5G smart helmets for nuclear power industry inspections
By designing 5G smart safety helmets for nuclear power industry inspection, integrating video, audio, security redundancy and information transmission modules, the problem of insufficient intelligent management of the existing industrial inspection system has been solved, and efficient and intelligent management and security guarantees for inspection work have been achieved.
Patent Information
- Application Number
- CN202411803599.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-04-01
AI Technical Summary
The existing industrial inspection system lacks intelligent management and cannot effectively ensure the safety of inspection staff. The sensing system lacks perception capabilities, making it difficult to meet the multi-scenario needs of modern smart factories.
A 5G smart safety helmet for nuclear power industry inspection was designed, integrating video module, audio call module, security redundant module and information transmission module to achieve efficient data transmission and real-time monitoring through 5G communication.
It realizes intelligent management of inspection work, improves staff's security and real-time monitoring capabilities, and meets the multi-scenario needs of modern smart factories for real-time communication, data collection and management.
Smart Images

Figure CN119732545A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of safety, and in particular to a 5G smart safety helmet for nuclear power industry inspection. Background Art
[0002] The following problems exist in existing industrial inspection sites: 1) Traditional inspection work is high-intensity and relies heavily on the senses of workers, which leads to certain instability, and requires the addition of various sensor systems as supplements and safety redundancy; 2) Traditional inspection work scenarios lack smarter and more complete security protection and support for inspection workers, including noise reduction, convenient and effective communication with personnel, and monitoring of personnel's real-time safety status; 3) Existing wearable inspection products are not highly intelligent, have weak system perception capabilities, and provide limited and imperfect security protection for personnel, making it difficult to meet the multi-scenario and multi-category needs of modern smart factories in terms of personnel protection, real-time communication, and intelligent management. Summary of the invention
[0003] The technical problem to be solved by the present invention is to provide a 5G smart safety helmet for nuclear power industry inspections.
[0004] The technical solution adopted by the present invention to solve the technical problem is: constructing a 5G smart safety helmet for nuclear power industry inspection, including: a helmet shell, a hat lining, and an intelligent system arranged between the helmet shell and the hat lining;
[0005] The intelligent system comprises:
[0006] A video module, used to collect the visual field image data of the smart helmet and transmit it to the main control module;
[0007] An audio call module, used for collecting first voice data of the smart helmet and transmitting it to the main control module, and obtaining and playing second voice data from the main control module;
[0008] A safety redundancy module, used for collecting and analyzing safety index data near the smart helmet, and sending the safety index data to the main control module;
[0009] An information transmission module, used for receiving first data information from the main control module and sending it to an external platform and / or an external terminal, and receiving second data information from the external platform and / or the external terminal and sending it to the main control module;
[0010] The main control module is respectively connected to and controls the video module, the audio call module, the information transmission module and the safety redundancy module; the main control module is also used to control the intelligent system to switch different operation modes according to the information sent by the video module, the audio call module, the information transmission module and the safety redundancy module; the operation modes include: high-definition operation mode, normal operation mode, energy-saving operation mode and sleep mode.
[0011] Preferably, in the 5G smart safety helmet for nuclear power industry inspection constructed by the present invention, in the high-definition operation mode, the audio call module, the information transmission module and the main control module are all put into operation, the video module works in a high-definition acquisition mode, and the safety redundancy module works at a high-frequency acquisition speed;
[0012] In the normal operation mode, the audio call module, the information transmission module and the main control module are all put into operation, the video module works in a normal acquisition mode, and the safety redundancy module works in an intermediate frequency acquisition speed;
[0013] In the energy-saving operation mode, only the audio call module, the information transmission module, the safety redundancy module and the main control module are kept in operation;
[0014] In the sleep mode, only the main control module is kept in operation.
[0015] Preferably, in the 5G smart helmet for nuclear power industry inspection constructed by the present invention, the video module includes: a main camera, an auxiliary camera, a high-speed analog switch and a video processing chip;
[0016] The image output end of the main camera is connected to the first input end of the high-speed analog switch, the image output end of the auxiliary camera is connected to the second input end of the high-speed analog switch, the output end of the high-speed analog switch is connected to the input end of the video processing chip, and the output end of the video processing chip is connected to the main control module;
[0017] The main camera is used to collect main field of view image data of the smart helmet;
[0018] The auxiliary camera is used to collect auxiliary image data of the smart helmet;
[0019] In the high-definition operation mode, the main camera and the auxiliary camera use 4K resolution to collect and transmit field of view image data;
[0020] In the normal operation mode, the main camera and the auxiliary camera both use 1080p resolution to capture and transmit field of view images.
[0021] Preferably, in the 5G smart helmet for nuclear power industry inspection constructed by the present invention, the audio call module includes: a directional microphone pickup, an active noise reduction headset, an active noise reduction chip and a voice processing chip;
[0022] The output end of the directional microphone pickup is connected to the input end of the voice processing chip, and the output end of the voice processing chip is connected to the main control module; the input end of the active noise reduction headset is connected to the output end of the active noise reduction chip, and the input end of the active noise reduction chip is connected to the main control module;
[0023] The directional microphone pickup is used to transmit the first voice data to the voice processing chip, and the voice processing chip is used to process the first voice data and transmit it to the main control module;
[0024] The active noise reduction chip is used to obtain and process the second voice data from the main control module, and the active noise reduction headset is used to receive and play the second voice data from the active noise reduction chip.
