Intelligent cleaning device for preventing pipeline from being blocked by scale

By introducing structures such as rollers and heat-conducting plates into the electrolytic ultrasonic cleaner, the problem of pipe blockage caused by oil stains is solved, achieving efficient oil stain cleaning and anti-clogging effects.

CN119736696BActive Publication Date: 2025-12-30DONGGUAN JINGGONG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202510187257.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2025-12-30
Estimated Expiration
2045-02-20

AI Technical Summary

Technical Problem

Existing electrolytic ultrasonic cleaners produce oil stains that easily float and adhere to the inner wall of pipes during the cleaning process, causing pipe blockage.

Method used

An intelligent cleaning device was designed, comprising a drum, a heat-conducting plate, auxiliary structures, and a guide frame. The drum, through the setting of cleaning structures and corresponding technical measures, is driven to rotate by a motor. Combined with the heat-conducting plate and auxiliary structures, it achieves the cleaning and guidance of oil stains, avoiding oil stain adhesion and blockage.

Benefits of technology

It effectively cleans the oil stains above the electrolyte, prevents the drain pipe from getting clogged, improves cleaning efficiency, and ensures a smooth cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of cleaning equipment, in particular to intelligent cleaning equipment capable of preventing pipeline scale and blockage, which comprises a shell, the inner wall of the shell is fixedly connected with a cleaning tank, the surface of the shell is clampedly connected with a hanging basket, the surface of the shell is clampedly connected with an electrolysis frame, the outer wall of the shell is fixedly connected with a controller, the inner wall of the cleaning tank is fixedly connected with an electric heating tube, the inner wall of the cleaning tank is fixedly connected with a temperature sensor, and the lower surface of the cleaning tank is fixedly connected with a plurality of ultrasonic generators. In the process of cleaning the oil stains on the surface of the mold by the cleaning structure, the oil stains above the electrolyte can be cleaned out of the cleaning tank by the cooperation of the roller and the extension plate, and when the oil stains are discharged subsequently, the oil stains are prevented from adhering to the inner wall of the blowdown pipe; when the oil stains are mixed with other solid foreign matters, the blowdown pipe is prevented from being blocked.
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Description

Technical Field

[0001] This invention relates to the field of cleaning equipment technology, and in particular to an intelligent cleaning device for preventing pipe scaling and blockage. Background Technology

[0002] An electrolytic ultrasonic cleaner is a device that combines electrolytic cleaning and ultrasonic cleaning technologies to improve cleaning efficiency and effectiveness. The device contains an ultrasonic generator that produces high-frequency sound waves. These sound waves propagate in the cleaning solution, forming tiny bubbles. These bubbles rapidly expand and contract in the liquid, generating strong shock waves that effectively remove dirt and impurities from object surfaces. Adding an appropriate electrolyte to the cleaning solution creates an electrolyte solution. When cleaning molds, the mold acts as the anode, and current flows through the electrolyte, producing an electrolytic reaction. This reaction removes oxides, oil, and other contaminants, enhancing the cleaning effect.

[0003] The above and existing technologies have the following defects: During the process of cleaning oil stains on the surface of the mold using an electrolytic ultrasonic cleaner, the oil stains will float on the top of the electrolyte. When the oil stains are discharged later, they are easy to adhere to the inner wall of the pipes of the electrolytic ultrasonic cleaner. When the oil stains are mixed with other solid foreign objects, they can easily cause the pipes of the electrolytic ultrasonic cleaner to be blocked.

