Digital intelligent station terminal

Abstract

The invention discloses a digital intelligent station terminal which comprises a digital intelligent station terminal body, the digital intelligent station terminal body comprises a station terminal platform, a station dark light device and a station power supply controller, and the station terminal platform is a carrier of the digital intelligent station terminal body and is designed into different shapes according to different application scenes; the station hidden lamp device is used for sending a request signal to drive a manager to reach a station for support when problems and requirements exist, and is composed of hidden lamp buttons, indicator lamps and a control module, the buttons are non-self-locking metal buttons with lamps and comprise operation buttons, equipment buttons and material buttons, and the control module is connected with the station hidden lamp buttons. The system further comprises a station management terminal and a station data acquisition module. The system has the advantages that an integrated digital intelligent management platform is provided for the station, the situation of station management nine-dragon water control is changed, the digital intelligent operation difficulty of station staff is reduced, hardware devices such as a station power supply and a data acquisition device are adopted, and the station is managed rigidly.

Description

Technical Field

[0001] The present invention relates to the technical field of digital intelligent workstations, and in particular to a digital intelligent workstation terminal. Background Art

[0002] Driven by industrial transformation and upgrading and national digital transformation policies, the intelligent and digital transformation of enterprises has accelerated significantly, giving birth to many intelligent and digital transformation products.

[0003] The existing intelligent transformation and digital transformation products are concentrated in factories, workshops, and production lines in large quantities, but have not been sunk down to the workstations. The main purpose of intelligent transformation and digital transformation products is to solve technical needs, and there are not many products that solve management needs. The implementation of intelligent transformation and digital transformation is influenced by the inertia of the demand patterns of large and medium-sized enterprises, and basically adopts a top-down design model, with strong systematicity and weak implementation. However, what a large number of small and medium-sized enterprises generally need are specific applications that can directly hit the pain points. Therefore, it is necessary to provide a bottom-up design concept that goes directly to the site, focuses on the workstation, and focuses on solving the job management problems of the operating employees who account for the majority of the factory. Summary of the invention

[0004] The purpose of the present invention is to provide a digital workstation terminal to solve the problem raised in the above background technology that the existing smart transformation and digital conversion products are concentrated in factories, workshops, and production lines and have not been sinking to the workstations. The main purpose of smart transformation and digital conversion products is to solve technical needs, and there are not many products to solve management needs. The implementation of smart transformation and digital conversion is influenced by the inertial impression of the demand patterns of large and medium-sized enterprises, and basically adopts a top-down design model, which has strong systematicity and weak implementation. However, what a large number of small and medium-sized enterprises generally need are specific applications that can produce immediate results and hit the pain points directly.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention is a digital intelligent workstation terminal, comprising:

[0007] The digital workstation terminal includes a workstation terminal platform, a workstation dark light device, and a workstation power control. The workstation terminal platform is the carrier of the digital workstation terminal. It is designed into different shapes according to different application scenarios, mainly including: workstation board, workstation operating table, and workstation workbench style. The workstation dark light device is used to send request signals to drive management personnel to the workstation for support when there are problems and needs. It is composed of a dark light button and indicator light, as well as a control module. The button is a non-self-locking metal button with light, including three types: operation, equipment, and material. The workstation power control is used to automatically switch on and off the workstation power according to the agreed workflow, including relay control and smart meter control.

[0008] As a preferred solution of the digital intelligent workstation terminal described in the present invention, the digital intelligent workstation terminal also includes a workstation management terminal and a workstation data acquisition module. The workstation management terminal is used for human-computer interaction in workstation management, and the workstation data acquisition module is used to automatically collect data from workstation equipment and upload it to the network system, using a 485 communication interface transparent transmission module.

[0009] As a preferred solution of the digital workstation terminal described in the present invention, the workstation terminal platform includes a workstation dimming button, an emergency stop button, a workstation dimming light, an electric meter and a workstation tablet computer.

[0010] As a preferred solution of a digital workstation terminal described in the present invention, the three workstation dark light buttons are installed on one side of the workstation terminal platform, the emergency stop button is fixed on the upper end of the workstation terminal platform, the workstation dark light is fixed on the top surface of the workstation terminal platform, the electric meter is fixed on one side of the workstation terminal platform, and the workstation tablet computer is fixed in the middle of one side of the workstation terminal platform.

[0011] As a preferred solution of the digital workstation terminal described in the present invention, a standardized operation sheet is fixedly attached to one side of the workstation terminal platform, an air switch is installed at the lower end of the interior of the workstation terminal platform, and one side of the air switch is electrically connected to a power switch.

[0012] As a preferred solution of the digital intelligent workstation terminal described in the present invention, a transparent transmission module is installed inside the workstation terminal platform, and one side of the transparent transmission module is electrically connected to a gateway.

[0013] As a preferred solution of the digital workstation terminal described in the present invention, the workstation dark lights are divided into three colors: red, yellow and green. When the corresponding workstation dark light button is pressed, the corresponding dark light lights up.

[0014] As a preferred solution of the digital intelligent workstation terminal described in the present invention, the air switch is used to turn on or off the main power supply of the intelligent workstation, and the gateway provides network supply to the transparent transmission module and the tablet.

