanism, gas collecting pipe and drain port are set, so that the water vapor condensed into water droplets can be discharged and collected, and the gas containing heat can be returned to the drying chamber again, thereby preventing the loss of heat; the existing gas after being processed by the condensation mechanism, gas collecting pipe and drain port will lose a lot of heat, so that the heating effect of the gas after returning to the drying chamber is limited. Secondly, the existing polyester fabric production device can recycle water vapor to avoid the secondary soaking of polyester fibers by water vapor, and the water vapor condensed into water droplets will flow back to the drying chamber. The utilization of water vapor in the whole process is limited, and water vapor resources are wasted. For this reason, we propose a polyester fabric production device and a production method. Summary of the invention

[0003] The object of the present invention is to provide a polyester cloth production device, comprising a box body, wherein a drying chamber, a cleaning chamber and a dust removal chamber are arranged in the box body, an air collecting shell is fixedly installed on the top of the box body, the inner cavity of the air collecting shell is interconnected with the drying chamber, the air collecting shell is connected to one end of the air pipe, the other end of the air pipe passes through the inner side of the box body and is connected to one end of the heat-conducting pipe, a processing shell is fixedly installed on the bottom end of the box body, the inner cavity of the processing shell is interconnected with the drying chamber, a pipe interface on one side of the processing shell passes through the inner side of the box body and is connected to the other end of the heat-conducting pipe, the heat-conducting pipe is in the inner cavity of the cleaning chamber, the air pipe is rotatably installed with a rotating shaft 1 through a sealed bearing, and a plurality of sets of fan blades are fixedly installed on the outer wall of the rotating shaft 1 A stabilizing frame is fixedly installed on the outer wall of the box body, and a rotating rod 1, a rotating rod 2 and a rotating shaft 1 are rotatably installed on the stabilizing frame through a bearing, a group of bevel gear 1 is fixedly installed on the outer walls of the rotating shaft 1 and the rotating rod 1 respectively, and the two groups of bevel gear 1 are meshed with each other, and the box body is rotatably connected to the rotating shaft 2 through a sealed bearing, and a plurality of groups of rubber elastic parts are fixedly installed on the outer wall of the rotating shaft 2 and the rotating rod 1 respectively. A group of sprocket wheel 1 is fixedly installed on the outer wall of the rotating shaft 2 and the rotating rod 1 respectively, and the two groups of gear 1 are meshed with chain 1, and a group of bevel gear 2 is fixedly installed on the outer wall of the rotating rod 2 and the rotating shaft 1 respectively, and the two groups of bevel gear 2 are meshed with each other. An elliptical wheel is fixedly installed on the top of the rotating rod 2, and the elliptical wheel contacts the vibration component;

[0004] The vibration assembly includes a vibration frame, which passes through the inner side of the box body. One end of the vibration frame in the dust removal chamber is fixedly connected to a plurality of groups of rubber elastic heads, and one end of the vibration frame outside the box body contacts an elliptical wheel. Two groups of guide rods pass through the inner side of the vibration frame, and both groups of guide rods are fixedly connected to the outer wall of the box body. Two groups of springs are arranged between the outer wall of the box body and the vibration frame.

[0005] Preferably, the box body is provided with a sealed door which is rotatably mounted via hinges, a password lock is provided between the sealed door and the box body, and four groups of material passage openings are obliquely provided on the box body.

[0006] Preferably, a dust hood is fixedly mounted on the bottom of the box body, the inner cavity of the dust hood and the inner cavity of the dust removal chamber are interconnected, and the dust hood is connected to the dust suction pipe of an industrial vacuum cleaner.

[0007] Preferably: an insulated water tank is fixedly installed at the bottom of the box body, a water pump is fixedly installed on the outer wall of the box body, the water inlet end of the water pump is connected with a water pumping pipe, the water pumping pipes are respectively connected to the insulated water tank and the cleaning chamber, a proportional regulating valve is installed on the water pumping pipe, the water outlet end of the water pump is connected with a water outlet pipe, the water outlet pipe runs through the inner side of the box body, the water outlet pipe is connected with two rows of flushing nozzles, the two rows of flushing nozzles are in the cleaning chamber, four groups of fixed blocks are fixedly installed on the outer wall of the water outlet pipe, and the fixed blocks are all fixedly installed on the inner wall of the cleaning chamber.

[0008] Preferably: one end of a water pipe is connected to the bottom of the processing shell, the other end of the water pipe is connected to an insulated water tank, the insulated water tank is connected to a drain pipe, a valve is installed on the drain pipe, a sliding frame is slidably installed on the inner side of the processing shell, and breathable water-absorbent cotton is fixedly installed in the sliding frame.

[0009] Preferably: a storage box is slidably installed in the cleaning chamber, a polyester filter cloth is fixedly installed at the bottom of the storage box, the bottom of the polyester filter cloth contacts the rubber elastic member, the cleaning chamber is connected to an auxiliary pipeline, and a valve is installed on the auxiliary pipeline.

[0010] Preferably, a plurality of groups of electric heating rods are fixedly mounted on the inner wall of the drying chamber, and a plurality of groups of supporting legs are fixedly mounted on the bottom of the box body.

