Equipment quality safety operation and maintenance system based on zero code

Abstract

The invention discloses an equipment quality safety operation and maintenance system based on zero codes. Through a zero code autonomous construction mode, comprehensive management of equipment quality safety operation and maintenance is realized, the management efficiency and the equipment operation safety are improved, and the management cost is reduced. The data display module displays key data and dynamic information of equipment operation and maintenance in a real-time, visual, three-dimensional and comprehensive manner, and ensures that a manager masters the full view of equipment operation in real time. A purchase management module in the equipment management module realizes fine management of equipment purchase, and improves the performability of a purchase plan and the standardization of a purchase process. And an equipment management platform module in the equipment management module focuses on information management and value tracking of the whole life cycle of the equipment, so that the asset management efficiency is improved. A personnel management module, a point inspection tour module, a maintenance management module, an alarm management module and the like in the equipment maintenance module realize standardization, normalization and intelligentization of equipment maintenance, equipment maintenance efficiency is improved, and equipment failure rate is reduced.

Description

Technical Field

[0001] The present application relates to the technical field of equipment quality safety operation and maintenance, and in particular to a zero-code-based equipment quality safety operation and maintenance inspection system. Background Art

[0002] Equipment quality and safety operation and maintenance refers to the regular inspection, maintenance and monitoring of equipment to ensure its normal operation and compliance with safety standards. This process is of great significance for ensuring equipment performance, extending equipment life, reducing the occurrence of failures and improving production efficiency. Equipment quality and safety operation and maintenance is a systematic project involving multiple links and factors. Through regular inspection and maintenance, troubleshooting and repair, monitoring and early warning, spare parts management, and employee training and skills improvement, it is possible to ensure that the equipment remains in good condition during normal operation, reduce the risk of failures, and improve production efficiency and product quality.

[0003] In the prior art, common equipment quality, safety and operation and maintenance do not have a good and complete data display and data analysis module, which makes the entire system not convenient enough during use. Summary of the invention

[0004] Based on the above problems, the present application provides a zero-code based equipment quality, safety, operation, maintenance and repair system to build a convenient equipment quality, safety, operation, maintenance and repair system.

[0005] The present application discloses a zero-code-based equipment quality safety operation and maintenance system, including: a data display module, an equipment maintenance dashboard module, an equipment management module, an equipment maintenance module, a knowledge base management module, a spare parts and consumables management module, and a data analysis module;

[0006] The data display module is used to display operation and maintenance related data in real time;

[0007] The equipment maintenance dashboard module is used to display work order related data;

[0008] The equipment management module is used for asset management; the equipment management module is internally provided with a purchase management module and an equipment management platform module;

[0009] The equipment maintenance module is used to provide standards and specifications for the equipment quality safety operation and maintenance system; the equipment maintenance module is internally provided with a personnel management module, a spot inspection module, a maintenance management module and an alarm management module;

[0010] The knowledge base management module, the spare parts and consumables management module and the data analysis module are used to provide technical support and decision-making reference for the equipment quality safety operation and maintenance system.

[0011] Optionally, the equipment quality safety operation and maintenance system monitors the operation and maintenance status and usage status of the equipment in real time, and the data display module independently builds a data display function through zero code; the data display function is used to:

[0012] Displaying the operation and maintenance status and the usage status;

[0013] Real-time display of the work order processing status data for the day; the work order processing status data for the day reflects the operation and maintenance efficiency and response speed;

[0014] Displaying a monthly work order curve chart; the monthly work order curve chart reflects the fluctuation trend of the number of work orders over time;

[0015] The replacement status of spare parts is displayed through a double comparison of a bar chart and a line chart; the replacement status includes the replacement quantity and amount;

[0016] The equipment maintenance and inspection data are displayed in the form of charts; the maintenance and inspection data reflect the inspection frequency, maintenance cycle, problem discovery and resolution.