[0015] Compared with the prior art, the advantages of the present invention are:

[0016] 1. The present invention provides an integrated digital management platform for the workstation through the workstation terminal platform, workstation dark light device, workstation power control, workstation management terminal and workstation data acquisition module, changes the situation of nine dragons governing the water in workstation management, introduces job safety education videos, workstation power control, statistical process control, job autonomous inspection and other functions, improves the safety, quality and equipment management efficiency of the workstation, employees only need to press simple buttons or enter data, reducing the difficulty of digital operation of workstation employees, and adopts hardware devices such as workstation power supply and data acquisition to rigidly manage the workstation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0018] Figure 1 This is a structural diagram of the digital intelligent workstation terminal of the present invention;

[0019] Figure 2 This is a schematic diagram of the workstation terminal platform of the present invention. Figure 1 ;

[0020] Figure 3 This is a schematic diagram of the workstation terminal platform of the present invention. Figure 2 ;

[0021] Figure 4 This is a diagram of the internal structure of the workstation terminal platform of the present invention.

[0022] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0023] 1. Workstation dimming button; 2. Emergency stop button; 3. Workstation dimming button; 4. Electricity meter; 5. Workstation tablet computer; 6. Standardized operation sheet; 7. Air switch; 8. Power switch; 9. Transparent transmission module; 10. Gateway. DETAILED DESCRIPTION

[0024] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional space dimensions of length, width and depth should be included.

[0027] To make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.

[0028] See also Figures 1 to 4 As shown, this embodiment is a digital intelligent workstation terminal, including:

[0029] Digital intelligent workstation terminal, which includes workstation terminal platform, workstation dark light device, and workstation power control. The workstation terminal platform is the carrier of the digital intelligent workstation terminal. It is designed into different shapes according to different application scenarios, mainly including: workstation kanban, workstation operation table, and workstation workbench style. The workstation dark light device is used to send request signals to drive management personnel to the workstation for support when there are problems and needs. It consists of a dark light button and indicator light, as well as a control module. The button is a non-self-locking metal button with light, including operation, equipment, and material. The workstation power control is used to automatically switch the workstation power supply according to the agreed workflow, including relay control and smart meter 4 control;

[0030] The digital intelligent workstation terminal also includes a workstation management terminal and a workstation data collection module. The workstation management terminal is used for human-computer interaction in workstation management. The workstation data collection module is used to automatically collect data from workstation equipment and upload it to the network system. The 485 communication interface transparent transmission module 9 is used.

[0031] The digital workstation terminal aims to "build a digital chassis and build a solid job fortress", is guided by lean production, aims to improve safety, quality and efficiency, relies on the industrial Internet and intelligent equipment technology, and focuses on the six elements of "man, machine, material, method, environment and measurement" of the workstation, integrating 5S and visual management, standardized work, full-staff production maintenance, dark light system, and practical problem solving.

[0032] The workstation terminal platform includes a workstation dimming light button 1, an emergency stop button 2, a workstation dimming light 3, an electric meter 4 and a workstation tablet computer 5. The three workstation dimming light buttons 1 are installed on one side of the workstation terminal platform, the emergency stop button 2 is fixed on one side of the upper end of the workstation terminal platform, the workstation dimming light 3 is fixed on one side of the top surface of the workstation terminal platform, the electric meter 4 is fixed on one side of the workstation terminal platform, and the workstation tablet computer 5 is fixed on the middle of one side of the workstation terminal platform;

[0033] The dark light button 1 at the workstation is divided into three types: equipment, quality, and operation. When employees or students find problems at their workstations or need support from managers or teachers during work, they can press the corresponding button. The managers or teachers go to the designated workstations to handle the problems. After the managers or teachers solve the problems at the workstations, they press the corresponding button to restore the initial state. Emergency stop button 2. When employees or students encounter some emergencies while operating equipment at work, they can directly press the emergency stop button 2 to stop the equipment. After the emergency is handled and checked, turn the emergency button to the right and dial it back, and the equipment can resume operation.

[0034] A standardized operation sheet 6 is fixedly attached to one side of the workstation terminal platform, an air switch 7 is installed at the lower end of the interior of the workstation terminal platform, and a power switch 8 is electrically connected to one side of the air switch 7;

[0035] The power switch 8 provides 12V or 24V power to the device.

[0036] Furthermore, a transparent transmission module 9 is installed inside the workstation terminal platform, and one side of the transparent transmission module 9 is electrically connected to a gateway 10;

[0037] The transparent transmission module 9 controls the output state of the relay, controls the state of the dark light and the electric meter 4, reads data and monitors the real-time state of the equipment.

[0038] Furthermore, the workstation dimming light 3 is divided into three colors: red, yellow and green. When the corresponding workstation dimming light button 1 is pressed, the corresponding dimming light lights up. The air switch 7 is used to turn on or off the main power supply of the smart workstation, and the gateway 10 provides network supply to the transparent transmission module 9 and the tablet.

[0039] Working principle:

[0040] According to the work flow before, during and after the shift, the workstations are managed by combining software and hardware.

