A counting coiling device

Abstract

The present invention discloses a countable coiling device, which makes the number of rolled sheet products accurate and reliable, and improves the quality of coiling. The device comprises: a discharge tray; a receiving tray; an interlayer paper guide recovery mechanism; a group of guide rollers, which comprises an output guide roller and an input guide roller; a limit mechanism; a counting mechanism; and an emergency stop mechanism; the discharge tray and the receiving tray are distributed at both ends of the length direction of the coiling device, an output guide roller is arranged at the lower part of the discharge end of the discharge tray, an input guide roller is arranged at the lower part of the feed end of the receiving tray, the interlayer paper guide recovery mechanism is also arranged at the lower part of the discharge end of the discharge tray, and the area between the output guide roller and the input guide roller is sequentially provided with a limit mechanism, a counting mechanism, and an emergency stop mechanism.

Description

Technical Field

[0001] The invention relates to the technical field of coil material feeding, in particular to a countable coil material device. Background Art

[0002] The existing final coil material has a coil structure with an interlayer of paper at the bottom of the coil product during winding. When the sheet product is finally produced, the interlayer paper needs to be peeled off, so the coiling operation needs to be performed again. In this process, how to calculate the number of final sheet products is a sign of the reliability and stability of the finished product. There are many existing methods for making samples, but the quantity generally has deviations. How to make the final number of finished sheet products an accurate number is a technical problem that coil equipment urgently needs to solve. Summary of the invention

[0003] In view of the above problems, the present invention provides a countable coiling device, which makes the number of coiled sheet products accurate and reliable, and improves the quality of coiling.

[0004] A countable coiling device, characterized in that it comprises:

[0005] Feed tray;

[0006] Receive tray;

[0007] Interlayer paper guide recovery mechanism;

[0008] A set of guide rollers, including an output guide roller and an input guide roller;

[0009] Limiting mechanism;

[0010] Counting mechanism;

[0011] and emergency stop mechanism;

[0012] The unloading tray and the receiving tray are distributed at both ends of the length direction of the coiling equipment. An output guide roller is arranged at the lower part of the discharge end of the unloading tray, and an input guide roller is arranged at the lower part of the feeding end of the receiving tray. The lower part of the unloading tray corresponding to the discharge end is also provided with the interlayer paper guide recovery mechanism, and the area between the output guide roller and the input guide roller is sequentially provided with a limiting mechanism, a counting mechanism, and an emergency stop mechanism.

[0013] It is further characterized by:

[0014] The limiting mechanism includes a base frame, a height limiting roller, a pair of width limiting rollers, and a width adjustment plate, the width adjustment plate is provided with at least a pair of width adjustment waist-shaped holes, the two side shaft ends of the height limiting roller are fixedly mounted on the two side vertical plates of the base frame, the height limiting roller is used to ensure the lowest input plane of the material belt, the bottoms of the two width limiting rollers are respectively fixedly mounted at the corresponding lateral positions of the corresponding width adjustment waist-shaped holes, the width between the two width limiting rollers corresponds to the width setting of the material belt, so that the material belt can be reliably transported into the rear counting mechanism;

[0015] The counting mechanism comprises a front positive roller group, a middle laser counting mechanism, and a rear positive roller group. The front positive roller group and the rear positive roller group both comprise an upper roller and a lower roller. The material belt passes through the gap between the upper roller and the lower roller. The front positive roller group and the rear positive roller group are arranged so that the material belt passing through the middle laser counting mechanism is in a straight state. A counting hole is arranged on one side of the material belt corresponding to each group of sheet products. The laser head of the middle laser counting mechanism is arranged toward the width of the material belt corresponding to the counting hole directly below. The laser head of the middle laser counting mechanism counts once each time it penetrates the counting hole of the material belt. The calculating mechanism calculates how many sheet products are in a roll of material by the number of counting holes passed by the laser.

[0016] The emergency stop mechanism includes a bottom rubber plate, an upper rubber plate, and a hydraulic lifting device. The hydraulic lifting device drives the upper rubber plate to move up and down. When an emergency stop is required, the hydraulic lifting device drives the upper rubber plate to move downward and press the surface of the material belt to complete the emergency stop operation.

[0017] The interlayer paper guide recovery mechanism comprises a mounting frame and a winding roller, and the winding roller is sleeved with an interlayer paper receiving disc and is used to wind up the interlayer paper;

[0018] The receiving shaft of the receiving tray is externally connected to a driving motor, and the driving motor drives the receiving shaft to rotate and then coils the material through the receiving tray;

[0019] Preferably, it also includes a material rack, and a group of countable coiling devices are respectively arranged on both sides of the width direction of the material rack, so that countable coiling devices are arranged on both sides of the width direction of the material rack, so that the space utilization rate is good;

[0020] The material rack is provided with auxiliary mounting plates corresponding to the positions of the discharge tray, receiving tray, interlayer paper guide recovery mechanism, output guide roller, input guide roller, limit mechanism, counting mechanism, and emergency stop mechanism of each group of countable coil equipment to ensure stable assembly of the entire mechanism.

