Ceiling clothes airing machine test equipment and test method applying same
By designing a ceiling dryer testing equipment including a rack, test rope, crossbar, pre-mounted mounting device, weighted mounting device and lifting components, the problems of inaccurate testing and poor stability in existing equipment are solved, and efficient and accurate testing of the ceiling dryer wire rope under the weight-bearing state is achieved.
Patent Information
- Application Number
- CN202510036092.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2045-01-09
AI Technical Summary
The existing ceiling clothes drying equipment has problems such as high labor intensity, long testing time, inaccurate wire rope testing and poor stability.
A ceiling clothes drying machine testing equipment is designed, including a rack, a test rope, a crossbar, a pre-mounted member device, a weighted member device and a lifting assembly. These components provide vertical upward tension to achieve stability testing of the wire rope under a weight-bearing state.
It realizes accurate and efficient testing of the steel wire rope of the ceiling clothes dryer under weight-bearing state, reduces the risk of manual investment and operational errors, and improves the testing efficiency and accuracy.
Smart Images

Figure CN119714857A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of clothes drying machine testing, and in particular to a ceiling clothes drying machine testing device and a testing method using the same. Background Art
[0002] Before leaving the factory, the ceiling clothes drying machine needs to be tested for performance items including electrical, mechanical transmission and safety. When testing with the existing performance test rack equipment used for ceiling clothes drying machines, at least two operators are required to move the ceiling clothes drying machine to the equipment, and then during the test process, they need to manually carry and hang dozens of kilograms of mounting parts (such as sandbags) for counterweight testing, which not only increases the labor intensity, but also prolongs the test time. In addition, the existing clothes drying machine testing equipment also has the disadvantages of inaccurate testing of the clothes drying machine wire rope, the clothes drying machine wire rope seriously does not meet the actual operating conditions of the clothes drying rod during the test, and the clothes drying machine wire rope has poor stability under load testing. In the process of testing with the existing clothes drying machine testing equipment, the length detection of the clothes drying rod wire rope will be inaccurate due to the shaking of the mounting parts, and the length detection of the clothes drying rod wire rope will be inaccurate due to the uneven force of the two wire ropes used to connect the clothes drying rod during the test. Summary of the invention
[0003] In view of this, it is necessary to propose a ceiling clothes drying machine testing equipment and a testing method using the same to address the above-mentioned problems, so as to overcome some shortcomings in the above-mentioned background technology and solve the following technical problems: how to accurately, efficiently and labor-savingly perform stability standard tests on the steel wire rope used to connect the clothes drying rod of the ceiling clothes drying machine under load.
[0004] To achieve the above object, the present invention adopts the following technical solutions:
[0005] The present invention provides a ceiling clothes drying machine testing device, the clothes drying machine comprises a machine body, a wire rope unwinding mechanism arranged in the machine body, a first drying rod wire rope for connecting one end of a clothes drying rod of the clothes drying machine, and a second drying rod wire rope for connecting the other end of the clothes drying rod of the clothes drying machine, the ceiling clothes drying machine testing device comprises:
[0006] A frame, wherein the frame is provided with a testing station, and the testing station is used to fix the machine body during testing;
[0007] A left test pull rope is used as a test pull rope to provide vertical upward pulling force for the first drying rod wire rope, and the left test pull rope is bent by a first pulley mechanism and extends vertically downward;
[0008] A right test pull rope is used as a test pull rope to provide vertical upward pulling force for the second drying rod wire rope, and the right test pull rope is bent by a second pulley mechanism and extends vertically downward;
[0009] A crossbar, the two ends of which are detachably connected to the outgoing wire end of the first drying rod steel wire rope and the outgoing wire end of the second drying rod steel wire rope during the test; the two ends of the crossbar are fixedly connected to one end of the left test pull rope and one end of the right test pull rope respectively;
[0010] The pre-mounting device is fixedly connected to the other end of the left test pull rope extending vertically downward after being bent and the other end of the right test pull rope extending vertically downward after being bent, and is used to provide a vertical upward pulling force for the crossbar through its own gravity;
[0011] A weighted mounting device is used to load and press down the pre-mounted mounting device during testing;
[0012] The lifting assembly is used to lift and support the weighted mounting device; when the lifting assembly lowers the weighted mounting device and the lifting assembly does not apply force to the weighted mounting device, the weighted mounting device and the pre-mounting device jointly provide vertical upward pulling force for the two ends of the crossbar.
[0013] Further, the pre-mounting device includes a left pre-mounting device and a right pre-mounting device; the weighted mounting device includes a left weighted mounting device and a right weighted mounting device;
[0014] The left pre-mounting part is fixedly connected to the other end of the left test rope extending vertically downward after being bent; the left pre-mounting part is used to provide a vertical upward pulling force for the crossbar through its own weight and the weight of the right pre-mounting part; the left weighted mounting part is used to load and press down the left pre-mounting part during the test; the right pre-mounting part is fixedly connected to the other end of the right test rope extending vertically downward after being bent; the right pre-mounting part is used to cooperate with the left pre-mounting part through its own weight Gravity provides vertical upward pulling force for the crossbar; the right weighted mount is used to load and press down the right pre-mount during testing; the lifting assembly is used to lift and support the left weighted mount and the right weighted mount; when the lifting assembly lowers the left weighted mount and the right weighted mount and the lifting assembly does not apply force to the left weighted mount and the right weighted mount, the left pre-mount, the right pre-mount, the left weighted mount and the right weighted mount jointly provide vertical upward pulling force for the two ends of the crossbar.
[0015] Furthermore, the ceiling clothes drying rack testing equipment also includes a pull rope identification sensor combination installed on the frame, which is used to identify the size status of the first clothes drying rod steel wire rope and the second clothes drying rod steel wire rope during testing.
[0016] Furthermore, a first wire passing opening is provided through the top and bottom surfaces of the left weighted mounting component, and the left test rope passes through the first wire passing opening; a second wire passing opening is provided through the top and bottom surfaces of the right weighted mounting component, and the right test rope passes through the second wire passing opening.
[0017] Furthermore, the frame is also provided with an obstruction limiting mechanism; the obstruction limiting mechanism serves as an upper limit position of the rising stroke of the cross bar.
[0018] Furthermore, the lifting assembly includes a left lifting device provided with a left lifting arm and a right lifting device provided with a right lifting arm; the left lifting arm is used to vertically lift the left weighted mounting member; when the left lifting arm leaves the left weighted mounting member, the left lifting arm does not contact the left pre-mounting member, and the self-weight of the left weighted mounting member is loaded on the left pre-mounting member;
[0019] The right lifting arm is used to vertically lift the right weighted mounting part; when the right lifting arm leaves the right weighted mounting part, the right lifting arm does not contact the right pre-mounting part, and the right weighted mounting part's own weight is loaded on the right pre-mounting part.
[0020] Furthermore, the ceiling clothes drying machine testing equipment also includes a controller; the rope identification sensor combination includes a first laser ranging sensor and a second laser ranging sensor; the controller is communicated with the first laser ranging sensor and the second laser ranging sensor respectively; the first laser ranging sensor and the second laser ranging sensor are both installed on a frame, and the installation position of the first laser ranging sensor is on the same horizontal line as the installation position of the second laser ranging sensor; the first laser ranging point of the first laser ranging sensor is located at a first structural position that maintains the same height as the outlet end of the first clothes drying rod steel wire rope hung on the cross bar, and the first laser ranging sensor is used to detect the distance between the first laser ranging point and the fixed reference point of the first laser ranging sensor; the second laser ranging point of the second laser ranging sensor is located at a second structural position that maintains the same height as the outlet end of the second clothes drying rod steel wire rope hung on the cross bar, and the second laser ranging sensor is used to detect the distance between the first laser ranging point and the fixed reference point of the second laser ranging sensor.
[0021] Furthermore, the ceiling clothes drying machine test equipment also includes a limit detection sensor combination; the controller is electrically connected to the limit detection sensor combination; the limit detection sensor combination is installed on the frame, and the limit detection sensor combination is used to detect the position of the cross bar;
[0022] The limit detection sensor combination includes a first photoelectric detection switch, a second photoelectric detection switch and a third photoelectric detection switch; the first photoelectric detection switch, the second photoelectric detection switch and the third photoelectric detection switch are all installed on the frame, the first photoelectric detection switch is vertically higher than the second photoelectric detection switch in terms of installation height, and the second photoelectric detection switch is vertically higher than the third photoelectric detection switch in terms of installation height; the third photoelectric detection switch is used to detect the descending limit position of the lifting stroke of the cross bar; the second photoelectric detection switch is used to detect the cross bar reaching a conditional trigger position in the lifting process; when the cross bar passes the conditional trigger position and simulates the light load descent of the ceiling clothes drying machine, the lifting assembly that supports the left weighted mounting part and the right weighted mounting part begins to move closer to the left pre-mounting part and the right pre-mounting part; the first photoelectric detection switch is used as a detection switch that stops the lifting and lowering of the cross bar when the first laser ranging sensor and the second laser ranging sensor detect the length of the wire rope.
