Batching control method and system

Abstract

The invention discloses a batching control method and system, and the method comprises the steps: clicking a first interaction control in a first interaction interface to display a second interaction interface which displays a second interaction control and a first material state list; the second interaction control is clicked to sequentially determine target items corresponding to the materials in the first material state list, a third interaction interface is displayed, a corresponding bin door of the material cabinet is opened, and the third interaction interface displays a first weighing state display control; and the materials are taken out from the corresponding bin positions of the material cabinet and are weighed and metered, so that the first weighing state display control is switched to a preset passing state. According to the invention, material omission or repeated batching can be avoided, the bin door is opened according to the target item corresponding to the material, manual operation errors are avoided, the correctness of material taking is improved, the weighing and metering result is visually displayed and detected through the first weighing state display control, it is ensured that the use amount of the material meets the requirement, and the working efficiency is improved. And the reliability of batching management is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of material management, and in particular to a batching control method and system. Background Art

[0002] Material management is a key link in industrial production, and its efficiency and accuracy directly affect the reliability of the production process and product quality. At present, conventional material management methods usually rely on manual operations, especially in the ingredient control link, which has problems such as high degree of manual dependence, insufficient process standardization, difficulty in information traceability and low degree of automation. Summary of the invention

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a batching control method and system, which can realize integrated management of automatic control, process standardization and real-time data interaction to improve the reliability of batching management.

[0004] In one aspect, an embodiment of the present invention provides a batching control method, comprising: Clicking the first interactive control in the first interactive interface to display the second interactive interface, wherein the second interactive interface displays the second interactive control and the first material status list; Click the second interactive control to sequentially determine the target item corresponding to the material in the first material status list, and display the third interactive interface and open the corresponding door of the material cabinet, wherein the third interactive interface displays the first weighing status display control; Taking out materials from the corresponding bins of the material cabinet and weighing and measuring them, so that the first weighing status display control switches to a preset passing state; After the material batching listed in the first material status list is completed, a primary processing identification code is printed and affixed to a preset container or primary processing equipment of a primary processing device, and then the primary processing equipment is started to perform a primary processing; In the first interactive interface, click the ninth interactive control to display the fourth interactive interface, and enter the primary processing identification code in the fourth interactive interface to display the current status of the primary processing, and perform secondary batching when the current status of the primary processing indicates that the primary processing is completed.

[0005] According to some embodiments of the present invention, the third interactive interface further displays a third interactive control and a fourth interactive control, and the material is taken out from the corresponding bin of the material cabinet and weighed and measured so that the first weighing status display control switches to a preset passing state, including: Click the third interactive control to reset the weighing to zero; Taking out materials from the corresponding bins of the material cabinet and weighing and measuring them, so that the first weighing status display control switches to a preset passing state; Click the fourth interactive control to record the current weight measured by the weighing.

[0006] According to some embodiments of the present invention, the third interactive interface further displays a first weight gain status display control, and the batching control method further includes: The material is weighted and measured so that the first weight-gain status display control switches to a preset passing status.

[0007] According to some embodiments of the present invention, the third interactive interface further displays a fifth interactive control and a sixth interactive control, and the weighting measurement of the material so that the first weighting state display control switches to a preset passing state includes: Place a preset container on the weighing module, and click the fifth interactive control to reset the weighing to zero; Pouring the material into the container for weight gain measurement, so that the first weight gain status display control switches to a preset passing status; Click the sixth interactive control to record the current weight of the weight gain measurement.

[0008] According to some embodiments of the present invention, the second interactive interface further displays a seventh interactive control and an eighth interactive control, wherein after completing the material batching listed in the first material status list, printing a primary processing identification code and attaching it to a preset container or a primary processing device of a primary processing device, and then starting the primary processing device for primary processing, comprises: After completing the material batching listed in the first material status list, click the seventh interactive control to print a processing identification code; affixing the primary processing identification code to a preset container and installing the container to a primary processing device, or affixing the primary processing identification code to a primary processing device; Click the eighth interactive control to start the primary processing equipment to perform a primary processing.

[0009] According to some embodiments of the present invention, clicking the ninth interactive control in the first interactive interface to display the fourth interactive interface, entering the primary processing identification code in the fourth interactive interface to display the current state of the primary processing, and performing secondary batching when the current state of the primary processing is characterized as the completion of the primary processing, includes: Click the ninth interactive control to display a fourth interactive interface, wherein the fourth interactive interface displays a first code input control, a second material status list, a primary processing status display control, and a tenth interactive control; Inputting the primary processing identification code in the first code input control so that the primary processing status display control displays the current status of the primary processing; When the current state of the one-time processing is characterized as one-time processing completion, the tenth interactive control is clicked to sequentially determine the target items corresponding to the materials in the second material state list, and the fifth interactive interface is displayed, and the corresponding door of the material cabinet is opened, wherein the fifth interactive interface displays the second weighing state display control; Materials are taken out from the corresponding bins of the material cabinet and weighed, so that the second weighing status display control switches to a preset passing state.

[0010] According to some embodiments of the present invention, the fifth interactive interface further displays a second weight gain status display control, and the batching control method further includes: The material is weighted and measured so that the second weight-gain status display control switches to a preset passing status.