[0017] Optionally, the equipment maintenance dashboard module is used to:

[0018] Provide users with a comprehensive view of equipment maintenance work;

[0019] Display the work order list in real time;

[0020] Provide work order statistics charts for the past month;

[0021] Statistics on the completion of the personnel orders for the month;

[0022] The ranking of equipment failure times is displayed in a list format;

[0023] List equipment failure information through the equipment failure list dashboard;

[0024] Key indicators such as equipment availability, failure rate, and maintenance ratio are displayed through status statistical charts.

[0025] Optionally, the purchase management module is used to:

[0026] Formulate procurement plans by year, quarter and month;

[0027] Set different amount thresholds for different procurement needs within and outside the procurement plan, and trigger corresponding approval processes;

[0028] To compile statistics on the completion of the procurement plan and the execution of periodic procurement;

[0029] After the equipment is purchased, customize the acceptance steps, conditions and responsible persons;

[0030] Associate the acceptance document with the purchase order and the pre-acceptance document.

[0031] Optionally, the device management platform module is used to:

[0032] Build a complete and accurate equipment ledger based on daily equipment maintenance;

[0033] View and retrieve detailed information about equipment, including equipment model, specifications, purchase date, supplier, user department, and current status;

[0034] Introducing the concept of modular management of equipment BOM, disassembling the equipment structure into components, and realizing classified storage and query of detailed equipment information;

[0035] Calculate equipment depreciation information, update equipment net value in real time, query equipment depreciation details and analyze the impact of depreciation policy adjustments;

[0036] Query the equipment operation record information; the equipment operation record information includes operation time, maintenance history, and energy consumption data.

[0037] Optional,

[0038] The personnel management module is used to catalog the basic information of maintenance personnel; the basic information of maintenance personnel includes contact information, qualification certificates, and types of maintenance work; generate maintenance tasks according to the maintenance plan, and assign the maintenance tasks to the responsible persons according to the cataloged basic information of maintenance personnel; the responsible persons perform typesetting management according to the maintenance tasks, perform regular maintenance on the equipment, and record the spare parts inventory;

[0039] The inspection and patrol module is used to customize inspection items and inspection standards, generate inspection lists; formulate inspection locations, inspection cycles, inspection start times, responsible persons, inspection standards, and inspection equipment information to form inspection plans; generate inspection tasks according to the inspection cycles based on the inspection plans, and automatically compare the inspection tasks, analyze inspection routes, extension days, missed inspection items, and abnormal items; conduct inspections and on-site mobile entry through mobile device scanning or RFID sensing, and perform repair operations when faults are found.

[0040] Optional,

[0041] The maintenance management module is used to report faults through PC and mobile devices; display abnormal items and processing status of equipment; formulate and send maintenance plans to management personnel for approval; assign, receive, cancel and remind work orders; record the maintenance process and upload pictures, record maintenance hours and spare parts consumption, and display maintenance progress in real time; automatically display the repair report and maintenance process;

[0042] The alarm management module is used to start the automatic alarm function when the equipment is out of limit, the instrument fails, the value is out of limit, the drive is offline, or the worksheet data is abnormal; the alarm information is displayed according to the alarm type classification, and the alarm information is retrieved and confirmed by the alarm time, confirmation action, processing action and asset number; and the confirmed or processed alarm information is archived according to the preset period.

[0043] Optionally, the knowledge base management module includes:

[0044] Equipment database, which is used to collect basic information, technical manuals, operation guides, and maintenance procedures of equipment;

[0045] A fault case library is used to organize the records of previous equipment failures; the records of previous equipment failures include failure phenomena, cause analysis, solutions, time consumption, and resource consumption information;

[0046] A rules and regulations library, which is used to collect internal policies, industry regulations, and safety regulations related to equipment management;

[0047] The equipment knowledge base is used to collect professional knowledge, technical trends, and practical sharing materials.

