Integrated grinding head with deflection angle for decorative glass edge grinding machine
By designing an automated grinder with declining angle integrated grinding head, the programming control difficulty and system development difficulties caused by multi-axis bias in existing decorative glass edge grinding equipment are solved, and a more efficient and flexible glass shaping process is achieved.
Patent Information
- Application Number
- CN202410379590.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-04-01
AI Technical Summary
The existing decorative glass edge grinding equipment is difficult to program and control due to multi-axis bias, and the system development is difficult, and the glass shaping start cost is high, and the shape flexibility is poor.
An automated grinder with declining angle integrated grinding head is designed to avoid multi-axis calibration through mechanical structure, and uses grinding head swing seats, arc-shaped slider assembly, synthetic grinding head seats and other components to realize the slanting, rotation, compensation and locking of grinding heads, simplifying the programming process.
It reduces the requirements of employees' programming skills, simplifies programming difficulty, adapts to the production of products with different appearances, does not require positioning molds, and improves the flexibility and efficiency of glass shaping.
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Figure CN119734200A_ABST
Abstract
Description
[0001] The present invention belongs to the furniture decoration product processing equipment, specifically designs an integrated grinding head with deflection angle Background Art
[0002] At present, in the decorative glass edge grinding industry, glass edge grinding is carried out by either configuring an independent grinding head for the edge grinding machine or casting the glass in a customized specific mold, which leads to high glass shaping startup costs and poor shaping flexibility. In addition, the multi-axis offset makes it difficult to program and control the robot operation, and also creates difficulties in system development. Summary of the invention
[0003] The technical purpose of the present invention is to provide an integrated grinding head with a deflection angle, which uses a mechanical structure to avoid multi-axis calibration, reduces the programming difficulty for programmers, meets different appearance production requirements, and solves the problem that existing equipment relies on different molds to grind glass of different shapes.
[0004] The technical purpose of the present invention is to provide an integrated device to reduce the programming skill requirements of employees, simplify the difficulty of programming, adapt to the production of products with different appearances, and do not require positioning molds to solve the above-mentioned problems.
[0005] The technical solution of the present invention is: an automatic grinding machine for furniture decorative glass processing, which comprises a grinding head swing seat, a swing grinding head, an automatic compensation mechanism, a concentric bracket mechanism, and a spindle locking mechanism: 1. Integrated grinding head with deflection angle: Figure 1-1, 1-2 1-1. Upper and lower arc guide rails: Figure 2-1 1-2. Slide plate locking mechanism: Figure 2-2 1-3. Grinding head swing plate: Figure 3 1-4. Slide plate locking mechanism: Figure 4 2. Integrated grinding head: Figure 5 2-1. Arc-shaped slider assembly: Figure 6 2-2. Synthetic grinding head seat assembly: Figure 7 2-3. Grinding head spindle assembly: Figure 8 2-4. Worm assembly: Fig. 9 2-5. Worm gear assembly: Fig.10 2-6. Spindle locking assembly: Figure 11 3. Integrated bracket: Fig.12 3-1. Bracket assembly: Fig.13 3-2. Bracket locking assembly: Fig.14 .
[0006] The integrated grinding head 1300 with an angle of deflection includes: a grinding head swing seat assembly 1310, an integrated grinding head 1320, a motor seat assembly 1330, an integrated bracket assembly 1350, and a knife-beating cylinder assembly 1360.
[0007] The upper arc guide rails 1311-2 are respectively installed in front of the grinding head swing plate 1311-1, and the slide locking mechanism 1310 is installed on the back of the grinding head swing plate 1311-1. Through the holes on the grinding head swing plate 1311-1, the arc slider assembly 1321 is tightened or loosened to form a locking system.
[0008] The sliding surface of the slide plate in front of the 1-1 grinding head swing plate 1311-1 is at an angle to the rotating shaft.
[0009] The 1-2 upper arc guide rail 1311-2 is installed on the upper end of the grinding head swing plate 1311-1.
[0010] The 1-3 lower arc guide rail 1311-3 is installed at the lower end of the grinding head swing plate 1311-1.
[0011] The 1-4 slide plate locking mechanism 1313 is installed on the back of the grinding head swing plate 1311-1, and tightens or loosens the arc-shaped slide block 1321 through the hole on the grinding head swing plate 1311-1.