[0025] Preferably, in the 5G smart safety helmet for nuclear power industry inspection constructed by the present invention, the safety redundancy module includes: a gas sensor unit, a temperature sensor unit, a humidity sensor unit, a near-electric sensor unit and a posture sensor unit; the safety index data includes gas index data, temperature index data, humidity index data, near-electric sensor data and real-time posture data;
[0026] The main control module is also used to: receive the real-time posture data, and determine whether the update time of the real-time posture data exceeds the preset time, and if so, control the intelligent system to enter the sleep mode;
[0027] And / or, the main control module is also used to: receive the real-time posture data, analyze the real-time posture data, determine whether the wearer has a fall event and / or a collision event, and if so, issue a posture safety alarm.
[0028] Preferably, in the 5G smart safety helmet for nuclear power industry inspection constructed by the present invention, the information transmission module includes: a wireless network communication unit, a short-range wireless communication unit and a navigation and positioning unit respectively connected to the main control module;
[0029] The main control module is also used to: receive positioning information from the navigation positioning unit, and determine whether the wearer is located in an indoor space or an outdoor space based on the positioning information; if the wearer is determined to be located in an indoor space, the short-range wireless communication unit is controlled to work; if the wearer is determined to be located in an outdoor space, the short-range wireless communication unit is controlled to sleep.
[0030] Preferably, in the 5G smart safety helmet for nuclear power industry inspection constructed by the present invention, the main control module is also used to: receive positioning information from the navigation and positioning unit, and determine whether the wearer is within the range of the target area based on the positioning information, and if not, issue a safety alarm.
[0031] Preferably, in the 5G smart safety helmet for nuclear power industry inspection constructed by the present invention, the wireless network communication unit includes a 5G communication unit and a WiFi communication unit;
[0032] The short-range wireless communication unit includes a Bluetooth communication unit and a ZigBee communication unit;
[0033] The navigation and positioning unit includes a GPS unit and a BDS unit;
[0034] The main control module is also used to: determine whether the communication speeds of the 5G communication unit and the WiFi communication unit meet the preset requirements, and if not, control the main camera and the auxiliary camera to reduce the acquisition clarity and transmission speed of the field of view image data;
[0035] In the energy-saving operation mode, only the audio call module, the main control module, the safety redundancy module and the ZigBee communication unit are kept in operation.
[0036] Preferably, in the 5G smart safety helmet for nuclear power industry inspection constructed by the present invention, the smart system also includes a power supply module, and the power supply module is respectively connected to the video module, the audio call module, the information transmission module, the safety redundancy module and the main control module;
[0037] The power supply module is used to provide electrical energy to the intelligent system;
[0038] The main control module is also used to control the intelligent system to run the energy-saving mode when it is detected that the power supply module is insufficient.
[0039] Preferably, in the 5G smart safety helmet for nuclear power industry inspection constructed by the present invention, it also includes a micro switch arranged on the inner side of the helmet shell or the inner side of the hat lining;
[0040] The main control module is also used to determine whether the micro switch is triggered, and if not, control the intelligent system to switch to the sleep mode.
[0041] By implementing the present invention, the following beneficial effects are achieved:
[0042] The present invention can bring the following improvements to the existing industrial inspection system:
[0043] 1) Reduce the intensity of inspection work, reduce dependence on the senses of staff, realize intelligent management of production inspection work, and improve the overall safety of production activities;
[0044] 2) Improve the basic security and support for inspection personnel in inspection work scenarios, improve the real-time monitoring capabilities of personnel, and improve production safety;
[0045] 3) Raise the intelligence and integration level of wearable inspection products to a new level to meet the multi-scenario and multi-category needs of modern smart factories in terms of real-time communication, data collection, and management. BRIEF DESCRIPTION OF THE DRAWINGS
[0046] The present invention will be further described below with reference to the accompanying drawings and embodiments, in which:
[0047] Figure 1 This is a first structural schematic diagram of a 5G smart helmet for nuclear power industry inspection in the present invention;
[0048] Figure 2 It is a second structural schematic diagram of a 5G smart helmet for nuclear power industry inspection in the present invention;
[0049] Figure 3 It is a schematic diagram of the disassembled structure of the 5G smart safety helmet used for nuclear power industry inspection in the present invention;
[0050] Figure 4 It is a schematic diagram of the waterproof structure of the external connector of the 5G smart helmet used for nuclear power industry inspection in the present invention;
[0051] Figure 5 It is a schematic diagram of the waterproof structure of the external connection opening of the 5G smart safety helmet used for nuclear power industry inspection in the present invention. DETAILED DESCRIPTION
[0052] In order to have a clearer understanding of the technical features, purposes and effects of the present invention, specific embodiments of the present invention are now described in detail with reference to the accompanying drawings.
[0053] It should be noted that the flowcharts shown in the accompanying drawings are only exemplary and do not necessarily include all the contents and operations / steps, nor do they have to be executed in the order described. For example, some operations / steps can be decomposed, while some operations / steps can be combined or partially combined, so the actual execution order may change according to actual conditions.