[0048] Optionally, the spare parts and consumables management module is used for the full life cycle management of spare parts during equipment maintenance and repair, and the spare parts and consumables management module includes:

[0049] Tracking submodule is used to manage the storage, delivery, use and scrapping of spare parts;

[0050] The data association submodule is used to integrate the inventory ledger with the spare parts in and out records, replacement records, and associated equipment information to obtain the spare parts circulation history information;

[0051] The real-time monitoring and early warning submodule is used to provide real-time inventory query functions and trigger early warning notifications when the spare parts inventory level falls below the preset threshold;

[0052] The multi-warehouse collaboration submodule is used for spare parts inventory management in multiple warehouses and with multiple people online;

[0053] The intelligent inventory submodule is used to generate an inventory list and use a barcode or a QR code to perform inventory operations; after the inventory is completed, an inventory report is automatically generated; the inventory report includes inventory differences and profit and loss situations.

[0054] Optionally, the data analysis module is used to:

[0055] Obtain equipment maintenance completion status;

[0056] Keep statistics on the use and consumption of spare parts and consumables;

[0057] Conduct equipment value analysis, equipment operation rate statistics, downtime frequency analysis, and downtime cause analysis;

[0058] Conduct equipment failure frequency analysis, failure rate statistics, and maintenance analysis;

[0059] Generate equipment detail report and equipment detail summary;

[0060] Analyze the data within the preset time period in multiple dimensions and generate line charts or bar charts for display;

[0061] Conduct year-on-year and month-on-month analysis on real-time and historical data for different time periods.

[0062] The present application discloses a zero-code-based equipment quality safety operation and maintenance system. Through the zero-code self-construction method, the comprehensive management of equipment quality safety operation and maintenance is realized, the management efficiency and equipment operation safety are improved, and the management cost is reduced. The data display module comprehensively presents the key data and dynamic information of equipment operation and maintenance in a real-time, intuitive and three-dimensional manner, ensuring that managers have real-time control over the overall picture of equipment operation. The equipment maintenance dashboard module provides a full view of equipment maintenance work, realizes real-time tracking and management of work orders, and improves maintenance efficiency. The procurement management module realizes the refined management of equipment procurement, improves the executability of procurement plans and the standardization of procurement processes. The equipment management platform module focuses on information management and value tracking throughout the life cycle of equipment, and improves asset management efficiency. The personnel management module, inspection and patrol module, maintenance management module and alarm management module realize the standardization, standardization and intelligence of equipment maintenance, improve equipment maintenance efficiency and reduce equipment failure rate. At the same time, through the knowledge base management module, spare parts and consumables management module and data analysis module, all-round technical support and decision-making reference are provided for equipment operation and maintenance. The knowledge base management module centrally collects and organizes various equipment-related materials in an orderly manner, providing maintenance personnel with all-round technical support. The spare parts and consumables management module realizes the management of the entire life cycle of spare parts, ensuring the timeliness and accuracy of spare parts supply. The data analysis module realizes in-depth analysis of equipment data and provides decision-making support for equipment management. With the support of these modules, the equipment operation and maintenance team can perform equipment maintenance and troubleshooting more accurately, improve work efficiency, reduce operation and maintenance costs, and ensure the stable operation of equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0063] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.

[0064] Figure 1 This is a structural diagram of a zero-code-based equipment quality and safety operation and maintenance system disclosed in an embodiment of the present application. DETAILED DESCRIPTION

[0065] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0066] Embodiment 1: This application discloses a zero-code-based equipment quality safety operation and maintenance system.

[0067] For details, please refer to Figure 1 The zero-code-based equipment quality safety operation and maintenance system (hereinafter referred to as the system) described in this embodiment includes: a data display module, an equipment maintenance dashboard module, an equipment management module, an equipment maintenance module, a knowledge base management module, a spare parts and consumables management module and a data analysis module.

[0068] The equipment management module is internally provided with a purchase management module and an equipment management platform module. The equipment maintenance module is internally provided with a personnel management module, a spot inspection module, a maintenance management module and an alarm management module.