[0012] The structure of the two integrated grinding heads 1320 is as follows: a synthetic grinding head seat assembly 1323 is installed on an arc-shaped slider assembly 1321. A grinding head spindle assembly 1324, a worm assembly 1326, a worm wheel assembly 1325, and a spindle locking assembly 1322 are all installed in the synthetic grinding head seat assembly 1323.
[0013] The structure of the 2-1 arc-shaped slider assembly 1321 is as follows: the locking rod 1321-3 is fixed in the middle hole of the arc-shaped slider 1321-1, and the arc-shaped rack 1321-2 is installed on the top of the arc-shaped slider 1321-1.
[0014] The structure of the 2-2 synthetic grinding head seat assembly 1323 is as follows: the cylinder head 1323-2, the worm seat 1323-4, the worm shaft cover 1323-6, and the guide bolt shaft 1323-8 are all installed on the grinding head seat 1323-1.
[0015] The 2-3 grinding head spindle assembly 1324 has the following structural method: the lifting bearing 1324-5 is installed on the spindle spline sleeve 1324-4, the spindle spline sleeve 1324-4 is installed on the spindle 1324-2, the front end flange 1324-3 and the rear end flange 1324-7 are installed at both ends of the spindle sleeve 1324-1, the spindle 1324-2 is fixed, and the tool handle 1324-6 is installed at the lower end of the spindle 1324-2.
[0016] The structure of the 2-4 worm assembly 1326 is as follows: the worm bearing 1326-5 and the worm synchronous wheel 1326-4 are installed on the worm 1326-1.
[0017] The 2-5 worm gear assembly 1325 has a structure in which a horizontal bearing 1325-2 and a worm gear 1325-5 are installed on a horizontal gear 1325-1.
[0018] The 2-6 spindle locking assembly 1322 has a structural mode as follows: a locking rod 1322-4 is installed on a locking cylinder 1322-1 which is installed on a piston rod, and two clamping blocks 1322-3 are connected in series on the locking rod 1322-4.
[0019] The three integrated brackets are in the form of a combined component structure: a bracket assembly 1350 and a bracket locking assembly 1327 are installed on the integrated grinding head 1320 .
[0020] The structure of the 3-1 bracket locking assembly 1327 is as follows: the lock tongue 1327-4 is installed at one end of the lock tongue beam 1327-1, and the return spring 1327-3 is installed on the piston 1327-2 and installed at the other end of the lock tongue beam 1327-1.
[0021] The structure of the 3-2 bracket assembly 1350 is as follows: the pushing cylinder 1356 is connected to the bracket arm 1351 through the pin shaft 1356-4, the bracket arm 1351 is installed with a supporting wheel shaft 1352, and the supporting wheel 1355 is installed at the front end of the supporting wheel shaft 1352. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figures 1-1 and 1-2 are schematic diagrams of integrated grinding heads with belt deflection angles.
[0023] Figure 2-1 This is a schematic diagram of the installation of the upper and lower arc guide rails in front of the grinding head swing plate.
[0024] Figure 2-2 This is a schematic diagram of the installation of the slide locking mechanism behind the grinding head swing plate.
[0025] Figure 3 Schematic diagram of the grinding head swing plate.
[0026] Figure 4 Schematic diagram of the sliding plate locking mechanism.
[0027] Figure 5 Schematic diagram of the integrated grinding head.
[0028] Figure 6 Schematic diagram of the arc slider assembly.
[0029] Figure 7 This is a schematic diagram of the synthetic grinding head seat assembly.
[0030] Figure 8 Schematic diagram of the grinding head spindle assembly.
[0031] Fig. 9 Schematic diagram of the worm assembly.
[0032] Fig.10 Schematic diagram of the worm gear assembly.
[0033] FIG. 11 is a schematic diagram of the main shaft locking assembly.
[0034] Fig.12 Schematic diagram of the integrated bracket.
[0035] Fig.13 A schematic diagram of the bracket assembly.
[0036] Fig.14 Schematic diagram of the bracket locking assembly. DETAILED DESCRIPTION
[0037] This implementation utilizes the interpretation of the invention claims. The protection scope of the present invention is not limited to the structure described below. Those skilled in the art will know that any structural changes made within the technical solution of the present invention that are different from the following structures belong to the protection scope of the present invention.