[0054] The block diagrams shown in the accompanying drawings are only functional entities and do not necessarily correspond to physically independent entities. That is, these functional entities can be implemented in software form, or in one or more hardware modules or integrated circuits, or in different networks and / or processor devices and / or microcontroller devices.
[0055] See also Figures 1 to 3 The first embodiment of the present invention discloses a 5G smart safety helmet for nuclear power industry inspection, which includes: a helmet shell 1, a hat lining 2, and an intelligent system 3 arranged between the helmet shell 1 and the hat lining 2; the intelligent system 3 includes: a video module, an audio call module, a safety redundancy module, an information transmission module and a main control module.
[0056] A video module, used to collect the visual field image data of the smart helmet and transmit it to the main control module;
[0057] The audio call module is used to collect the first voice data of the smart helmet and transmit it to the main control module, and to obtain and play the second voice data from the main control module; wherein the first voice data is the voice information data collected from the surrounding environment of the smart helmet; and the second voice data can be the voice information data sent to the main control module by an external terminal or an external platform, or can be the voice information data pre-stored in the main control module.
[0058] A safety redundancy module, used for collecting and analyzing safety index data near the smart helmet, and sending the safety index data to the main control module;
[0059] The information transmission module is used to receive the first data information from the main control module and send it to the external platform and / or the external terminal, and receive the second data information from the external platform and / or the external terminal and send it to the main control module; wherein the external terminal can be other smart helmets, smart phones and computers. The external platform can be a three-dimensional visualization nuclear power plant integrated management platform based on big data. The integrated management platform has developed an adaptive, self-learning interactive intelligent identification system for personnel and production equipment based on data mining to solve the problem that the nuclear power industry has a low degree of intelligence in typical application scenarios such as production management, environmental monitoring, and emergency rescue, and realizes functions such as staff identity confirmation, illegal operation identification, intrusion protection, process identification and recording, and equipment status monitoring; a nuclear power production emergency rescue command system based on big data and machine learning has been developed to mine the environment, personnel health (including emotions) and other information of the operation site in real time, and realize active risk identification, active risk warning and active emergency rescue. The integrated management platform is based on a three-dimensional digital power plant, completes the real-time display of measurement data and risk analysis results, forms a three-dimensional dynamic centralized monitoring system, and provides an intelligent monitoring and command platform for production management, environmental monitoring and emergency rescue.
[0060] Furthermore, in the 5G smart helmet for nuclear power industry inspection disclosed in this embodiment, in the high-definition operation mode, the audio call module, the information transmission module and the main control module are all put into operation, the video module works in a high-definition acquisition mode, and the safety redundancy module works at a high-frequency acquisition speed. Further, in the high-definition operation mode, the main camera 31 and the auxiliary camera 32 both transmit the collected image data in 4K, and the video module is equipped with a three-axis self-stabilizing gimbal to work in a tracking mode, each sensor unit in the safety redundancy module uses a high-frequency acquisition speed, and other modules work normally.
[0061] In the normal operation mode, the audio call module, the information transmission module and the main control module are all put into operation, the video module works in a normal acquisition mode, and the safety redundancy module works at a medium frequency acquisition speed. Furthermore, in the normal operation mode, the main camera 31 and the auxiliary camera 32 both use 1080p streaming, the various sensor units in the safety redundancy module use medium and low frequency acquisition, and other modules work normally.
[0062] In the energy-saving operation mode, only the audio call module, the information transmission module, the safety redundancy module and the main control module are kept in operation. Furthermore, in the energy-saving operation mode, only the ZigBee unit, the audio call module, the safety redundancy module and the main control module in the information transmission module are guaranteed to work normally, and other modules are turned off. In this mode, only low-power data transmission of calls and voices and monitoring of safety conditions are guaranteed, which can ensure that the battery power can bear the system operation to the maximum extent, and ensure basic call operation and safety monitoring of the wearer.
[0063] In the sleep mode, only the main control module is kept in operation.
[0064] Furthermore, in the 5G smart helmet for nuclear power industry inspection disclosed in this embodiment, the smart helmet also includes a chin strap 21 connected to the cap lining 2, and the cap shell 1 is made of one-piece molded ABS engineering plastic. Its appearance design is beautiful, sturdy and ergonomic.
[0065] Furthermore, in the 5G smart helmet for nuclear power industry inspection disclosed in this embodiment, the video module, audio call module, safety redundancy module, information transmission module and main control module are connected by FPC flexible cable. At the same time, the smart helmet adopts a waterproof design, and the external interface, external connector, external opening, modules, structural parts and other fasteners are all arranged with waterproof design. Figure 4 Taking the waterproof structure of the external connector as an example, the external connector 41 is arranged on the cap shell 1, and the skirt of the rubber plug 42 is interference fit with the cap shell 1 and combined with the glue reinforcement treatment to achieve the expected waterproof effect.