[0023] The present invention further proposes a testing method using any of the above-mentioned ceiling clothes drying machine testing devices, comprising the following steps performed in sequence:
[0024] Step 1: The outgoing wire tail end of the first drying rod steel wire rope and the outgoing wire tail end of the second drying rod steel wire rope are detachably connected to the two ends of the cross bar respectively;
[0025] Step 2: Controlling the unwinding mechanism of the wire rope of the clothes drying machine to reset the cross bar to a light-load cross bar rising starting position in the cross bar lifting stroke;
[0026] Step 3, a test is performed to simulate the light-load descent of the ceiling clothes drying rod: the wire rope unwinding mechanism of the clothes drying rod is controlled to make the cross bar rise from the light-load cross bar rise starting position to a light-load cross bar rise ending position of the cross bar lifting stroke under the gravity pull of the pre-mounting device;
[0027] Step 4, controlling the wire rope unwinding mechanism of the clothes drying machine to lower the cross bar and reset it to the rising starting position of the light-load cross bar;
[0028] Step 5, controlling the lifting assembly to make the weighted mounting device press down the pre-mounting device with the load, and then the weighted mounting device is separated from the lifting assembly;
[0029] Step 6, conducting a test simulating the heavy-loaded rising of the clothes drying rod of the ceiling clothes drying machine: controlling the unwinding mechanism of the wire rope of the clothes drying machine to make the cross bar overcome the gravity of the weighted mounting device and the pre-mounting device, and then descend from a heavy-loaded cross bar descending starting position of the cross bar lifting stroke to a heavy-loaded cross bar descending ending position;
[0030] Step 7, lifting the weighted mounting device by controlling the lifting assembly to separate the weighted mounting device from the pre-mounting device;
[0031] Step eight, when the cross bar moves to a standard height position in the lifting stroke, measure the lengths of the first drying rod steel wire rope and the second drying rod steel wire rope to see if they are qualified.
[0032] The present invention further proposes a testing method using the ceiling clothes drying machine testing device as described above, comprising the following steps performed in sequence:
[0033] Step S1, the outgoing wire tail end of the first drying rod steel wire rope and the outgoing wire tail end of the second drying rod steel wire rope are detachably connected to the two ends of the cross bar respectively;
[0034] Step S2, controlling the wire rope unwinding mechanism of the clothes drying machine to reset the cross bar to a light-load cross bar rising starting position in the cross bar lifting stroke;
[0035] Step S3, performing a test simulating the light-load descent of the ceiling clothes drying machine clothes drying rod: controlling the clothes drying machine wire rope unwinding mechanism to make the cross bar rise from the light-load cross bar rise starting position to a light-load cross bar rise ending position of the cross bar lifting stroke under the gravity pull of the left pre-mounting part and the right pre-mounting part;
[0036] Step S4, controlling the wire rope unwinding mechanism of the clothes drying machine to lower the cross bar and reset it to the rising starting position of the light-load cross bar;
[0037] Step S5, controlling the lifting assembly to make the left weighted mount to press down the left pre-mounted member under load, and then the left weighted mount is separated from the lifting assembly, and making the right weighted mount to press down the right pre-mounted member under load, and then the right weighted mount is separated from the lifting assembly;
[0038] Step S6, performing a test simulating the heavy-loaded rising of the clothes drying rod of the ceiling clothes drying machine: controlling the wire rope unwinding mechanism of the clothes drying machine to make the cross bar overcome the gravity of the left pre-mounting part, the right pre-mounting part, the left weighted mounting part and the right weighted mounting part, and then descend from a heavy-loaded cross bar descending starting position of the cross bar lifting stroke to a heavy-loaded cross bar descending ending position;
[0039] Step S7, lifting the left weighted mounting member by controlling the lifting assembly to separate the left weighted mounting member from the left pre-mounting member, and lifting the right weighted mounting member by controlling the lifting assembly to separate the right weighted mounting member from the right pre-mounting member;
[0040] Step S8, when the cross bar moves to a standard height position in the lifting stroke, detect whether the lengths of the first drying rod steel wire rope and the second drying rod steel wire rope are qualified: compare and analyze the detection distance information obtained by the first laser ranging sensor and the second laser ranging sensor with several standard data, so as to obtain the detection result of whether the lengths of the first drying rod steel wire rope and the second drying rod steel wire rope are qualified.
[0041] The beneficial effects of the present invention are:
[0042] The present invention can accurately, efficiently and labor-savingly perform a standard stability test on the steel wire rope used for connecting the clothes drying rod of the ceiling clothes drying machine under a loaded state, which greatly improves the test efficiency of the ceiling clothes drying machine, can accurately and quickly obtain the test results, and reduces the risk of manual input or operational errors in the clothes drying machine testing process. It can reduce the detection errors caused by factors such as unbalanced force on the two steel wire ropes of the clothes drying machine, shaking or transmission interference of the steel wire ropes, and vibration of the installed counterweight components, and more realistically simulates the actual working conditions of the lifting and hanging of the clothes drying rod of the clothes drying machine, thereby more accurately detecting faults of the steel wire rope and its unwinding of the clothes drying machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0043] Figure 1 It is a three-dimensional structural schematic diagram of a ceiling clothes drying machine testing device of the present invention;
[0044] Figure 2 It is a three-dimensional structural schematic diagram of the left weighted mounting member involved in the present invention;
[0045] Figure 3 It is a three-dimensional structural schematic diagram of the right weighted mounting member involved in the present invention;
[0046] Description of reference numerals:
[0047] Machine body 400; first drying rod steel wire rope 200; second drying rod steel wire rope 300; frame 1; left test pull rope 2; right test pull rope 3; cross bar 4; left pre-mounting part 5; left weighted mounting part 6; first wire-passing opening 61; right pre-mounting part 7; right weighted mounting part 8; second wire-passing opening 81; lifting assembly 9; left lifting arm 911; left lifting device 91; right lifting arm 921; right lifting device 92; pull rope identification sensor assembly 10; first laser ranging sensor 101; second laser ranging sensor 102; limit detection sensor assembly 11; first photoelectric detection switch 111; second photoelectric detection switch 112; third photoelectric detection switch 113; controller 12; left pneumatic pressure plate mechanism 13; obstacle limit mechanism 14; first front pulley 15; first rear pulley 16; second front pulley 17; second rear pulley 18. DETAILED DESCRIPTION
[0048] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be further clearly and completely described in combination with the embodiments of the present invention. It should be noted that the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0049] It should be understood that the directions or positional relationships indicated by terms such as "upper", "lower", "front", "back", "left", and "right" are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the present invention.
[0050] The terms "first", "second", "third", "fourth", etc. are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the definition of "first", "second", "third", "fourth" features may explicitly or implicitly include one or more of the features.
[0051] Example 1
[0052] like Figure 1 As shown:
[0053] This embodiment provides a ceiling clothes drying machine test device, the clothes drying machine includes a machine body 400, a wire rope unwinding mechanism provided in the machine body 400, a first drying rod wire rope 200 for connecting one end of the clothes drying rod of the clothes drying machine, and a second drying rod wire rope 300 for connecting the other end of the clothes drying rod of the clothes drying machine. The ceiling clothes drying machine test device includes:
[0054] A frame 1, wherein the frame 1 is provided with a testing station, and the testing station is used to fix the body 400 during testing;
[0055] The left test pull rope 2 is used as a test pull rope to provide a vertical upward pulling force for the first drying rod steel wire rope 200. The left test pull rope 2 is bent by a first pulley mechanism and then extends vertically downward.
[0056] The right test pull rope 3 is used as a test pull rope to provide a vertical upward pulling force for the second drying rod steel wire rope 300. The right test pull rope 3 is bent by a second pulley mechanism and then extends vertically downward.
[0057] The cross bar 4, the two ends of which are detachably connected to the outgoing end of the first drying rod steel wire rope 200 and the outgoing end of the second drying rod steel wire rope 300 during the test; the two ends of the cross bar 4 are fixedly connected to one end of the left test pull rope 2 and one end of the right test pull rope 3 respectively;
[0058] Pre-mounted device ( Figure 1 (not shown), are fixedly connected to the other end of the left test pull rope 2 extending vertically downward after being bent and the other end of the right test pull rope 3 extending vertically downward after being bent, and are used to provide a vertical upward pulling force for the cross bar 4 through its own gravity;
[0059] Weighted mounting device ( Figure 1 (not shown) for pressing down the pre-mounted device under load during testing;
[0060] The lifting assembly 9 is used to lift and support the weighted mounting device; when the lifting assembly 9 puts down the weighted mounting device and the lifting assembly 9 does not apply force to the weighted mounting device, the weighted mounting device and the pre-mounting device jointly provide vertical upward pulling force for the two ends of the cross bar 4.
