Ingredient management method and system

Abstract

The invention discloses an ingredient management method and system, and the method comprises the steps: clicking a first interaction control in a first interaction interface, so as to start a material picking operation process; according to the prompt of the material picking operation process, the materials with the preset weight are picked from the material picking area through the corresponding container, and the container is provided with a container code; clicking a second interaction control in the first interaction interface to start a feeding operation process; according to the prompt of the feeding operation process, reading and opening a corresponding bin door of the material cabinet according to the container code so as to put the container containing the materials into a corresponding bin position of the material cabinet; clicking a third interaction control in the first interaction interface to start a batching process; and selecting a target item corresponding to the material from the first material state list according to the prompt of the primary batching process, so as to open a corresponding bin door of the material cabinet and take and weigh the material. According to the invention, integrated management of automatic control, flow standardization and data real-time interaction can be realized, so that the reliability of batching management is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of material management, and in particular to a batching management method and system. Background Art

[0002] Material management is a key link in industrial production. Its efficiency and accuracy directly affect the reliability of the production process and product quality. At present, conventional material management methods usually rely on manual operations, such as classifying materials and storing them in warehouses according to preset rules, and operators manually searching, registering and retrieving them during the production process. However, such methods have problems such as high degree of manual dependence, insufficient process standardization, difficulty in information traceability and low degree of automation. Summary of the invention

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a batching management method and system, which can realize integrated management of automatic control, process standardization and real-time data interaction to improve the reliability of batching management.

[0004] On the one hand, an embodiment of the present invention provides an ingredient management method, comprising: Click the first interactive control in the first interactive interface to start the material picking operation process; According to the prompt of the picking operation process, pick up the preset weight of materials from the preset picking area using the corresponding container, and the container is provided with a container code; Click the sixth interactive control in the first interactive interface to start the baking operation process; According to the instructions of the drying operation process, the container code is read and verified to put the container containing the material into the drying oven for drying; Click the second interactive control in the first interactive interface to start the loading operation process; According to the prompt of the loading operation process, read and open the corresponding door of the material cabinet according to the container code, so as to put the container containing the material into the corresponding position of the material cabinet; Clicking the third interactive control in the first interactive interface to start a batching process; According to the prompt of the primary batching process, select the target item corresponding to the material in the first material status list to open the corresponding door of the material cabinet and take out the material for weighing.

[0005] According to some embodiments of the present invention, clicking the first interactive control in the first interactive interface to start the material picking operation process also includes at least one of the following: Based on the operation on the second interactive interface, material data and container data are added and the material data and the container data are bound; Based on the operation on the third interactive interface, the material data and the warehouse data are bound; Based on the operation on the fourth interactive interface, the product data and the product formula data are configured, and the formula data calls part or all of the material data.

[0006] According to some embodiments of the present invention, clicking the first interactive control in the first interactive interface to start the material picking operation process includes: Clicking the first interactive control in the first interactive interface to display the fifth interactive interface, wherein the fifth interactive interface displays the fourth interactive control and a list of materials to be picked; Click the fourth interactive control in the fifth interactive interface to obtain the material picking identification code to start the material picking operation process.

[0007] According to some embodiments of the present invention, picking up materials of preset weight from a preset picking area using a corresponding container according to the prompt of the picking operation process includes: Enter the preset material picking area and enter the material picking identification code in the sixth interactive interface to generate a material picking list; Entering a container code in the sixth interactive interface to determine a target item in the picking list; Click the fifth interactive control in the target item to display the seventh interactive interface for collecting materials of preset weight.

[0008] According to some embodiments of the present invention, clicking the sixth interactive control in the first interactive interface to start the baking operation process includes: Clicking the sixth interactive control in the first interactive interface to display a baking material interactive interface, wherein the baking material interactive interface displays a second container code input control; According to the prompt of the drying operation process, the container code is read and verified to put the container containing the material into the drying oven for drying, including: Entering a container code through the second container code input control to verify the container code; After the container code is verified, the oven door is opened and the container containing the material is placed in the oven for drying.

[0009] According to some embodiments of the present invention, clicking the second interactive control in the first interactive interface to start the loading operation process includes: Click the second interactive control in the first interactive interface to display the eighth interactive interface to start the loading operation process. The eighth interactive interface displays the third container code input control and the second material status list.

[0010] According to some embodiments of the present invention, reading and opening a corresponding door of a material cabinet according to a container code according to the prompt of the loading operation process to place a container containing materials into a corresponding bin of the material cabinet includes: Enter the container code in the third container code input control, determine the target item of the second material status list and open the corresponding door of the material cabinet to place the container containing the material into the corresponding bin of the material cabinet.

[0011] According to some embodiments of the present invention, clicking the third interactive control in the first interactive interface to start a batching process includes: Click the third interactive control in the first interactive interface to display the ninth interactive interface to start a batching process. The ninth interactive interface displays the seventh interactive control and the first material status list.