[0066] The external openings mainly include the ventilation hole on the top of the cap shell, the sound receiving hole of the directional microphone pickup, the earphone opening and the speaker opening. Figure 5 Taking the speaker opening 51 as an example, the waterproof structure of the external opening includes the speaker opening 51 opened on the cap shell 1, a waterproof breathable membrane 53 is provided between the speaker 52 and the speaker opening 51, and a pressure plate 54 is provided on the side of the speaker 52 facing away from the speaker opening 51, and the pressure plate 54 applies a force toward the speaker opening 51 to the speaker 52 and the waterproof breathable membrane 53, so that the speaker opening 51 and the waterproof breathable membrane 53 fit tightly. The waterproof breathable membrane can be an IP67 waterproof breathable membrane. The waterproof structure ensures that the external opening is waterproof while ensuring the normal propagation of sound and air. In addition, for different external openings, a waterproof breathable membrane of a corresponding shape can be customized based on the shape and size of the device, and a special structure can be designed, and waterproof double-sided tape, waterproof sealant, etc. can be used to achieve better waterproof and breathable functions.
[0067] The waterproof design of various electronic components, structural parts and fasteners mainly consists of the following targeted designs: 1) For printed circuit boards and components, except for rotatable components, all are sprayed with TS01-3 polyurethane varnish triple-proof paint; 2) For structural parts, aluminum alloy structural parts are anodized after processing, and stainless steel materials are surface sprayed or baked blue; 3) For fasteners, stainless steel materials are used and fastened with oxygen-resistant glue; 4) In terms of cap shell sealing, a silicone rubber sealing ring that is resistant to salt spray and mildew is used to ensure airtightness; 5) For internal wires, wires with outer sheaths and mildew-proof functions are used.
[0068] Further, in the 5G smart helmet for nuclear power industry inspection disclosed in this embodiment, the video module includes: a main camera 31, an auxiliary camera 32, a high-speed analog switch and a video processing chip. The image output end of the main camera 31 is connected to the first input end of the high-speed analog switch, the image output end of the auxiliary camera 32 is connected to the second input end of the high-speed analog switch, the output end of the high-speed analog switch is connected to the input end of the video processing chip, and the output end of the video processing chip is connected to the main control module. The main camera 31 is used to collect the main field of view image data of the smart helmet. The auxiliary camera 32 is used to collect auxiliary image data of the smart helmet. The main camera 31 and the auxiliary camera 32 are fixed to the helmet shell 1 through the front cover plate 33 of the helmet.
[0069] In the high-definition operation mode, the main camera and the auxiliary camera use 4K resolution to collect and transmit field of view image data; in the normal operation mode, the main camera and the auxiliary camera both use 1080p resolution to collect and transmit field of view images.
[0070] In some embodiments, the main field of view image data is image data in the main field of view of the wearer, and the image content changes with the movement of the wearer's head. For example, the main camera 31 can select a 4K starlight dark light main camera, such as a high-performance CMOS image sensor of model IMX415 4K, and install it in front of the helmet, flush with the wearer's field of view. The auxiliary camera 32 can select a wide-angle lens or an ultra-wide-angle lens, such as an image sensor chip of model GC2053. The main field of view image data can be image data within a range of 120° directly in front of the wearer's field of view, and the auxiliary image data can be image data of the wearer's surrounding environment. The above-mentioned main field of view image data and auxiliary image data include at least one of pictures, videos and live photos.
[0071] The 5G smart helmet for nuclear power industry inspection in this embodiment supports the simultaneous transmission of dual-channel images. Although the Hi3559V200 chip supports dual-channel camera input, its MIPI channel connecting the camera sensor and the processor is only 4 channels, and a single IMX415 image sensor already occupies 4 input channels. According to conventional processing, the system cannot support the input of dual-channel video signals. Therefore, the dual-channel video acquisition solution in this embodiment adopts a high-speed analog switch, preferably a high-speed analog switch of model FSA642, which uses its fast switching speed to realize cyclic switching between dual-channel camera signals, and quickly reads the exposure images of dual-channel sensors in a cycle, so that this smart helmet realizes the simultaneous acquisition of dual-channel videos and has transmission capabilities. When this solution transmits video on both channels at the same time, the theoretical frame rate of a single-channel image can reach 15 frames.
[0072] After actually collecting and analyzing the actual audio data at the industrial plant inspection site, it was found that the effect of using only software noise reduction solutions is limited. The traditional omnidirectional microphone reception will result in the collection of all background sounds. In order to cope with the noisy use environment, at the sound input level, the directional microphone pickup is pulled to the mouth in a pullable manner, and a windproof sheath is used to protect the directional microphone to prevent the influence of random wind noise on the call during speaking. The use of a directional microphone pickup can amplify the effective sound several times, and the environmental noise is relatively reduced due to reasons such as orientation and attenuation. The signal-to-noise ratio is improved through the structural design of the audio microphone, which effectively improves the noise reduction effect of the 5G smart safety helmet audio call module for nuclear power industry inspection in this embodiment.
[0073] In terms of sound output, traditional walkie-talkies have poor stability. If passive noise reduction equipment is mainly used, the noise reduction effect is limited and it is relatively heavy, which has a great impact on people's hearing. If the wearer is to be able to clearly communicate with external terminals or external platforms, active noise reduction can better protect people's hearing health while keeping the equipment light and reliable.