[0011] Preferably: a motor mounting frame is fixedly installed on the top of the box body, a motor is fixedly installed on the motor mounting frame, a driving rod is fixedly installed on the driving end of the motor, the driving rod is rotatably connected to a stable long seat through a bearing, the stable long seat is fixedly installed on the outer wall of the box body, a fan shaft 1 is rotatably installed on the air collecting shell through a sealed bearing, a fan blade 1 is fixedly installed on the outer wall of the fan shaft 1, the fan blade 1 is located in the inner cavity of the air collecting shell, a group of sprockets 2 are fixedly installed on the outer walls of the fan shaft 1 and the driving rod respectively, and the two groups of sprockets 2 are engaged with chain 2.

[0012] Preferably: the processing shell is rotatably mounted with a fan shaft 2 via a sealed bearing, a fan blade 2 is fixedly mounted on the outer wall of the fan shaft 2, the fan blade 2 is located in the inner cavity of the processing shell, the fan blade 2 is located below the breathable water-absorbent cotton, a group of sprockets 3 are fixedly mounted on the outer wall of the fan shaft 2 and the driving rod respectively, and the two groups of sprockets 3 are engaged with chain 3.

[0013] The present invention also provides a method for producing polyester fabric, which is characterized by comprising the following specific steps:

[0014] S1. Before use, open the sealed door, add an appropriate amount of water to the cleaning chamber to ensure that the water submerges the heat transfer pipe, and then pass the polyester fabric through the four groups of material ports in turn, so that the polyester fabric passes through the dust removal chamber, the cleaning chamber and the drying chamber in turn, and the polyester fabric is in an inclined state. During use, a set of polyester fabric winding devices are respectively provided at both ends of the production device. Through the two sets of winding devices of the polyester fabric, the polyester fabric in the rolled state is gradually unfolded and the unfolded fabric passes through the dust removal chamber, the cleaning chamber and the drying chamber in turn, and the fabric after dust removal, cleaning and drying is rewound;

[0015] S2. The fabric will first pass through the dust removal chamber. At this time, an industrial vacuum cleaner and a dust hood are used to absorb impurities on the surface of the fabric, thereby reducing the difficulty of subsequent washing. After the fabric leaves the dust removal chamber, it will enter the cleaning chamber. At this time, the water pump is started, and then the front and back sides of the fabric are washed through two rows of washing nozzles;

[0016] S3, the washed cloth leaves the washing chamber and enters the drying chamber, the electric heating rod in the drying chamber is started, the washed cloth is dried, and at the same time, the motor is started to drive the fan blade 1 and the fan blade 2 to rotate, the rotation of the fan blade 1 and the fan blade 2 can speed up the air flow, so that the water vapor generated by the drying in the drying chamber can quickly enter the air pipe through the gas collecting shell, so as to avoid the water vapor from causing secondary wetting of the cloth;

[0017] S4. The rapid flow of water vapor in the air pipe will drive the fan blades to rotate effectively, and then drive the shaft to rotate effectively. The effective rotation of the shaft will drive the vibration component to work, so that the rubber elastic head constantly hits the cloth, causing the cloth to vibrate, accelerating the fall of impurities on the surface of the cloth. At the same time, the effective rotation of the shaft will also drive the rubber elastic part to rotate, so that the rubber elastic part constantly hits the bottom of the polyester filter cloth, causing the polyester filter cloth to shake, thereby preventing the polyester filter cloth from being blocked by impurities generated by flushing, thereby affecting filtration;

[0018] S5. Water vapor will enter the heat transfer pipe through the air pipe. Since the water vapor temperature is high and the heat transfer pipe has good thermal conductivity, it can heat the water in the cleaning chamber. Warm water is usually more effective than water at room temperature for rinsing fabrics, thereby improving the rinsing effect. The water in the cleaning chamber absorbs heat and cools the water vapor in the heat transfer pipe. The heat transfer pipe is bent and distributed in the cleaning chamber. In a limited space, a sufficiently long heat transfer pipe is installed in the cleaning chamber, which will allow the water vapor to condense into water droplets in the heat transfer pipe. Driven by the air flow, the water droplets will flow into the processing shell along the heat transfer pipe. The water droplets in the processing shell will flow into the insulation water tank along the water inlet pipe. Since the water droplets are in a relatively closed state, the temperature of the water droplets entering the insulation water tank is higher.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The present invention uses water vapor generated by drying to heat the water in the cleaning chamber. Warm water is usually more effective than water at room temperature for rinsing fabrics, thereby improving the rinsing effect. The water vapor condenses into water droplets through the heat-conducting pipe, and the water droplets flow into the thermal insulation water tank driven by the air flow. Since the water droplets are in a relatively closed state, the temperature of the water droplets entering the thermal insulation water tank is relatively high. During use, if the temperature of the water drawn into the water outlet pipe is relatively low, the proportional regulating valve can be adjusted so that the water pump can simultaneously draw water from the cleaning chamber and water with a higher temperature in the thermal insulation water tank, so that the temperature of the water drawn into the water outlet pipe is moderate. In addition, the rapid flow of water vapor and air in the air pipe will drive the fan blades to rotate effectively, thereby driving the shaft to rotate effectively. The effective rotation of the shaft will drive the vibration component to work, so that the rubber elastic The head continuously touches the cloth, causing the cloth to vibrate, accelerating the falling of impurities on the surface of the cloth, and assisting the industrial vacuum cleaner to replace and absorb impurities on the surface of the cloth. At the same time, the effective rotation of the shaft will also drive the rubber elastic part to rotate, causing the rubber elastic part to continuously touch the bottom of the polyester filter cloth, causing the polyester filter cloth to shake, thereby preventing the polyester filter cloth from being blocked by impurities generated by flushing, thereby affecting the filtration; in short, when the present invention is in use, it not only utilizes the high temperature of water vapor to heat the water in the cleaning chamber, but also utilizes the high-temperature water droplets condensed into by water vapor in a relatively closed environment, and ensures that the dried cloth will not be wetted by water vapor for the second time during the whole process. In addition, the rapid flow of water vapor is utilized to drive the vibration component to work and the rubber elastic part to rotate, thereby assisting the industrial vacuum cleaner in removing dust from the cloth and ensuring that the polyester filter cloth will not be blocked by impurities in the sewage. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 The following is a structural schematic diagram of the present invention;