[0069] In this embodiment, the data display module uses zero-code to independently build the "large-screen data display" function of the equipment quality and safety operation and maintenance platform, and comprehensively presents the key data and dynamic information of equipment operation and maintenance in a real-time, intuitive and three-dimensional manner. The system monitors and clearly displays the operation and maintenance status and usage status of the equipment in real time, ensuring that managers have real-time control over the overall operation of the equipment. Among them, the work order processing status data of the day supports real-time updates, which can intuitively reflect the operation and maintenance efficiency and response speed.

[0070] In addition, the system's carefully designed monthly curve chart for repair work orders can vividly depict the fluctuation trend of the number of work orders over time, making it easier for users to capture the periodic laws and abnormal changes in the frequency of repairs, and provide strong data support for the adjustment of equipment maintenance strategies. The spare parts replacement situation is displayed through a dual comparison of a bar chart and a line chart, clearly showing the dynamic changes in the number and amount of replacements, which helps users quickly identify hot spots for spare parts consumption and assist in spare parts inventory management and cost control decisions. Similarly, the equipment's maintenance and inspection data is displayed in detail in the form of rich charts, fully reflecting key information such as inspection frequency, maintenance cycle, problem discovery and resolution, to ensure that users fully understand the execution effect of equipment maintenance work and ensure that the equipment is always in good operating condition.

[0071] In this embodiment, the equipment maintenance dashboard module provides users with a comprehensive view of equipment maintenance work in an efficient, accurate and practical manner. The system displays a work order sorting list in real time, intuitively presents the details of the work order, and also provides statistical charts of work orders for the past month to help users quickly grasp the overall trend and rules of work order processing. In addition, by listing the completion status of the work order for the month, the work efficiency and performance of the maintenance team can be intuitively reflected. The ranking of the number of equipment failures is statistically displayed in the form of a list, which is convenient for users to quickly identify equipment with frequent failures and conduct targeted troubleshooting and preventive maintenance. The equipment failure list dashboard lists all equipment failure information in detail, which is convenient for users to check and follow up at any time.

[0072] Afterwards, the equipment will visually display key indicators such as equipment integrity rate, failure rate, and maintenance ratio according to the status statistics chart, providing an important basis for the formulation and adjustment of equipment maintenance strategies. Through the equipment maintenance dashboard, users can conduct comprehensive, in-depth, and real-time monitoring and management of equipment maintenance work to ensure that equipment maintenance work is carried out efficiently and orderly.

[0073] In this embodiment, the purchase management module supports users to flexibly formulate detailed purchase plans by year, quarter, and month, and ensures that the purchase application is closely associated with it to ensure the implementation of the plan. For different purchase needs within and outside the plan, the system allows different amount thresholds to be set to trigger the corresponding approval process, which can ensure the compliance of fund use and the flexibility of emergency purchases.

[0074] In this embodiment, the system has a powerful built-in statistical analysis function, which can automatically summarize the completion of the procurement plan and the execution of periodic procurement, providing data support for the optimization of procurement strategies. After the equipment is purchased, the system supports a rigorous equipment acceptance process. Users can customize the acceptance steps, conditions and responsible persons according to actual needs to ensure that the equipment quality meets expectations. The acceptance form can be seamlessly linked to the purchase form and the pre-acceptance form (if any), thereby simplifying the data entry process, improving work efficiency, and ensuring that the entire procurement process is traceable.

[0075] In this embodiment, the equipment management platform module focuses on the information management and value tracking of the equipment throughout its life cycle, starting from the daily maintenance of basic equipment information, building a complete and accurate equipment ledger, and significantly improving asset management efficiency. Users can easily view and retrieve detailed information on all equipment, including but not limited to equipment model, specifications, purchase date, supplier, user department, current status, etc., to provide data support for equipment scheduling, deployment, and disposal decisions.