[0004] Therefore, an intelligent cleaning device for preventing pipe scaling and blockage is proposed. Summary of the Invention

[0005] The purpose of this invention is to solve the problem that when oil is discharged, it easily adheres to the inner wall of the pipeline of the electrolytic ultrasonic cleaner, and when the oil mixes with other solid foreign matter, it easily causes the pipeline of the electrolytic ultrasonic cleaner to be blocked. Therefore, an intelligent cleaning device is proposed to prevent the pipeline from scaling and clogging.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: an intelligent cleaning device for preventing pipe scaling and blockage, comprising a shell, a cleaning tank fixedly connected to the inner wall of the shell, a hanging basket snapped onto the surface of the shell, an electrolytic frame snapped onto the surface of the shell, a controller fixedly connected to the outer wall of the shell, an electric heating element fixedly connected to the inner wall of the cleaning tank, a temperature sensor fixedly connected to the inner wall of the cleaning tank, a plurality of ultrasonic generators fixedly connected to the lower surface of the cleaning tank, a solenoid valve fixedly connected and connected to the outer wall of the cleaning tank, one end of the solenoid valve fixedly connected and connected to a filter tank, a filter element filled in the inner wall of the filter tank, a drain pipe fixedly connected and connected to one end of the filter tank, the drain pipe penetrating the shell, and the electric heating element and ultrasonic generator... The generator, solenoid valve, and temperature sensor are all electrically connected to the controller. The system also includes: a cleaning structure disposed on the outer wall of the housing for cleaning oil floating above the electrolyte; the cleaning structure includes a motor fixedly mounted on the outer wall of the housing, a roller and an extension plate for cleaning oil, a first thermoelectric cooler for adjusting the temperature of the roller, and a second thermoelectric cooler for adjusting the temperature of the extension plate; an auxiliary structure disposed on the inner wall of the cleaning tank for improving the efficiency of oil cleaning; the auxiliary structure includes a connecting plate sliding through the cleaning tank and a pusher plate for promoting the flow of electrolyte and oil; and a guiding structure disposed on the outer wall of the cleaning tank for guiding the flow of oil; the guiding structure includes a support plate fixedly mounted on the outer wall of the cleaning tank and a guide frame for receiving oil.

[0007] The effects achieved by the above components are as follows: By setting up a cleaning structure, during the cleaning of oil stains on the mold surface, the oil stains above the electrolyte can be cleaned out of the cleaning tank with the help of the roller and the extension plate. When the oil stains are discharged later, it is prevented from adhering to the inner wall of the drain pipe, thus avoiding the situation where the drain pipe is blocked when the oil stains are mixed with other solid foreign objects. By setting up an auxiliary structure, the liquid level in the electrolyte will rise and surge during the rotation of the motor, and the oil stains above the electrolyte will move towards the roller, thereby facilitating the cleaning of the oil stains by the roller and the extension plate and improving the cleaning efficiency. By setting up a guiding structure, after the oil stains fall into the guide frame, the guide frame will guide the flow direction of the oil stains, which will facilitate the subsequent collection of the oil stains. It can also make the guide frame continuously slide back and forth in the vertical direction and vibrate, thereby accelerating the downward speed of the oil stains and preventing the oil stains from clogging.

[0008] Preferably, the output end of the motor is fixedly connected to a rotating shaft, the outer casing and the cleaning tank are both rotatably connected to the rotating shaft, the roller is fixedly installed at one end of the rotating shaft, the outer circumferential surface of the roller is provided with several sliding grooves, the extension plate includes two heat-conducting plates and a heat-insulating ring, the heat-insulating ring is fixedly assembled between the two heat-conducting plates, the sliding grooves are slidably connected to the heat-conducting plates, the roller is made of a good thermal conductor, the first thermoelectric cooler is fixedly installed inside the roller, and the cold end and hot end of the first thermoelectric cooler face the outer circumferential surface and the inner circumferential surface of the roller, respectively, a heat-insulating ring is fixedly assembled inside the roller, the heat-insulating ring is fixedly sleeved on the surface of the first thermoelectric cooler, the hot end and cold end of the second thermoelectric cooler are fixedly connected to the two heat-conducting plates, the surface of the cleaning tank is provided with clearance holes, and the roller is slidably connected to the cleaning tank.