[0011] According to some embodiments of the present invention, the fourth interactive interface further displays an eleventh interactive control and a twelfth interactive control, and the batching control method further includes: After completing the material batching listed in the second material status list, click the eleventh interactive control to print the secondary processing identification code; affixing the secondary processing identification code to a preset container and installing the container to a secondary processing device, or affixing the secondary processing identification code to a secondary processing device; Click the twelfth interactive control to start the secondary processing equipment to perform secondary processing.

[0012] According to some embodiments of the present invention, the fourth interactive interface further displays a thirteenth interactive control, and the ingredient control method further includes: After completing the batching of the materials listed in the second material status list, click the thirteenth interactive control to open the door of the completed batching bin in the material cabinet.

[0013] According to some embodiments of the present invention, clicking the first interactive control in the first interactive interface to display the second interactive interface further includes: Based on the operation on the sixth interactive interface, material data and container data are added and the material data and the container data are bound; Based on the operation on the seventh interactive interface, the material data and the warehouse data are bound; Based on the operation on the eighth interactive interface, the product data and the product formula data are configured, and the formula data calls part or all of the material data.

[0014] On the other hand, an embodiment of the present invention provides a batching control system, including a main control module, a human-computer interaction module, an identification code reading module and a material cabinet, wherein the material cabinet is provided with multiple bins, each bin is equipped with an electric-controlled bin door, and the main control module is electrically connected to the human-computer interaction module, the identification code reading module and the electric-controlled bin door, respectively, and is used to implement the above-mentioned batching control method.

[0015] The embodiments of the present invention have at least the following beneficial effects: The second interactive interface is displayed by clicking the first interactive control of the first interactive interface to display all materials to be batched in the first material status list, and the second interactive control is clicked to sequentially determine the target items corresponding to the materials to avoid missing materials or duplicate batching. The corresponding bin door of the material cabinet is opened according to the target items corresponding to the materials to avoid manual operation errors, which is conducive to improving the correctness of material retrieval, and the weighing measurement results are intuitively displayed and detected through the first weighing status display control to ensure that the material dosage meets the requirements. The material after batching is tracked and the processing status is supervised through the one-time processing identification code to ensure that different materials across processes meet the requirements of batching operations. It can realize integrated management of automatic control, process standardization and real-time data interaction, which is conducive to improving the reliability of batching management.

[0016] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which: Figure 1 is a flow chart of the steps of the batching control method according to an embodiment of the present invention; Figure 2 It is a structural schematic diagram of a batching control system according to an embodiment of the present invention; Figure 3 is a schematic diagram of a first interactive interface according to an embodiment of the present invention; Figure 4 is a schematic diagram of a second interaction interface and a third interaction interface of an embodiment of the present invention; Figure 5 Schematic diagram of a fourth interaction interface and a fifth interaction interface of an embodiment of the present invention; Figure 6 Schematic diagram of the sixth interactive interface and the new material interface of an embodiment of the present invention; Figure 7 It is a schematic diagram of the seventh interactive interface and the newly added position configuration interface of an embodiment of the present invention; Figure 8Schematic diagram of an eighth interactive interface according to an embodiment of the present invention.

[0018] Reference numerals: Main control module 10, human-computer interaction module 20, identification code reading module 30, weighing module 40, material cabinet 50, storage bin 51, electric control bin door 52, first interactive interface 101, second interactive interface 102, third interactive interface 103, fourth interactive interface 104, fifth interactive interface 105, sixth interactive interface 106, seventh interactive interface 107, eighth interactive interface 108, new material interface 116, new storage bin configuration interface 117, first weighing status display control K1, first weight gain status display control K2, second weighing status display control K3, second weight gain status display control K4. DETAILED DESCRIPTION

[0019] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0020] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0021] In the description of the present invention, "several" means one or more, "multiple" means more than two, greater than, less than, and exceeding are understood as not including the number itself, and "above", "below", and "within" are understood as including the number itself. If there is a description of "first", "second", etc., it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0022] In the description of the present invention, unless otherwise clearly defined, words such as “setting”, “installation” and “connection” should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above words in the present invention based on the specific content of the technical solution.

[0023] Please refer to Figure 1This embodiment discloses a batching control method, including steps S100 to S500. It should be noted that the steps in this embodiment are numbered for ease of review and understanding. Before describing the batching control method of this embodiment in detail, the hardware environment [batch control system] for implementing the batching control method is described: Please refer to Figure 2 The batching control system includes a main control module 10, a human-machine interaction module 20, an identification code reading module 30, a weighing module 40 and a material cabinet 50. The material cabinet 50 is provided with a plurality of bins 51, each bin 51 is equipped with an electric control bin door 52, and the main control module 10 is electrically connected to the human-machine interaction module 20, the identification code reading module 30, the weighing module 40 and the electric control bin door 52 respectively. The human-machine interaction module 20 can adopt a touch screen, or a combination of a keyboard, a mouse and a common display screen. The number of human-machine interaction modules 20 can be one or more, and multiple human-machine interaction modules 20 are deployed in different positions of the production workshop to realize interaction of different contents. The electric control bin door 52 can adopt a bin door equipped with an electromagnetic lock or a bin door equipped with a relay control type, and the main control module 10 can send a door opening signal to the electric control bin door 52 to open the bin door. The main control module 10 can be a server or a computer host. The number of computer hosts can be one or more. Multiple computer hosts can be networked through a wide area network or a local area network to achieve network communication and collaborative work between multiple computer hosts. The number of material cabinets 50 can be one or more groups. The number of material cabinets 50 in each group can be one or more. Multiple groups of material cabinets 50 are deployed in different locations of the production workshop to achieve the storage or retrieval of materials in different processes. For example, in the material warehouse, materials are stored in batches in different bins 51 of the material cabinet 50; for example, in the batching workshop, materials are stored in different bins 51 of the material cabinet 50 after being weighed according to the requirements of the process formula.