[0041] Pre-shift workstation management

[0042] Pre-shift workstation management is the management behavior before the official start of the job, the main contents are:

[0043] Check the handover information, mainly including the handover records of employees, on-the-job inspection issues, process parameter deviation information, and Class A problems that occurred;

[0044] Study the pre-job training video. Click the "Start" button and the system will automatically push the pre-job training video to help you understand job safety risk points, key quality control points and other knowledge you should know, and improve your safety and quality awareness.

[0045] Pre-shift virtual operation training: For key positions, the system pushes virtual operation procedures to allow new employees or students to practice operations in a virtual situation, thus reducing misoperations in the actual work process;

[0046] Pre-shift post inspection: the system pushes post inspection plans and guides employees or students to conduct pre-shift inspections;

[0047] The system sends a command to turn on the power of the workstation.

[0048] Workstation management during shift

[0049] Check the assembly process. The system displays the current product assembly process online according to the production progress, and intuitively guides the selection and assembly of parts;

[0050] Use the workstation dimming light 3. During the production process, if you find any problems or need guidance, you can press the dimming light to request management personnel or teachers to come to the post for support;

[0051] Collect process control data. Collect the power supply voltage, current, power quantity, and control data of station equipment, sensor devices, etc. according to requirements, and conduct statistical analysis;

[0052] Check the workstation management documents. During the production process, if you need to know about the wearing of labor protection supplies, standardized operations, workstation inspection standards, etc., you can enter the system to check.

[0053] After-shift workstation management

[0054] After-shift job inspection: The system pushes job inspection plans to guide employees or students to conduct after-shift inspections;

[0055] Fill in the handover record: fill in special events during the production process to help the next shift staff understand the situation;

[0056] Turn off the workstation power: The system sends a command to turn off the workstation power.

[0057] This step provides an integrated digital management platform for the workstation, changes the situation of nine dragons governing the water in workstation management, introduces functions such as job safety education videos, workstation power control, statistical process control, and job autonomous inspection, improves the safety, quality, and equipment management efficiency of the workstation. Employees only need to press simple buttons or enter data, reducing the difficulty of digital operation for workstation employees, and use hardware devices such as workstation power supply and data acquisition to rigidly manage the workstation.

[0058] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a mechanical connection, it can be an electrical connection, it can be a direct connection, it can be indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0059] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A digital intelligent workstation terminal, characterized in that: include: A digital workstation terminal, the digital workstation terminal includes a workstation terminal platform, a workstation dark light device, and a workstation power control. The workstation terminal platform is the carrier of the digital workstation terminal. It is designed into different shapes according to different application scenarios, mainly including: workstation signboard, workstation operation table, and workstation workbench style. The workstation dark light device is used to send a request signal to drive the management personnel to the workstation for support when there are problems and needs. It is composed of a dark light button and an indicator light, as well as a control module. The button is a non-self-locking metal button with a light, including three types: operation, equipment, and material. The workstation power control is used to automatically turn on and off the workstation power according to the agreed workflow, including relay control and smart meter (4) control.

2. A digital intelligent workstation terminal according to claim 1, characterized in that: The digital intelligent workstation terminal also includes a workstation management terminal and a workstation data collection module. The workstation management terminal is used for workstation management human-computer interaction. The workstation data collection module is used to automatically collect data from workstation equipment and upload it to the network system, and adopts a 485 communication interface transparent transmission module (9).

3. A digital intelligent workstation terminal according to claim 2, characterized in that: The workstation terminal platform comprises a workstation dimming button (1), an emergency stop button (2), a workstation dimming light (3), an electric meter (4) and a workstation tablet computer (5).

4. A digital intelligent workstation terminal according to claim 3, characterized in that: The three workstation dimming light buttons (1) are installed on one side of the workstation terminal platform, the emergency stop button (2) is fixed on one side of the upper end of the workstation terminal platform, the workstation dimming light (3) is fixed on one side of the top surface of the workstation terminal platform, the electric meter (4) is fixed on one side of the workstation terminal platform, and the workstation tablet computer (5) is fixed on the middle of one side of the workstation terminal platform.

5. A digital intelligent workstation terminal according to claim 4, characterized in that: A standardized operation sheet (6) is fixedly attached to one side of the workstation terminal platform, an air switch (7) is installed at the lower end of the interior of the workstation terminal platform, and one side of the air switch (7) is electrically connected to a power switch (8).

6. A digital intelligent workstation terminal according to claim 5, characterized in that: A transparent transmission module (9) is installed inside the workstation terminal platform, and one side of the transparent transmission module (9) is electrically connected to a gateway (10).

7. A digital intelligent workstation terminal according to claim 6, characterized in that: The workstation dark light (3) is divided into three colors: red, yellow and green. When the corresponding workstation dark light button (1) is pressed, the corresponding dark light lights up.

8. The digital intelligent workstation terminal according to claim 7, characterized in that: The air switch (7) is used to turn on or off the main power supply of the intelligent workstation, and the gateway (10) provides network supply to the transparent transmission module (9) and the tablet.

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