[0074] Furthermore, in the 5G smart safety helmet for nuclear power industry inspection disclosed in this embodiment, the audio call module includes: a directional microphone pickup, an active noise reduction headset 35, an active noise reduction chip and a voice processing chip. The output end of the directional microphone pickup is connected to the input end of the voice processing chip, and the output end of the voice processing chip is connected to the main control module; the input end of the active noise reduction headset 35 is connected to the output end of the active noise reduction chip, and the input end of the active noise reduction chip is connected to the main control module. The directional microphone pickup is used to transmit the first voice data to the voice processing chip, and the voice processing chip is used to transmit the first voice data to the main control module after processing. The active noise reduction chip is used to obtain and process the second voice data from the main control module, and the active noise reduction headset 35 is used to receive and play the second voice data from the active noise reduction chip.
[0075] Among them, the active noise reduction headphones 35 can be in-ear active noise reduction headphones, the active noise reduction chip model can be the Hengxuan 2300Z noise reduction chip, and the voice processing chip model can be the Hi3559V200 chip.
[0076] The working process of the audio call module is as follows: when working, the person wearing the helmet of the control layer equipment pulls the directional microphone pickup, and the directional microphone pickup recognizes the voice of the wearer. After the first voice data is collected, it is input into the voice processing chip through the headphone interface. After being processed by the noise reduction algorithm in the voice processing chip, the processed first voice data is sent to the back end. In some embodiments, the processed first voice data can also be encoded together with the field of view image video data of the video module and sent to the back end through the communication interface. After the voice information of the back end is received by the main control, it is directly sent to the audio processing chip Hengxuan 2300Z of the active noise reduction headset 35 through the headphone interface. The audio processing chip executes the active noise reduction algorithm, performs environmental noise analysis, and then outputs audio data with a 180-degree phase opposite to offset the environmental noise. The second voice data after active noise reduction enters the in-ear noise reduction headset again, so that the wearer can directly listen to the voice information without being disturbed by the external environment.
[0077] Furthermore, in the 5G smart helmet for nuclear power industry inspection disclosed in this embodiment, the safety redundancy module includes: a gas sensor unit, a temperature sensor unit, a humidity sensor unit, a near-electric sensor unit and a posture sensor unit. The safety index data includes gas index data, temperature index data, humidity index data, near-electric sensor data and real-time posture data; the main control module is also used to: receive the real-time posture data and determine whether the update time of the real-time posture data exceeds the preset time. If so, control the intelligent system to enter the sleep mode.
[0078] Furthermore, in the 5G smart helmet for nuclear power industry inspection disclosed in this embodiment, the main control module is also used to: receive the real-time posture data, analyze the real-time posture data, determine whether the wearer has a fall event and / or a collision event, and if so, issue a posture safety alarm. The posture sensing unit can be a gyroscope, preferably a three-axis gyroscope. In addition, the event information and alarm information of the fall and / or collision event are sent to the information transmission module, and then sent to the external terminal and / or external platform through the information transmission module.
[0079] Furthermore, in the 5G smart safety helmet for nuclear power industry inspection disclosed in this embodiment, the gas sensor can adopt a high-precision body sensor. The high-precision gas sensor can output the gas concentration value, and then output the relevant gas alarm information to the main control module according to the preset threshold and alarm: When the CO (carbon monoxide) concentration > the set value, it is regarded as carbon monoxide exceeding the standard. When the C2H5OH (ethanol) concentration > the set value, it is regarded as ethanol exceeding the standard. When the H2 (hydrogen) concentration > the set value, it is regarded as hydrogen exceeding the standard. When the NH3 (ammonia) concentration > the set value, it is regarded as ammonia exceeding the standard. When the CH4 (methane) concentration > the set value, it is regarded as methane exceeding the standard.
[0080] Furthermore, in the 5G smart helmet for nuclear power industry inspection disclosed in this embodiment, the temperature sensor may be a high-precision temperature sensor, and the humidity sensor may be a dedicated humidity sensor. The high-precision temperature sensor in the barometer can detect temperature changes within 0.1 degrees. A dedicated humidity sensor can detect 1% RH humidity changes. When the ambient temperature is higher than the set value, it is considered a high temperature abnormality; when the ambient temperature change rate is higher than the set value, it is considered a temperature mutation abnormality. When the ambient humidity is higher than the set value, it is considered a high temperature abnormality; when the ambient humidity change rate is higher than the set value, it is considered a humidity mutation abnormality.
[0081] Furthermore, in the 5G smart safety helmet for nuclear power industry inspection disclosed in this embodiment, the near-electricity sensing unit is used to analyze and process the received monitoring signal and then extract the 50HZ industrial frequency signal, eliminate the interference signal through digital filtering, analyze its signal strength, and send a wireless alarm signal to the receiving end when the preset value is reached. The receiving end will alarm after receiving the signal, prompting the wearer to be close to strong electricity and pay attention to the danger. The near-electricity induction alarm can provide early warning for voltages above 220V with an industrial frequency of 50HZ-60HZ, and achieve anti-interference through digital filtering, which is stable and reliable. The method of prompting the user can be to send a near-electricity signal to the main control module, and the main control module controls the audio call module or the speaker to send a voice alarm message, or the main control module controls the indicator light to light up, or the main control module controls the vibrator to vibrate.