[0024] The following is a detailed description of each step: S100, clicking a first interactive control in the first interactive interface 101 to display a second interactive interface 102, where the second interactive interface 102 displays a second interactive control and a first material status list; S200, click the second interactive control to sequentially determine the target item corresponding to the material in the first material status list, and display the third interactive interface 103 and open the corresponding door of the material cabinet 50. The third interactive interface 103 displays the first weighing status display control K1; S300, taking out materials from the corresponding bin 51 of the material cabinet 50 and weighing and measuring them, so that the first weighing status display control K1 switches to a preset passing state; S400, after completing the material batching listed in the first material status list, printing a primary processing identification code and attaching it to a preset container of a primary processing device or a primary processing device, and then starting the primary processing device to perform a primary processing; S500. Click the ninth interactive control in the first interactive interface 101 to display the fourth interactive interface 104, and enter the primary processing identification code in the fourth interactive interface 104 to display the current status of the primary processing. When the current status of the primary processing indicates that the primary processing is completed, perform secondary batching.

[0025] For example, please refer to Figure 3 Taking the task management interface as an application example of the first interactive interface 101, the first interactive interface 101 is displayed in the human-computer interaction module 20. The first interactive interface 101 displays a task list, and each item in the task list represents a task (such as Figure 3 Task 1, Task 2 shown in the figure), and displays information such as task code, task status and task operation. Each task represents the production process of a product. The production process of a product can be configured through a recipe. The recipe can be pre-stored process data. For example, a recipe includes material A, material B and material C, and records the amount of material A, material B and material C, as well as process parameters such as the processing flow. Correspondingly, depending on the task, the task operation can also be different, and the task operation controls are also different, for example Figure 3 In the "Task 2" shown, the task operations include picking list, loading and primary batching, and each task operation is displayed in the form of an interactive control, that is, different task operation controls are displayed to facilitate triggering the corresponding operation process through the interactive control; for example Figure 3 In the "Task 1" shown, the task operations include material picking, material baking, material loading, primary batching, and secondary batching. The task status is used to display the execution status of the current task. For example, before the task starts, the task status is displayed as "Not Started"; when it is in the material baking stage, the task status is displayed as "Baking". In this way, the task status can intuitively display the execution status of the current task, and the corresponding operation process can be triggered by clicking the interactive control to avoid confusion in the operation process.

[0026] The material warehouse is a place where materials are stored. The materials can be powdered, spherical or liquid materials. In the material warehouse, materials can be stored according to user-defined rules, such as storage by batch, or storage by material name. In some application examples, after the materials are purchased, they will be stored in the material cabinet 50 (warehouse cabinet) of the material warehouse. When production is required, the required amount of materials will be extracted from the material warehouse for direct processing. Alternatively, in other application examples, the process is divided into two major stages: material preparation (material preparation) and material production (production). For the material preparation stage, similar to the related technology, the materials are stored in the material warehouse after purchase. The material storage method in the material warehouse can be determined according to the needs of the user. Of course, in order to facilitate the management of material inventory, the user can deploy the above-mentioned material cabinet 50 (warehouse cabinet) in the material warehouse. When the materials are stored in the material cabinet 50, the material storage location information, weight information, material name, material batch and container information, etc. can be bound. Figure 3 The "task 2" shown is used as an example. In the material preparation stage, click on the first interactive interface 101 as shown in FIG. Figure 3 The "material picking list" control shown in the figure is used to start the material picking operation process. According to the prompt of the material picking operation process, the corresponding container is used to pick up the materials of the preset weight in the formula. Each material is held in one container, and the quantity of the materials is determined according to the formula, so as to facilitate the use in the material production stage. It should be noted that the materials picked up at this stage are not directly put into production, but the materials are stored in the pre-prepared material cabinet 50 (material preparation cabinet) through the material loading operation process. It is worth mentioning that in factory-based batch production, the production operation is usually completed by multiple people in collaboration. For example, the material preparation stage is completed by the operation team P1, and the material production stage is completed by the operation team P2. The operation team P1 weighs the materials from the warehouse cabinet and stores them in the material preparation cabinet to wait for the operation team P2 to use them. The reliability of material management can be improved by using containers to hold the preset weight of materials, setting the container code on the container, and transferring the container code and the material synchronously.