[0076] In this embodiment, the system also introduces the concept of modular management of equipment BOM (bill of materials), dismantling complex equipment structures into easy-to-manage component levels, and realizing classified storage and query of equipment data. This mechanism not only simplifies the maintenance of equipment data, but also effectively reduces the difficulty of demand forecasting and manpower cost investment for equipment spare parts. In addition, the system provides equipment depreciation calculation function, updates the net value of equipment in real time, supports query of equipment depreciation details and analysis of the impact of depreciation policy adjustments. Detailed information of equipment operation records can also be viewed at any time, including operating time, maintenance history, energy consumption data, etc., providing strong support for equipment performance evaluation and maintenance decision-making.

[0077] In this embodiment, the personnel management module catalogs the basic information of the maintenance personnel, such as contact information and qualification certificates, to facilitate the generation of maintenance tasks according to the maintenance plan. Then, the tasks are assigned to the responsible persons according to the types of maintenance work performed by the personnel, and the responsible persons perform typesetting management according to the tasks and perform regular maintenance on the equipment. The system also has a spare parts inventory function.

[0078] In this embodiment, the inspection and patrol module customizes the inspection items and inspection standards, and generates an inspection table according to the settings. The inspection location, inspection cycle, start time, person in charge, inspection standards, inspection equipment and other information are formulated to form an inspection plan. The inspection plan generates inspection tasks according to the inspection cycle, and the inspection tasks are automatically compared to analyze the inspection route, extension days, missed inspection items, and abnormal items. At the same time, it supports mobile phone scanning or RFID sensing inspection, on-site mobile entry records, and faults found during the inspection process can be directly reported for repair.

[0079] In this embodiment, users of the maintenance management module can report faults through PC and mobile devices. Display abnormal items and processing status of management equipment. Support departments to formulate targeted maintenance plans, and support management personnel to approve them uniformly. Support the management of maintenance work orders such as dispatching, receiving, canceling, and reminding work orders by manual dispatching. It also supports maintenance process recording, uploading pictures, maintenance time records, and spare parts consumption records. The system can display the maintenance progress in real time and automatically display the repair report and maintenance process.

[0080] In this embodiment, the alarm management module will start the automatic alarm function in the case of equipment over-limit, instrument failure, value over-limit, drive offline, abnormal worksheet data, etc. All alarms are displayed according to the alarm type. The alarm information of the equipment can be searched by alarm time, confirmation action, processing action and asset number, and confirmed and processed in time. The alarm information period can be set to archive the confirmed or processed alarm information.

[0081] In this embodiment, the knowledge base management module can centrally collect and orderly organize various equipment-related materials, aiming to provide maintenance personnel with comprehensive technical support and decision-making references. The knowledge base management module specifically includes the following core components:

[0082] (1) Equipment database: contains detailed basic information, technical manuals, operating instructions, maintenance procedures and other documents of all equipment, ensuring that maintenance personnel can obtain original guidance from the equipment manufacturer at any time and accurately understand the equipment structure, working principle and operating requirements.

[0083] (2) Fault Case Library: Systematically organize detailed records of previous equipment failures, including failure phenomena, cause analysis, solutions, time consumption, resource consumption, etc., to form a fault solution library for query, learning, and reference. By reviewing past failures and extracting knowledge, the maintenance team can effectively improve the speed of identifying and solving similar failures.

[0084] (3) Rules and regulations library: collects text materials such as internal policies, industry regulations, safety regulations, etc. related to equipment management to ensure that maintenance activities follow the principle of compliance, reduce risks, and ensure the standardized and regular operation of equipment operation and maintenance.

[0085] (4) Equipment Knowledge Base: This base brings together a variety of knowledge content, including equipment expertise, cutting-edge technology trends, and best practices, to help maintenance personnel continuously improve their professionalism, keep up with industry developments, and cope with increasingly complex equipment operation and maintenance challenges.

