Drying device for preparing electronic component ceramic powder
By introducing lifting mechanism, cleaning heat exchange mechanism, pipeline opening and closing mechanism and flushing mechanism into the ceramic powder drying device, the problems of energy waste and powder adhesion in traditional drying devices are solved, efficient cleaning and heat exchange preheating are achieved, and the service life of the device is extended.
Patent Information
- Application Number
- CN202510248420.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2045-03-04
AI Technical Summary
Traditional ceramic powder drying devices have energy waste and powder adhesion problems during the drying process, resulting in high cleaning costs and short service life of the device.
A drying device including a lifting mechanism, a cleaning and heat exchange mechanism, a pipeline opening and closing mechanism and a flushing mechanism is designed. The cleaning and heat exchange mechanism is driven to clean the inner wall of the drying tank through the lifting mechanism, and the slurry in the material barrel is preheated by heat exchange. The pipeline opening and closing mechanism controls the water flow direction, and the flushing mechanism flushes the atomization spray head.
It effectively avoids energy waste, saves cleaning costs, extends the service life of the device, and improves drying efficiency and powder quality.
Smart Images

Figure CN119733257A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field related to drying devices, and in particular to a drying device for preparing ceramic powder of electronic components. Background Art
[0002] Electronic component ceramic powder is a ceramic raw material used to manufacture electronic components. It has the characteristics of high hardness, high melting point, and good chemical stability. Common ceramic powders include alumina, zirconium oxide, etc. Through molding, sintering and other processes, it is made into ceramic substrates, capacitors, sensors and other electronic components, playing an important role in the electronics industry.
[0003] Traditional ceramic powder is dried and prepared through a spray drying process. When drying ceramic powder, the ceramic thin material is pressurized and atomized by a pressure pump mechanism and then sprayed into a drying chamber through a nozzle to contact with hot air for drying. At present, the high-temperature air used in the spray drying device in this process only plays an evaporation and drying role on the slurry, and is not effectively utilized in other aspects. This has caused energy waste to a certain extent. Moreover, part of the powder formed after drying is adhered to the inner wall of the drying device and the atomizing nozzle, which is inconvenient to clean, increasing the cleaning cost and affecting the service life of the drying device. Summary of the invention
[0004] The object of the present invention is to provide a drying device for preparing ceramic powder of electronic components to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a drying device for preparing ceramic powder of electronic components, comprising a base, a mounting frame fixedly connected to the top of the base, a drying tank arranged between the base and the mounting frame, a material barrel arranged at the top of the base, an atomizing nozzle for spraying slurry inside the material barrel arranged inside the drying tank, an anti-sticking wall heat exchange cleaning device arranged between the drying tank and the material barrel, a drying mechanism for blowing hot air to the drying tank arranged at the top of the mounting frame, and the drying mechanism comprising: A heating box, the heating box is fixedly connected to the top of the mounting frame; An air inlet pipe, the air inlet pipe is fixedly connected with the air outlet end of the heating box; An air intake box is fixedly sleeved on the outside of the drying tank, the other end of the air intake pipe is fixedly inserted and connected with the air intake box, and the top of the drying tank is equidistantly provided with air intake holes that communicate with the air intake box.
[0006] Preferably, the anti-sticking wall heat exchange cleaning device comprises: A lifting mechanism, wherein the lifting mechanism is arranged at the top end of the mounting frame; A cleaning heat exchange mechanism, which is arranged inside the drying tank and is used to clean the inner wall of the drying tank; A pipeline opening and closing mechanism, which is arranged between the lifting mechanism and the cleaning and heat exchanging mechanism and is used to control the direction of water flow; The flushing mechanism is connected to the cleaning and heat exchange mechanism and is used for spraying water to the atomizing nozzle.
[0007] Preferably, the lifting mechanism comprises: A fixing frame, the fixing frame is fixedly connected to the top end of the mounting frame; A driving rod, the driving rod being rotatably disposed between the mounting frame and the fixing frame; A lifting plate, wherein the lifting plate and the driving rod form a screw transmission; A slide bar, one end of which is fixedly connected to the mounting frame, the other end of which is fixedly connected to the top of the inner wall of the fixing frame, and the lifting plate is slidably connected to the slide bar; The first motor is fixedly mounted on the top of the fixing frame, and the output end of the first motor is drivingly connected to the driving rod.