[0022] Figure 2 This is a schematic diagram of the structure of the present invention from the second viewing angle;

[0023] Figure 3 This is a schematic diagram of the structure of the present invention from three viewing angles;

[0024] Figure 4 Schematic diagram of the structure inside the box Figure 1 ;

[0025] Figure 5 Schematic diagram of the structure inside the box Figure 2 ;

[0026] Figure 6 This is a schematic diagram of the structure inside the trachea;

[0027] Figure 7 This is a schematic diagram of the storage box and polyester filter cloth;

[0028] Figure 8 It is a partial structural exploded view of the present invention.

[0029] In the figure: 1, box body; 2, drying chamber; 3, cleaning chamber; 4, dust removal chamber; 5, gas collecting shell; 6, air pipe; 7, heat transfer pipe; 8, processing shell; 9, shaft 1; 10, fan blade; 11, stabilizing frame; 12, rotating rod 1; 13, rotating rod 2; 14, bevel gear 1; 15, rotating shaft 2; 16, rubber elastic part; 17, sprocket 1; 18, chain 1; 19, rotating shaft 1; 20, elliptical wheel; 21, vibration component; 2101, vibration frame; 2102, rubber elastic head; 2103, guide rod; 2104, spring; 22, sealing door; 23, password lock; 24, material through port; 25, dust cover; 26, work 1. Industrial vacuum cleaner; 27. Insulated water tank; 28. Water pump; 29. ​​Suction pipe; 30. Regulating valve; 31. Water outlet pipe; 32. Flushing nozzle; 33. Fixed block; 34. Water diversion pipe; 35. Drain pipe; 36. Sliding frame; 37. Breathable absorbent cotton; 38. Storage box; 39. Polyester filter cloth; 40. Auxiliary pipeline; 41. Electric heating rod; 42. Support leg; 43. Motor mounting bracket; 44. Motor; 45. Driving rod; 46. Stable long seat; 47. Fan shaft one; 48. Fan blade one; 49. Sprocket two; 50. Chain two; 51. Fan shaft two; 52. Fan blade two; 53. Sprocket three; 54. Chain three. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Reference Figure 1 - Figure 8The present invention is a polyester cloth production device, comprising a box body 1, wherein a drying chamber 2, a cleaning chamber 3 and a dust removal chamber 4 are arranged in the box body 1, an air collecting shell 5 is fixedly installed on the top of the box body 1, the inner cavity of the air collecting shell 5 is interconnected with the drying chamber 2, the air collecting shell 5 is connected to one end of an air pipe 6, the other end of the air pipe 6 passes through the inner side of the box body 1 and is connected to one end of a heat-conducting pipe 7, a processing shell 8 is fixedly installed on the bottom end of the box body 1, the inner cavity of the processing shell 8 is interconnected with the drying chamber 2, the pipe interface on one side of the processing shell 8 passes through the inner side of the box body 1 and is connected to the other end of the heat-conducting pipe 7, the heat-conducting pipe 7 is in the inner cavity of the cleaning chamber 3, the air pipe 6 is rotatably installed with a rotating shaft 9 through a sealed bearing, a plurality of sets of fan blades 10 are fixedly installed on the outer wall of the rotating shaft 9, and a plurality of fan blades 10 are fixedly installed on the outer wall of the box body 1. A stabilizing frame 11 is provided, on which a rotating rod 12, a rotating rod 13 and a rotating shaft 9 are rotatably mounted through a bearing, a group of bevel gears 14 are respectively fixedly mounted on the outer walls of the rotating shaft 9 and the rotating rod 12, and the two groups of bevel gears 14 are meshed with each other, the housing 1 is rotatably connected to the rotating shaft 2 15 through a sealed bearing, a plurality of groups of rubber elastic members 16 are fixedly mounted on the outer wall of the rotating shaft 2 15, a group of sprockets 17 are respectively fixedly mounted on the outer walls of the rotating shaft 2 15 and the rotating rod 12, and the two groups of gears 17 are meshed with a chain 18, a group of bevel gears 19 are respectively fixedly mounted on the outer walls of the rotating rod 2 13 and the rotating shaft 9, and the two groups of bevel gears 19 are meshed with each other, an elliptical wheel 20 is fixedly mounted on the top of the rotating rod 2 13, and the elliptical wheel 20 contacts the vibration component 21;

[0032] The vibration assembly 21 includes a vibration frame 2101, which passes through the inner side of the box body 1. One end of the vibration frame 2101 in the dust removal chamber 4 is fixedly connected to a plurality of groups of rubber elastic heads 2102. One end of the vibration frame 2101 outside the box body 1 contacts the elliptical wheel 20. Two groups of guide rods 2103 pass through the inner side of the vibration frame 2102. Both groups of guide rods 2103 are fixedly connected to the outer wall of the box body 1. Two groups of springs 2104 are arranged between the outer wall of the box body 1 and the vibration frame 2102.