[0012] According to some embodiments of the present invention, selecting a target item corresponding to the material in the first material status list according to the prompt of the primary batching process to open the corresponding door of the material cabinet and take out the material for weighing includes: Click the seventh interactive control to sequentially determine the target items corresponding to the materials in the first material status list, and display the tenth interactive interface and open the corresponding door of the material cabinet, wherein the tenth interactive interface displays the first weighing status display control and the first weight gain status display control; Materials are taken out from corresponding bins of the material cabinet, and are weighed and weighted respectively, so that the first weighing status display control and the first weighted status display control are switched to a preset passing status.

[0013] On the other hand, an embodiment of the present invention provides an ingredient management system, including a main control module, a human-computer interaction module, an identification code reading module and a material cabinet, wherein the material cabinet is provided with multiple bins, each bin is equipped with an electric-controlled bin door, and the main control module is electrically connected to the human-computer interaction module, the identification code reading module and the electric-controlled bin door, respectively, and is used to implement the above-mentioned ingredient management method.

[0014] The embodiments of the present invention have at least the following beneficial effects: Interactive controls for different operating processes are displayed in the first interactive interface, and the corresponding operating process is triggered by clicking the interactive controls to avoid confusion in the operating process. Process operations are performed according to the prompts of the operating process to reduce the probability of operational errors. The door of the material cabinet is opened by triggering the corresponding conditions. Integrated management of automated control, process standardization and real-time data interaction can be achieved, which is conducive to improving the reliability of ingredient management.

[0015] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which: Figure 1 A flowchart of the steps of the ingredient management method according to an embodiment of the present invention; Figure 2 It is a structural schematic diagram of a batching management system according to an embodiment of the present invention; Figure 3 is a schematic diagram of a first interactive interface according to an embodiment of the present invention; Figure 4 It is a schematic diagram of the second interactive interface and the new material interface of an embodiment of the present invention; Figure 5 A schematic diagram of a third interactive interface and a new position configuration interface according to an embodiment of the present invention; Figure 6 is a schematic diagram of a fourth interactive interface according to an embodiment of the present invention; Figure 7 is a schematic diagram of a fifth interactive interface according to an embodiment of the present invention; Figure 8 Schematic diagram of the sixth interaction interface and the seventh interaction interface of an embodiment of the present invention; Fig. 9 is a schematic diagram of a baking material interaction interface according to an embodiment of the present invention; Fig.10 is a schematic diagram of an eighth interactive interface according to an embodiment of the present invention; Fig.11 Schematic diagram of the ninth interaction interface and the tenth interaction interface of an embodiment of the present invention; Fig.12 Schematic diagram of the eleventh interaction interface and the twelfth interaction interface of an embodiment of the present invention.

[0017] Reference numerals: Main control module 10, human-computer interaction module 20, identification code reading module 30, weighing module 40, material cabinet 50, storage bin 51, electric control bin door 52, first interaction interface 101, second interaction interface 102, third interaction interface 103, fourth interaction interface 104, fifth interaction interface 105, sixth interaction interface 106, seventh interaction interface 107, eighth interaction interface 108, ninth interaction interface 109, tenth interaction interface 110, eleventh interaction interface 111, twelfth interaction interface 112, new material interface 113, new storage bin configuration interface 114, baking material interaction interface 115. DETAILED DESCRIPTION

[0018] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0019] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0020] In the description of the present invention, "several" means one or more, "multiple" means more than two, greater than, less than, and exceeding are understood as not including the number itself, and "above", "below", and "within" are understood as including the number itself. If there is a description of "first", "second", etc., it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0021] In the description of the present invention, unless otherwise clearly defined, words such as “setting”, “installation” and “connection” should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.

[0022] Please refer to Figure 1 This embodiment discloses a batching management method, including steps S100 to S600. It should be noted that the steps in this embodiment are numbered for ease of review and understanding. Before describing the batching management method of this embodiment in detail, the hardware environment (batch management system) for implementing the batching management method is described: Please refer to Figure 2The batching management system includes a main control module 10, a human-machine interaction module 20, an identification code reading module 30, a weighing module 40 and a material cabinet 50. The material cabinet 50 is provided with a plurality of bins 51, each bin 51 is equipped with an electric control bin door 52, and the main control module 10 is electrically connected to the human-machine interaction module 20, the identification code reading module 30, the weighing module 40 and the electric control bin door 52 respectively. The human-machine interaction module 20 can adopt a touch screen, or a combination of a keyboard, a mouse and a common display screen. The number of human-machine interaction modules 20 can be one or more, and multiple human-machine interaction modules 20 are deployed in different locations of the production workshop to realize interaction of different contents. The electric control bin door 52 can adopt a bin door equipped with an electromagnetic lock or a bin door equipped with a relay control type, and the main control module 10 can send a door opening signal to the electric control bin door 52 to open the bin door. The main control module 10 can be a server or a computer host. The number of computer hosts can be one or more. Multiple computer hosts can be networked through a wide area network or a local area network to achieve network communication and collaborative work between multiple computer hosts. The number of material cabinets 50 can be one or more groups. The number of material cabinets 50 in each group can be one or more. Multiple groups of material cabinets 50 are deployed in different locations of the production workshop to achieve the storage or retrieval of materials in different processes. For example, in the material warehouse, materials are stored in batches in different bins 51 of the material cabinet 50; for example, in the batching workshop, materials are stored in different bins 51 of the material cabinet 50 after being weighed according to the requirements of the process formula.