[0061] The ceiling clothes drying machine testing equipment of the present embodiment can accurately, efficiently and labor-savingly perform stability standard tests on the steel wire rope used to connect the clothes drying rod of the ceiling clothes drying machine under a loaded state, thereby greatly improving the testing efficiency of the ceiling clothes drying machine, and can accurately and quickly obtain test results, reducing the risk of manual input or operational errors in the clothes drying machine testing process, and can reduce detection errors caused by factors such as unbalanced force on the two steel wire ropes of the clothes drying machine, shaking of the steel wire rope or transmission interference, and vibration of the installed counterweight components. It more realistically simulates the actual working conditions of the lifting and hanging of the clothes drying rod, thereby more accurately detecting faults of the clothes drying machine steel wire rope and its unwinding.
[0062] Optimally, the pre-mounting device includes a left pre-mounting device 5 and a right pre-mounting device 7; the weighted mounting device includes a left weighted mounting device 6 and a right weighted mounting device 8;
[0063] The left pre-mounting part 5 is fixedly connected to the other end of the left test rope 2 extending vertically downward after being bent; the left pre-mounting part 5 is used to provide a vertical upward pulling force for the cross bar 4 by cooperating with the gravity of the right pre-mounting part 7 through its own gravity; the left weighted mounting part 6 is used to load and press down the left pre-mounting part 5 during testing; the right pre-mounting part 7 is fixedly connected to the other end of the right test rope 3 extending vertically downward after being bent; the right pre-mounting part 7 is used to cooperate with the gravity of the left pre-mounting part 5 through its own gravity to provide a vertical upward pulling force for the cross bar 4; the right weighted mounting part 8 is used to load and press down the right pre-mounting part 7 during testing; the lifting assembly 9 is used to lift and support the left weighted mounting part 6 and the right weighted mounting part 8; when the lifting assembly 9 is lifted, the left weighted mounting part 6 and the right weighted mounting part 8 are lifted and supported ... When component 9 lowers the left weighted mounting part 6 and the right weighted mounting part 8 and the lifting component 9 does not apply force to the left weighted mounting part 6 and the right weighted mounting part 8, the left pre-mounting part 5, the right pre-mounting part 7, the left weighted mounting part 6 and the right weighted mounting part 8 jointly provide a vertical upward pulling force for the two ends of the cross bar 4; in this way, the test conditions are closer to the working conditions of an actual working state, and the actual working conditions during the lifting and hanging of the clothes drying machine rod are truly simulated, and the heavy load or light load hanging state of the clothes drying machine rod is more truly simulated, so as to avoid turning the wire rope from vertical to horizontal arrangement through the pulley, or avoid turning the wire rope from longitudinal to horizontal arrangement through the pulley, so as to reduce the relevant transmission friction and reduce the number of unnecessary pulleys used, thereby making the detection more accurate.
[0064] Optimally, the ceiling clothes drying machine testing equipment also includes a rope identification sensor combination 10, which is installed on the frame 1, and is used to identify the size status of the first clothes drying rod steel wire rope 200 and the second clothes drying rod steel wire rope 300 during testing; the rope identification sensor combination 10 can accurately and efficiently detect the size status of the steel wire rope, and accurately and quickly obtain test data, steel wire rope deformation and length results; the size status reflects the length status of the steel wire rope, or reflects the length status and deformation status of the steel wire rope.
[0065] Optimally, a first wire-passing opening 61 is provided through the top and bottom surfaces of the left weighted mounting component 6, and the left test rope 2 passes through the first wire-passing opening 61; this reduces the friction between the left weighted mounting component 6 and the left test rope 2, and also avoids the shaking of the left test rope caused by the lifting and lowering of the left weighted mounting component 6; a second wire-passing opening 81 is provided through the top and bottom surfaces of the right weighted mounting component 8, and the right test rope 3 passes through the second wire-passing opening 81; this reduces the friction between the right weighted mounting component 8 and the right test rope 3, and also avoids the shaking of the right test rope 3 caused by the lifting and lowering of the right weighted mounting component 8.
[0066] Optimally, the lifting assembly 9 includes a left lifting device 91 provided with a left lifting arm 911 and a right lifting device 92 provided with a right lifting arm 921; the left lifting arm 911 is used to vertically lift the left weighted mounting part 6; when the left lifting arm 911 leaves the left weighted mounting part 6, the left lifting arm 911 does not contact the left pre-mounting part 5, and the self-weight of the left weighted mounting part 6 is loaded on the left pre-mounting part 5; in this way, the left lifting arm 911 can stably place the left weighted mounting part 6 on the left pre-mounting part 5, and will not cause the left test rope 2 to shake, so as to keep the force on the left test rope 2 accurate;
[0067] The right lifting arm 921 is used to vertically lift the right weighted mounting component 8; when the right lifting arm 921 leaves the right weighted mounting component 8, the right lifting arm 921 does not contact the right pre-mounting component 7, and the right weighted mounting component 8's own gravity is loaded on the right pre-mounting component 7; in this way, the right weighted mounting component 8 can stably place the right weighted mounting component 8 on the right pre-mounting component 7, and will not cause the right test rope 3 to shake, thereby keeping the force on the right test rope 3 accurate.
[0068] Optimally, the ceiling clothes drying machine test equipment also includes a controller 12; the pull rope identification sensor combination 10 includes a first laser distance sensor 101 and a second laser distance sensor 102; the controller 12 is respectively connected to the first laser distance sensor 101 and the second laser distance sensor 102 for communication; the first laser distance sensor 101 and the second laser distance sensor 102 are both installed on the frame 1, and the installation position of the first laser distance sensor 101 and the installation position of the second laser distance sensor 102 are on the same horizontal line; the first laser detection point of the first laser distance sensor 101 is located at a first structural position that maintains the same height as the outlet end of the first clothes drying rod wire rope 200 hung on the cross bar 4, The first laser ranging sensor 101 is used to detect the distance between the first laser detection point and the fixed reference point of the first laser ranging sensor 101; the second laser detection point of the second laser ranging sensor 102 is located at a second structural position that maintains the same height as the outlet end of the second drying rod steel wire rope 300 hung on the cross bar 4, and the second laser ranging sensor 102 is used to detect the distance between the second laser detection point and the fixed reference point of the second laser ranging sensor 102; the first laser ranging sensor 101 and the second laser ranging sensor 102 can simultaneously and accurately and efficiently detect the length status of the first drying rod steel wire rope 200 and the second drying rod steel wire rope 300, and accurately and quickly obtain test data, steel wire rope deformation and length dimension results.
[0069] Optimally, the ceiling clothes drying machine test equipment further includes a limit detection sensor assembly 11; the controller 12 is electrically connected to the limit detection sensor assembly 11; the limit detection sensor assembly 11 is installed on the frame 1, and the limit detection sensor assembly 11 is used to detect the position of the crossbar 4;
[0070] The limit detection sensor assembly 11 includes a first photoelectric detection switch 111, a second photoelectric detection switch 112 and a third photoelectric detection switch 113; the first photoelectric detection switch 111, the second photoelectric detection switch 112 and the third photoelectric detection switch 113 are all installed on the frame 1, the first photoelectric detection switch 111 is vertically higher than the second photoelectric detection switch 112 in terms of installation height, and the second photoelectric detection switch 112 is vertically higher than the third photoelectric detection switch 113 in terms of installation height; the third photoelectric detection switch 113 is used to detect the lowering limit position of the lifting stroke of the cross bar 4 to avoid interference caused by overtravel of the cross bar 4; the second photoelectric detection switch 112 is used to detect that the cross bar 4 has reached a conditional trigger position during the lifting process. When the cross bar 4 passes through the conditional trigger position, the cross bar 4 is in a state of being lifted and lowered. When the lifting assembly 9 of the left weighted mounting member 6 and the right weighted mounting member 8 starts to move closer to the left pre-mounting member 5 and the right pre-mounting member 7 when the light load of the hanging clothes drying rack is simulated, the first photoelectric detection switch 111 is used as a detection switch for stopping the lifting of the cross bar 4 when the first laser ranging sensor 101 and the second laser ranging sensor 102 detect the length of the wire rope, thereby realizing that the cross bar 4 automatically detects the length of the wire rope through the first laser ranging sensor 101 and the second laser ranging sensor 102 when the cross bar 4 is in the optimal position; in this way, preparations can be made for loading the weighted mounting member, that is, the time for the left weighted mounting member 6 to move to the left pre-mounting member 5 for loading and the time for the right weighted mounting member 8 to move to the right pre-mounting member 7 for loading are shortened.