[0038] As shown in FIG1 , an integrated grinding head with an angled strip is used for a decorative glass edge grinding machine. The grinding head swing seat assembly 1310 is connected to the integrated grinding head 1320 through an arc-shaped slider assembly 1321. The motor seat assembly 1330 is fixed to the top of the integrated grinding head 1320 by screws. The integrated bracket assembly 1350 is fixed to the integrated grinding head 1320 by a bracket pin 1353. The knife-beating cylinder assembly 1360 is fixed to the top of the integrated grinding head 1320 by screws to achieve functional integration.
[0039] like Figure 2-1 , Figure 2-2 As shown, the upper arc-shaped guide rail 1311-2 and the lower arc-shaped guide rail 1311-3 are respectively installed in front of the grinding head swing plate 1311-1, and play the role of the wire harness arc-shaped slider assembly 1321 swinging within a set arc.
[0040] like Figure 3 As shown, the rotation axis at the upper end of the grinding head swing plate 1311 - 1 has a certain angle with the sliding surface, and is a non-parallel structure.
[0041] like Figure 4As shown, the slide locking mechanism 1313 is installed on the back of the grinding head swing plate 1311-1. Through the extension and retraction of the cylinder piston, the locking plate 1313-1 is driven to rise and fall with the half shaft 1313-4 as the central axis, thereby tightening and loosening the arc-shaped slider assembly 1321.
[0042] like Figure 5 , 12 As shown, the integrated grinding head 1320 is formed by installing the synthetic grinding head seat assembly 1323 on the arc-shaped slider assembly 1321. The grinding head spindle assembly 1324, the worm assembly 1326, the worm wheel assembly 1325, and the spindle locking assembly 1322 are all installed in the synthetic grinding head seat assembly 1323 to form an assembly that can swing with the arc-shaped slider assembly 1321 to complete the functions of the grinding head spindle assembly 1324 to deflect, rotate, compensate, lock, and relax.
[0043] like Figure 6 2, the arc-shaped slider assembly 1321 is connected to the slide locking mechanism 1313 in FIG. 2 through a locking rod 1321-3 fixed in the hole of the arc-shaped slider 1321-1. Figure 6 The spherical pad 1321-4 in the middle is pressed on the locking plate 1313-1, and as the locking plate 1313-1 rises and falls, the arc-shaped slider assembly 1321 is tightened and loosened, thereby tightening and loosening the integrated grinding head 1320. The arc-shaped rack 1321-2 is installed on the top of the arc-shaped slider 1321-1, and is tightened and loosened by Figure 2-2 The swing angle gear 1312-3 drives the arc-shaped rack 1321-2 to swing left and right, thereby driving the integrated grinding head 1320 to swing in the slideway composed of the upper arc-shaped guide rail 1311-2 and the lower arc-shaped guide rail 1311-3.
[0044] like Figure 7 As shown, the composite grinding head seat assembly 1323: its cylinder head 1323-2, worm seat 1323-4, worm shaft cover 1323-6, guide bolt shaft 1323-8, are all installed on the grinding head seat 1323-1.
[0045] like Figure 8 As shown, the grinding head spindle assembly 1324: the lifting bearing 1324-5 is installed on the spindle spline sleeve 1324-4, and the spindle spline sleeve 1324-4 can slide up and down on the spindle 1324-2 to ensure that the relative height between the spindle spline sleeve 1324-4 and the spindle motor does not change. The front flange 1324-3 and the rear flange 1324-7 are installed at both ends of the spindle sleeve 1324-1 to fix the spindle 1324-2, and the tool handle 1324-6 is installed at the lower end of the spindle 1324-2.
[0046] Fig. 9As shown, the worm assembly 1326: the worm bearing 1326-5 and the worm synchronous wheel 1326-4 are installed on the worm 1326-1. In this way, the worm assembly 1326 can be installed Figure 7 The worm seat 1323-4 is the same.
[0047] like Fig.10 As shown, the worm gear assembly 1325: the horizontal bearing 1325-2 and the worm gear 1325-5 are installed on the horizontal gear 1325-1. Fig. 9 The worm 1326-1 meshes with the worm gear to rotate the worm gear assembly 1325. The horizontal gear 1325-1 and Figure 8 The spur teeth of the main shaft sleeve 1324-1 mesh with each other to play the role of raising and lowering the grinding head main shaft assembly 1324.