[0023] The following is a detailed description of each step: S100, click the first interactive control in the first interactive interface 101 to start the material picking operation process; S200, according to the prompt of the material picking operation process, pick up the material of preset weight from the preset material picking area using the corresponding container, and the container is provided with a container code; S300, clicking the second interactive control in the first interactive interface 101 to start the loading operation process; S400, according to the prompt of the loading operation process, read and open the corresponding door of the material cabinet 50 according to the container code, so as to put the container containing the material into the corresponding bin 51 of the material cabinet 50; S500, clicking the third interactive control in the first interactive interface 101 to start a batching process; S600. According to the prompt of the primary batching process, select the target item corresponding to the material in the first material status list to open the corresponding door of the material cabinet 50 and take out the material for weighing.

[0024] For example, please refer to Figure 3Taking the task management interface as an application example of the first interactive interface 101, the first interactive interface 101 is displayed in the human-computer interaction module 20. The first interactive interface 101 displays a task list, and each item in the task list represents a task (such as Figure 3 Task 1, Task 2 shown in the figure), and displays information such as task code, task status and task operation. Each task represents the production process of a product. The production process of a product can be configured through a recipe. The recipe can be pre-stored process data. For example, a recipe includes material A, material B and material C, and records the amount of material A, material B and material C, as well as process parameters such as the processing flow. Correspondingly, depending on the task, the task operation can also be different, and the task operation controls are also different, for example Figure 3 In the "Task 2" shown, the task operations include picking list, loading and primary batching, and each task operation is displayed in the form of an interactive control, that is, different task operation controls are displayed to facilitate triggering the corresponding operation process through the interactive control; for example Figure 3 In the "Task 1" shown, the task operations include material picking, material baking, material loading, primary batching, and secondary batching. The task status is used to display the execution status of the current task. For example, before the task starts, the task status is displayed as "Not Started"; when it is in the material baking stage, the task status is displayed as "Baking". In this way, the task status can intuitively display the execution status of the current task, and the corresponding operation process can be triggered by clicking the interactive control to avoid confusion in the operation process.

[0025] The material picking area can be a material warehouse or an area for temporary storage of materials. The material warehouse is a place for storing materials. The materials can be powdered, spherical or liquid materials. In the material warehouse, materials can be stored according to user-defined rules, such as storage by batch, or storage by material name. In the related art, after the materials are purchased, they will be stored in the material warehouse. When production is required, the corresponding amount of materials will be extracted from the material warehouse for direct processing. However, this embodiment divides the process into two major stages: material preparation (material preparation) and material production (production). For the material preparation stage, similar to the related art, the materials are stored in the material warehouse after purchase. The material storage method in the material warehouse can be determined according to the needs of the user. Of course, in order to facilitate the management of material inventory, the user can deploy the above-mentioned material cabinet 50 (warehouse cabinet) in the material warehouse. When the materials are stored in the material cabinet 50, the material storage location information, weight information, material name, material batch and container information, etc. can be bound. Unlike the related art, with Figure 3 The "task 2" shown is taken as an example. In the material preparation stage, the first interactive control is clicked in the first interactive interface 101, such as Figure 3The "material picking list" control shown in the figure is used to start the material picking operation process. According to the prompt of the material picking operation process, the corresponding container is used to pick up the materials of the preset weight in the formula. Each material is held in one container, and the quantity of the materials is determined according to the formula, so as to facilitate the use in the material production stage. It should be noted that the materials picked up at this stage are not directly put into production, but the materials are stored in the pre-prepared material cabinet 50 (material preparation cabinet) through the material loading operation process. It is worth mentioning that in factory-based batch production, the production operation is usually completed by multiple people in collaboration. For example, the material preparation stage is completed by the operation team P1, and the material production stage is completed by the operation team P2. The operation team P1 weighs the materials from the warehouse cabinet and stores them in the material preparation cabinet to wait for the operation team P2 to use them. The reliability of material management can be improved by using containers to hold the preset weight of materials, setting the container code on the container, and transferring the container code and the material synchronously.