[0033] The box body 1 is provided with a sealed door 22 which is rotated by hinges, a password lock 23 is arranged between the sealed door 22 and the box body 1, and four groups of material passages 24 are obliquely provided on the box body 1; before use, the sealed door 22 is opened, and a proper amount of water is added to the cleaning chamber 3 to ensure that the water submerges the heat transfer pipe 7, and then the polyester cloth is passed through the four groups of material passages 24 in turn, so that the polyester cloth passes through the dust removal chamber 4, the cleaning chamber 3 and the drying chamber 2 in turn, and the polyester cloth is in an inclined state.

[0034] A dust hood 25 is fixedly installed at the bottom of the box body 1. The inner cavity of the dust hood 25 is interconnected with the inner cavity of the dust removal chamber 4. The dust hood 25 is connected to the dust suction pipe of the industrial vacuum cleaner 26; the cloth will first pass through the dust removal chamber 4, at which time the industrial vacuum cleaner 26 and the dust hood 25 are used to absorb impurities on the surface of the cloth, thereby reducing the difficulty of subsequent washing.

[0035] An insulated water tank 27 is fixedly installed at the bottom of the box body 1, and a water pump 28 is fixedly installed on the outer wall of the box body 1. The water inlet end of the water pump 28 is connected to a pumping pipe 29, and the pumping pipe 29 is respectively connected to the insulated water tank 27 and the cleaning chamber 3. A proportional regulating valve 30 is installed on the pumping pipe 29. The water outlet end of the water pump 28 is connected to an outlet pipe 31, and the outlet pipe 31 runs through the inner side of the box body 1. Two rows of flushing nozzles 32 are connected to the outlet pipe 31, and the two rows of flushing nozzles 32 are located in the cleaning chamber 3. Four groups of fixed blocks 33 are fixedly installed on the outer wall of the outlet pipe 31, and the fixed blocks 33 are all fixedly installed in the cleaning chamber 3. On the wall; when in use, starting the water pump 28 can draw the water in the cleaning chamber 3 into the water outlet pipe 31, and spray it out from the two rows of flushing nozzles 32, and then the front and back sides of the cloth are flushed through the two rows of flushing nozzles 32; during use, if the temperature of the water drawn into the water outlet pipe 31 is low (it should be noted that when the device is in use, a water temperature measuring device can be installed on the water outlet pipe 31, so that the operator can observe the water temperature in the water outlet pipe 31 in time.), the proportional regulating valve 30 can be adjusted so that the water pump 28 can simultaneously draw the water in the cleaning chamber 3 and the water with a higher temperature in the insulation water tank 27, so that the temperature of the water drawn into the water outlet pipe 31 is moderate.

[0036] The bottom of the processing shell 8 is connected to one end of a water supply pipe 34, and the other end of the water supply pipe 34 is connected to an insulated water tank 27. The insulated water tank 27 is connected to a drain pipe 35, and a valve is installed on the drain pipe 35. A sliding frame 36 is slidably installed on the inner side of the processing shell 8, and a breathable water-absorbing cotton 37 is fixedly installed in the sliding frame 36; water vapor will enter the heat-conducting pipe 7 through the air pipe 6. Since the water vapor temperature is high and the heat-conducting pipe 7 has good thermal conductivity, it can heat the water in the cleaning chamber 3. Warm water is usually more effective than normal temperature water in flushing cloth, thereby improving the flushing effect. The water in the cleaning chamber 3 absorbs heat and cools the water vapor in the heat-conducting pipe 7, and the heat-conducting pipe 7 is bent and distributed in the cleaning chamber 3. In a limited space, enough heat-conducting pipes are installed in the cleaning chamber 3. The long heat-conducting pipe 7 will allow water vapor to condense into water droplets in the heat-conducting pipe 7, and the water droplets will flow into the processing shell 8 along the heat-conducting pipe 7 driven by the air flow, and the water droplets in the processing shell 8 will flow into the insulating water tank 27 along the water guide pipe 34, and because the water droplets are in a relatively closed state, the temperature of the water droplets entering the insulating water tank 27 is relatively high; open the valve on the drain pipe 35, and the high-temperature water in the insulating water tank 27 can be used for other purposes; under the circulation of air, the air with heat in the processing shell 8 will move up back to the drying chamber 2, and the air will pass through the breathable water-absorbent cotton 37 during the upward movement, and the breathable water-absorbent cotton 37 will absorb water vapor in the air; during use, the sliding frame 36 can be pulled out at any time, and then the sliding frame 36 and the breathable water-absorbent cotton 37 can be replaced.

[0037] A storage box 38 is slidably installed in the cleaning chamber 3, and a polyester filter cloth 39 is fixedly installed at the bottom of the storage box 38. The bottom of the polyester filter cloth 39 contacts the rubber elastic member 16. The cleaning chamber 3 is connected to an auxiliary pipe 40, and a valve is installed on the auxiliary pipe 40. Sewage will be generated during the flushing process. The sewage will fall into the storage box 38 and be located above the polyester filter cloth 39. The sewage is filtered and purified by the polyester filter cloth 39, and impurities are filtered and left above the polyester filter cloth 39. When the proportional regulating valve 30 is closed, the water pump 28 can only extract water from the cleaning chamber 3. If the temperature of the water pumped into the outlet pipe 31 is high at this time, which affects the flushing of the fabric, part of the water in the cleaning chamber 3 can be discharged through the auxiliary pipe 40. After that, the auxiliary pipe 40 is connected to an external water injection device, and then normal temperature water is added to the cleaning chamber 3, or a water injection pipe (not shown in the drawings) is connected above the cleaning chamber 3. While the auxiliary pipe 40 is draining water, the water injection pipe above the cleaning chamber 3 is simultaneously injected with water.