[0071] Further optimized, the left pre-mounting component 5, the right pre-mounting component 7, the left weighted mounting component 6 and the right weighted mounting component 8 are all cylindrical / pancake-shaped structures.
[0072] For further optimization, the first wire passing opening 61 and the second wire passing opening 81 are both circular through holes; the diameter of the first wire passing opening 61 is smaller than the top surface diameter of the left weighted mounting component 6; the diameter of the second wire passing opening 81 is smaller than the top surface diameter of the right weighted mounting component 8; in this way, the top surface of the right pre-mounting component 7 can become the supporting surface of the right weighted mounting component 8, and the top surface of the left pre-mounting component 5 can become the supporting surface of the left weighted mounting component 6.
[0073] For further optimization, the lifting arms are designed as tray structures with wire holes / grooves, and the corresponding weighted mounts are caught and lifted through the tray structures. Each pre-mounted part can pass through the wire holes / grooves of the corresponding lifting arms; each lifting device includes a stepper motor and a vertically arranged screw transmission platform, and the tray structure is connected to the transmission slider of the screw transmission platform, which can ensure accuracy and further reduce vibration.
[0074] For further optimization, the left pre-mounting part 5 and the right pre-mounting part 7 are of equal weight, the left weighted mounting part 6 and the right weighted mounting part 8 are of equal weight, the left weighted mounting part 6 is heavier than the left pre-mounting part 5, and the right weighted mounting part 8 is heavier than the right pre-mounting part 7, so that the tension exerted on the first drying rod steel wire rope 200 during the test can be consistent with the tension exerted on the second drying rod steel wire rope 300; under the condition that the weight of the two is equal, the left pre-mounting part 5 and the right pre-mounting part 7 have equal volumes, and the left weighted mounting part 6 and the right pre-mounting part 7 have equal volumes, so that the environmental wind resistance received by the two is nearly consistent and it is convenient to replace accessories uniformly.
[0075] This embodiment further proposes a test method using the ceiling clothes drying machine test device as described in any one of the above items, characterized in that it includes the following steps performed in sequence:
[0076] Step 1: The outgoing end of the first drying rod steel wire rope 200 and the outgoing end of the second drying rod steel wire rope 300 are detachably connected to the two ends of the cross bar 4;
[0077] Step 2: Controlling the unwinding mechanism of the wire rope of the clothes drying machine to reset the cross bar 4 to a light-load cross bar rising starting position in the lifting stroke of the cross bar 4;
[0078] Step 3, a test is performed to simulate the light-load descent of the ceiling clothes drying rod: the wire rope unwinding mechanism of the clothes drying rod is controlled to make the cross bar 4 rise from the light-load cross bar rise starting position to a light-load cross bar rise ending position of the cross bar 4 lifting stroke under the gravity pull of the pre-mounted device;
[0079] Step 4, controlling the unwinding mechanism of the wire rope of the clothes drying machine to lower the cross bar 4 and reset it to the rising starting position of the light-load cross bar;
[0080] Step 5, by controlling the lifting assembly 9, the weighted mounting device is pressed down on the pre-mounting device with a load, and then the weighted mounting device is separated from the lifting assembly 9;
[0081] Step 6, a test is performed to simulate the heavy-loaded rise of the clothes drying rod of the ceiling clothes drying machine: the wire rope unwinding mechanism of the clothes drying machine is controlled to make the cross bar 4 overcome the gravity of the weighted mounting device and the pre-mounting device, and then the cross bar 4 is lowered from a heavy-loaded cross bar lowering starting position of the lifting stroke of the cross bar 4 to a heavy-loaded cross bar lowering ending position;
[0082] Step 7, lifting the weighted mounting device by controlling the lifting assembly 9 so that the weighted mounting device is separated from the pre-mounting device;
[0083] Step eight, when the cross bar 4 moves to a standard height position of the lifting stroke, measure whether the lengths of the first drying rod steel wire rope 200 and the second drying rod steel wire rope 300 are qualified.
[0084] The testing method proposed in the present embodiment can accurately, efficiently and labor-savingly perform stability standard testing on the steel wire rope used to connect the clothes drying rod of the ceiling clothes drying machine under a loaded state, and accurately and efficiently detect the size status of the steel wire rope, thereby greatly improving the testing efficiency of the ceiling clothes drying machine, and can accurately and quickly obtain the test results, steel wire rope deformation and length results, reducing the risk of manual input or operational errors in the clothes drying machine testing process, and can reduce the detection errors caused by factors such as unbalanced force on the two steel wire ropes of the clothes drying machine, shaking or transmission interference of the steel wire rope, and vibration of the installed counterweight components, and more realistically simulate the actual working conditions of the lifting and hanging of the clothes drying rod, thereby more accurately detecting faults of the clothes drying machine steel wire rope and its unwinding.
[0085] Example 2
[0086] like Figure 1 , Figure 2 , Figure 3 As shown:
[0087] The present embodiment provides a ceiling clothes drying machine test device, the clothes drying machine includes a machine body 400, a wire rope unwinding mechanism provided in the machine body 400, a first drying rod wire rope 200 and a second drying rod wire rope 300, the first drying rod wire rope 200 and the second drying rod wire rope 300 are both wound and connected with the wire rope unwinding mechanism, the first wire end of the first drying rod wire rope 200 and the second wire end of the second drying rod wire rope 300 extend out of the left and right sides of the machine body 400 respectively, the ceiling clothes drying machine test device includes a frame 1, a left test pull rope 2, a right test pull rope 3, a cross bar 4, a pre-mounting device, a weighted mounting device, a lifting component 9 and a pull rope identification sensor assembly 10:
[0088] The frame 1 is provided with a testing station, and the testing station is used to fix the machine body 400 disposed horizontally during testing;
[0089] The left test pull rope 2 is used as a test pull rope to provide vertical upward pulling force for the first drying rod steel wire rope 200. The left test pull rope 2 extends vertically upward, is bent through a first pulley mechanism, and then extends vertically downward.
[0090] The right test pull rope 3 is used as a test pull rope to provide vertical upward pulling force for the second drying rod wire rope 300. The right test pull rope 3 extends vertically upward, is bent by a second pulley mechanism, and then extends vertically downward.
[0091] During the test, the two ends of the crossbar 4 are detachably connected to the outgoing end of the first drying rod steel wire rope 200 and the outgoing end of the second drying rod steel wire rope 300; the two ends of the crossbar 4 are fixedly connected to one end of the left test pull rope 2 and one end of the right test pull rope 3 respectively;
[0092] The left pre-mounting member 5 is fixedly connected to the other end of the left test rope 2 that extends vertically downward after being bent, and is used to provide a vertical upward pulling force for the crossbar 4 by cooperating with the gravity of the right pre-mounting member 7 through its own gravity;
[0093] The left weighted mounting part 6 is used to load and press down the left pre-mounting part 5 during testing;
[0094] The right pre-mounting member 7 is fixedly connected to the other end of the right test rope 3 extending vertically downward after being bent, and is used to provide a vertical upward pulling force for the crossbar 4 by cooperating with the gravity of the left pre-mounting member 5 through its own gravity;
[0095] The right weighted mounting part 8 is used to load and press down the right pre-mounting part 7 during testing;
[0096] The lifting assembly 9 is used to lift and support the left weighted mounting member 6 and the right weighted mounting member 8; when the lifting assembly 9 puts down the left weighted mounting member 6 and the right weighted mounting member 8 and the lifting assembly 9 does not apply force to the left weighted mounting member 6 and the right weighted mounting member 8, the left pre-mounting member 5, the right pre-mounting member 7, the left weighted mounting member 6 and the right weighted mounting member 8 jointly provide vertical upward pulling force for the two ends of the crossbar 4;
[0097] The pull rope identification sensor assembly 10 is installed on the frame 1, and is used to identify the size status of the first drying rod steel wire rope 200 and the second drying rod steel wire rope 300 during testing.
[0098] The ceiling clothes drying machine testing equipment of the present embodiment can continuously complete the stability test of the retractable wire rope structure and / or the wire rope under light and heavy load conditions and obtain the test data of the wire rope size status by one operator at the same test station, thereby providing a testing equipment basis for the automated analysis and detection of faults of the wire rope unwinding mechanism, the retractable wire rope structure and / or the wire rope.
[0099] Further optimized, the first drying rod steel wire rope 200 is led out from the left side of the machine body 400 , and the second drying rod steel wire rope 300 is led out from the right side of the machine body 400 .