[0026] After taking out the materials from the material warehouse, the materials are transferred to the location of the material preparation cabinet, and the second interactive control is clicked in the first interactive interface 101, such as Figure 3 , to start the loading operation process. Generally speaking, warehouse cabinets and material preparation cabinets are deployed in different locations to achieve isolation of material inventory and production, so as to improve production safety and avoid contamination of inventory materials. According to the prompts of the loading operation process, the container code is read by manual input or scanning and entering, so as to open the corresponding door of the material cabinet 50 (material preparation cabinet) according to the container code, so as to place the container containing the material into the corresponding bin 51 of the material cabinet 50. It should be noted that the correspondence between the container code and the bin number can be bound in advance, or it can be automatically selected according to the idle situation of the bin 51 and manually or automatically bound after the material is placed.

[0027] After all materials are prepared, the production phase begins. In the first interactive interface 101, click the third interactive control, such as Figure 3 The "one-time batching" control shown in the figure starts a batching process. According to the prompt of the one-time batching process, select the target item corresponding to the material in the first material state list to open the corresponding door of the material cabinet 50 (material preparation cabinet) and take out the material for weighing, which can ensure the correctness of the material taking. It is worth mentioning that in the related art, for the same type of materials (such as powdered materials), experienced operators can distinguish different materials from the appearance or smell, but for inexperienced operators, it is easy to confuse the materials. By putting the set amount of materials into the specified bin 51 of the material cabinet 50 and automatically opening the bin door to pick up the materials according to the instructions of the operation process, batching errors can be avoided to the greatest extent, which is conducive to improving the reliability of batching management.

[0028] In this way, interactive controls of different operation processes are displayed in the first interactive interface 101, and the corresponding operation process is triggered by clicking the interactive controls to avoid confusion in the operation process. The process operation is performed according to the prompts of the operation process to reduce the probability of operation errors. By triggering the corresponding conditions to open the door of the material cabinet 50, integrated management of automated control, process standardization and real-time data interaction can be achieved, which is conducive to improving the reliability of material management.

[0029] Step S100: Clicking the first interactive control in the first interactive interface 101 to start the material picking operation process, which also includes at least one of the following: Based on the operation on the second interactive interface 102, material data and container data are added and bound to each other; Based on the operation on the third interactive interface 103, the material data and the warehouse location data are bound; Based on the operation on the fourth interactive interface 104, the product data and the product formula data are configured, and the formula data calls part or all of the material data.

[0030] For example, please refer to Figures 3 to 6 , the user can switch the current interactive interface between the first interactive interface 101, the second interactive interface 102, the third interactive interface 103 and the fourth interactive interface 104 to achieve interaction between different contents. Of course, the first interactive interface 101, the second interactive interface 102, the third interactive interface 103 and the fourth interactive interface 104 can be displayed in different human-computer interaction modules 20 or selectively displayed based on different permissions, thereby providing different operating permissions for different operators. For example, please refer to Figure 4, taking the interactive interface of material information as an example of the second interactive interface 102, click the "Add" control on the left side in the second interactive interface 102 to display the new material interface 113, which displays editable fields such as material code, material name, material type and process type. In this embodiment, the material code is associated with the process information, and the materials are classified and stored according to the material code. Different material codes can correspond to the same material or different materials, so that the same material is applied to different processes or different materials are applied to the same process. The process information of the material can come from the material manual, the process control personnel of the production, and the product formula R&D personnel. For example, as described above, the number of material cabinets 50 can be one group or multiple groups, and multiple groups of material cabinets 50 can be deployed in different locations. Here, two groups of material cabinets 50 are taken as an example, one group of material cabinets 50 (referred to as warehouse cabinets) is deployed in the material warehouse, and the other group of material cabinets 50 (referred to as preparation cabinets) is deployed in the preparation workshop. For the warehouse cabinet, during the material procurement and warehousing stage, the warehouse manager can add material data and container data and bind the material data and container data based on the operation of the second interactive interface 102, and bind the material data and the warehouse cabinet's location data based on the operation of the third interactive interface 103, so as to facilitate the storage of materials at the designated location of the warehouse cabinet. At this stage, the warehouse manager can enter part or all of the material's process information. For example, according to the user manual, the material needs to be dried before mixing, so the "drying" process can be entered in the material's process information. The warehouse manager can also not enter the process information. For example, the formula developer designs a new product and needs to use the same material in different processes (different quantities in different processes). At this time, different material codes can be configured to distinguish the same material used in different processes. The formula developer can add material data and container data and bind the material data and container data based on the operation of the second interactive interface 102, and bind the material data and the storage location data of the material preparation cabinet based on the operation of the third interactive interface 103, so as to store the same materials from the warehouse cabinet to different locations of the material preparation cabinet to wait for production use.