[0086] In this embodiment, the spare parts and consumables management module covers the full life cycle management of spare parts during equipment maintenance and repair, ensuring the timeliness and accuracy of spare parts supply and effectively supporting the smooth development of equipment operation and maintenance. The spare parts and consumables management module specifically includes the following parts:

[0087] (1) Full-process tracking: The system manages the entire process of spare parts from warehousing, outbound delivery, and use to scrapping, ensuring that every link can be traced and the data is complete and accurate.

[0088] (2) Data association: The inventory ledger is deeply integrated with spare parts in and out records, replacement records, and related equipment information. A single-click query can obtain the complete circulation history of spare parts, facilitating traceability analysis and decision support.

[0089] (3) Real-time monitoring and early warning: It provides a convenient and flexible real-time inventory query function. When the spare parts inventory level falls below the preset threshold, an early warning notification is automatically triggered to ensure timely replenishment and avoid affecting equipment maintenance efficiency due to spare parts shortages.

[0090] (4) Multi-warehouse collaboration: Supports multiple warehouses and multiple people online to manage spare parts inventory simultaneously, with data updated in real time to ensure that people in different regions and with different responsibilities have a consensus on the spare parts status, thereby improving the efficiency of cross-departmental and cross-regional collaboration.

[0091] (5) Intelligent Inventory: Users can quickly generate inventory lists by warehouse, using barcode or QR code technology to simplify inventory operations and improve inventory efficiency. After the inventory is completed, the system automatically generates an inventory report that clearly presents the inventory results, including key information such as inventory differences and profit and loss, providing data basis for inventory adjustments and management decisions.

[0092] In this embodiment, the data analysis module supports statistical analysis of equipment maintenance completion status, maintenance work orders, faulty equipment, categories and other data, supports the collection and consumption statistics of spare parts and consumables, supports equipment value analysis, supports equipment operation rate statistics, downtime frequency analysis, and downtime cause analysis. Similarly, it also supports equipment failure frequency analysis, failure rate statistics, and maintenance analysis. At the same time, it can also perform multi-dimensional analysis on equipment detail reports, detail summaries, and other data aggregated in past time periods or in the current pre-read time period, and generate line charts, bar charts, and other forms for presentation. Supports real-time and historical data analysis, realizes comparative analysis of multiple data points, and year-on-year and month-on-month analysis of different time periods.

[0093] This embodiment realizes the comprehensive management of equipment quality, safety, operation, maintenance and repair through zero-code self-construction, improves management efficiency and equipment operation safety, and reduces management costs. The data display module comprehensively presents the key data and dynamic information of equipment operation and maintenance in a real-time, intuitive and three-dimensional manner, ensuring that managers have real-time control over the overall operation of the equipment. The equipment maintenance dashboard module provides a full view of equipment maintenance work, realizes real-time tracking and management of work orders, and improves maintenance efficiency. The procurement management module realizes the refined management of equipment procurement, improves the executability of procurement plans and the standardization of procurement processes. The equipment management platform module focuses on information management and value tracking throughout the life cycle of equipment, and improves asset management efficiency. The personnel management module, inspection and patrol module, maintenance management module and alarm management module realize the standardization, standardization and intelligence of equipment maintenance, improve equipment maintenance efficiency and reduce equipment failure rate. At the same time, this embodiment provides all-round technical support and decision-making reference for equipment operation and maintenance through the knowledge base management module, spare parts and consumables management module and data analysis module. The knowledge base management module centrally collects and organizes various types of equipment-related information in an orderly manner, providing all-round technical support for maintenance personnel. The spare parts and consumables management module realizes the management of the entire life cycle of spare parts, ensuring the timeliness and accuracy of spare parts supply. The data analysis module realizes in-depth analysis of equipment data and provides decision support for equipment management. With the support of these modules, the equipment operation and maintenance team can perform equipment maintenance and troubleshooting more accurately, improve work efficiency, reduce operation and maintenance costs, and ensure the stable operation of equipment.