[0008] Preferably, the cleaning and heat exchanging mechanism comprises: A scraper ring, which is arranged inside the drying tank, and has an annular inclined surface at the top and bottom of the scraper ring; A lifting rod, one end of which is fixedly connected to the top of the scraper ring at an equal distance, and the other end of which is fixedly connected to the bottom of the lifting plate at an equal distance; A heat exchange rod, wherein a first heat exchange cavity is provided inside the scraper ring, one end of the heat exchange rod is equidistantly arranged inside the first heat exchange cavity, and the other end of the heat exchange rod is equidistantly fixedly interlaced with the scraper ring; A pipe connection assembly, wherein a second heat exchange chamber is provided inside the material barrel, the second heat exchange chamber is spiral-shaped, the pipe connection assembly is arranged between the scraper ring and the material barrel, and is used to connect the first heat exchange chamber with the second heat exchange chamber, and a thermometer is arranged at the top of the material barrel; The bottom cleaning component is arranged inside the drying tank and is used for cleaning the inner wall of the bottom of the drying tank.
[0009] Preferably, the pipeline connection assembly comprises: A first connecting tube, one end of which is fixedly connected to the material barrel; The other end of the first connecting pipe is fixedly connected with the valve body; A second connecting pipe, one end of which is fixedly connected to the valve body, and the other end of which passes through the lifting plate and the drying tank and is fixedly connected to the scraper ring; A pump body, the pump body is fixedly mounted on the outer wall of the material barrel; A third connecting pipe, one end of which is fixedly connected to the output end of the pump body, and the other end of which passes through the lifting plate and the drying tank and is fixedly connected to the scraper ring; A water inlet pipe, the water inlet pipe is fixedly connected with the valve body; A valve stem, the valve stem is rotatably disposed outside the valve body, and the cross section of the valve stem is L-shaped; The bellows is sleeved on the outside of the lifting rod, the second connecting pipe and the third connecting pipe.
[0010] Preferably, the bottom cleaning assembly comprises: A second motor, wherein the second motor is fixedly mounted on the top of the base; A gearbox, the gearbox is fixedly connected between the base and the drying tank, and the output end of the second motor is drivingly connected to the gearbox; A rotating rod, the output end of the gearbox is drivingly connected to the rotating rod, and the rotating rod is rotatably arranged between the drying tanks; The scraper is symmetrically fixedly connected to the two sides of the rotating rod, and the scraper is in contact with the inner wall of the bottom of the drying tank.
[0011] Preferably, the pipeline opening and closing mechanism comprises: An extrusion plate, the extrusion plate is fixedly connected to the bottom end of the lifting plate; An opening and closing plate is fixedly connected to the outer wall of the extrusion plate, and the opening and closing plate cooperates with the valve stem.
[0012] Preferably, the flushing mechanism comprises: A fixing rod, wherein a through slot is provided inside the lifting rod, a groove is provided at the bottom end of the inner wall of the through slot, one end of the fixing rod is fixedly connected to the top end of the inner wall of the through slot, and the other end of the fixing rod is fixedly connected to the bottom end of the inner wall of the groove; A slide plate, wherein the slide plate is slidably arranged outside the fixing rod; A sleeve, wherein the sleeve is sleeved on the outside of the lifting rod, and the slide plate is fixedly connected to the inside of the sleeve; A compression spring, wherein the compression spring is sleeved on the outside of the fixing rod, one end of the compression spring is fixedly connected to the slide plate, and the other end of the compression spring is fixedly connected to the bottom end of the inner wall of the groove; A nozzle assembly is arranged on the scraper ring.
[0013] Preferably, the nozzle assembly comprises: A fixed nozzle, the fixed nozzle is fixedly connected to the inner wall of the scraper ring at equal intervals, and the outer wall of the fixed nozzle is provided with spray holes at equal intervals; A rotating nozzle, the rotating nozzle is sleeved on the outside of the fixed nozzle, the outer wall of the rotating nozzle is provided with arc grooves at equal intervals, and the arc grooves cooperate with the spray holes; A rotating member, wherein the rotating nozzle is rotatably arranged outside the fixed nozzle through the rotating member; A gear ring, wherein an annular groove is formed on the outer wall of the rotating nozzle, and the gear ring is fixedly sleeved inside the annular groove; A rack, one end of which is fixedly connected to the sleeve, and the other end of which passes through the scraper ring and meshes with the gear ring; A cleaning rod is fixedly connected to the outside of the fixed nozzle at equal distances, and the cleaning rod is slidably and interlacedly connected with the inner cavity of the arc groove.
[0014] Preferably, a cyclone separator is provided between the base and the mounting frame, a collecting box is provided at the bottom end of the cyclone separator, a filter box is provided at the top end of the cyclone separator, and the filter box is fixedly connected to the top end of the mounting frame.