[0031] When the editing is completed, it is displayed in the material list of the second interactive interface 102, such as Figure 4 The list of material codes such as "M14010015, M14010017, M14010018" shown in the figure. The container data can be input in the new material interface 113, or in the second interactive interface 102, such as clicking the "Add" control on the right side of the second interactive interface 102 to add container data. In the second interactive interface 102, each material data and each container data correspond one to one, thereby binding the material data and the container data. For another example, please refer to Figure 5, taking the bin information interface as an example of the third interactive interface 103, click the "Add" control in the third interactive interface 103 to display the new bin configuration interface 114, which displays editable fields such as bin number and material code. By entering the bin number and material code, the binding of material data and bin data is achieved; for another example, please refer to Figure 6 , taking the recipe management interface as an example of the fourth interactive interface 104, in the fourth interactive interface 104, click the "Add" control on the left to add products and their recipes, and display them in the recipe list. Select the target item in the recipe list to display the editable fields of the recipe to be edited, such as the material code, material name, weight data and error data of different types of materials, and perform custom editing according to user needs. Among them, the material code in the recipe can call the material data entered in advance, for example, display the material data of the same type in the form of a drop-down menu, or display all material data in the form of a drop-down menu. Through the binding of material data and container data, and the binding of material data and warehouse data, the product and its recipe data are configured, and the material data is called by the recipe data. When the recipe data is called to establish a task, the mutual association and tracking management of material data, container data and warehouse data can be realized to avoid material placement errors, which is conducive to improving the reliability of material management.

[0032] Step S100: Click the first interactive control in the first interactive interface 101 to start the material picking operation process, including: Click the first interactive control in the first interactive interface 101 to display the fifth interactive interface 105 , which displays the fourth interactive control and a list of materials to be picked; Click the fourth interactive control in the fifth interactive interface 105 to obtain the material picking identification code to start the material picking operation process.

[0033] For example, please refer to Figure 3 , Figure 3 An example of the first interactive interface 101 is shown in Figure 3 The "material picking list" control of "task 1" is used as an example of the first interactive control. Clicking the first interactive control displays the fifth interactive interface 105, such as Figure 7 The fifth interactive interface 105 displays a list of materials to be picked up, such as Figure 7 The list of material codes such as "M14010015, M14010017, M14010018" shown in the figure is provided for the operator to check and verify whether the material list is correct, which is conducive to improving the reliability of ingredient management. In addition, the fifth interactive interface 105 also displays a fourth interactive control, for example, Figure 7The "Export Excel" control shown in the figure is used as an example of the fourth interactive control. Click the fourth interactive control to export the material list in Excel format and the corresponding material identification code to facilitate the operator to check the material information. Figure 7 The "Print Label" control shown in FIG. 1 is used as an example of the fourth interactive control. Click the fourth interactive control to print a label of the material picking identification code. In this way, the material picking identification code can be obtained to facilitate subsequent material picking operations.

[0034] Step S200: According to the prompt of the material picking operation process, pick up materials of preset weight from the preset material picking area using corresponding containers, including: Enter the preset material picking area and enter the material picking identification code in the sixth interactive interface 106 to generate a material picking list; Enter the container code in the sixth interactive interface 106 to determine the target item in the picking list; Click the fifth interactive control in the target item to display the seventh interactive interface 107 for collecting materials of a preset weight.

[0035] For example, please refer to Figure 8 The warehouse management interface is configured with a task picking sub-interface, and the task picking sub-interface is used as an example of the sixth interactive interface 106. The sixth interactive interface 106 displays a picking order number input control and a first container code input control. The picking order number input control is used to enter the picking identification code, such as Figure 8 As shown in "RW0015" in the figure, the first container code input control is used to input the container code, such as Figure 8 As shown in "SJ018" next to "RW0015", the input method can be manual input or scanning code entry. When the correct material picking list identification code is recognized, a material picking list is generated in the sixth interactive interface 106, such as Figure 8The list of material codes such as "M14010015, M14010017, M14010018" shown in the figure shows the corresponding bill of materials. The operator takes out the pre-prepared container and enters the container code corresponding to the container to determine the target item of the picking list according to the container code. For example, suppose the material code of material C is M14010018, and the container code bound to it is SJ018. The serial number of material C in the picking list is 3rd. When SJ018 is entered in the first container code input control, the 3rd item in the picking list is selected as the target item and highlighted. Click the fifth interactive control in the target item, such as the "pick material" control, to display the seventh interactive interface 107. In some application examples, the seventh interactive interface 107 displays the material weight information and the "confirm" control; or, in other application examples, the seventh interactive interface 107 displays the material weight information, batch information and the "confirm" control. The operator can select different weights from different batches of materials to combine them. For example, the same material is put into storage in multiple batches, such as Figure 8 As shown, assuming that the weight to be collected is 40 grams, the first batch of materials has 25 grams left, and the second batch of materials is 100 grams, then you can choose to collect 25 grams of the first batch and 15 grams of the second batch, or you can choose to collect 40 grams of the second batch. After clicking the "Confirm" control, the electric control door 52 of the corresponding bin 51 is opened to facilitate the collection of materials.