[0100] Further optimized, the first pulley mechanism and the second pulley mechanism are both arranged on the top of the frame 1 , the testing station is located on the longitudinal front side of the frame 1 , and the lifting assembly 9 is located on the longitudinal rear side of the frame 1 .
[0101] Further optimized, the first pulley mechanism is preferably a first pulley block, the first pulley block includes a first front pulley 15 located at the left front part of the top of the frame 1 and a first rear pulley 16 located at the left rear part of the top of the frame 1; the second pulley mechanism is preferably a second pulley block, the second pulley block includes a second front pulley 17 located at the right front part of the top of the frame 1 and a second rear pulley 18 located at the right rear part of the top of the frame 1; the section of the left test rope 2 between the first front pulley 15 and the first rear pulley 16 is perpendicular to the lifting direction of the left pre-mounting member 5; The right test rope 3 section between the second front pulley 17 and the second rear pulley 18 is perpendicular to the lifting direction of the right pre-mounted component 7; the left test rope 2 section between the first front pulley 15 and the first rear pulley 16 is spaced parallel to the right test rope 3 section between the second front pulley 17 and the second rear pulley 18; in this way, the heavy load or light load hanging state of the clothes drying rack can be more realistically simulated, the relevant transmission friction can be reduced, and the test conditions can be closer to an actual working state, thereby making the rope identification sensor combination 10 detect more accurately.
[0102] Optimally, a first wire opening 61 is provided through the top and bottom surfaces of the left weighted mounting member 6, and the left test rope 2 passes through the first wire opening 61; a second wire opening 81 is provided through the top and bottom surfaces of the right weighted mounting member 8, and the right test rope 3 passes through the second wire opening 81; this is conducive to simulating a more realistic working condition of a clothes drying machine connected to a clothes drying rod through a steel wire rope, avoiding related structural interference or increasing unnecessary transmission friction interference, so that through analysis of the detection data, the cause of failure caused by the steel wire rope retracting and releasing structure and / or the steel wire rope connecting the clothes drying rod can be obtained more accurately.
[0103] Optimally, the left pre-mounting component 5 and the right pre-mounting component 7 are of equal weight; the left weighted mounting component 6 and the right weighted mounting component 8 are of equal weight; the left weighted mounting component 6 is heavier than the left pre-mounting component 5; and the right weighted mounting component 8 is heavier than the right pre-mounting component 7.
[0104] Optimally, the lifting assembly 9 includes a left lifting device 91 provided with a left lifting arm 911 and a right lifting device 92 provided with a right lifting arm 921; the left lifting arm 911 is used to vertically lift the left weighted mounting member 6; when the left lifting arm 911 leaves the left weighted mounting member 6, the left lifting arm 911 does not contact the left pre-mounting member 5, and the self-weight of the left weighted mounting member 6 is loaded on the left pre-mounting member 5;
[0105] The right lifting arm 921 is used to vertically lift the right weighted mounting component 8; when the right lifting arm 921 leaves the right weighted mounting component 8, the right lifting arm 921 does not contact the right pre-mounting component 7, and the right weighted mounting component 8's own weight is loaded on the right pre-mounting component 7; this avoids the vibration generated when loading the weighted mounting component.
[0106] Specifically, the left pre-mounting member 5 and the right pre-mounting member 7 are used to tighten the steel wire rope, and the pre-mounting members can be separated from the corresponding weighted mounting members during the light load test.
[0107] Preferably, the lifting arms are designed as tray structures with wire holes / grooves, and the corresponding weighted mounting parts are received and lifted through the tray structure. Each pre-mounted part can pass through the wire holes / grooves of the corresponding lifting arms; each lifting device includes a stepper motor and a vertically arranged screw transmission platform, and the tray structure is connected to the transmission slider of the screw transmission platform, which can ensure accuracy and further reduce vibration.
[0108] Optimally, the left pre-mounting component 5, the right pre-mounting component 7, the left weighted mounting component 6 and the right weighted mounting component 8 are all cylindrical / pancake-shaped structures.
[0109] Optimally, the first wire passing opening 61 and the second wire passing opening 81 are both circular through holes; the diameter of the first wire passing opening 61 is smaller than the top surface diameter of the left weighted mounting component 6; the diameter of the second wire passing opening 81 is smaller than the top surface diameter of the right weighted mounting component 8; in this way, the top surface of the right pre-mounting component 7 can become the supporting surface of the right weighted mounting component 8, and the top surface of the left pre-mounting component 5 can become the supporting surface of the left weighted mounting component 6.
[0110] For further optimization, the two ends of the cross bar 4 are respectively provided with a first hook structure for hooking the tail end of the first drying rod steel wire rope 200 and a second hook structure for hooking the tail end of the second drying rod steel wire rope 300; this makes it convenient to install and remove the first drying rod steel wire rope 200 and the second drying rod steel wire rope 300 before and after testing.
[0111] Further optimized, the left pre-mounting part 5 and the right pre-mounting part 7 are equal in volume; the left weighted mounting part 6 and the right pre-mounting part 7 are equal in volume; in this way, the tension exerted on the first drying rod steel wire rope 200 during the test can be consistent with the tension exerted on the second drying rod steel wire rope 300.
[0112] For further optimization, the frame 1 is also provided with an obstruction limiting mechanism 14; the obstruction limiting mechanism 14 is used to block the ceiling clothes drying machine from descending, that is, an obstruction test is performed, saving manpower to pull the wire rope by hand to test the obstruction function; the obstruction limiting mechanism 14 is arranged at the top of the frame 1, at or near the upper limit position of the rising stroke of the cross bar 4.
[0113] Specifically, the left weighted mounting part 6 and the right weighted mounting part 8 are preferably 17.5kg; the left pre-mounting part 5 and the right pre-mounting part 7 are preferably 0.3kg; the two clothes drying machine steel ropes pass through the middle circular holes of the left weighted mounting part 6 and the right weighted mounting part 8 respectively, that is, the left and right light-loaded counterweights are used to support the left and right heavy-loaded counterweights to carry out the heavy-load test of the clothes drying machine. The left and right light-loaded counterweights can be freely tightened or detached from the left and right heavy-loaded counterweights, and the tightening and detaching are quite flexible. In this way, the physical exertion and waste of time required to manually carry 35kg of counterweight sandbags when testing each machine can be saved, and the manual measurement of the difference in the reserved distances of the left and right steel ropes is replaced, while also avoiding the risk of manual omission.
[0114] Specifically, the left test rope 2 and the right test rope 3 are equal in length.
[0115] Example 3
[0116] Embodiment 3 is an optimized design of any technical solution in Embodiment 2;
[0117] The ceiling clothes drying machine testing equipment also includes a controller 12; the rope identification sensor combination 10 includes a first laser ranging sensor 101 and a second laser ranging sensor 102; the controller 12 is respectively connected to the first laser ranging sensor 101 and the second laser ranging sensor 102 for communication; the first laser ranging sensor 101 and the second laser ranging sensor 102 are both installed on the frame 1; the first laser ranging sensor 101 The first laser detection point of the first laser ranging sensor 101 is located at a first structural position that maintains the same height as the outlet end of the first drying rod steel wire rope 200 hung on the cross bar 4, and is used to detect the distance between the first laser detection point and the fixed reference point of the first laser ranging sensor 101; the second laser detection point of the second laser ranging sensor 102 is located at a second structural position that maintains the same height as the outlet end of the second drying rod steel wire rope 300 hung on the cross bar 4, and is used to detect the distance between the second laser detection point and the fixed reference point of the second laser ranging sensor 102.
[0118] Further optimized, the first structural position is located on the left end of the cross bar 4; the second structural position is located on the right end of the cross bar 4; the first structural position is close to the detachable connection point between the cross bar 4 and the first drying rod steel wire rope 200; the second structural position is close to the detachable connection point between the cross bar 4 and the second drying rod steel wire rope 300.
[0119] Specifically, the pay-out length test of the first drying rod steel wire rope 200 and the second drying rod steel wire rope 300 (i.e., the left and right steel wire ropes connecting the two ends of the drying rod of the clothes drying machine) can be measured by the laser ranging sensors on the left and right sides. When the deviation of the left and right steel wire ropes is plus or minus 1mm (the deviation value can be set freely), an alarm will be issued to determine that it is unqualified. Testing the steel wire rope distance through the testing equipment of this embodiment can avoid the occurrence of manual measurement errors and missed measurements, and relatively save manual testing time.
[0120] Optionally, the controller 12 is installed in a control electrical box, and the controller 12 is also electrically connected to a foot switch and a touch screen.