[0027] After taking out the materials from the material warehouse, transfer the materials to the location of the material preparation cabinet, and click on the first interactive interface 101 as shown in the figure. Figure 3, to start the loading operation process. Generally speaking, warehouse cabinets and material preparation cabinets are deployed in different locations to achieve isolation of material inventory and production, so as to improve production safety and avoid contamination of inventory materials. According to the prompts of the loading operation process, the container code is read by manual input or scanning and entering, so as to open the corresponding door of the material cabinet 50 (material preparation cabinet) according to the container code, so as to place the container containing the material into the corresponding bin 51 of the material cabinet 50. It should be noted that the correspondence between the container code and the bin number can be bound in advance, or it can be automatically selected according to the idle situation of the bin 51 and manually or automatically bound after the material is placed.

[0028] When ingredients need to be prepared, click the first interactive control in the first interactive interface 101, such as Figure 3 The "one-time batching" control shown in the figure starts a batching process. According to the prompt of the one-time batching process, select the target item corresponding to the material in the first material state list to open the corresponding door of the material cabinet 50 (material preparation cabinet) and take out the material for weighing, which can ensure the correctness of the material taking. It is worth mentioning that in the related art, for the same type of materials (such as powdered materials), experienced operators can distinguish different materials from the appearance or smell, but for inexperienced operators, it is easy to confuse the materials. By putting the set amount of materials into the specified bin 51 of the material cabinet 50 and automatically opening the bin door to pick up the materials according to the instructions of the operation process, batching errors can be avoided to the greatest extent, which is conducive to improving the reliability of batching control.

[0029] The second interactive interface 102 is displayed by clicking the first interactive control of the first interactive interface 101, such as Figure 4 As shown, all materials to be batched are displayed in the first material status list, and the second interactive control is clicked to sequentially determine the target items corresponding to the materials to avoid missing materials or repeated batching. The corresponding door of the material cabinet 50 is opened according to the target items corresponding to the materials to avoid manual operation errors, which is conducive to improving the correctness of material collection, and the first weighing status display control K1 is used to intuitively display and detect the weighing measurement results to ensure that the material usage meets the requirements, which is conducive to improving the reliability of batching management. For example, according to Figure 4 In the order shown, material A with the material code "M14010015" is first determined. After the batching of material A is completed and the corresponding door of the material cabinet 50 is closed, material B with the material code "M14010017" is automatically determined and the corresponding door of the material cabinet 50 is opened.

[0030] In order to ensure that the amount of material meets the requirements of the process formula, after taking the material out of the material cabinet 50, the material is weighed and measured by the weighing module 40 (such as an electronic scale or a platform scale) to ensure that the weight of the material is within the error range, wherein the third interactive interface 103 displays a first weighing status display control K1, such as Figure 4 As shown, the first weighing status display control K1 represents different states by rendering the scale in different colors. For example, rendering it red represents that the weight exceeds the error range, and rendering it green represents that the weight is within the error range, that is, it represents the passing state. Using different colors to represent different states makes it easier for operators to intuitively understand the results of weighing and metering, and avoid the material dosage not meeting the process formula requirements due to manual reading errors. In addition, the first weighing status display control K1 can also display the current weight of the weighing and metering in real time, so that the operator can more intuitively understand the results of the weighing and metering, and can record the weighing results for information tracing.

[0031] After completing the material batching (primary batching) listed in the first material status list, the materials of the primary batching are tracked through the primary processing identification code, and the current status of the primary processing is queried through the primary processing identification code. The secondary batching is unlocked after the primary processing is completed. The uniqueness of feasible operations is ensured through guidance based on the interactive interface, thereby ensuring that multiple materials after the primary batching can be processed once, and then ensuring that the material status during the secondary batching meets the requirements. It should be noted that in batch production, multiple batches of materials may be carried out simultaneously, and different processes are handled by operators from different teams. Tracking and managing the batching status and processing status of materials through the primary processing identification code can ensure that the materials can be processed according to the requirements of the preset formula to form intermediate materials that meet the requirements; then the intermediate materials and new materials are batched to ensure that the morphological changes of the materials meet the formula requirements.

[0032] In this way, the second interactive interface 102 is displayed by clicking the first interactive control of the first interactive interface 101 to display all the materials to be batched in the first material status list, and the second interactive control is clicked to sequentially determine the target items corresponding to the materials to avoid missing materials or repeated batching. The corresponding bin door of the material cabinet 50 is opened according to the target items corresponding to the materials to avoid manual operation errors, which is conducive to improving the correctness of material retrieval, and the weighing measurement results are intuitively displayed and detected through the first weighing status display control K1 to ensure that the material dosage meets the requirements, and the materials after batching are tracked and supervised through the one-time processing identification code to ensure that different materials across processes meet the requirements of batching operations. It can realize integrated management of automatic control, process standardization and real-time data interaction, which is conducive to improving the reliability of batching management.

[0033] The third interactive interface 103 also displays a third interactive control and a fourth interactive control. Step S300, taking out materials from the corresponding bin 51 of the material cabinet 50 and weighing and measuring them, so that the first weighing state display control K1 switches to the preset passing state, includes: Click the third interactive control to reset the weighing to zero; take out the material from the corresponding bin 51 of the material cabinet 50 and weigh it to switch the first weighing status display control K1 to the preset pass status; click the fourth interactive control to record the current weight of the weighing measurement.