[0036] Step S300: Click the second interactive control in the first interactive interface 101 to start the loading operation process, which also includes: Click the sixth interactive control in the first interactive interface 101 to start the baking operation process; According to the instructions of the drying operation process, read and verify the container code to put the container containing the material into the drying oven for drying.

[0037] For example, some materials need to be dried before loading. Figure 3 As shown, Figure 3 The "baking ingredients" control of "task 1" in the sixth interactive control is used as an example. Clicking the sixth interactive control displays the baking ingredients interactive interface 115 (such as Fig. 9As shown in the figure, the baking material interaction interface 115 displays the product code, the formula code and the list of materials to be baked. In addition, the baking material interaction interface 115 also displays a second container code input control, such as the control for inputting "SJ015" next to "Container code:" in the baking material interaction interface 115. The container code is input through the second container code input control to verify the container code. After the verification is passed, the oven door is allowed to be opened to put the container containing the material into the oven for baking, which reduces operation errors and helps to improve the correctness of the operation. When the oven door is closed, the baking timer starts, and the start time and baking duration of the baking are displayed in the baking material interaction interface 115, so that the operator can intuitively understand the baking status of the material.

[0038] Step S300: Click the second interactive control in the first interactive interface 101 to start the loading operation process, including: Click the second interactive control in the first interactive interface 101 to display the eighth interactive interface 108 to start the material loading operation process. The eighth interactive interface 108 displays the third container code input control and the second material status list.

[0039] For example, Figure 3 The "loading" control shown in "Task 1" is used as an example of the second interactive control. Click the second interactive control to display the eighth interactive interface 108, such as Fig.10 As shown, the eighth interactive interface 108 displays a second material status list, such as Fig.10 The list of material codes such as "M14010015, M14010017, M14010018" shown in the figure, wherein the second material status list includes field information such as material code, material name, container code, required weight and current status. In addition, the eighth interactive interface 108 also displays a third container code input control, such as the control for inputting "SJ017" next to "Container code:" in the eighth interactive interface 108, and the third container code input control is used to input the container code.

[0040] Step S400, according to the prompt of the loading operation process, read and open the corresponding door of the material cabinet 50 according to the container code, so as to put the container containing the material into the corresponding bin 51 of the material cabinet 50, including: Enter the container code in the third container code input control, determine the target item in the second material status list and open the corresponding door of the material cabinet 50 to place the container containing the material into the corresponding bin 51 of the material cabinet 50.

[0041] For example, please continue to refer to Fig.10, input the container code through the third container code input control, and the corresponding target item can be automatically found in the second material status list according to the container code, selected and highlighted. If the material of the target item does not need to be baked or has been baked, the corresponding door of the material cabinet 50 (material preparation cabinet) is opened to put the container containing the material into the corresponding bin 51 of the material cabinet 50. If the material of the target item is being baked, an alarm is issued. In this way, the storage location of the material in the material cabinet 50 can be automatically found according to the container code and the corresponding door can be opened to avoid misoperation, which is conducive to improving the reliability of ingredient management.

[0042] Step S500: Click the third interactive control in the first interactive interface 101 to start a batching process, including: Click the third interactive control in the first interactive interface 101 to display the ninth interactive interface 109 to start a batching process. The ninth interactive interface 109 displays the seventh interactive control and the first material status list.

[0043] For example, Figure 3 The "one-time batching" control shown in "Task 1" is used as an example of the third interactive control. Click the third interactive control to display the ninth interactive interface 109, such as Fig.11 The list of material codes such as "M14010015, M14010017" shown in the figure, the first material status list includes field information such as material code, material name, container code, required weight, actual weight and current status. In addition, the ninth interactive interface 109 also displays the seventh interactive control, such as Fig.11 The Start Batching controls shown in .

[0044] Step S600, according to the prompt of the primary batching process, select the target item corresponding to the material in the first material state list to open the corresponding door of the material cabinet 50 and take out the material for weighing, including: Click the seventh interactive control to sequentially determine the target items corresponding to the materials in the first material status list, and display the tenth interactive interface 110 and open the corresponding door of the material cabinet 50. The tenth interactive interface 110 displays the first weighing status display control and the first weight gain status display control; The material is taken out from the corresponding bin 51 of the material cabinet 50, and is weighed and increased in weight is measured respectively, so that the first weighing state display control and the first increased in weight state display control are switched to a preset passing state.