[0121] Example 4
[0122] Embodiment 4 is an optimized design of any technical solution in Embodiment 2;
[0123] The ceiling clothes drying machine testing equipment also includes a limit detection sensor assembly 11; the controller 12 is electrically connected to the limit detection sensor assembly 11; the limit detection sensor assembly 11 is installed on the frame 1, and the limit detection sensor assembly 11 is used to detect the position of the cross bar 4.
[0124] Example 5
[0125] Embodiment 5 is an optimized design of Embodiment 4;
[0126] The limit detection sensor combination 11 of the ceiling clothes drying machine test equipment includes a first photoelectric detection switch 111, a second photoelectric detection switch 112 and a third photoelectric detection switch 113; the first photoelectric detection switch 111, the second photoelectric detection switch 112 and the third photoelectric detection switch 113 are all installed on the frame 1, the first photoelectric detection switch 111 is vertically higher than the second photoelectric detection switch 112 in terms of installation height, and the second photoelectric detection switch 112 is vertically higher than the third photoelectric detection switch 113 in terms of installation height; the third photoelectric detection switch 113 is used to detect the cross bar 4 is the descending limit position of the lifting stroke; the second photoelectric detection switch 112 is used to detect that the cross bar 4 reaches a conditional trigger position during the lifting process. When the cross bar 4 passes the conditional trigger position and simulates the light-load descent of the ceiling clothes drying machine, the lifting assembly 9 that supports the left weighted mounting part 6 and the right weighted mounting part 8 begins to move closer to the left pre-mounting part 5 and the right pre-mounting part 7; the first photoelectric detection switch 111 is used as a detection switch that stops the lifting of the cross bar 4 when the first laser ranging sensor 101 and the second laser ranging sensor 102 detect the length of the wire rope.
[0127] For further optimization, the ceiling clothes drying machine testing equipment also includes a left pneumatic pressure plate mechanism 13 near the left side of the testing station and a right pneumatic pressure plate mechanism near the right side of the testing station (not shown in the drawings); specifically, the left pneumatic pressure plate mechanism 13 and the right pneumatic pressure plate mechanism are both installed on the frame 1; the left pneumatic pressure plate mechanism 13 and the right pneumatic pressure plate mechanism press the bottom plate of the ceiling clothes drying machine through cylinders, so there is no need for manual tools and external force to press the plate, which can ensure test safety, accuracy and efficiency.
[0128] For further optimization, the left pneumatic pressure plate mechanism 13 is equipped with a left movable screw platform to adjust the clamping position, and the right pneumatic pressure plate mechanism is equipped with a right movable screw platform to adjust the clamping position, so that it can be compatible with functional tests of clothes drying machines of different lengths.
[0129] Further optimized, when the cross bar triggers the third photoelectric detection switch 113, the power supply of the clothes drying machine is disconnected, thus ensuring the safety of the test.
[0130] Example 6
[0131] This embodiment proposes a test method using the ceiling clothes drying machine test device as described in any one of the technical solutions in Embodiment 2, Embodiment 3, Embodiment 4 or Embodiment 5, including the following steps performed in sequence:
[0132] Step S1, the outgoing wire end of the first drying rod steel wire rope 200 and the outgoing wire end of the second drying rod steel wire rope 300 are detachably connected to the two ends of the cross bar 4 respectively;
[0133] Step S2, controlling the wire rope unwinding mechanism of the clothes drying machine to reset the cross bar 4 to a light-load cross bar rising starting position in the cross bar 4 lifting stroke;
[0134] Step S3, a test is performed to simulate the light-load descent of the ceiling clothes drying rod: the wire rope unwinding mechanism of the clothes drying rod is controlled to make the cross bar 4 rise from the light-load cross bar rise starting position to a light-load cross bar rise ending position of the cross bar 4 lifting stroke under the gravity pull of the left pre-mounting part 5 and the right pre-mounting part 7;
[0135] Step S4, controlling the wire rope unwinding mechanism of the clothes drying machine to lower the cross bar 4 and reset it to the rising starting position of the light-load cross bar;
[0136] Step S5, by controlling the lifting assembly 9, the left weighted mounting part 6 is pressed down on the left pre-mounting part 5 with the load, and then the left weighted mounting part 6 is separated from the lifting assembly 9, and the right weighted mounting part 8 is pressed down on the right pre-mounting part 7 with the load, and then the right weighted mounting part 8 is separated from the lifting assembly 9;
[0137] Step S6, performing a test simulating the heavy-loaded rising of the clothes drying rod of the ceiling clothes drying machine: controlling the unwinding mechanism of the wire rope of the clothes drying machine to make the cross bar 4 overcome the gravity of the left pre-mounting part 5, the right pre-mounting part 7, the left weighted mounting part 6 and the right weighted mounting part 8, and then descending from a heavy-loaded cross bar descending starting position of the lifting stroke of the cross bar 4 to a heavy-loaded cross bar descending ending position;
[0138] Step S7, lifting the left weighted mounting member 6 by controlling the lifting assembly 9 to separate the left weighted mounting member 6 from the left pre-mounting member 5, and lifting the right weighted mounting member 8 by controlling the lifting assembly 9 to separate the right weighted mounting member 8 from the right pre-mounting member 7;
[0139] Step S8, when the cross bar 4 moves to a standard height position in the lifting stroke, detect whether the lengths of the first drying rod steel wire rope 200 and the second drying rod steel wire rope 300 are qualified: compare and analyze the detection distance information obtained by the first laser ranging sensor 101 and the second laser ranging sensor 102 with a number of standard data to obtain the detection result of whether the lengths of the first drying rod steel wire rope 200 and the second drying rod steel wire rope 300 are qualified.
[0140] Further optimized, in step S1, step S2 can be executed only after the clothes drying machine is clamped by the left pneumatic pressure plate mechanism 13 and the right pneumatic pressure plate mechanism; this can prevent the heavy load counterweight external force loaded on the steel wire rope of the clothes drying machine from suddenly pulling up the clothes drying machine.
[0141] Further optimized, as in step S2, when the cross bar 4 triggers the third photoelectric detection switch 113, the power supply of the clothes drying machine is disconnected; this can ensure the integrity of the clothes drying machine during the test to avoid damage to the clothes drying machine under abnormal circumstances.
[0142] Further optimized, in step S3, when the cross bar 4 rises under the action of the left pre-mounting part 5 and the right pre-mounting part 7, it encounters the resistance limiting mechanism 14 and then runs in the opposite direction for 10CM before stopping; the resistance limiting mechanism 14 is set at or near the rising end position of the light-load cross bar.
[0143] For further optimization, S8 can be repeatedly executed three times in one test cycle, and the distance test of the left and right wire ropes is performed by the first laser ranging sensor 101 and the second laser ranging sensor 102. When the left / right distance deviation is less than or equal to the setting value of the controller 12 system, the distance of the left and right wire ropes is judged to be qualified, and when the left / right distance deviation is greater than the setting value of the controller 12 system, it is judged to be unqualified.
[0144] Specifically, preparations are made before the test: check whether the power supply and gas source are turned on, and check whether the pre-mounted parts, the weighted mounting parts, the left and right wire ropes, and the wire rope hooks of the crossbar 4 are normal.
[0145] The specific operation instructions of the test equipment of this embodiment are as follows:
[0146] The test equipment returns to the origin when it is turned on: 1.0. After turning on, the origin is reset: put the clothes drying machine to be tested on the test station, step on the pressure plate and the equipment will press the bottom plate of the ceiling clothes drying machine, then turn on the emergency stop button and reset the machine.
[0147] The specific test process of step S1 to step S8 after the machine is turned on and returns to the origin is as follows:
[0148] Before step S1, the power cord of the clothes drying machine is clamped to the power socket, and the clothes drying machine remote control is manually paired.
[0149] In step S2, the "up" button of the remote control is manually pressed. If the clothes dryer does not stop automatically when the cross bar 4 descends to the light-load cross bar rising starting position, the clothes dryer wire rope fixing rod will trigger the third photoelectric detection switch 113, and then the test equipment will forcibly disconnect the power supply of the clothes dryer to prevent the upper limit microswitch of the clothes dryer from malfunctioning and causing damage to the clothes dryer.
[0150] In step S3, the "down" button of the clothes drying machine remote control is manually pressed, and the clothes drying machine is in a state of entering a light-load descending state of the clothes drying rod (i.e., the cross bar 4 rises). When the cross bar 4 rises and hits the resistance limit mechanism 14, the cross bar 4 drops another 15-20 cm and then stops running (at this time, this height can be set as the rising end position of the light-load test process of the cross bar 4).
[0151] In step S4 , when the crossbar 4 is lowered from the rising end position of the light load test process to the detection position corresponding to the second photoelectric detection switch 112 , step S5 is executed.