[0082] Furthermore, in the 5G smart helmet for nuclear power industry inspection disclosed in this embodiment, the information transmission module includes: a wireless network communication unit, a short-range wireless communication unit and a navigation and positioning unit. The main control module is also used to: receive positioning information from the navigation and positioning unit, and determine whether the wearer is located in an indoor space or an outdoor space according to the positioning information. If the wearer is determined to be located in an indoor space, the short-range wireless communication unit is controlled to work; if the wearer is determined to be located in an outdoor space, the short-range wireless communication unit is controlled to sleep.
[0083] Furthermore, in the 5G smart helmet for nuclear power industry inspection disclosed in this embodiment, the wireless network communication unit includes a 5G communication unit and / or a WiFi communication unit; the short-range wireless communication unit includes a Bluetooth communication unit and / or a ZigBee communication unit; the navigation and positioning unit includes a GPS unit and / or a BDS unit. The main control module is also used to: determine whether the communication speed of the 5G communication unit and the WiFi communication unit meets the preset requirements, if not, control the main camera and the auxiliary camera to reduce the acquisition clarity and transmission speed of the field of view image data; in the energy-saving operation mode, only the audio call module, the main control module, the safety redundancy module and the ZigBee communication unit are kept in operation.
[0084] The 5G communication unit can use the 5G module model FG132. The 5G network has the characteristics of wide connection and high speed, which can realize the networking and high-speed transmission of large-scale monitoring IoT terminals in industrial production scenarios such as industrial inspections, and complete the synchronous acquisition of multi-channel high-definition video and other information of wearable devices of large-scale operators, ensuring the collaborative operation of large-scale operators. The smart helmet equipped with this 5G module can realize fast data transmission including video, audio, positioning and various sensor information.
[0085] The WiFi communication unit and the Bluetooth communication unit can be integrated with the chip model Hi3861LV100, which integrates 2.4G WiFi and Bluetooth functions, and can communicate with the local area network via WiFi, and can also achieve information synchronization and transmission of multiple videos and multiple sensors. The Hi3861LV100 chip can also connect to other external devices or host computers via Bluetooth for data transmission and control, and is mainly used as an APP configuration and indoor beacon.
[0086] ZigBee can use the CC2530 module, which integrates an 8051 microcontroller and a wireless transceiver. The factory-installed firmware implements serial data transparent transmission based on the ZigBee protocol, and has functions such as role switching, automatic networking, network self-healing, and ultra-low power consumption. Under normal working conditions, this smart helmet can achieve low-power operation and improve battery life.
[0087] The electronic fence constructed by the GPS unit and / or the BDS unit is a technology of virtual area fence realized by GIS spatial algorithm. The GPS / BDS chip of the smart helmet sends the GPS positioning information of the device to the main control module through communication methods such as 5G and / or WiFi to complete the positioning of the smart helmet. The background system of the external terminal and / or the external platform calibrates the map according to the GIS information and longitude and latitude coordinates set in advance. The wearer, manager or other user can plan a target area on the map through the background system, such as a circular area and a polygonal area, etc. The target area is the range of the wearer's activities. The background system sends the determined electronic fence information to the main control module of the intelligent system 3 of the smart helmet. The main control module then analyzes and informs the background system whether the smart helmet is within the target area based on the electronic fence information and the current positioning information collected by the navigation positioning unit. If not, an alarm can be further issued.
[0088] Furthermore, in the 5G smart helmet for nuclear power industry inspection disclosed in this embodiment, the smart system 3 also includes an interaction module, which is connected to the main control module; the interaction module includes at least one of a speaker, an indicator light, a button 34 and a display screen. In some other embodiments, the interaction module also includes a vibrator.
[0089] Furthermore, in the 5G smart safety helmet for nuclear power industry inspection disclosed in this embodiment, the main control module is also used to control the intelligent system 3 to switch the operation mode; the operation modes include: high-definition operation mode, normal operation mode, energy-saving operation mode and sleep mode.
[0090] Furthermore, in the 5G smart safety helmet for nuclear power industry inspection disclosed in this embodiment, it also includes a micro switch arranged on the inner side of the helmet shell 1 or the inner side of the hat lining 2; the main control module is also used to: determine whether the micro switch is triggered, and if not, control the intelligent system 3 to switch to the sleep mode.
[0091] Furthermore, in the 5G smart helmet for nuclear power industry inspection disclosed in this embodiment, the operation mode also includes an intelligent operation mode. The intelligent operation mode focuses on strategic energy consumption control, and completes the energy-saving design from the optimal configuration that meets the functions. In the intelligent operation mode, the three-axis mechanical gimbal configured in the video module is not started under normal circumstances. After the operation is started, the follow mode is adopted by default and works in the general way of jitter suppression. Only when the camera is shooting in high definition is the full-scale anti-shake operation performed. When the power is turned on but the micro switch does not detect the wearing condition, the sleep low-power operation is adopted. At this time, all functions of the system are turned off, and only the main control module is guaranteed to continuously monitor the serial port and switch quantity data in the ultra-low sleep state to achieve the effect of sleep power saving. In addition, in the intelligent operation mode, when the video module transmits images with an external terminal or external platform, the WiFi communication unit is enabled first, followed by the 5G communication unit; when the video is not turned on, the ZigBee communication unit is used first, followed by the Bluetooth communication unit; the image data is transmitted in a high compression ratio by default; when operating outdoors, the Bluetooth communication unit is automatically turned off, and when operating indoors, the navigation and positioning unit automatically goes to sleep.