[0038] A plurality of sets of electric heating rods 41 are fixedly installed on the inner wall of the drying chamber 2, and a plurality of sets of supporting legs 42 are fixedly installed on the bottom of the box body 1; the electric heating rods 41 are started to increase the temperature in the drying chamber 2, thereby drying the washed fabrics; the box body 1 can be strongly supported by the plurality of supporting legs 42.

[0039] A motor mounting frame 43 is fixedly installed on the top of the box body 1, and a motor 44 is fixedly installed on the motor mounting frame 43. A driving rod 45 is fixedly installed on the driving end of the motor 44. The driving rod 45 is rotatably connected to a stabilizing long seat 46 through a bearing, and the stabilizing long seat 46 is fixedly installed on the outer wall of the box body 1. A fan shaft 47 is rotatably installed on the air collecting shell 5 through a sealed bearing, and a fan blade 48 is fixedly installed on the outer wall of the fan shaft 47. The fan blade 48 is located in the inner cavity of the air collecting shell 5, and a group of sprockets 49 are fixedly installed on the outer walls of the fan shaft 47 and the driving rod 45, respectively, and the two groups of sprockets 49 are engaged with chains 50; when in use, starting the motor 44 will drive the driving rod 45 to rotate, and the driving rod 45 rotates and drives the fan shaft 47 to rotate under the transmission of the two groups of sprockets 49 and chains 50, thereby driving the fan blade 48 to rotate.

[0040] The processing shell 8 is rotatably mounted with a fan shaft 2 51 through a sealed bearing, and a fan blade 2 52 is fixedly mounted on the outer wall of the fan shaft 2 51. The fan blade 2 52 is located in the inner cavity of the processing shell 8, and the fan blade 2 52 is located below the breathable water-absorbent cotton 37. A group of sprockets 3 53 are fixedly mounted on the outer walls of the fan shaft 2 51 and the driving rod 45, respectively, and the two groups of sprockets 3 53 are engaged with chains 3 54; the driving rod 45 rotates and under the transmission of the two groups of sprockets 3 53 and the chain 3 5, it will drive the fan shaft 2 51 to rotate, and then drive the fan blade 2 52 to rotate.

[0041] The present invention also provides a method for producing polyester fabric, which is characterized by comprising the following specific steps:

[0042] S1. Before use, open the sealing door 22, add a proper amount of water to the cleaning chamber 3, ensure that the water submerges the heat transfer pipe 7, and then pass the polyester cloth through the four groups of material through-holes 24 in turn, so that the polyester cloth passes through the dust removal chamber 4, the cleaning chamber 3 and the drying chamber 2 in turn, and the polyester cloth is in an inclined state. During use, a set of polyester cloth winding devices are respectively provided at both ends of the production device. Through the two sets of winding devices for the polyester cloth, the polyester cloth in the rolled state is gradually unfolded and the unfolded cloth passes through the dust removal chamber 4, the cleaning chamber 3 and the drying chamber 2 in turn, and the cloth after dust removal, cleaning and drying is re-wound;

[0043] S2, the cloth will first pass through the dust removal chamber 4, at which time the industrial vacuum cleaner 26 and the dust hood 25 are used to absorb the impurities on the surface of the cloth, thereby reducing the difficulty of subsequent washing. After leaving the dust removal chamber 2, the cloth will enter the cleaning chamber 3. At this time, the water pump 28 is started, and then the front and back sides of the cloth are washed through two rows of washing nozzles 32;

[0044] S3, the washed cloth leaves the washing chamber 3 and enters the drying chamber 2, the electric heating rod 41 in the drying chamber 2 is started to dry the washed cloth, and at the same time, the motor 44 is started to drive the fan blade 1 48 and the fan blade 2 52 to rotate, the rotation of the fan blade 1 48 and the fan blade 2 52 can speed up the air flow, so that the water vapor generated by the drying in the drying chamber 2 can quickly pass through the gas collecting shell 5 into the air pipe 6, so as to avoid the water vapor from causing secondary wetting of the cloth;

[0045] S4. The rapid flow of water vapor and air in the air pipe 6 will drive the fan blade 10 to rotate effectively, and then drive the shaft 9 to rotate effectively. The effective rotation of the shaft 9 will drive the vibration component 21 to work, so that the rubber elastic head 2102 constantly hits the cloth, causing the cloth to vibrate, accelerating the falling of impurities on the cloth surface. At the same time, the effective rotation of the shaft 9 will also drive the rubber elastic member 16 to rotate, so that the rubber elastic member 16 constantly hits the bottom of the polyester filter cloth 39, causing the polyester filter cloth 39 to shake, thereby preventing the polyester filter cloth 39 from being blocked by impurities generated by flushing, thereby affecting the filtration;

[0046] S5. Water vapor enters the heat-conducting pipe 7 through the air pipe 6. Since the water vapor has a high temperature and the heat-conducting pipe 7 has good thermal conductivity, it can heat the water in the cleaning chamber 3. Warm water is usually more effective than water at room temperature for rinsing fabrics, thereby improving the rinsing effect. The water in the cleaning chamber 3 absorbs heat and cools the water vapor in the heat-conducting pipe 7. The heat-conducting pipe 7 is bent and distributed in the cleaning chamber 3. In a limited space, a sufficiently long heat-conducting pipe 7 is installed in the cleaning chamber 3, which allows the water vapor to condense into water droplets in the heat-conducting pipe 7. Driven by the air flow, the water droplets flow into the processing shell 8 along the heat-conducting pipe 7. The water droplets in the processing shell 8 flow into the thermal insulation water tank 27 along the water guide pipe 34. Since the water droplets are in a relatively closed state, the temperature of the water droplets entering the thermal insulation water tank 27 is relatively high.