[0152] In step S5, the left lifting arm 911 and the right lifting arm 921 support the left weighted mounting component 6 and the right weighted mounting component 8 respectively, so that the left weighted mounting component 6 and the right weighted mounting component 8 respectively descend toward the left pre-mounting component 5 and the right pre-mounting component 7, until the left lifting arm 911 and the right lifting arm 921 descend beyond the left pre-mounting component 5 and the right pre-mounting component 7 by five centimeters, then the left lifting device 91 and the right lifting device 92 stop running. At this time, the left weighted mounting component 6 and the right weighted mounting component 8 are separated from their corresponding lifting arms, so the left weighted mounting component 6 and the right weighted mounting component 8 will be pressed and hung on the left pre-mounting component 5 and the right pre-mounting component 7 respectively.
[0153] In step S6, after the left weighted mounting member 6 and the right weighted mounting member 8 are respectively pressed and hung on the left pre-mounting member 5 and the right pre-mounting member 7, the timer on the display screen of the test machine starts timing from 0 to 8S (heavy-load rising preparation time). After the system starts timing, you need to manually press the "up" button on the clothes drying machine remote control (pressing the up button on the remote control must be completed within the set 8S), and the clothes drying machine starts to simulate the test of the heavy-load rising of the ceiling clothes drying machine rod, that is, the heavy-load descending process of the cross bar 4.
[0154] In step S6 , if the micro switch of the clothes drying machine is abnormal, that is, when the cross bar 4 drops to the position of triggering the third photoelectric detection switch 113 , the controller 12 controls to disconnect the power supply of the clothes drying machine.
[0155] In step S7, the "raise and take counterweight" button on the display screen is manually clicked, and the controller 12 controls the left lifting arm 911 and the right lifting arm 921 to rise so that the weight of the left counterweight mounting part 6 and the right counterweight mounting part 8 are separated from the clothes drying machine wire rope.
[0156] In step S8, the first laser ranging sensor 101 and the second laser ranging sensor 102 perform distance tests on the left and right steel wire ropes respectively; if the length deviation of the left / right steel wire rope is within the set limit of 1 mm, the system determines that the length deviation of the left / right steel wire rope is qualified, and if it exceeds the limit, the system determines that the length deviation of the left / right steel wire rope is unqualified; then the controller 12 controls the left pneumatic pressure plate mechanism 13 and the right pneumatic pressure plate mechanism to release the left and right pressure plates of the clothes drying machine and execute the return to origin process.
[0157] After step S8, take out the tested product: manually remove the left / right wire rope of the clothes drying machine, and then remove the power supply of the clothes drying machine; manually put the tested product on the line body tooling board with empty space; the whole test is completed, and enter the waiting state for the next product to arrive for testing.
[0158] Example 7
[0159] Embodiment 7 is an optimized design of any technical solution in Embodiment 2;
[0160] The pull rope identification sensor assembly 10 is a visual identification system, which is used to identify the size and / or shape of the first drying rod steel wire rope and the second drying rod steel wire rope during testing.
[0161] Example 8
[0162] Embodiment 8 is an optimized design of Embodiment 5;
[0163] The first photoelectric detection switch 111 , the second photoelectric detection switch 112 , and the third photoelectric detection switch 113 are all through-beam type photoelectric sensors, and thus the first photoelectric detection switch 111 , the second photoelectric detection switch 112 , and the third photoelectric detection switch 113 are all arranged in pairs.
[0164] Example 9
[0165] This embodiment proposes a testing method using the ceiling clothes drying machine testing device as described in any technical solution in Embodiment 5, including:
[0166] Step S1, the outgoing wire end of the first drying rod steel wire rope 200 and the outgoing wire end of the second drying rod steel wire rope 300 are detachably connected to the two ends of the cross bar 4 respectively; then step S2 is executed;
[0167] Step S2, by controlling the unwinding mechanism of the wire rope of the clothes drying machine, the cross bar 4 is reset to a light-load cross bar rising starting position of the cross bar 4 lifting stroke; then executing step S3;
[0168] Step S3, a test is performed to simulate the light-load descent of the ceiling clothes drying rod: the wire rope unwinding mechanism of the clothes drying rod is controlled to make the cross bar 4 rise from the light-load cross bar rise starting position to a light-load cross bar rise ending position of the cross bar 4 lifting stroke under the gravity pull of the left pre-mounting part 5 and the right pre-mounting part 7; then step S4 is executed;
[0169] Step S4, controlling the wire rope unwinding mechanism of the clothes drying machine to lower the cross bar 4 and reset it to the rising starting position of the light-load cross bar; then executing step S45;
[0170] Step S45, when the second photoelectric detection switch 112 is triggered by the cross bar 4, the lifting assembly 9 that lifts the left weighted mounting member 6 and the right weighted mounting member 8 starts to move closer to the left pre-mounting member 5 and the right pre-mounting member 7; then execute step S5;
[0171] Step S5, by controlling the lifting assembly 9, the left weighted mounting part 6 is pressed down on the left pre-mounting part 5 with the load, and then the left weighted mounting part 6 is separated from the lifting assembly 9, and the right weighted mounting part 8 is pressed down on the right pre-mounting part 7 with the load, and then the right weighted mounting part 8 is separated from the lifting assembly 9; then executing step S6;
[0172] Step S6, performing a test simulating the heavy-loaded rising of the clothes drying rod of the ceiling clothes drying machine: controlling the unwinding mechanism of the wire rope of the clothes drying machine to make the cross bar 4 overcome the gravity of the left pre-mounting part 5, the right pre-mounting part 7, the left weighted mounting part 6 and the right weighted mounting part 8, and then descending from a heavy-loaded cross bar descending starting position of the cross bar 4 lifting stroke to a heavy-loaded cross bar descending ending position; then executing step S7;
[0173] Step S7, lift the left weighted mounting part 6 by controlling the lifting assembly 9 to separate the left weighted mounting part 6 from the left pre-mounting part 5, and lift the right weighted mounting part 8 by controlling the lifting assembly 9 to separate the right weighted mounting part 8 from the right pre-mounting part 7; then execute step S8;
[0174] Step S8, when the cross bar 4 moves to a standard height position in the lifting stroke, detect whether the lengths of the first drying rod steel wire rope 200 and the second drying rod steel wire rope 300 are qualified: compare and analyze the detection distance information obtained by the first laser ranging sensor 101 and the second laser ranging sensor 102 with a number of standard data to obtain the detection result of whether the lengths of the first drying rod steel wire rope 200 and the second drying rod steel wire rope 300 are qualified.
[0175] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
Claims
1. A ceiling clothes drying machine testing device, the clothes drying machine comprising a machine body, a wire rope unwinding mechanism arranged in the machine body, a first wire rope for connecting one end of a clothes drying machine rod, and a second wire rope for connecting the other end of the clothes drying machine rod, characterized in that: The ceiling clothes drying machine test equipment includes: A frame, wherein the frame is provided with a testing station, and the testing station is used to fix the machine body during testing; A left test pull rope is used as a test pull rope to provide vertical upward pulling force for the first drying rod wire rope, and the left test pull rope is bent by a first pulley mechanism and extends vertically downward; A right test pull rope is used as a test pull rope to provide vertical upward pulling force for the second drying rod wire rope, and the right test pull rope is bent by a second pulley mechanism and extends vertically downward; A crossbar, the two ends of which are detachably connected to the outgoing wire end of the first drying rod steel wire rope and the outgoing wire end of the second drying rod steel wire rope during the test; the two ends of the crossbar are fixedly connected to one end of the left test pull rope and one end of the right test pull rope respectively; The pre-mounting device is fixedly connected to the other end of the left test pull rope extending vertically downward after being bent and the other end of the right test pull rope extending vertically downward after being bent, and is used to provide a vertical upward pulling force for the crossbar through its own gravity; A weighted mounting device is used to load and press down the pre-mounted mounting device during testing; The lifting assembly is used to lift and support the weighted mounting device; when the lifting assembly lowers the weighted mounting device and the lifting assembly does not apply force to the weighted mounting device, the weighted mounting device and the pre-mounting device jointly provide vertical upward pulling force for the two ends of the crossbar.