[0092] Furthermore, in the 5G smart safety helmet for nuclear power industry inspection disclosed in this embodiment, the intelligent system 3 also includes a power supply module, which is respectively connected to the video module, the audio call module, the information transmission module, the safety redundancy module and the main control module; the power supply module is used to provide power for the intelligent system 3; the main control module is also used to control the intelligent system 3 to run the energy-saving mode when it is detected that the power supply module is insufficient.
[0093] Further, in the 5G smart helmet for nuclear power industry inspection disclosed in this embodiment, the safety redundancy module also includes a power monitoring unit for monitoring the power supply module and performing an accident alarm when the power supply module fails. The power monitoring unit provides a related power accident alarm function, which acts on the power supply module, and the main control module obtains relevant information and executes the relevant judgment process. First, the power monitoring unit in the main control module continuously monitors the power supply output voltage and power status. When the voltage exceeds the safe range or the power supply power continues to decrease during the power charging and discharging process, the power monitoring unit detects and transmits the power data at this time to the main control module. The main control module performs power supply power analysis and power supply safety analysis based on the power management data, and an alarm is issued if the preset value is reached. The alarm information is sent to the communication unit through the main control module and then outputs the alarm with the external terminal and / or external platform, and at the same time starts the local process to alarm the helmet wearer through power off, vibration prompts, etc.
[0094] Furthermore, the intelligent system 3 adopts RBAC to manage user rights. Users are associated with rights through roles, thereby obtaining the right to use certain functions. Rights are granted to roles, not users, but a user can have several roles. When a role is granted to a user, the user has the functional rights contained in the role. Simply put, a user has several roles, and each role has several functional rights. In this way, an authorization model of "user-role-rights" is constructed. In this model, there is generally a many-to-many relationship between users and roles, and between roles and rights.
[0095] The present invention designs a 5G smart safety helmet product for nuclear power industry inspection that can meet the needs of intelligent inspection of modern smart factories. On the basis of providing basic physical protection for inspection personnel, first, a reasonable, compact, stable, durable and ergonomic safety helmet overall structure is designed to meet the requirements of relevant standards while adapting to many intelligent safety functions of smart safety helmets to ensure the safe and stable operation of related smart equipment; second, the overall hardware system of the smart safety helmet is designed, that is, Huawei HiSilicon Hi3559V200 is used as the main control chip, combined with dual-channel video acquisition and three-axis stabilizer subsystem, audio acquisition and active noise reduction subsystem, sensor acquisition and processing subsystem including general gas / combustible gas / temperature and humidity / altitude / near-electric sensors, etc., and a multi-mode communication subsystem supporting 5G, WiFi, Bluetooth, ZIGBEE, Beidou / GPS; third, based on the above hardware system and combined with the actual application needs of smart safety helmets, the overall software architecture of the smart safety helmet and the software architecture of each subsystem are designed to realize the hardware intelligent empowerment of the industrial inspection smart safety helmet.
[0096] By implementing the present invention, the following beneficial effects are achieved:
[0097] 1) Reduce the intensity of inspection work, reduce dependence on the staff's senses, realize intelligent management of production inspection work, and improve the overall safety of production activities; 2) Improve the basic safety guarantee and support for inspection staff in inspection work scenarios, improve the real-time monitoring capabilities of personnel, and improve production safety; 3) Raise the intelligence level, integration level and other indicators of wearable inspection products to a new level to meet the multi-scenario and multi-category needs of modern smart factories in real-time communication, data collection, management, etc.
[0098] It can be understood that the above embodiments only express the preferred implementation modes of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the patent scope of the present invention. It should be pointed out that, for ordinary technicians in this field, without departing from the concept of the present invention, the above embodiments or technical features can be freely combined, and several deformations and improvements can be made, which all belong to the protection scope of the present invention, that is, the embodiments described in "some embodiments" can be freely combined with any of the above and below embodiments. Therefore, all equivalent changes and modifications made to the scope of the claims of the present invention should fall within the scope of the claims of the present invention.
Claims
1. A 5G smart helmet for nuclear power industry inspection, characterized in that: include: A hat shell, a hat lining, and an intelligent system arranged between the hat shell and the hat lining; The intelligent system comprises: A video module, used to collect the visual field image data of the smart helmet and transmit it to the main control module; An audio call module, used for collecting first voice data of the smart helmet and transmitting it to the main control module, and obtaining and playing second voice data from the main control module; A safety redundancy module, used for collecting and analyzing safety index data near the smart helmet, and sending the safety index data to the main control module; An information transmission module, used for receiving first data information from the main control module and sending it to an external platform and / or an external terminal, and receiving second data information from the external platform and / or the external terminal and sending it to the main control module; The main control module is respectively connected to and controls the video module, the audio call module, the information transmission module and the safety redundancy module; the main control module is also used to control the intelligent system to switch different operation modes according to the information sent by the video module, the audio call module, the information transmission module and the safety redundancy module; the operation modes include: high-definition operation mode, normal operation mode, energy-saving operation mode and sleep mode.