[0045] For example, in some application examples, the user can freely select the corresponding target item in the first material state list to open the corresponding bin door. However, this batching control method is prone to omission of materials or duplication of ingredients. Therefore, in other application examples, please refer to Fig.11, click the seventh interactive control, and sequentially determine the target item corresponding to the material in the first material status list. By determining the target item according to the arrangement order in the list, it is possible to avoid missing materials or duplication of ingredients. After determining the target item, the tenth interactive interface 110 is displayed and the corresponding door of the material cabinet 50 (material preparation cabinet) is opened to facilitate taking out the corresponding material. For example, according to Fig.11 In the order shown, material A with the material code "M14010015" is first determined. After the batching of material A is completed and the corresponding door of the material cabinet 50 is closed, material B with the material quantity code "M14010017" is automatically determined, and the corresponding door of the material cabinet 50 is opened. It should be noted that the materials in the preparation cabinet are weighed according to the recipe requirements. In order to further improve the reliability of batching management, after taking the materials out of the preparation cabinet, the materials are weighed and measured by the weighing module 40 (such as an electronic scale) to ensure that the weight of the materials is within the error range. The tenth interactive interface 110 displays a first weighing status display control, such as Fig.11 As shown by the mark K1, the first weighing status display control represents different states by rendering in different colors. For example, rendering in red represents that the weight exceeds the error range, and rendering in green represents that the weight is within the error range, that is, it represents a pass state. In addition to weighing and metering the materials, the materials can also be measured by weight gain. For example, when the materials need to be poured into a ball mill for processing, the materials can be poured into the ball mill jar of the ball mill jar, and the weight gain of the ball mill jar can be measured to prevent the materials from being spilled during the process of being added to the ball mill jar, resulting in inconsistent dosage. This helps to ensure that the amount of materials meets the formula requirements. When the weight gain measurement is within the error range, it indicates a pass. The result of the weight gain measurement can also be displayed through the first weight gain status display control of the tenth interactive interface 110 (such as Fig.11 In this way, by weighing and increasing weight measurement, it can be ensured that the weight of the material added to the processing equipment (such as ball mill equipment) is within the error range, which is conducive to improving the reliability of ingredient management. It should be noted that for the convenience of example description, Fig.11 The example uses two different weighing modules 40, such as "scale numbers" are #0 and #1 respectively, but the same weighing module 40 can be used in actual applications.

[0046] In addition, after the primary batching is completed, the material can be processed (such as ball milling the material), and multiple batching operations such as secondary batching and tertiary batching can be performed. The difference between different batching steps lies in the different materials required or the different weights of the same material, but the different batching steps are the same. Exemplarily, step S600, according to the prompt of the primary batching process, select the target item corresponding to the material in the first material state list to open the corresponding door of the material cabinet 50 and take the material for weighing, and then include: Click the eighth interactive control in the first interactive interface 101 to start the secondary batching process; According to the prompt of the secondary batching process, the corresponding target item is selected in the third material status list to open the corresponding door of the material cabinet 50 and take out the material for weighing.

[0047] For example, Figure 3 The "Secondary Ingredients" control shown in "Task 1" is used as an example of the eighth interactive control. Clicking the eighth interactive control in the first interactive interface 101 displays the eleventh interactive interface 111, as shown in FIG. Fig.12 As shown, to start the secondary batching process, the eleventh interactive interface 111 displays the ninth interactive control and the third material status list, such as Fig.12 14010018, material C, SJ018" and other identifiers are shown in the list; click the ninth interactive control, sequentially determine the target items corresponding to the materials in the third material status list, and display the twelfth interactive interface 112 and open the corresponding door of the material cabinet 50. The twelfth interactive interface 112 displays the second weighing status display control (such as Fig.12 and the second weight gain status display control (as shown in the figure marked K3 in the figure) Fig.12 The material is taken out from the corresponding bin 51 of the material cabinet 50, and weighed and increased in weight are respectively performed, so that the second weighing state display control and the second increased in weight state display control are switched to the preset passing state.

[0048] As mentioned above, please refer to Figure 2 The present embodiment provides a batching management system, including a main control module 10, a human-computer interaction module 20, an identification code reading module 30 and a material cabinet 50. The material cabinet 50 is provided with a plurality of bins 51, each bin 51 is equipped with an electric-controlled bin door 52, and the main control module 10 is electrically connected to the human-computer interaction module 20, the identification code reading module 30 and the electric-controlled bin door 52, respectively, and is used to implement the above-mentioned batching management method.

[0049] Interactive controls for different operation processes are displayed in the first interactive interface 101, and the corresponding operation process is triggered by clicking the interactive controls to avoid confusion in the operation process. The process operations are performed according to the prompts of the operation process to reduce the probability of operation errors. The door of the material cabinet 50 is opened by triggering the corresponding conditions. Integrated management of automated control, process standardization and real-time data interaction can be achieved, which is conducive to improving the reliability of material management.