2. The ceiling clothes drying machine testing equipment according to claim 1, characterized in that: The pre-mounting device includes a left pre-mounting device and a right pre-mounting device; the weighted mounting device includes a left weighted mounting device and a right weighted mounting device; The left pre-mounting part is fixedly connected to the other end of the left test rope extending vertically downward after being bent; the left pre-mounting part is used to provide a vertical upward pulling force for the crossbar through its own gravity cooperating with the gravity of the right pre-mounting part; the left weighted mounting part is used to load and press down the left pre-mounting part during the test; The right pre-mounting part is fixedly connected to the other end of the right test pull rope that extends vertically downward after being bent; The right pre-mounting part is used to provide a vertical upward pulling force for the crossbar by cooperating with the gravity of the left pre-mounting part through its own gravity; The right weighted mount is used to load and press down the right pre-mount during testing; The lifting assembly is used to lift and support the left weighted mounting part and the right weighted mounting part; When the lifting assembly lowers the left weighted mounting member and the right weighted mounting member and the lifting assembly does not apply force to the left weighted mounting member and the right weighted mounting member, the left pre-mounting member, the right pre-mounting member, the left weighted mounting member and the right weighted mounting member jointly provide vertical upward pulling force for the two ends of the cross bar.
3. The ceiling clothes drying machine testing equipment according to claim 2, characterized in that: The ceiling clothes drying rack test equipment also includes a pull rope identification sensor combination installed on the frame, which is used to identify the size status of the first clothes drying rod steel wire rope and the second clothes drying rod steel wire rope during testing.
4. The ceiling clothes drying machine testing device according to any one of claims 1 to 3, characterized in that: A first wire-passing opening is provided through the top and bottom surfaces of the left weighted mounting member, and the left test rope passes through the first wire-passing opening; a second wire-passing opening is provided through the top and bottom surfaces of the right weighted mounting member, and the right test rope passes through the second wire-passing opening.
5. The ceiling clothes drying machine testing device according to any one of claims 1 to 3, characterized in that: The frame is also provided with an obstacle limiting mechanism; the obstacle limiting mechanism serves as the upper limit position of the rising stroke of the crossbar.
6. The ceiling clothes drying machine testing device according to any one of claims 1 to 3, characterized in that: The lifting assembly includes a left lifting device provided with a left lifting arm and a right lifting device provided with a right lifting arm; the left lifting arm is used to vertically lift the left weighted mounting part; when the left lifting arm leaves the left weighted mounting part, the left lifting arm does not contact the left pre-mounting part, and the self-weight of the left weighted mounting part is loaded on the left pre-mounting part; The right lifting arm is used to vertically lift the right weighted mounting part; When the right lifting arm leaves the right weighted mounting part, the right lifting arm does not contact the right pre-mounting part, and the self-weight of the right weighted mounting part is loaded on the right pre-mounting part.
7. The ceiling clothes drying machine testing equipment according to claim 3, characterized in that: The ceiling clothes drying machine testing equipment also includes a controller; the pull rope identification sensor combination includes a first laser distance measuring sensor and a second laser distance measuring sensor; the controller is respectively connected to the first laser distance measuring sensor and the second laser distance measuring sensor for communication; the first laser distance measuring sensor and the second laser distance measuring sensor are both installed on a frame, and the installation position of the first laser distance measuring sensor is on the same horizontal line as the installation position of the second laser distance measuring sensor; the first laser detection point of the first laser distance measuring sensor is located at a first structural position that maintains the same height as the outlet end of the first clothes drying rod steel wire rope hung on the cross bar, and the first laser distance measuring sensor is used to detect the distance between the first laser detection point and the fixed reference point of the first laser distance measuring sensor; the second laser detection point of the second laser distance measuring sensor is located at a second structural position that maintains the same height as the outlet end of the second clothes drying rod steel wire rope hung on the cross bar, and the second laser distance measuring sensor is used to detect the distance between the second laser detection point and the fixed reference point of the second laser distance measuring sensor.
8. The ceiling clothes drying machine testing device according to claim 7, characterized in that: The ceiling clothes drying machine test equipment also includes a limit detection sensor combination; the controller is electrically connected to the limit detection sensor combination; the limit detection sensor combination is installed on the frame, and the limit detection sensor combination is used to detect the position of the crossbar; The limit detection sensor combination includes a first photoelectric detection switch, a second photoelectric detection switch and a third photoelectric detection switch; the first photoelectric detection switch, the second photoelectric detection switch and the third photoelectric detection switch are all installed on the frame, the first photoelectric detection switch is vertically higher than the second photoelectric detection switch in terms of installation height, and the second photoelectric detection switch is vertically higher than the third photoelectric detection switch in terms of installation height; the third photoelectric detection switch is used to detect the descending limit position of the crossbar lifting stroke; the second photoelectric detection switch is used to detect the crossbar reaching a conditional trigger position in the lifting process, when the crossbar passes the conditional trigger position and simulates the light load descent of the ceiling clothes drying machine, the lifting assembly that supports the left weighted mounting part and the right weighted mounting part begins to move closer to the left pre-mounting part and the right pre-mounting part; the first photoelectric detection switch is used as a detection switch that stops the lifting of the crossbar when the first laser ranging sensor and the second laser ranging sensor detect the length of the wire rope.
9. A testing method using the ceiling clothes drying machine testing device according to any one of claims 1 to 8, characterized in that: The steps are as follows: Step 1: The outgoing wire tail end of the first drying rod steel wire rope and the outgoing wire tail end of the second drying rod steel wire rope are detachably connected to the two ends of the cross bar respectively; Step 2: Controlling the unwinding mechanism of the wire rope of the clothes drying machine to reset the cross bar to a light-load cross bar rising starting position in the cross bar lifting stroke; Step 3, a test is performed to simulate the light-load descent of the ceiling clothes drying rod: the wire rope unwinding mechanism of the clothes drying rod is controlled to make the cross bar rise from the light-load cross bar rise starting position to a light-load cross bar rise ending position of the cross bar lifting stroke under the gravity pull of the pre-mounting device; Step 4, controlling the wire rope unwinding mechanism of the clothes drying machine to lower the cross bar and reset it to the rising starting position of the light-load cross bar; Step 5, controlling the lifting assembly to make the weighted mounting device press down the pre-mounting device with the load, and then the weighted mounting device is separated from the lifting assembly; Step 6, conducting a test simulating the heavy-loaded rising of the clothes drying rod of the ceiling clothes drying machine: controlling the unwinding mechanism of the wire rope of the clothes drying machine to make the cross bar overcome the gravity of the weighted mounting device and the pre-mounting device, and then descend from a heavy-loaded cross bar descending starting position of the cross bar lifting stroke to a heavy-loaded cross bar descending ending position; Step 7, lifting the weighted mounting device by controlling the lifting assembly to separate the weighted mounting device from the pre-mounting device; Step eight, when the cross bar moves to a standard height position in the lifting stroke, measure the lengths of the first drying rod steel wire rope and the second drying rod steel wire rope to see if they are qualified.
10. A testing method using the ceiling clothes drying machine testing device according to claim 7, characterized in that: The steps are as follows: Step S1, the outgoing wire tail end of the first drying rod steel wire rope and the outgoing wire tail end of the second drying rod steel wire rope are detachably connected to the two ends of the cross bar respectively; Step S2, controlling the wire rope unwinding mechanism of the clothes drying machine to reset the cross bar to a light-load cross bar rising starting position in the cross bar lifting stroke; Step S3, performing a test simulating the light-load descent of the ceiling clothes drying machine clothes drying rod: controlling the clothes drying machine wire rope unwinding mechanism to make the cross bar rise from the light-load cross bar rise starting position to a light-load cross bar rise ending position of the cross bar lifting stroke under the gravity pull of the left pre-mounting part and the right pre-mounting part; Step S4, controlling the wire rope unwinding mechanism of the clothes drying machine to lower the cross bar and reset it to the rising starting position of the light-load cross bar; Step S5, controlling the lifting assembly to make the left weighted mount to press down the left pre-mounted member under load, and then the left weighted mount is separated from the lifting assembly, and making the right weighted mount to press down the right pre-mounted member under load, and then the right weighted mount is separated from the lifting assembly; Step S6, performing a test simulating the heavy-loaded rising of the clothes drying rod of the ceiling clothes drying machine: controlling the wire rope unwinding mechanism of the clothes drying machine to make the cross bar overcome the gravity of the left pre-mounting part, the right pre-mounting part, the left weighted mounting part and the right weighted mounting part, and then descend from a heavy-loaded cross bar descending starting position of the cross bar lifting stroke to a heavy-loaded cross bar descending ending position; Step S7, lifting the left weighted mounting member by controlling the lifting assembly to separate the left weighted mounting member from the left pre-mounting member, and lifting the right weighted mounting member by controlling the lifting assembly to separate the right weighted mounting member from the right pre-mounting member; Step S8, when the cross bar moves to a standard height position in the lifting stroke, detect whether the lengths of the first drying rod steel wire rope and the second drying rod steel wire rope are qualified: compare and analyze the detection distance information obtained by the first laser ranging sensor and the second laser ranging sensor with several standard data, so as to obtain the detection result of whether the lengths of the first drying rod steel wire rope and the second drying rod steel wire rope are qualified.
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