[0015] Technical effects and advantages of the present invention: The present invention utilizes a setting mode in which a lifting mechanism, a cleaning heat exchange mechanism, a pipeline opening and closing mechanism and a flushing mechanism are coordinated. The lifting mechanism can not only enable the cleaning heat exchange mechanism to clean the inner wall of the drying tank, but also can exchange the heat inside the drying tank through water flow and preheat the ceramic powder slurry inside the material barrel. At the same time, the opening and closing of different pipelines inside the pipeline opening and closing mechanism can be adjusted by the lifting and lowering of the lifting mechanism, so that the flushing mechanism can flush the atomizing nozzle when needed, thereby avoiding energy waste, saving cleaning costs, extending the service life of the drying device, and facilitating use. The present invention utilizes a scraper ring, a lifting rod, a heat exchange rod, a pipe connection assembly and a bottom cleaning assembly to cooperate with each other. The lifting mechanism can drive the scraper ring to move vertically on the inner wall of the drying tank. The bottom cleaning assembly can be used to clean the inner wall of the entire drying tank to prevent some ceramic powder from adhering to the inner wall during drying. At the same time, when the scraper ring is lifted and displaced, the heat inside the drying tank can be exchanged through the heat exchange rod, so that the water inside the first heat exchange chamber is heated, and the heated water can flow to the inside of the second heat exchange chamber inside the material barrel through the pump body, so that the original slurry inside the material barrel can be preheated, and the temperature of the drying tank gradually decreases from the top to the bottom. When preheating ceramic powders of different materials, the water temperature can be adjusted by adjusting the position of the scraper ring, so that the application range is wider, the waste heat in the spray drying process can be better recovered, and energy waste can be reduced. The present invention utilizes a configuration mode in which the first connecting pipe, the valve body, the second connecting pipe, the pump body, the third connecting pipe, the water inlet pipe, the valve stem and the pipeline opening and closing mechanism are matched with each other. The pump body can realize pumping hot water inside the scraper ring to the inside of the material barrel, and the lifting and lowering of the lifting mechanism can enable the opening and closing plate in the pipeline opening and closing mechanism to rotate the valve stem, so that the water inlet pipe is closed during heat exchange preheating, and can be opened when the flushing mechanism is needed for flushing, so that water flow is continuously provided to flush the atomizing nozzle, which is convenient for use. The present invention utilizes a setting mode in which a fixed rod, a slide plate, a sleeve, a compression spring and a nozzle assembly are matched. When the atomizing nozzle does not need to be flushed, the scraper ring is located inside the drying tank and is not pressed against the top of the inner wall. At this time, the rotating nozzle in the nozzle assembly will block the spray hole of the fixed nozzle under the elastic force of the compression spring, thereby preventing water leakage and preventing the spray hole from being blocked by ceramic powder. When the atomizing nozzle needs to be flushed, the scraper ring can be raised to the highest point by the lifting mechanism, thereby closing the air inlet hole. At the same time, the sleeve can be squeezed by the inner wall of the drying tank, so that the compression spring is in an extreme compression state. At this time, the gear ring can be driven to rotate by the rack, thereby causing the rotating nozzle to rotate. During the rotation, not only can the cleaning rod clean the powder inside the arc groove, but also the spray hole of the fixed nozzle can be exposed, so that water can be sprayed out to clean the atomizing nozzle. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0017] Figure 2 It is a schematic diagram of the overall front internal structure of the present invention.
[0018] Figure 3 It is a schematic diagram of the overall internal structure of the present invention.
[0019] Figure 4 It is a schematic diagram of the internal structure of the material barrel at the side of the present invention.
[0020] Figure 5 It is a schematic diagram of the front structure of the valve body of the present invention.
[0021] Figure 6 It is a schematic diagram of the internal structure of the scraper ring of the present invention when viewed from above.
[0022] Figure 7 This is a schematic diagram of the internal structure of the rotating nozzle of the present invention.
[0023] Figure 8 It is a schematic diagram of the internal structure of the gear ring of the present invention from the front.
[0024] Fig. 9 For the present invention Figure 2 Enlarged structural diagram at A in the middle.
[0025] Fig.10 For the present invention Figure 3 Enlarged structural diagram at B in the middle.