[0034] For example, please refer to Figure 4 , the "zero reset" control next to the "scale number: #0" shown in the figure is used as an example of the third interactive control, and the "confirm measurement" control next to the "zero reset" control is used as an example of the fourth interactive control. In some application examples, in order to improve the accuracy of the detection, the metering container prepared by the user is placed on the weighing module 40 before measurement, and then the third interactive control is clicked to reset the weighing to zero, thereby eliminating the interference of the weight of the metering container on the weighing measurement; or, in other application examples, the weighing module 40 is provided with a matching metering container. By default, although the weighing data of the metering container by the weighing module 40 has been reset to zero, clicking the third interactive control to reset is conducive to ensuring the accuracy of the weighing measurement. After the zero reset operation, the material is taken out from the corresponding bin 51 of the material cabinet 50. It should be conceived that the bin door of the bin 51 to be taken out has been opened, while the bin doors of other bins 51 remain closed, which can ensure the correct material taking. Pour the material into the measuring container for weighing and measuring. When the weighing and measuring reaches the preset error range, the first weighing status display control K1 switches to the preset pass state, such as rendering in green, and then click the fourth interactive control to record the current weight of the weighing and measuring.

[0035] Please continue to refer to Figure 4 The third interactive interface 103 also displays a first weight gain state display control K2. The batching control method further includes: performing weight gain measurement on the material so that the first weight gain state display control K2 switches to a preset passing state.

[0036] Exemplarily, the first weight gain status display control K2 has the same function as the first weighing status display control K1, that is, different states are represented by rendering different colors, for example, rendering red represents that the weight exceeds the error range, and rendering green represents that the weight is within the error range, that is, it represents a passing state. In addition, the first weight gain status display control K2 can also display the current weight of the weight gain measurement in real time. In the aforementioned steps, weighing is used to ensure that the weight of the material meets the requirements of the process formula. However, in actual applications, it is found that in the process of adding materials to the processing equipment, the material may be spilled and the dosage may not be consistent. Therefore, by weight gaining the material and using the first weight gain status display control K2 to enable the operator to intuitively understand the results of the weight gain measurement, it can ensure that the material added to the processing equipment meets the dosage requirements of the process formula, which is conducive to improving the reliability of ingredient control.

[0037] The third interactive interface 103 also displays a fifth interactive control and a sixth interactive control. The above step: performing weight gain measurement on the material so that the first weight gain state display control K2 switches to a preset passing state includes: Place a preset container on the weighing module 40 and click the fifth interactive control to reset the weighing to zero; pour the material into the container for weight gain measurement so that the first weight gain status display control K2 switches to the preset pass state; click the sixth interactive control to record the current weight of the weight gain measurement.

[0038] For example, please refer to Figure 4 , the "zero reset" control next to the "scale number: #1" shown in the figure is used as an example of the fifth interactive control, and the "confirm measurement" control next to the "zero reset" control is used as an example of the sixth interactive control. The function of the fifth interactive control is similar to that of the third interactive control, and the function of the sixth interactive control is similar to that of the fourth interactive control, that is, a preset container is placed on the weighing module 40, and the fifth interactive control is clicked to perform weighing and zeroing, wherein the preset container can be a container of a processing device, for example, taking a ball mill as an example of a processing device, then the preset container is a ball mill used for the ball mill, that is, the ball mill is placed on the weighing module 40, and the fifth interactive control is clicked to perform weighing and zeroing. Then, the material is poured into the ball mill for weight gain measurement, so that the first weight gain state display control K2 is switched to the preset passing state, for example, the first weight gain state display control K2 is rendered green; click the sixth interactive control to record the current weight of the weight gain measurement. It should be noted that, for the sake of convenience of illustration, the example in the figure uses two different weighing modules 40, such as "scale numbers" are #0 and #1 respectively, but the same weighing module 40 can be used in actual applications.

[0039] The second interactive interface 102 also displays a seventh interactive control and an eighth interactive control, and step S400 includes: after completing the material ingredients listed in the first material status list, click the seventh interactive control to print a one-time processing identification code; attach the one-time processing identification code to a preset container and install the container to a one-time processing device, or attach the one-time processing identification code to the one-time processing device; click the eighth interactive control to start the one-time processing device for one processing.

[0040] For example, please refer to Figure 4 ,by Figure 4 The "Print Barcode" control shown in FIG. 1 is used as an example of the seventh interactive control. Figure 4 The "start ball milling" control shown in is used as an example of the eighth interactive control. The processing of materials requires a long time, and in batch factory production, multiple products are usually produced simultaneously. In order to avoid confusion between different products, click the seventh interactive control to print a processing identification code, and attach the processing identification code to a preset container or a processing device to facilitate the identification of the container or the processing device. Among them, taking the ball mill as an example of a processing device, the preset container can be a ball mill tank adapted for the ball mill. It should be conceived that the main control module 10 is directly or indirectly connected to a printing module to realize the printing of a processing identification code. Click the eighth interactive control to start a processing device for a processing, so that the printing of the identification code and the control of the processing device can be realized by operating the second interactive interface 102, so as to guide the operation process, prevent the omission of the printing identification code, and help improve the reliability of the batching control. In addition, by operating the second interactive interface 102 to control the processing device, the start time and processing time of the processing device can also be recorded to facilitate the management of subsequent processes, such as the secondary batching mentioned below.