[0021] After adopting the structure of the present invention, the material passes through the output guide roller from the discharge tray and then the interlayer paper is separated to the interlayer paper guide recovery mechanism. The material belt is guided by the limit mechanism, and then passes through the counting mechanism and the emergency stop mechanism, and finally passes through the input guide roller to the receiving tray, which makes the number of the wound sheet products accurate and reliable, and improves the quality of winding. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of a three-dimensional structure applicable to the present invention;

[0023] Figure 2 It is a partially enlarged stereoscopic view of the receiving tray of the present invention;

[0024] Figure 3 It is a partially enlarged stereoscopic view of the limiting mechanism of the present invention;

[0025] Figure 4 It is a partially enlarged stereoscopic view of the counting mechanism of the present invention;

[0026] Figure 5 It is a partially enlarged stereoscopic view of the emergency stop mechanism of the present invention;

[0027] The names corresponding to the serial numbers in the figure are as follows:

[0028] A material discharging tray 10, a material receiving tray 20, a material receiving shaft 21, a driving motor 22, an interlayer paper guiding and recycling mechanism 30, a mounting frame 31, a winding roller 32, a guide roller 40, an output guide roller 41, an input guide roller 42, a limiting mechanism 50, a base frame 51, a side vertical plate 511, a height limiting roller 52, a width limiting roller 53, a width adjustment plate 54, a width adjustment waist-shaped hole 541, a counting mechanism 60, a front guide roller group 61, a middle laser counting mechanism 62, a rear guide roller group 63, an upper roller 64, a lower roller 65, a laser head 66, an emergency stop mechanism 70, a bottom rubber plate 71, an upper rubber plate 72, a hydraulic lifting device 73, a material belt 80, a counting hole 81, an interlayer paper receiving tray 90, a material rack 100, and a spare sleeve roller 110 for the material tray. DETAILED DESCRIPTION

[0029] A counting coil device, see Figure 1-Figure 5 , which includes a material discharging tray 10, a material receiving tray 20, an interlayer paper guiding and recycling mechanism 30, a group of guide rollers 40, a limiting mechanism 50, a counting mechanism 60, and an emergency stop mechanism 70;

[0030] A set of guide rollers 40 includes an output guide roller 41 and an input guide roller 42;

[0031] The limiting mechanism 50 includes a base frame 51, a height limiting roller 52, a pair of width limiting rollers 53, and a width adjustment plate 54. The width adjustment plate 54 is provided with at least a pair of width adjustment waist-shaped holes 541. The two side shaft ends of the height limiting roller 52 are fixedly mounted on the two side vertical plates 511 of the base frame 51. The height limiting roller 52 is used to ensure the lowest input plane of the material belt 80. The bottoms of the two width limiting rollers 53 are respectively fixedly mounted at the corresponding lateral positions of the corresponding width adjustment waist-shaped holes 541. The width between the two width limiting rollers 53 corresponds to the width setting of the material belt 80, so that the material belt 80 can be reliably transported into the rear counting mechanism 60.

[0032] The counting mechanism 60 includes a front positive roller group 61, a middle laser counting mechanism 62, and a rear positive roller group 63. The front positive roller group 61 and the rear positive roller group 62 both include an upper roller 64 and a lower roller 65. The material belt 80 passes through the gap between the upper roller 64 and the lower roller 65. The front positive roller group 61 and the rear positive roller group 63 are arranged so that the material belt passing through the middle laser counting mechanism 62 is in a straight state. A counting hole 81 is arranged on one side of the material belt 80 corresponding to each group of sheet products. The laser head 66 of the middle laser counting mechanism 62 is arranged toward the width of the material belt 80 corresponding to the counting hole 81 directly below. The laser head 66 of the middle laser counting mechanism 62 counts once each time it penetrates the counting hole 81 of the material belt 80. The calculating mechanism calculates how many sheet products are in a roll of material by the number of counting holes 81 through which the laser passes.

[0033] The emergency stop mechanism 70 includes a bottom rubber plate 71, an upper rubber plate 72, and a hydraulic lifting device 73. The hydraulic lifting device 73 drives the upper rubber plate 72 to move up and down. When an emergency stop is required, the hydraulic lifting device 73 drives the upper rubber plate 72 to move downward and press the surface of the material belt 80 to complete the emergency stop operation.

[0034] The interlayer paper guide recovery mechanism 30 includes a mounting frame 31 and a reel 32. The reel 32 is sleeved with an interlayer paper receiving tray 90 for reeling in the interlayer paper.

[0035] The receiving shaft 21 of the receiving tray 20 is externally connected to a driving motor 22, and the driving motor 22 drives the receiving shaft 21 to rotate so as to collect the coiled material through the receiving tray 20;

[0036] The unloading tray 10 and the collecting tray 20 are distributed at both ends of the length direction of the coiling equipment. An output guide roller 41 is arranged at the lower part of the discharge end of the unloading tray 20, and an input guide roller 42 is arranged at the lower position of the feeding end of the collecting tray 20. The lower part of the unloading tray 10 corresponding to the discharge end is also provided with an interlayer paper guide recovery mechanism 30, and the area between the output guide roller 41 and the input guide roller 42 is sequentially provided with a limiting mechanism 50, a counting mechanism 60, and an emergency stop mechanism 70.