[0026] In the figure: 1, base; 2, drying tank; 3, drying mechanism; 31, heating box; 32, air inlet pipe; 33, air inlet box; 34, air inlet hole; 4, material barrel; 5, mounting frame; 6, lifting mechanism; 61, fixing frame; 62, driving rod; 63, lifting plate; 64, sliding rod; 65, first motor; 7, cleaning heat exchange mechanism; 71, scraper ring; 72, lifting rod; 73, first heat exchange chamber; 74, heat exchange rod; 75, second heat exchange chamber; 76, pipeline connection assembly; 761, first connecting pipe; 762, valve body; 763, second connecting pipe; 764, pump body; 765, third connecting pipe; 766, water inlet pipe; 767, valve Rod; 768, bellows; 77, bottom cleaning assembly; 771, second motor; 772, gearbox; 773, rotating rod; 774, scraper; 8, pipeline opening and closing mechanism; 81, extrusion plate; 82, opening and closing plate; 9, flushing mechanism; 91, fixed rod; 92, slide plate; 93, sleeve; 94, compression spring; 95, nozzle assembly; 951, fixed nozzle; 952, rotating nozzle; 953, rotating part; 954, gear ring; 955, rack; 956, cleaning rod; 957, spray hole; 958, arc groove; 10, atomizing nozzle; 11, cyclone separator; 12, collection box; 13, filter box; 14, thermometer. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] The present invention provides Figure 1-10The drying device for preparing ceramic powder of electronic components shown in the figure comprises a base 1, a mounting frame 5 is fixedly connected to the top of the base 1, a drying tank 2 is arranged between the base 1 and the mounting frame 5, a drying mechanism 3 for blowing hot air to the drying tank 2 is arranged at the top of the mounting frame 5, a material barrel 4 is arranged at the top of the base 1, an atomizing nozzle 10 for spraying the slurry inside the material barrel 4 is arranged inside the drying tank 2, a water pump for extracting the internal slurry is arranged outside the material barrel 4, and the slurry is transported to the inside of the atomizing nozzle 10 through a pipeline, and then sprayed out for drying treatment. This is the prior art, and the drying mechanism 3 comprises a heating box 31, an air inlet pipe 32 and an air inlet box 33, the heating box 31 is fixedly connected to the top of the mounting frame 5, the air inlet pipe 32 is fixedly connected with the air outlet end of the heating box 31, the air inlet box 33 is fixedly sleeved on the outside of the drying tank 2, the other end of the air inlet pipe 32 is fixedly connected with the air inlet box 33, and the top of the drying tank 2 is equidistantly provided with air inlet holes 34 communicating with the air inlet box 33. The heating box 31 can draw in external air and heat it, and then transport it to the inside of the air inlet box 33 through the air inlet pipe 32, and transport it to the inside of the drying tank 2 through multiple air inlet holes 34, so as to dry the ceramic powder slurry sprayed by the atomizing nozzle 10.
[0029] Furthermore, an anti-sticking heat exchange cleaning device is provided between the drying tank 2 and the material barrel 4, and the anti-sticking heat exchange cleaning device includes a lifting mechanism 6, a cleaning heat exchange mechanism 7, a pipeline opening and closing mechanism 8 and a flushing mechanism 9. The lifting mechanism 6 is arranged at the top of the mounting frame 5, and the cleaning heat exchange mechanism 7 is arranged inside the drying tank 2 for cleaning the inner wall of the drying tank 2. The pipeline opening and closing mechanism 8 is arranged between the lifting mechanism 6 and the cleaning heat exchange mechanism 7 for controlling the direction of water flow. The flushing mechanism 9 is connected to the cleaning heat exchange mechanism 7 for spraying water to the atomizing nozzle 10. Through the lifting mechanism 6, not only can the cleaning heat exchange mechanism 7 clean the inner wall of the drying tank 2, but also the heat inside the drying tank 2 can be heat exchanged through the water flow, and the ceramic powder slurry inside the material barrel 4 can be preheated, thereby avoiding energy waste, saving cleaning costs, extending the service life of the drying device, and facilitating use.
[0030] Furthermore, the lifting mechanism 6 includes a fixed frame 61, a driving rod 62, a lifting plate 63, a sliding rod 64 and a first motor 65. The fixed frame 61 is fixedly connected to the top of the mounting frame 5, the driving rod 62 is rotatably arranged between the mounting frame 5 and the fixed frame 61, the lifting plate 63 and the driving rod 62 form a screw transmission, one end of the sliding rod 64 is fixedly connected to the mounting frame 5, the other end of the sliding rod 64 is fixedly connected to the top of the inner wall of the fixed frame 61, the lifting plate 63 and the sliding rod 64 are slidably connected, the first motor 65 is fixedly installed on the top of the fixed frame 61, the output end of the first motor 65 is transmission-connected to the driving rod 62, the first motor 65 is electrically connected to the external power supply through an external switch, and the driving rod 62 can be driven to rotate by the first motor 65, so that the lifting plate 63 can be displaced in the vertical direction along the sliding rod 64.