[0041] Step S500 includes: Click the ninth interactive control to display the fourth interactive interface 104, which displays a first code input control, a second material status list, a primary processing status display control, and a tenth interactive control; Input a processing identification code in the first code input control so that the processing status display control displays the current status of the processing; When the current state of a processing is characterized as the completion of a processing, click the tenth interactive control to sequentially determine the target items corresponding to the materials in the second material state list, display the fifth interactive interface 105, and open the corresponding door of the material cabinet 50. The fifth interactive interface 105 displays the second weighing state display control K3; The material is taken out from the corresponding bin 51 of the material cabinet 50 and weighed, so that the second weighing status display control K3 switches to the preset passing state.

[0042] For example, please refer to Figure 3 , the "Secondary batching" control shown in "Task 1" in the figure is used as an example of the ninth interactive control. Depending on the process formula, secondary batching can be performed after completing the primary batching. The operations of primary batching and secondary batching are basically the same, the difference is the different materials or the different amounts of the same materials. In order to achieve refined control of batching, click the ninth interactive control in the first interactive interface 101 to display the fourth interactive interface 104, such as Figure 5 As shown, the fourth interactive interface 104 displays the materials required for the "secondary batching" process through the second material status list, such as the material C with the material code "M14010018" shown in the figure. Of course, the fourth interactive interface 104 can also display the product code and formula code to facilitate the operator to confirm whether the current product is correct. Since the secondary batching process is based on the primary processing process, the primary processing identification code is input through the first code input control, and the current status of the primary processing can be displayed in the fourth interactive interface 104 through the primary processing status display control. For example, Figure 5 The "RW001514" shown in FIG. 1 is used as an example of a one-time processing identification code, and the control corresponding to the one-time processing identification code is used as an example of a first coding input control. Figure 5 The "first ball mill: 000:05:00" shown in the figure is used as an example of a first processing status display control, where the first processing status display control can represent different states by rendering different colors, for example, rendering red represents the state of the first processing not being completed, and rendering green represents the state of the first processing being completed, so that the operator can intuitively understand the state of the first processing, so as to facilitate the secondary batching. Figure 5 The "start batching" shown in the figure is used as an example of the tenth interactive control. When a process is completed, click the tenth interactive control, and the items in the second material status list are selected as target items one by one in order and highlighted, so as to display the corresponding fifth interactive interface 105 of the target item and open the corresponding door of the material cabinet 50. In this way, the materials can be extracted in order to avoid missing materials or repeated batching, and the door can be opened automatically to avoid manual opening of the door and causing material extraction errors, which is conducive to improving the reliability of batching control. After taking out the materials, weighing and measuring are carried out, and the results of weighing and measuring are intuitively understood according to the second weighing status display control K3, which can ensure that the material weighing meets the requirements of the process formula.

[0043] Please continue to refer to Figure 5The fifth interactive interface 105 also displays a second weight gain state display control K4. The batching control method further includes: weight gain measurement of the material to switch the second weight gain state display control K4 to a preset passing state.

[0044] For example, in order to ensure that the material added to the secondary processing equipment meets the dosage requirements of the process recipe, the material is weighted and measured, and the result of the weighted measurement is intuitively understood according to the second weighted state display control K4. It is hoped that the design of the fifth interactive interface 105 is the same as the third interactive interface 103 described above, and the "zero reset" operation and the "confirm measurement" or "confirm weighted" operation can also be performed. The specific operation method and beneficial effects can be referred to above, and will not be repeated here.

[0045] The fourth interactive interface 104 further displays an eleventh interactive control and a twelfth interactive control, and the batching control method further includes: After completing the material ingredients listed in the second material status list, click the eleventh interactive control to print the secondary processing identification code; attach the secondary processing identification code to a preset container and install the container to the secondary processing equipment, or attach the secondary processing identification code to the secondary processing equipment; click the twelfth interactive control to start the secondary processing equipment for secondary processing.

[0046] For example, after completing the secondary batching, a secondary processing flow can be performed to Figure 5 The "Print Barcode" control shown in FIG. 1 is used as an example of the eleventh interactive control. Figure 5 The "Start Ball Milling" control shown in the figure is used as an example of the twelfth interactive control. It should be conceived that, depending on the processing equipment, the text label configured on the twelfth interactive control can also be adaptively adjusted. After completing the secondary batching, click the eleventh interactive control to print the secondary processing identification code, and attach the secondary processing identification code to a preset container (such as a ball mill) or secondary processing equipment (such as a ball mill) to facilitate tracking and management of intermediate materials, which is beneficial to improving the reliability of batching control. By clicking the twelfth interactive control to start the secondary processing equipment, it is possible to prevent the omission of printing the identification code, and it is also possible to record the start time and processing time of the secondary processing equipment in real time to facilitate monitoring and management of subsequent processes.