[0037] In a specific implementation, it also includes a material rack 100, and a group of countable coiling equipment is respectively arranged on both sides of the width direction of the material rack 100, so that countable coiling equipment is arranged on both sides of the width direction of the material rack 100, so that the space utilization rate is good;

[0038] The material rack 100 is provided with auxiliary mounting plates corresponding to the positions of the discharge tray 10, the receiving tray 20, the interlayer paper guide recovery mechanism 30, the output guide roller 41, the input guide roller 42, the limit mechanism 50, the counting mechanism 60, and the emergency stop mechanism 70 of each group of countable coil equipment to ensure stable assembly of the entire mechanism.

[0039] Since the receiving tray 20 is provided with a driving motor 22, in order to reduce the lateral width of the material rack, the material travel directions of the countable coiling devices located on both sides are set to be in opposite directions;

[0040] In addition, a spare sleeve roller 110 for the interlayer paper receiving tray is provided at the bottom of the receiving tray 20 to ensure that the interlayer paper receiving tray 90 can be replaced in time.

[0041] The material passes through the output guide roller from the unloading tray and then the interlayer paper is separated and sent to the interlayer paper guide recovery mechanism. The material belt is guided by the limit mechanism, and then passes through the counting mechanism and the emergency stop mechanism, and finally passes through the input guide roller to the receiving tray, which makes the number of the wound sheet products accurate and reliable, and improves the quality of winding.

[0042] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0043] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A countable coiling device, characterized in that: It includes: Feed tray; Receive tray; Interlayer paper guide recovery mechanism; A set of guide rollers, including an output guide roller and an input guide roller; Limiting mechanism; Counting mechanism; and emergency stop mechanism; The unloading tray and the receiving tray are distributed at both ends of the length direction of the coiling equipment. An output guide roller is arranged at the lower part of the discharge end of the unloading tray, and an input guide roller is arranged at the lower part of the feeding end of the receiving tray. The lower part of the unloading tray corresponding to the discharge end is also provided with the interlayer paper guide recovery mechanism, and the area between the output guide roller and the input guide roller is sequentially provided with a limiting mechanism, a counting mechanism, and an emergency stop mechanism.

2. A countable coiling device according to claim 1, characterized in that: The limiting mechanism includes a base frame, a height limiting roller, a pair of width limiting rollers, and a width adjustment plate. The width adjustment plate is provided with at least a pair of width adjustment waist-shaped holes. The two side shaft ends of the height limiting roller are fixedly mounted on the two side vertical plates of the base frame. The height limiting roller is used to ensure the lowest input plane of the material belt. The bottoms of the two width limiting rollers are respectively fixedly mounted at the corresponding lateral positions of the corresponding width adjustment waist-shaped holes. The width between the two width limiting rollers corresponds to the width setting of the material belt, so that the material belt can be reliably transported into the counting mechanism at the rear.

3. A countable coiling device according to claim 1, characterized in that: The counting mechanism includes a front positive roller group, a middle laser counting mechanism, and a rear positive roller group. The front positive roller group and the rear positive roller group both include an upper roller and a lower roller. The material belt passes through the gap between the upper roller and the lower roller. The front positive roller group and the rear positive roller group are arranged so that the material belt passing through the middle laser counting mechanism is in a straight state. A counting hole is arranged on one side of the material belt corresponding to each group of sheet products. The laser head of the middle laser counting mechanism is arranged toward the material belt width corresponding to the counting hole directly below. The laser head of the middle laser counting mechanism counts once each time it penetrates the counting hole of the material belt. The calculation mechanism calculates how many sheet products are in a roll of material by the number of counting holes passed by the laser.

4. A countable coiling device according to claim 1, characterized in that: The emergency stop mechanism includes a bottom rubber plate, an upper rubber plate, and a hydraulic lifting device. The hydraulic lifting device drives the upper rubber plate to move up and down. When an emergency stop is required, the hydraulic lifting device drives the upper rubber plate to move downward and press the surface of the material belt to complete the emergency stop operation.

5. The countable coiling device according to claim 1, characterized in that: The interlayer paper guiding and recycling mechanism comprises a mounting frame and a winding roller. The winding roller is sleeved with an interlayer paper receiving disc and is used to wind up the interlayer paper.

6. A countable coiling device according to claim 2, characterized in that: The receiving shaft of the receiving tray is externally connected to a driving motor, and the driving motor drives the receiving shaft to rotate so as to coil and receive the material through the receiving tray.

7. A countable coiling device according to claim 1, characterized in that: It also includes a material rack, and a group of countable coiling devices are respectively arranged on both sides of the material rack in the width direction.

8. A countable coiling device according to claim 7, characterized in that: The material rack is provided with auxiliary mounting plates corresponding to the positions of the discharge tray, the receiving tray, the interlayer paper guide recovery mechanism, the output guide roller, the input guide roller, the limit mechanism, the counting mechanism, and the emergency stop mechanism of each group of countable coil equipment.

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