[0031] Furthermore, the cleaning heat exchange mechanism 7 includes a scraper ring 71, a lifting rod 72, a heat exchange rod 74, a pipe connection assembly 76 and a bottom cleaning assembly 77. The scraper ring 71 is arranged inside the drying tank 2. The top and bottom ends of the scraper ring 71 are provided with annular bevels. The opening of the annular bevels facilitates the cleaning of the powder adhering to the inner wall of the drying tank 2. One end of the lifting rod 72 is equidistantly fixedly connected to the top of the scraper ring 71, and the other end of the lifting rod 72 is equidistantly fixedly connected to the bottom end of the lifting plate 63. When the lifting plate 63 moves in the vertical direction, the scraper ring 71 can be driven by the lifting rod 72 to move back and forth in the vertical direction inside the drying tank 2. A first heat exchange cavity 73 is provided inside the scraper ring 71. One end of the heat exchange rod 74 is equidistantly arranged at the first heat exchange cavity Inside the cavity 73, the other end of the heat exchange rod 74 is equidistantly fixedly connected with the scraper ring 71. The multiple heat exchange rods 74 are made of materials with high heat exchange efficiency, and the heat inside the drying tank 2 can be used to heat the water in the first heat exchange cavity 73 inside the scraper ring 71. A second heat exchange cavity 75 is provided inside the material barrel 4, and the second heat exchange cavity 75 is spiral. The pipe connection assembly 76 is arranged between the scraper ring 71 and the material barrel 4, and is used to connect the first heat exchange cavity 73 and the second heat exchange cavity 75. A thermometer 14 is arranged at the top of the material barrel 4. The temperature inside the material barrel 4 can be better controlled by the thermometer 14, so as to adjust the heat exchange position of the scraper ring 71. The bottom cleaning assembly 77 is arranged inside the drying tank 2, and is used to clean the inner wall of the bottom of the drying tank 2.
[0032] Furthermore, the pipeline connection assembly 76 includes a first connection pipe 761, a valve body 762, a second connection pipe 763, a pump body 764, a third connection pipe 765, a water inlet pipe 766, a valve stem 767 and a bellows 768. One end of the first connection pipe 761 is fixedly connected to the material barrel 4 through insertion, the other end of the first connection pipe 761 is fixedly connected to the valve body 762 through insertion, one end of the second connection pipe 763 is fixedly connected to the valve body 762 through insertion, and the other end of the second connection pipe 763 passes through the lifting plate 63 and the drying tank 2 and is fixed to the scraper ring 71. The pump body 764 is fixedly installed on the outer wall of the material barrel 4, one end of the third connecting pipe 765 is fixedly connected with the output end of the pump body 764, the other end of the third connecting pipe 765 passes through the lifting plate 63 and the drying tank 2 and is fixedly connected with the scraper ring 71, the water inlet pipe 766 is fixedly connected with the valve body 762, the valve stem 767 is rotatably arranged outside the valve body 762, the cross section of the valve stem 767 is L-shaped, and the direction of the water flow can be controlled by rotating the valve stem 767. When flushing is required, the position of the valve stem 767 is as shown in FIG. Figure 5 As shown, at this time, the first connecting pipe 761 and the second connecting pipe 763 are in a disconnected state, and the water inlet pipe 766 and the first connecting pipe 761 are in a connected state. At this time, the external water source can be continuously transported to the inside of the water inlet pipe 766, so that continuous water can be pumped into the scraper ring 71 by the pumping of the pump body 764, and sprayed out through the flushing mechanism 9 to clean the atomizing nozzle 10. When used dry, the scraper ring 71 will be adjusted to the bottom to open the air inlet hole 34, so that the valve stem 767 can be squeezed through the opening and closing plate 82, so that the first connecting pipe 761 and the second connecting pipe 763 are connected. The second connecting pipe 763 is in a connected state, and the water inlet pipe 766 is in a disconnected state with the first connecting pipe 761. At this time, the material barrel 4 can be normally subjected to heat exchange preheating treatment, which is convenient for use. The bellows 768 is sleeved on the outside of the lifting rod 72, the second connecting pipe 763 and the third connecting pipe 765. The setting of the bellows 768 can protect the lifting rod 72, the second connecting pipe 763 and the third connecting pipe 765. The second connecting pipe 763 and the third connecting pipe 765 are both composed of a section of hard pipe and a section of soft pipe, which facilitates displacement while maintaining normal flow of water.
[0033] Furthermore, the bottom cleaning assembly 77 includes a second motor 771, a gearbox 772, a rotating rod 773 and a scraper 774. The second motor 771 is fixedly installed on the top of the base 1, the gearbox 772 is fixedly connected between the base 1 and the drying tank 2, the output end of the second motor 771 is transmission-connected to the gearbox 772, the output end of the gearbox 772 is transmission-connected to the rotating rod 773, the rotating rod 773 is rotatably arranged between the drying tanks 2, the scrapers 774 are symmetrically fixedly connected to both sides of the rotating rod 773, the scrapers 774 are attached to the inner wall of the bottom of the drying tank 2, the second motor 771 is electrically connected to the external power supply through an external switch, and the gearbox 772 can enable the second motor 771 to drive the rotating rod 773 to rotate at a slower speed, so that the scraper 774 can clean the powder attached to the inner wall without affecting the normal drying operation.