[0094] The embodiments in this specification are described in a progressive manner. As for the devices disclosed in the embodiments, since they correspond to the methods disclosed in the embodiments, the description is relatively simple, and the relevant parts can be referred to the description of the methods.

[0095] It should also be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0096] The steps of the method or algorithm described in conjunction with the embodiments disclosed herein may be implemented directly using hardware, a software module executed by a processor, or a combination of the two. The software module may be placed in a random access memory (RAM), a memory, a read-only memory (ROM), an electrically programmable ROM, an electrically erasable programmable ROM, a register, a hard disk, a removable disk, a CD-ROM, or any other form of storage medium known in the art.

[0097] The features described in the embodiments of this specification can be replaced or combined with each other, so that professional and technical personnel in this field can implement or use the present application.

[0098] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A zero-code-based equipment quality safety operation and maintenance system, characterized in that: include: Data display module, equipment maintenance dashboard module, equipment management module, equipment maintenance module, knowledge base management module, spare parts and consumables management module and data analysis module; The data display module is used to display operation and maintenance related data in real time; The equipment maintenance dashboard module is used to display work order related data; The equipment management module is used for asset management; the equipment management module is internally provided with a purchase management module and an equipment management platform module; The equipment maintenance module is used to provide standards and specifications for the equipment quality safety operation and maintenance system; the equipment maintenance module is internally provided with a personnel management module, a spot inspection module, a maintenance management module and an alarm management module; The knowledge base management module, the spare parts and consumables management module and the data analysis module are used to provide technical support and decision-making reference for the equipment quality safety operation and maintenance system.

2. The equipment quality safety operation and maintenance system according to claim 1 is characterized in that: The equipment quality safety operation and maintenance system monitors the operation and maintenance status and usage status of the equipment in real time. The data display module independently builds the data display function through zero code; the data display function is used to: Displaying the operation and maintenance status and the usage status; Real-time display of the work order processing status data for the day; the work order processing status data for the day reflects the operation and maintenance efficiency and response speed; Displaying a monthly work order curve chart; the monthly work order curve chart reflects the fluctuation trend of the number of work orders over time; The replacement status of spare parts is displayed through a double comparison of a bar chart and a line chart; the replacement status includes the replacement quantity and amount; Display equipment maintenance and inspection data in chart form; The maintenance and inspection data reflect the inspection frequency, maintenance cycle, problem discovery and resolution.

3. The equipment quality safety operation and maintenance system according to claim 1 is characterized in that: The equipment maintenance dashboard module is used to: Provide users with a comprehensive view of equipment maintenance work; Display the work order sorting list in real time; Provide work order statistics charts for the past month; Statistics on the completion of the personnel orders for the month; The ranking of equipment failure times is displayed in a list format; List equipment failure information through the equipment failure list dashboard; Key indicators such as equipment availability, failure rate, and maintenance ratio are displayed through status statistical charts.

4. The equipment quality safety operation and maintenance system according to claim 1 is characterized in that: The purchase management module is used to: Formulate procurement plans by year, quarter and month; Set different amount thresholds for different procurement needs within and outside the procurement plan, and trigger corresponding approval processes; To compile statistics on the completion of the procurement plan and the execution of periodic procurement; After the equipment is purchased, customize the acceptance steps, conditions and responsible persons; Associate the acceptance document with the purchase order and the pre-acceptance document.

5. The equipment quality safety operation and maintenance system according to claim 1 is characterized in that: The device management platform module is used to: Build a complete and accurate equipment ledger based on daily equipment maintenance; View and retrieve detailed information about equipment, including equipment model, specifications, purchase date, supplier, user department, and current status; Introducing the concept of modular management of equipment BOM, disassembling the equipment structure into components, and realizing classified storage and query of detailed equipment information; Calculate equipment depreciation information, update equipment net value in real time, query equipment depreciation details and analyze the impact of depreciation policy adjustments; Query the equipment operation record information; the equipment operation record information includes operation time, maintenance history, and energy consumption data.