[0050] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A batching management method, characterized in that: include: Clicking the first interactive control in the first interactive interface (101) to start the material picking operation process; According to the prompt of the picking operation process, pick up the preset weight of materials from the preset picking area using the corresponding container, and the container is provided with a container code; Clicking a sixth interactive control in the first interactive interface (101) to start a baking operation process; According to the instructions of the drying operation process, the container code is read and verified to put the container containing the material into the drying oven for drying; Clicking a second interactive control in the first interactive interface (101) to start a loading operation process; According to the prompt of the loading operation process, read and open the corresponding door of the material cabinet (50) according to the container code, so as to place the container containing the material into the corresponding bin (51) of the material cabinet (50); Clicking a third interactive control in the first interactive interface (101) to start a batching process; According to the prompt of the primary batching process, a target item corresponding to the material is selected in the first material status list to open the corresponding door of the material cabinet (50) and take out the material for weighing.

2. The ingredient management method according to claim 1, characterized in that: The step of clicking the first interactive control in the first interactive interface (101) to start the material picking operation process may also include at least one of the following: Based on the operation on the second interactive interface (102), adding material data and container data and binding the material data and the container data; Based on the operation on the third interactive interface (103), the material data and the warehouse location data are bound; Based on the operation of the fourth interactive interface (104), product data and product formula data are configured, and the formula data calls part or all of the material data.

3. The ingredient management method according to claim 1 or 2, characterized in that: Click the first interactive control in the first interactive interface (101) to start the material picking operation process, including: Clicking the first interactive control in the first interactive interface (101) to display a fifth interactive interface (105), wherein the fifth interactive interface (105) displays the fourth interactive control and a list of materials to be picked; Click the fourth interactive control in the fifth interactive interface (105) to obtain the material picking identification code to start the material picking operation process.

4. The ingredient management method according to claim 3, characterized in that: According to the prompt of the picking operation process, picking up the preset weight of materials from the preset picking area using the corresponding container includes: Entering a preset material picking area and entering the material picking identification code in the sixth interactive interface (106) to generate a material picking list; Entering a container code in the sixth interactive interface (106) to determine a target item in the picking list; Clicking the fifth interactive control in the target item displays the seventh interactive interface (107) to collect the material of the preset weight.

5. The ingredient management method according to claim 1, characterized in that: Clicking the sixth interactive control in the first interactive interface (101) to start the baking operation process includes: Clicking a sixth interactive control in the first interactive interface (101) to display a baking material interactive interface, wherein the baking material interactive interface displays a second container code input control; According to the prompt of the drying operation process, the container code is read and verified to put the container containing the material into the drying oven for drying, including: Entering a container code through the second container code input control to verify the container code; After the container code is verified, the oven door is opened and the container containing the material is placed in the oven for drying.

6. The ingredient management method according to claim 1 or 5, characterized in that: The step of clicking the second interactive control in the first interactive interface (101) to start the loading operation process includes: In the first interactive interface (101), the second interactive control is clicked to display the eighth interactive interface (108) to start the material loading operation process, wherein the eighth interactive interface (108) displays a third container code input control and a second material status list.

7. The ingredient management method according to claim 6, characterized in that: The method of reading and opening a corresponding door of a material cabinet (50) according to the prompt of the loading operation process and placing a container containing materials into a corresponding bin (51) of the material cabinet (50) according to the container code, comprises: The container code is input into the third container code input control, the target item of the second material status list is determined and the corresponding bin door of the material cabinet (50) is opened to place the container containing the material into the corresponding bin (51) of the material cabinet (50).

8. The ingredient management method according to claim 1, 2, 4, 5 or 7, characterized in that: Clicking the third interactive control in the first interactive interface (101) to start a batching process includes: In the first interactive interface (101), the third interactive control is clicked to display the ninth interactive interface (109) to start a batching process, wherein the ninth interactive interface (109) displays the seventh interactive control and the first material status list.

9. The ingredient management method according to claim 8, characterized in that: The step of selecting a target item corresponding to the material in the first material status list according to the prompt of the primary batching process, opening the corresponding door of the material cabinet (50) and taking out the material for weighing, comprises: Clicking the seventh interactive control, sequentially determining the target item corresponding to the material in the first material status list, and displaying the tenth interactive interface (110) and opening the corresponding door of the material cabinet (50), the tenth interactive interface (110) displaying a first weighing status display control and a first weight gain status display control; Materials are taken out from the corresponding bin (51) of the material cabinet (50), and weighed and increased weighted are respectively performed, so that the first weighing state display control and the first increased weight state display control are switched to a preset passing state.

10. A batching management system, characterized in that: The invention comprises a main control module (10), a human-machine interaction module (20), an identification code reading module (30) and a material cabinet (50), wherein the material cabinet (50) is provided with a plurality of bins (51), each bin (51) is equipped with an electric-controlled bin door (52), and the main control module (10) is electrically connected to the human-machine interaction module (20), the identification code reading module (30) and the electric-controlled bin door (52), respectively, and is used to implement the batching management method according to any one of claims 1 to 9.

Images