[0034] Furthermore, the pipeline opening and closing mechanism 8 includes an extrusion plate 81 and an opening and closing plate 82. The extrusion plate 81 is fixedly connected to the bottom end of the lifting plate 63, and the opening and closing plate 82 is fixedly connected to the outer wall of the extrusion plate 81. The opening and closing plate 82 cooperates with the valve stem 767. The extrusion plate 81 can be raised and lowered with the lifting and lowering changes of the lifting plate 63, so that the opening and closing plate 82 can squeeze the valve stem 767, thereby facilitating the change of the water flow direction in the pipeline.
[0035] Furthermore, the flushing mechanism 9 includes a fixed rod 91, a slide plate 92, a sleeve 93, a compression spring 94 and a nozzle assembly 95. A through groove is provided inside the lifting rod 72, and a groove is provided at the bottom end of the inner wall of the through groove. One end of the fixed rod 91 is fixedly connected to the top end of the inner wall of the through groove, and the other end of the fixed rod 91 is fixedly connected to the bottom end of the inner wall of the groove. The slide plate 92 is slidably arranged on the outside of the fixed rod 91, and the sleeve 93 is sleeved on the outside of the lifting rod 72. The slide plate 92 is fixedly connected to the inside of the sleeve 93, and the compression spring 94 is sleeved on the outside of the fixed rod 91. One end of the compression spring 94 is fixedly connected to the slide plate 92, and the other end of the compression spring 94 is fixedly connected to the bottom end of the inner wall of the groove. The compression spring 94 is always in a compressed state, so that the slide plate 92 can provide a stable upward elastic force to the sleeve 93, so that the sleeve 93 can be lifted to the highest point that can be displaced without the influence of external force. The nozzle assembly 95 is arranged on the scraper ring 71.
[0036] Furthermore, the nozzle assembly 95 includes a fixed nozzle 951, a rotating nozzle 952, a rotating member 953, a gear ring 954, a rack 955 and a cleaning rod 956. The fixed nozzle 951 is fixedly connected to the inner wall of the scraper ring 71 at equal intervals, and the outer wall of the fixed nozzle 951 is provided with spray holes 957 at equal intervals. The rotating nozzle 952 is sleeved on the outside of the fixed nozzle 951, and the outer wall of the rotating nozzle 952 is provided with arc grooves 958 at equal intervals. The arc grooves 958 and the spray holes 957 are mutually connected. The rotating nozzle 952 is rotatably arranged on the outside of the fixed nozzle 951 through the rotating member 953. The outer wall of the rotating nozzle 952 is provided with an annular groove. The gear ring 954 is fixedly sleeved inside the annular groove. One end of the rack 955 is fixedly connected to the sleeve 93. The other end of the rack 955 passes through the scraper ring 71 and meshes with the gear ring 954. When the sleeve 93 is at the highest position that can be displaced, the rack 955 can adjust the position of the rotating nozzle 952 through the gear ring 954. The fixed nozzle 952 can block the nozzle hole 957 opened by the fixed nozzle 951, which is convenient for heat treatment and can prevent water leakage, so as to avoid ceramic powder blocking the nozzle hole 957. The cleaning rod 956 is equidistantly fixedly connected to the outside of the fixed nozzle 951, and the cleaning rod 956 is slidably interlaced with the inner cavity of the arc groove 958. When it is necessary to rinse the atomizing nozzle 10, the scraper ring 71 can be driven to rise to the highest point by the lifting plate 63, so that the air inlet 34 can be closed. At the same time, the sleeve 93 will be squeezed by the inner wall of the drying tank 2, so that the compression spring 94 is in an extreme compression state. At this time, the gear ring 954 can be driven to rotate by the rack 955, so that the rotating nozzle 952 rotates. During the rotation, not only can the cleaning rod 956 clean the powder inside the arc groove 958, but also the nozzle hole 957 of the fixed nozzle 951 can be exposed, so as to spray water to clean the atomizing nozzle 10.
[0037] Specifically, a cyclone separator 11 is arranged between the base 1 and the mounting frame 5, a collecting box 12 is arranged at the bottom end of the cyclone separator 11, a filter box 13 is arranged at the top end of the cyclone separator 11, and the filter box 13 is fixedly connected to the top end of the mounting frame 5. The cyclone separator 11 is connected to the bottom of the drying tank 2 through a pipeline, and the powder dried in the hot air can be separated and collected uniformly through the collecting box 12. At the same time, the remaining hot air is filtered and discharged through the filter box 13 to avoid affecting the external air quality.