2. The 5G smart helmet for nuclear power industry inspection according to claim 1 is characterized in that: In the high-definition operation mode, the audio call module, the information transmission module and the main control module are all put into operation, the video module works in a high-definition acquisition mode, and the safety redundancy module works in a high-frequency acquisition speed; In the normal operation mode, the audio call module, the information transmission module and the main control module are all put into operation, the video module works in a normal acquisition mode, and the safety redundancy module works in an intermediate frequency acquisition speed; In the energy-saving operation mode, only the audio call module, the information transmission module, the safety redundancy module and the main control module are kept in operation; In the sleep mode, only the main control module is kept in operation.
3. The 5G smart helmet for nuclear power industry inspection according to claim 1 is characterized in that: The video module includes: a main camera, an auxiliary camera, a high-speed analog switch and a video processing chip; The image output end of the main camera is connected to the first input end of the high-speed analog switch, the image output end of the auxiliary camera is connected to the second input end of the high-speed analog switch, the output end of the high-speed analog switch is connected to the input end of the video processing chip, and the output end of the video processing chip is connected to the main control module; The main camera is used to collect main field of view image data of the smart helmet; The auxiliary camera is used to collect auxiliary image data of the smart helmet; In the high-definition operation mode, the main camera and the auxiliary camera use 4K resolution to collect and transmit field of view image data; In the normal operation mode, the main camera and the auxiliary camera both use 1080p resolution to capture and transmit field of view images.
4. The 5G smart helmet for nuclear power industry inspection according to claim 1 is characterized in that: The audio call module includes: a directional microphone pickup, an active noise reduction headset, an active noise reduction chip and a voice processing chip; The output end of the directional microphone pickup is connected to the input end of the voice processing chip, and the output end of the voice processing chip is connected to the main control module; the input end of the active noise reduction headset is connected to the output end of the active noise reduction chip, and the input end of the active noise reduction chip is connected to the main control module; The directional microphone pickup is used to transmit the first voice data to the voice processing chip, and the voice processing chip is used to process the first voice data and transmit it to the main control module; The active noise reduction chip is used to obtain and process the second voice data from the main control module, and the active noise reduction headset is used to receive and play the second voice data from the active noise reduction chip.
5. The 5G smart safety helmet for nuclear power industry inspection according to claim 1 is characterized in that: The safety redundancy module includes: a gas sensing unit, a temperature sensing unit, a humidity sensing unit, a near-electric sensing unit and a posture sensing unit; the safety index data includes gas index data, temperature index data, humidity index data, near-electric sensing data and real-time posture data; The main control module is also used to: receive the real-time posture data, and determine whether the update time of the real-time posture data exceeds the preset time, and if so, control the intelligent system to enter the sleep mode; And / or, the main control module is also used to: receive the real-time posture data, analyze the real-time posture data, determine whether the wearer has a fall event and / or a collision event, and if so, issue a posture safety alarm.
6. The 5G smart helmet for nuclear power industry inspection according to claim 3 is characterized in that: The information transmission module includes: a wireless network communication unit, a short-range wireless communication unit and a navigation and positioning unit respectively connected to the main control module; The main control module is also used to: receive positioning information from the navigation positioning unit, and determine whether the wearer is located in an indoor space or an outdoor space based on the positioning information; if the wearer is determined to be located in an indoor space, the short-range wireless communication unit is controlled to work; if the wearer is determined to be located in an outdoor space, the short-range wireless communication unit is controlled to sleep.
7. The 5G smart helmet for nuclear power industry inspection according to claim 6 is characterized in that: The main control module is also used to receive positioning information from the navigation positioning unit, and determine whether the wearer is within the range of the target area based on the positioning information, and if not, issue a safety alarm.
8. The 5G smart safety helmet for nuclear power industry inspection according to claim 6 is characterized in that: The wireless network communication unit includes a 5G communication unit and a WiFi communication unit; The short-range wireless communication unit includes a Bluetooth communication unit and a ZigBee communication unit; The navigation and positioning unit includes a GPS unit and a BDS unit; The main control module is also used to: determine whether the communication speeds of the 5G communication unit and the WiFi communication unit meet the preset requirements, and if not, control the main camera and the auxiliary camera to reduce the acquisition clarity and transmission speed of the field of view image data; In the energy-saving operation mode, only the audio call module, the main control module, the safety redundancy module and the ZigBee communication unit are kept in operation.
9. The 5G smart helmet for nuclear power industry inspection according to claim 1 is characterized in that: The intelligent system also includes a power supply module, which is respectively connected to the video module, the audio call module, the information transmission module, the safety redundancy module and the main control module; The power supply module is used to provide electrical energy to the intelligent system; The main control module is also used to control the intelligent system to run the energy-saving mode when it is detected that the power supply module is insufficient.
10. The 5G smart helmet for nuclear power industry inspection according to claim 1 is characterized in that: It also includes a micro switch arranged on the inner side of the cap shell or the inner side of the cap lining; The main control module is also used to determine whether the micro switch is triggered, and if not, control the intelligent system to switch to the sleep mode.