[0047] Working principle of the present invention: before use, open the sealing door 22, add a proper amount of water to the cleaning chamber 3, ensure that the water submerges the heat transfer pipe 7, and then pass the polyester cloth through the four groups of material through-holes 24 in turn, so that the polyester cloth passes through the dust removal chamber 4, the cleaning chamber 3 and the drying chamber 2 in turn, and the polyester cloth is in an inclined state. During use, a group of polyester cloth winding devices are respectively arranged at both ends of the production device. Through the two groups of winding devices of the polyester cloth, the polyester cloth in the rolled state is gradually unfolded and the unfolded cloth passes through the dust removal chamber 4, the cleaning chamber 3 and the drying chamber 2 in turn, and the cloth after dust removal, cleaning and drying is re-wound; the cloth will first pass through the dust removal chamber 4, at this time, the industrial vacuum cleaner 26 and the dust hood 25 are used to absorb impurities on the surface of the cloth, thereby reducing the difficulty of subsequent flushing, and the cloth will enter the cleaning chamber 3 after leaving the dust removal chamber 2, and at this time, the water pump 28 is started, and then the front and back sides of the cloth are flushed through two rows of flushing nozzles 32;

[0048] After washing, the cloth leaves the washing chamber 3 and enters the drying chamber 2. The electric heating rod 41 in the drying chamber 2 is started to dry the washed cloth. At the same time, the motor 44 is started to drive the fan blade 1 48 and the fan blade 2 52 to rotate. The rotation of the fan blade 1 48 and the fan blade 2 52 can speed up the air flow, so that the water vapor generated by the drying in the drying chamber 2 can quickly pass through the gas collecting shell 5 and enter the air pipe 6, thereby preventing the water vapor from causing secondary wetting of the cloth.

[0049] The rapid flow of water vapor and air in the air pipe 6 will drive the fan blades 10 to rotate effectively, and then drive the rotating shaft 9 to rotate effectively. The rotating shaft 9 rotates effectively and drives the rotating rod 12 to rotate under the transmission of two sets of mutually meshing bevel gears 14. The rotating rod 12 rotates and drives the rotating shaft 2 15 under the transmission of two sets of gears 17 and chain 18. The rotation of the rotating shaft 2 15 drives the rubber elastic member 16 to rotate, so that the rubber elastic member 16 continuously touches the bottom of the polyester filter cloth 39, causing the polyester filter cloth 39 to shake, thereby preventing the polyester filter cloth 39 from being washed. The generated impurities are blocked, thus affecting the filtration; at the same time, the rotating shaft 19 rotates effectively and under the transmission of the two sets of mutually meshing bevel gears 219, the elliptical wheel 20 will be driven to rotate, and the elliptical wheel 20 rotates and cooperates with the elastic action of the two sets of springs 2104, which will make the vibration frame 2101 move back and forth, and the vibration frame 2101 moves back and forth, which will drive the rubber elastic head 2102 to move back and forth, so that the rubber elastic head 2102 constantly touches the cloth, causing the cloth to vibrate, accelerating the impurities on the surface of the cloth to fall off, and then the industrial vacuum cleaner 26 can be used to quickly remove dust from the cloth;

[0050] The water vapor will enter the heat-conducting pipe 7 through the air pipe 6. Since the water vapor has a high temperature and the heat-conducting pipe 7 has good thermal conductivity, it can heat the water in the cleaning chamber 3. Warm water is usually better than water at room temperature for washing fabrics, thereby improving the washing effect. The water in the cleaning chamber 3 absorbs heat and cools the water vapor in the heat-conducting pipe 7. The heat-conducting pipe 7 is bent and distributed in the cleaning chamber 3. In a limited space, a sufficiently long heat-conducting pipe 7 is installed in the cleaning chamber 3, which will allow the water vapor to gradually condense into water droplets in the heat-conducting pipe 7. Driven by the air flow, the water droplets will flow into the processing shell along the heat-conducting pipe 7. 8, the water droplets in the processing shell 8 will flow into the insulated water tank 27 along the water inlet pipe 34, and because the water droplets are in a relatively closed state, the temperature of the water droplets entering the insulated water tank 27 is relatively high; during use, if the temperature of the water drawn into the water outlet pipe 31 is relatively low (it should be noted that when the device is in use, a water temperature measuring device can be installed on the water outlet pipe 31 so that the operator can observe the water temperature in the water outlet pipe 31 in a timely manner.), the proportional regulating valve 30 can be adjusted so that the water pump 28 can simultaneously draw water from the cleaning chamber 3 and the water with a higher temperature in the insulated water tank 27, so that the temperature of the water drawn into the water outlet pipe 31 is moderate.