[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A drying device for preparing ceramic powder for electronic components, comprising a base (1), a mounting frame (5) being fixedly connected to the top of the base (1), a drying tank (2) being arranged between the base (1) and the mounting frame (5), a material barrel (4) being arranged at the top of the base (1), an atomizing nozzle (10) being arranged inside the drying tank (2) for spraying slurry inside the material barrel (4), characterized in that: An anti-sticking heat exchange cleaning device is provided between the drying tank (2) and the material barrel (4), and a drying mechanism (3) for blowing hot air toward the drying tank (2) is provided at the top of the mounting frame (5). The drying mechanism (3) comprises: A heating box (31), the heating box (31) being fixedly connected to a top end of the mounting frame (5); An air inlet pipe (32), the air inlet pipe (32) being fixedly connected to the air outlet end of the heating box (31); An air intake box (33) is fixedly sleeved on the outside of the drying tank (2), the other end of the air intake pipe (32) is fixedly connected to the air intake box (33), and the top of the drying tank (2) is provided with air intake holes (34) that are in communication with the air intake box (33) at equal intervals.
2. A drying device for preparing ceramic powder for electronic components according to claim 1, characterized in that: The anti-sticking wall heat exchange cleaning device comprises: A lifting mechanism (6), wherein the lifting mechanism (6) is arranged at the top end of the mounting frame (5); A cleaning heat exchange mechanism (7), wherein the cleaning heat exchange mechanism (7) is arranged inside the drying tank (2) and is used to clean the inner wall of the drying tank (2); A pipeline opening and closing mechanism (8), wherein the pipeline opening and closing mechanism (8) is arranged between the lifting mechanism (6) and the cleaning and heat exchange mechanism (7) and is used to control the direction of water flow; A flushing mechanism (9), the flushing mechanism (9) is connected to the cleaning heat exchange mechanism (7) and is used to spray water to the atomizing nozzle (10).
3. A drying device for preparing ceramic powder for electronic components according to claim 2, characterized in that: The lifting mechanism (6) comprises: A fixing frame (61), wherein the fixing frame (61) is fixedly connected to a top end of the mounting frame (5); A driving rod (62), the driving rod (62) being rotatably disposed between the mounting frame (5) and the fixing frame (61); A lifting plate (63), wherein the lifting plate (63) and the driving rod (62) form a screw transmission; A slide rod (64), one end of the slide rod (64) being fixedly connected to the mounting frame (5), the other end of the slide rod (64) being fixedly connected to the top end of the inner wall of the fixing frame (61), and the lifting plate (63) being slidably interlaced with the slide rod (64); A first motor (65), the first motor (65) is fixedly mounted on the top end of the fixing frame (61), and an output end of the first motor (65) is drivingly connected to the driving rod (62).
4. A drying device for preparing ceramic powder for electronic components according to claim 3, characterized in that: The cleaning and heat exchanging mechanism (7) comprises: A scraper ring (71), the scraper ring (71) being arranged inside the drying tank (2), and the top and bottom ends of the scraper ring (71) are both provided with an annular inclined surface; A lifting rod (72), one end of the lifting rod (72) being equidistantly fixedly connected to the top end of the scraper ring (71), and the other end of the lifting rod (72) being equidistantly fixedly connected to the bottom end of the lifting plate (63); A heat exchange rod (74), wherein a first heat exchange cavity (73) is provided inside the scraper ring (71), one end of the heat exchange rod (74) is equidistantly arranged inside the first heat exchange cavity (73), and the other end of the heat exchange rod (74) is equidistantly fixedly interlaced with the scraper ring (71); a pipe connection assembly (76), wherein a second heat exchange chamber (75) is provided inside the material barrel (4), the second heat exchange chamber (75) being spiral-shaped, the pipe connection assembly (76) being arranged between the scraper ring (71) and the material barrel (4) and being used for connecting the first heat exchange chamber (73) and the second heat exchange chamber (75), and a thermometer (14) being arranged at the top end of the material barrel (4); A bottom cleaning component (77), wherein the bottom cleaning component (77) is arranged inside the drying tank (2) and is used to clean the inner wall of the bottom of the drying tank (2).