6. The equipment quality safety operation and maintenance system according to claim 1 is characterized in that: The personnel management module is used to catalog the basic information of maintenance personnel; the basic information of maintenance personnel includes contact information, qualification certificates, and types of maintenance work; generate maintenance tasks according to the maintenance plan, and assign the maintenance tasks to the responsible persons according to the cataloged basic information of maintenance personnel; the responsible persons perform typesetting management according to the maintenance tasks, perform regular maintenance on the equipment, and record the spare parts inventory; The inspection and patrol module is used to customize inspection items and inspection standards and generate inspection tables; Formulate inspection locations, inspection cycles, inspection start time, responsible persons, inspection standards, and inspection equipment information to form an inspection plan; Based on the inspection plan, inspection tasks are generated according to the inspection cycle, and the inspection tasks are automatically compared to analyze the inspection routes, extension days, missed inspection items, and abnormal items; inspections and on-site mobile data entry are performed through mobile device scanning or RFID sensing, and repair operations are performed when faults are found.

7. The equipment quality safety operation and maintenance system according to claim 1 is characterized in that: The maintenance management module is used to report faults through PC and mobile devices; display abnormal items and processing status of equipment; formulate and send maintenance plans to management personnel for approval; and manage work orders, such as dispatch, receive, cancel, and remind work orders; Record the maintenance process and upload pictures, record maintenance hours and spare parts consumption, and display the maintenance progress in real time; automatically display the repair report and maintenance process; The alarm management module is used to start the automatic alarm function when the equipment is out of limit, the instrument fails, the value is out of limit, the drive is offline, or the worksheet data is abnormal; the alarm information is displayed according to the alarm type classification, and the alarm information is retrieved and confirmed by the alarm time, confirmation action, processing action and asset number; and the confirmed or processed alarm information is archived according to the preset period.

8. The equipment quality safety operation and maintenance system according to claim 1 is characterized in that: The knowledge base management module includes: Equipment database, which is used to collect basic information, technical manuals, operation guides, and maintenance procedures of equipment; A fault case library is used to organize the records of previous equipment failures; the records of previous equipment failures include failure phenomena, cause analysis, solutions, time consumption, and resource consumption information; A rules and regulations library, which is used to collect internal policies, industry regulations, and safety regulations related to equipment management; The equipment knowledge base is used to collect professional knowledge, technical trends, and practical sharing materials.

9. The equipment quality safety operation and maintenance system according to claim 1 is characterized in that: The spare parts and consumables management module is used for the full life cycle management of spare parts during equipment maintenance and repair. The spare parts and consumables management module includes: Tracking submodule is used to manage the storage, delivery, use and scrapping of spare parts; The data association submodule is used to integrate the inventory ledger with the spare parts in and out records, replacement records, and associated equipment information to obtain the spare parts circulation history information; The real-time monitoring and early warning submodule is used to provide real-time inventory query functions and trigger early warning notifications when the spare parts inventory level falls below the preset threshold; The multi-warehouse collaboration submodule is used for spare parts inventory management in multiple warehouses and with multiple people online; The intelligent inventory submodule is used to generate an inventory list and use a barcode or a QR code to perform inventory operations; after the inventory is completed, an inventory report is automatically generated; the inventory report includes inventory differences and profit and loss situations.

10. The equipment quality safety operation and maintenance system according to claim 1, characterized in that: The data analysis module is used to: Obtain equipment maintenance completion status; Keep statistics on the use and consumption of spare parts and consumables; Conduct equipment value analysis, equipment operation rate statistics, downtime frequency analysis, and downtime cause analysis; Conduct equipment failure frequency analysis, failure rate statistics, and maintenance analysis; Generate equipment detail report and equipment detail summary; Analyze the data within the preset time period in multiple dimensions and generate line charts or bar charts for display; Conduct year-on-year and month-on-month analysis on real-time and historical data for different time periods.

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