[0047] The fourth interactive interface 104 also displays a thirteenth interactive control, and the batching control method further includes: After completing the batching of the materials listed in the second material status list, click the thirteenth interactive control to open the door of the completed batching bin 51 in the material cabinet 50.

[0048] For example, Figure 5The "Open Door" control shown in the figure is used as an example of the thirteenth interactive control. For a process that only performs two batching operations, when the batching of materials listed in the second material status list is completed, it means that the corresponding process recipe has completed the batching, that is, the materials in the material cabinet 50 have been used up or can be cleaned up. Click the thirteenth interactive control to open the door of the completed batching bin 51 in the material cabinet 50, that is, open multiple doors at one time, which is convenient for cleaning the material cabinet 50 to make room for the ingredients of the next product.

[0049] Step S100, clicking the first interactive control in the first interactive interface 101 to display the second interactive interface 102, which also includes: Based on the operation on the sixth interactive interface 106, material data and container data are added and bound to each other; Based on the operation of the seventh interactive interface 107, the material data and the warehouse location data are bound; Based on the operation on the eighth interactive interface 108, the product data and the product formula data are configured, and the formula data calls part or all of the material data.

[0050] For example, please refer to Figure 3 , Figures 6 to 8 , the user can switch the current interactive interface between the first interactive interface 101, the sixth interactive interface 106, the seventh interactive interface 107 and the eighth interactive interface 108 to realize the interaction between different contents. Of course, the first interactive interface 101, the sixth interactive interface 106, the seventh interactive interface 107 and the eighth interactive interface 108 can be displayed in different human-computer interaction modules 20 or selectively displayed based on different permissions, thereby providing different operating permissions for different operators. For example, please refer to Figure 6 , taking the material information interface as an example of the sixth interactive interface 106, click the "Add" control on the left side of the sixth interactive interface 106 to display the new material interface 116, which displays editable fields such as material code, material name, material type, and process type. When the editing is completed, it is displayed in the material of the second interactive interface 102, such as Figure 6 The list of material codes such as "M14010015, M14010017, M14010018" shown in the figure. The container data can be entered in the new material interface 116, or in the sixth interactive interface 106. For example, click the "Add" control on the right side of the sixth interactive interface 106 to add container data. In the sixth interactive interface 106, each material data and each container data correspond one to one, so that the material data and the container data are bound. For another example, please refer to Figure 7, taking the information interface of the bin 51 as an example of the seventh interactive interface 107, click the "Add" control in the seventh interactive interface 107 to display the new bin configuration interface 117, which displays editable fields such as bin 51 number and material code. By entering the bin 51 number and material code, the material data and bin data are bound; for another example, please refer to Figure 8 , taking the recipe management interface as an example of the eighth interactive interface 108, in the eighth interactive interface 108, click the "Add" control on the left to add products and their recipes, and display them in the recipe list. Select the target item in the recipe list to display the editable fields of the recipe to be edited, such as the material code, material name, weight data and error data of different types of materials, and perform custom editing according to user needs. Among them, the material code in the recipe can call the material data entered previously, for example, display the same type of material data in the form of a drop-down menu, or display all material data in the form of a drop-down menu. Through the binding of material data and container data, and the binding of material data and warehouse data, the product and its recipe data are configured, and the material data is called by the recipe data. When the recipe data is called to establish a task, the material data, container data and warehouse data can be linked and tracked. Management can be achieved to avoid material placement errors, which is conducive to improving the reliability of material management.

[0051] Please refer to Figure 2 The present embodiment provides a batching control system, including a main control module 10, a human-computer interaction module 20, an identification code reading module 30 and a material cabinet 50. The material cabinet 50 is provided with a plurality of bins 51, each bin 51 is equipped with an electric-controlled bin door 52, and the main control module 10 is electrically connected to the human-computer interaction module 20, the identification code reading module 30 and the electric-controlled bin door 52, respectively, and is used to implement the above-mentioned batching control method.

[0052] The second interactive interface 102 is displayed by clicking the first interactive control of the first interactive interface 101 to display all materials to be batched in the first material status list, and the second interactive control is clicked to sequentially determine the target items corresponding to the materials to avoid missing materials or repeated batching. The corresponding bin door of the material cabinet 50 is opened according to the target items corresponding to the materials to avoid manual operation errors, which is conducive to improving the correctness of material retrieval, and the weighing measurement results are intuitively displayed and detected through the first weighing status display control K1 to ensure that the material usage meets the requirements, which can realize integrated management of automated control, process standardization and real-time data interaction, and is conducive to improving the reliability of batching management.