[0051] It should be noted that when the device of the present invention is in use, it needs to be connected to a suitable external power supply and controller. The external controller can control the operation of the industrial vacuum cleaner 26, the motor 44, the water pump 28, the electric heating rod 41, the password lock 23, the proportional control valve 30, etc., and the external power supply can provide power support for the operation of the industrial vacuum cleaner 26, the motor 44, the water pump 28, the electric heating rod 41, the password lock 23, the proportional control valve 30, etc.

[0052] The above content is a further detailed description of the present invention in combination with specific implementation methods. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as belonging to the scope of protection determined by the claims submitted for the present invention.

Claims

1. A polyester fabric production device, comprising a housing (1), characterized in that: The box body (1) is provided with a drying chamber (2), a cleaning chamber (3) and a dust removal chamber (4); a gas collecting shell (5) is fixedly installed on the top of the box body (1); the inner cavity of the gas collecting shell (5) and the drying chamber (2) are mutually connected; the gas collecting shell (5) is connected to one end of an air pipe (6); the other end of the air pipe (6) passes through the inner side of the box body (1) and is connected to one end of a heat conducting pipe (7); a processing shell (8) is fixedly installed on the bottom of the box body (1); the processing shell (8) The inner cavity of the processing shell (8) and the drying chamber (2) are interconnected, the pipeline interface on one side of the processing shell (8) penetrates the inner side of the box body (1) and is connected to the other end of the heat-conducting pipeline (7), the heat-conducting pipeline (7) is located in the inner cavity of the cleaning chamber (3), the air pipe (6) is rotatably mounted with a rotating shaft (9) through a sealed bearing, a plurality of groups of fan blades (10) are fixedly mounted on the outer wall of the rotating shaft (9), and a stabilizing frame (11) is fixedly mounted on the outer wall of the box body (1). The stabilizing frame (11) is rotatably mounted with a rotating rod (12), a rotating rod (13) and a rotating shaft (9) via a bearing, a group of bevel gears (14) are respectively fixedly mounted on the outer walls of the rotating shaft (9) and the rotating rod (12), and the two groups of bevel gears (14) are meshed with each other. The housing (1) is rotatably connected to the rotating shaft (15) via a sealed bearing, and a plurality of groups of rubber elastic members (16) are fixedly mounted on the outer wall of the rotating shaft (15). A group of sprockets (17) are fixedly mounted on the outer wall of the second (15) and the rotating rod (12), and the two groups of gears (17) are meshed with the chain (18); a group of bevel gears (19) are fixedly mounted on the outer wall of the second (13) and the rotating shaft (9), and the two groups of bevel gears (19) are meshed with each other; an elliptical wheel (20) is fixedly mounted on the top of the second (13) rotating rod, and the elliptical wheel (20) contacts the vibration component (21); The vibration assembly (21) comprises a vibration frame (2101), the vibration frame (2101) passes through the inner side of the box body (1), one end of the vibration frame (2101) located in the dust removal chamber (4) is fixedly connected to a plurality of groups of rubber elastic heads (2102), one end of the vibration frame (2101) located outside the box body (1) contacts the elliptical wheel (20), two groups of guide rods (2103) pass through the inner side of the vibration frame (2102), the two groups of guide rods (2103) are fixedly connected to the outer wall of the box body (1), and two groups of springs (2104) are arranged between the outer wall of the box body (1) and the vibration frame (2102).

2. A polyester fabric production device according to claim 1, characterized in that: The box body (1) is rotatably provided with a sealed door (22) through hinges, a password lock (23) is provided between the sealed door (22) and the box body (1), and four groups of material passing openings (24) are obliquely provided on the box body (1).

3. The polyester fabric production device according to claim 1, characterized in that: A dust hood (25) is fixedly mounted on the bottom of the box body (1); the inner cavity of the dust hood (25) is interconnected with the inner cavity of the dust removal cavity (4); and the dust hood (25) is connected to a dust suction pipe of an industrial vacuum cleaner (26).

4. The polyester fabric production device according to claim 1, characterized in that: A heat preservation water tank (27) is fixedly mounted at the bottom of the box body (1), a water pump (28) is fixedly mounted on the outer wall of the box body (1), a water inlet end of the water pump (28) is connected to a water pumping pipe (29), the water pumping pipe (29) is respectively connected to the heat preservation water tank (27) and the cleaning chamber (3), a proportional regulating valve (30) is mounted on the water pumping pipe (29), a water outlet end of the water pump (28) is connected to a water outlet pipe (31), the water outlet pipe (31) runs through the inner side of the box body (1), two rows of flushing nozzles (32) are connected to the water outlet pipe (31), the two rows of flushing nozzles (32) are located in the cleaning chamber (3), four groups of fixed blocks (33) are fixedly mounted on the outer wall of the water outlet pipe (31), the fixed blocks (33) are all fixedly mounted on the inner wall of the cleaning chamber (3).

5. The polyester fabric production device according to claim 1, characterized in that: The bottom of the treatment shell (8) is connected to one end of a water diversion pipe (34), the other end of the water diversion pipe (34) is connected to a heat preservation water tank (27), the heat preservation water tank (27) is connected to a drainage pipe (35), a valve is installed on the drainage pipe (35), a sliding frame (36) is slidably installed inside the treatment shell (8), and a breathable water-absorbent cotton (37) is fixedly installed inside the sliding frame (36).

6. The polyester fabric production device according to claim 1, characterized in that: A storage box (38) is slidably mounted in the cleaning chamber (3), a polyester filter cloth (39) is fixedly mounted on the bottom of the storage box (38), the bottom of the polyester filter cloth (39) contacts the rubber elastic member (16), and the cleaning chamber (3) is connected to an auxiliary pipeline (40), and a valve is mounted on the auxiliary pipeline (40).