5. The drying device for preparing ceramic powder for electronic components according to claim 4, characterized in that: The pipeline connection assembly (76) comprises: A first connecting tube (761), one end of the first connecting tube (761) being fixedly connected to the material barrel (4); A valve body (762), wherein the other end of the first connecting pipe (761) is fixedly connected to the valve body (762); a second connecting pipe (763), one end of the second connecting pipe (763) being fixedly connected to the valve body (762), and the other end of the second connecting pipe (763) passing through the lifting plate (63) and the drying tank (2) and being fixedly connected to the scraper ring (71); A pump body (764), wherein the pump body (764) is fixedly mounted on the outer wall of the material barrel (4); a third connecting tube (765), one end of the third connecting tube (765) being fixedly connected through insertion with the output end of the pump body (764), and the other end of the third connecting tube (765) passing through the lifting plate (63) and the drying tank (2) and being fixedly connected through insertion with the scraper ring (71); A water inlet pipe (766), the water inlet pipe (766) being fixedly connected to the valve body (762); a valve stem (767), the valve stem (767) being rotatably disposed outside the valve body (762), and the cross section of the valve stem (767) being L-shaped; A bellows (768), wherein the bellows (768) is sleeved on the outside of the lifting rod (72), the second connecting tube (763), and the third connecting tube (765).
6. The drying device for preparing ceramic powder for electronic components according to claim 4, characterized in that: The bottom cleaning assembly (77) comprises: A second motor (771), the second motor (771) being fixedly mounted on the top of the base (1); a gearbox (772), the gearbox (772) being fixedly connected between the base (1) and the drying tank (2), and the output end of the second motor (771) being drivingly connected to the gearbox (772); A rotating rod (773), the output end of the gearbox (772) being in transmission connection with the rotating rod (773), and the rotating rod (773) being rotatably disposed between the drying tanks (2); The scraper (774) is symmetrically fixedly connected to two sides of the rotating rod (773), and the scraper (774) is in contact with the inner wall of the bottom of the drying tank (2).
7. The drying device for preparing ceramic powder for electronic components according to claim 5, characterized in that: The pipeline opening and closing mechanism (8) comprises: An extrusion plate (81), wherein the extrusion plate (81) is fixedly connected to the bottom end of the lifting plate (63); An opening and closing plate (82), wherein the opening and closing plate (82) is fixedly connected to the outer wall of the extrusion plate (81), and the opening and closing plate (82) cooperates with the valve stem (767).
8. The drying device for preparing ceramic powder for electronic components according to claim 4, characterized in that: The flushing mechanism (9) comprises: A fixing rod (91), wherein a through slot is formed inside the lifting rod (72), a groove is formed at the bottom end of the inner wall of the through slot, one end of the fixing rod (91) is fixedly connected to the top end of the inner wall of the through slot, and the other end of the fixing rod (91) is fixedly connected to the bottom end of the inner wall of the groove; A slide plate (92), the slide plate (92) being slidably disposed outside the fixing rod (91); A sleeve (93), wherein the sleeve (93) is sleeved on the outside of the lifting rod (72), and the slide plate (92) is fixedly connected to the inside of the sleeve (93); A compression spring (94), wherein the compression spring (94) is sleeved on the outside of the fixing rod (91), one end of the compression spring (94) is fixedly connected to the slide plate (92), and the other end of the compression spring (94) is fixedly connected to the bottom end of the inner wall of the groove; A spray head assembly (95), wherein the spray head assembly (95) is arranged on the scraper ring (71).
9. The drying device for preparing ceramic powder for electronic components according to claim 8, characterized in that: The nozzle assembly (95) comprises: A fixed nozzle (951), the fixed nozzle (951) being fixedly connected to the inner wall of the scraper ring (71) at equal intervals, and the outer wall of the fixed nozzle (951) being provided with spray holes (957) at equal intervals; A rotating spray head (952), the rotating spray head (952) being sleeved on the outside of the fixed spray head (951), the outer wall of the rotating spray head (952) being provided with arc-shaped grooves (958) at equal intervals, the arc-shaped grooves (958) being matched with the spray holes (957); A rotating member (953), wherein the rotating nozzle (952) is rotatably disposed outside the fixed nozzle (951) via the rotating member (953); A gear ring (954), wherein an annular groove is formed on the outer wall of the rotating spray head (952), and the gear ring (954) is fixedly sleeved inside the annular groove; A rack (955), one end of the rack (955) being fixedly connected to the sleeve (93), and the other end of the rack (955) passing through the scraper ring (71) and meshingly connected to the gear ring (954); A cleaning rod (956) is fixedly connected to the outside of the fixed nozzle (951) at equal distances, and the cleaning rod (956) is slidably interlaced with the inner cavity of the arc-shaped groove (958).
10. The drying device for preparing ceramic powder for electronic components according to claim 1, characterized in that: A cyclone separator (11) is provided between the base (1) and the mounting frame (5); a collecting box (12) is provided at the bottom end of the cyclone separator (11); a filter box (13) is provided at the top end of the cyclone separator (11); and the filter box (13) is fixedly connected to the top end of the mounting frame (5).
Citation Information
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