[0048] As shown in FIG11 , the spindle locking assembly 1322: the locking rod 1322-4 is installed on the locking cylinder 1322-1 and the piston rod, and the two clamping blocks 1322-3 are connected in series on the locking rod 1322-4. Through the contraction of the piston of the locking cylinder 1322-1, the distance between the two clamping blocks 1322-3 is shortened, and the semi-arc surface of the clamping block 1322-3 is connected to the piston rod. Figure 8 Main shaft sleeve 1324-1 outer circle, Figure 7 The inner hole of the grinding head seat 1323-1 forms a wedge angle, thereby locking the main shaft sleeve 1324-1 and the grinding head seat 1323-1 into a whole.
[0049] like Fig.12 As shown in 13, the integrated bracket is a combination: the bracket assembly 1350 is installed on the integrated grinding head 1320, and the cylinder pulls the rotating Fig.13 The bracket shaft 1353 rotates, and when the cylinder piston extends, the bracket arm 1351 moves down to the supporting position, and the supporting wheel 1355 is in Figure 3 The grinding head swing plate 1311-1 is on the rotation axis line and is at the same time Figure 6 On the axis of the center of the arc-shaped slider 1321 - 1 , the bracket locking assembly 1327 locks the bracket assembly 1350 on the integrated grinding head 1320 .
[0050] like Fig.14 As shown, the bracket locking assembly 1327: the locking tongue 1327-4 is installed at one end of the locking tongue beam 1327-1, the return spring 1327-3 is installed on the piston 1327-2, and is installed at the other end of the locking tongue beam 1327-1, and is placed in the cylinder hole in the grinding head seat 1323-1. When the bracket arm 1351 rotates down to the lifting position, the piston 1327-2 moves downward, driving the locking tongue 1327-4 downward, and the inclined surface on the locking tongue 1327-4 fits with the inclined surface on the bracket arm 1351, locking the bracket arm 1351, and keeping the relative position of the workpiece and the grinding wheel unchanged.
Claims
1. An integrated grinding head with deflection angle for decorative glass edge grinding machine, which is composed of a grinding head swing seat, an integrated grinding head, and a concentric bracket mechanism. Its characteristics are: The rotating axis of the grinding head swing seat of the grinding head swing seat assembly is at an angle to the slide rail surface, and the motion trajectory of the integrated grinding head assembly is an arc. The synthetic grinding head seat assembly of the integrated grinding head integrates a spindle locking mechanism, a worm gear compensation mechanism, and an integrated bracket locking mechanism. The supporting wheel of the integrated bracket is concentric with the rotating axis of the grinding head swing seat, and the upper end surface of the supporting wheel of the integrated bracket is concentric with the axis of the arc motion trajectory of the integrated grinding head assembly.
2. The grinding head swing seat assembly with deflection angle according to claim 1, characterized in that: The grinding head swing seat under the grinding head swing seat assembly has an angle between its rotation axis and its slide rail surface. At the same time, the slide rail installed on the slide rail surface is arc-shaped, which causes the motion trajectory of the integrated grinding head to swing with an axis, and this axis is tangent to the upper end surface of the bracket wheel. At present, the centering of the grinding head is achieved by the algorithm of the program. The cost is high, the three-axis precision control requires high manufacturing difficulty and complexity. This solution simplifies the difficulty and cost of mechanical structure and program development.
3. The integrated grinding head according to claim 1, characterized in that: The integrated grinding head has a synthetic grinding head seat assembly that integrates a spindle locking mechanism, a worm gear compensation mechanism, and an integrated bracket locking mechanism. The support wheel on the integrated bracket is concentric with the rotating shaft of the integrated grinding head. Currently, the locking and compensation of the grinding head are separate parts.
4. The integrated bracket assembly according to claim 1, characterized in that: The push cylinder installed on the grinding head seat assembly uses the inclined surface on the top of the rotating support arm to wedge with the inclined surface on the top of the support arm locking block to form a locking structure, and the upper end surface of the support wheel of the integrated bracket is concentric with the axis of the arc motion trajectory of the integrated grinding head assembly. The inclined surface can be ground without placing the workpiece on a mold with the same appearance, ensuring that the glass will not be cracked or damaged by the grinding wheel during the grinding process. It is suitable for small batches of multi-variety products. It does not require a large number of molds, which will result in excessive production costs. Currently, all equipment using brackets are fixed brackets and cannot be moved away during automatic tool change, resulting in a low degree of automation.
Citation Information
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