7. The polyester fabric production device according to claim 1, characterized in that: A plurality of groups of electric heating rods (41) are fixedly mounted on the inner wall of the drying chamber (2), and a plurality of groups of supporting legs (42) are fixedly mounted on the bottom of the box body (1).

8. The polyester fabric production device according to claim 1, characterized in that: A motor mounting frame (43) is fixedly mounted on the top of the housing (1), a motor (44) is fixedly mounted on the motor mounting frame (43), a driving rod (45) is fixedly mounted on the driving end of the motor (44), the driving rod (45) is rotatably connected to a stabilizing long seat (46) via a bearing, the stabilizing long seat (46) is fixedly mounted on the outer wall of the housing (1), a fan shaft (47) is rotatably mounted on the air collecting shell (5) via a sealing bearing, a fan blade (48) is fixedly mounted on the outer wall of the fan shaft (47), the fan blade (48) is located in the inner cavity of the air collecting shell (5), a group of sprockets (49) are fixedly mounted on the outer walls of the fan shaft (47) and the driving rod (45), respectively, and the two groups of sprockets (49) are both engaged with chains (50).

9. The polyester fabric production device according to claim 1, characterized in that: The processing shell (8) is rotatably mounted with a second fan shaft (51) via a sealed bearing, and a second fan blade (52) is fixedly mounted on the outer wall of the second fan shaft (51). The second fan blade (52) is located in the inner cavity of the processing shell (8), and the second fan blade (52) is located below the breathable and water-absorbent cotton (37). A group of sprocket wheels (53) are fixedly mounted on the outer walls of the second fan shaft (51) and the driving rod (45), respectively, and the two groups of sprocket wheels (53) are both engaged with a chain (54).

10. A polyester fabric production device according to any one of claims 1 to 9, the present invention further provides a polyester fabric production method, characterized in that: The specific steps include: S1. Before use, open the sealed door (22), add a proper amount of water to the cleaning chamber (3), ensure that the water submerges the heat transfer pipe (7), and then pass the polyester fabric through the four groups of material passing ports (24) in sequence, so that the polyester fabric passes through the dust removal chamber (4), the cleaning chamber (3) and the drying chamber (2) in sequence, and the polyester fabric is in an inclined state. During use, a group of polyester fabric winding devices are respectively provided at both ends of the production device. Through the two groups of polyester fabric winding devices, the polyester fabric in the rolled state is gradually unfolded and the unfolded fabric passes through the dust removal chamber (4), the cleaning chamber (3) and the drying chamber (2) in sequence, and the fabric is re-wound after dust removal, cleaning and drying; S2, the cloth will first pass through the dust removal chamber (4), at which time the industrial vacuum cleaner (26) and the dust hood (25) are used to absorb impurities on the surface of the cloth, thereby reducing the difficulty of subsequent washing. After the cloth leaves the dust removal chamber (2), it will enter the cleaning chamber (3). At this time, the water pump (28) is started, and then the front and back sides of the cloth are washed through two rows of washing nozzles (32); S3, the washed cloth leaves the washing chamber (3) and enters the drying chamber (2), the electric heating rod (41) in the drying chamber (2) is started to dry the washed cloth, and at the same time the motor (44) is started to drive the fan blade 1 (48) and the fan blade 2 (52) to rotate. The rotation of the fan blade 1 (48) and the fan blade 2 (52) can accelerate the air flow, so that the water vapor generated by the drying in the drying chamber (2) can quickly pass through the gas collecting shell (5) into the air pipe (6), thereby preventing the water vapor from causing secondary wetting of the cloth; S4. The rapid flow of water vapor (and air) in the air pipe (6) drives the fan blade (10) to rotate effectively, thereby driving the rotating shaft (9) to rotate effectively. The effective rotation of the rotating shaft (9) drives the vibration component (21) to work, so that the rubber elastic head (2102) continuously hits the cloth, causing the cloth to vibrate, accelerating the falling of impurities on the surface of the cloth. At the same time, the effective rotation of the rotating shaft (9) also drives the rubber elastic member (16) to rotate, so that the rubber elastic member (16) continuously hits the bottom of the polyester filter cloth (39), causing the polyester filter cloth (39) to shake, thereby preventing the polyester filter cloth (39) from being blocked by impurities generated by flushing, thereby affecting the filtration; S5. The water vapor enters the heat-conducting pipe (7) through the air pipe (6). Since the water vapor has a high temperature and the heat-conducting pipe (7) has good thermal conductivity, it can heat the water in the cleaning chamber (3). Warm water is usually more effective than water at room temperature in washing fabrics, thereby improving the washing effect. The water in the cleaning chamber (3) absorbs heat and cools the water vapor in the heat-conducting pipe (7). The heat-conducting pipe (7) is bent and distributed in the cleaning chamber (3). In a limited space, a sufficiently long heat-conducting pipe (7) is installed in the cleaning chamber (3). This allows the water vapor to condense into water droplets in the heat-conducting pipe (7). Driven by the air flow, the water droplets flow along the heat-conducting pipe (7) into the processing shell (8). The water droplets in the processing shell (8) flow along the water guide pipe (34) into the heat-insulating water tank (27). Since the water droplets are in a relatively closed state, the temperature of the water droplets entering the heat-insulating water tank (27) is relatively high.

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