[0053] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A batching control method, characterized in that: include: Clicking a first interactive control in the first interactive interface (101) to display a second interactive interface (102), wherein the second interactive interface (102) displays a second interactive control and a first material status list; Clicking the second interactive control to sequentially determine the target item corresponding to the material in the first material status list, and displaying a third interactive interface (103) and opening the corresponding door of the material cabinet (50), wherein the third interactive interface (103) displays a first weighing status display control; Taking out materials from the corresponding bin (51) of the material cabinet (50) and weighing and measuring them, so that the first weighing status display control switches to a preset passing state; After the material batching listed in the first material status list is completed, a primary processing identification code is printed and affixed to a preset container or primary processing equipment of a primary processing device, and then the primary processing equipment is started to perform a primary processing; In the first interactive interface (101), the ninth interactive control is clicked to display the fourth interactive interface (104), and the primary processing identification code is entered in the fourth interactive interface (104) to display the current status of the primary processing, and secondary batching is performed when the current status of the primary processing indicates that the primary processing is completed.

2. The batching control method according to claim 1, characterized in that: The third interactive interface (103) further displays a third interactive control and a fourth interactive control, wherein the material is taken out from the corresponding bin (51) of the material cabinet (50) and weighed so that the first weighing status display control switches to a preset passing state, including: Click the third interactive control to reset the weighing to zero; Taking out materials from the corresponding bin (51) of the material cabinet (50) and weighing and measuring them, so that the first weighing status display control switches to a preset passing state; Click the fourth interactive control to record the current weight measured by the weighing.

3. The batching control method according to claim 1 or 2, characterized in that: The third interactive interface (103) further displays a first weight gain status display control, and the batching control method further comprises: The material is weighted and measured so that the first weight-gain status display control switches to a preset passing status.

4. The batching control method according to claim 3, characterized in that: The third interactive interface (103) further displays a fifth interactive control and a sixth interactive control, wherein the weight gain measurement of the material is performed so that the first weight gain state display control switches to a preset passing state, including: Placing a preset container on the weighing module (40), and clicking the fifth interactive control to reset the weighing to zero; Pouring the material into the container for weight gain measurement, so that the first weight gain status display control switches to a preset passing status; Click the sixth interactive control to record the current weight of the weight gain measurement.

5. The batching control method according to claim 1, 2 or 4, characterized in that: The second interactive interface (102) further displays a seventh interactive control and an eighth interactive control, wherein after completing the material batching listed in the first material status list, printing a primary processing identification code and attaching it to a preset container of a primary processing device or a primary processing device, and then starting the primary processing device to perform a primary processing, including: After completing the material batching listed in the first material status list, click the seventh interactive control to print a processing identification code; affixing the primary processing identification code to a preset container and installing the container to a primary processing device, or affixing the primary processing identification code to a primary processing device; Click the eighth interactive control to start the primary processing equipment to perform a primary processing.

6. The batching control method according to claim 5, characterized in that: The step of clicking the ninth interactive control in the first interactive interface (101) to display the fourth interactive interface (104), entering the primary processing identification code in the fourth interactive interface (104) to display the current state of the primary processing, and performing secondary batching when the current state of the primary processing indicates that the primary processing is completed, comprises: Clicking the ninth interactive control to display a fourth interactive interface (104), wherein the fourth interactive interface (104) displays a first code input control, a second material status list, a primary processing status display control, and a tenth interactive control; Inputting the primary processing identification code in the first code input control so that the primary processing status display control displays the current status of the primary processing; When the current state of the one-time processing is characterized as the completion of the one-time processing, the tenth interactive control is clicked to sequentially determine the target items corresponding to the materials in the second material state list, and the fifth interactive interface (105) is displayed and the corresponding door of the material cabinet (50) is opened, wherein the fifth interactive interface (105) displays a second weighing state display control; Materials are taken out from the corresponding bin (51) of the material cabinet (50) and weighed, so that the second weighing status display control switches to a preset passing state.

7. The batching control method according to claim 6, characterized in that: The fifth interactive interface (105) further displays a second weight gain status display control, and the batching control method further comprises: The material is weighted and measured so that the second weight-gain status display control switches to a preset passing status.

8. The batching control method according to claim 6, characterized in that: The fourth interactive interface (104) further displays an eleventh interactive control and a twelfth interactive control, and the batching control method further comprises: After completing the material batching listed in the second material status list, click the eleventh interactive control to print the secondary processing identification code; affixing the secondary processing identification code to a preset container and installing the container to a secondary processing device, or affixing the secondary processing identification code to a secondary processing device; Click the twelfth interactive control to start the secondary processing equipment to perform secondary processing.

9. The batching control method according to claim 1, characterized in that: The step of clicking the first interactive control in the first interactive interface (101) to display the second interactive interface (102) also includes: Based on the operation on the sixth interactive interface (106), material data and container data are added and the material data and the container data are bound; Based on the operation on the seventh interactive interface (107), the material data and the warehouse location data are bound; Based on the operation of the eighth interactive interface (108), product data and product formula data are configured, and the formula data calls part or all of the material data.

10. A batching control system, characterized in that: The invention comprises a main control module (10), a human-machine interaction module (20), an identification code reading module (30) and a material cabinet (50), wherein the material cabinet (50) is provided with a plurality of bins (51), each bin (51) is equipped with an electric-controlled bin door (52), and the main control module (10) is electrically connected to the human-machine interaction module (20), the identification code reading module (30) and the electric-controlled bin door (52), respectively, and is used to implement the batching control method according to any one of claims 1 to 9.

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