[0009] The effects achieved by the above components are as follows: when the motor, the first thermoelectric cooler, and the second thermoelectric cooler are turned on, the output end of the motor rotates, which drives the shaft to rotate. The rotation of the shaft drives the drum to rotate, and the rotation of the drum drives the heat-conducting plate to move. At this time, the heat-conducting plate located below slides out of the groove. During this process, the first thermoelectric cooler absorbs heat from the outer circumference of the drum, cooling the outer circumference of the drum. The second thermoelectric cooler absorbs heat from the heat-conducting plate, cooling the heat-conducting plate. When the outer circumference of the drum comes into contact with oil, the drum causes the oil to cool and solidify rapidly. At this time, the oil will adhere to the outer circumference of the drum and move synchronously with the drum. When the low-temperature heat-conducting plate comes into contact with oil, the oil will also adhere to the surface of the heat-conducting plate. The heat-conducting plate achieves the function of improving the cleaning efficiency of the drum.

[0010] Preferably, the outer shell is fixedly connected to an inclined plate relative to the position of the roller, and the inclined plate abuts against the outer circumferential surface of the roller.

[0011] The effect achieved by the above components is as follows: when the heat-conducting plate moves a certain distance with the roller, the low-temperature heat-conducting plate will come into contact with the inclined plate, and the inclined plate will squeeze the heat-conducting plate, causing the heat-conducting plate to slide back into the groove. At this time, the oil stains adhering to the surface of the heat-conducting plate will fall off to the outer circumference of the roller.

[0012] Preferably, a fixing block is fixedly connected to the inner wall of the outer shell, a round rod slides through the fixing block, a bent plate is fixedly connected to one end of the round rod, an installation rod is fixedly connected to the surface of the bent plate, a plurality of top plates are fixedly connected to the outer circumferential surface of the installation rod, a cam is fixedly connected to the outer circumferential surface of the rotating shaft, a lead screw is threaded into the bent plate, a transmission plate is rotatably connected to one end of the lead screw, the transmission plate is slidably connected to the bent plate, the lead screw is movably connected to the outer shell, and a first spring is sleeved on the outer circumferential surface of the round rod, with both ends of the first spring fixedly connected to the fixing block and the bent plate respectively.

[0013] The effects achieved by the above components are as follows: the rotation of the shaft will also drive the cam to rotate. When the cam contacts the transmission plate, the cam will squeeze the transmission plate. The lead screw will move with the transmission plate and drive the bending plate to move. The movement of the bending plate will drive the round rod to move and stretch the first spring. The mounting rod will move with the bending plate and drive the top plate to move. When the cam disengages from the transmission plate, the first spring begins to contract. The bending plate will slide in the opposite direction with the help of the tension of the first spring. The mounting rod will drive the top plate to slide towards the roller and hit the solidified oil stains on the roller surface.

[0014] Preferably, the top plate has a spiral structure and a triangular cross-section.

[0015] The effect achieved by the above components is that by setting the cross-section of the top plate to be triangular, the top plate can be better inserted into the oil stain. At this time, the roller continues to rotate, and the spiral structure of the top plate can make the oil stain slide along the outer circumference of the roller, thereby separating the oil stain from the roller and facilitating the subsequent sliding of the oil stain into the clearance hole.

[0016] Preferably, a winding rod is rotatably connected inside the drum, and several ropes are fixedly connected to the outer circumference of the winding rod. One end of each rope passes through the drum and is fixedly connected to the heat-insulating ring. A rotating drum is fixedly connected to one end of the winding rod. The rotating drum is rotatably connected to the drum, and a bolt is threaded inside the rotating drum. The bolt passes through the rotating drum and abuts against the surface of the drum.

[0017] The aforementioned components achieve the following effects: When adjusting the length of the heat-conducting plate sliding out of the chute, rotating the drum causes the winding rod to rotate, which in turn winds up the rope. As the heat-conducting plate slides along the inner wall of the chute, the rope restricts the length of the heat-conducting plate sliding out of the chute. This reduces the depth to which the heat-conducting plate is inserted into the electrolyte when the electrolyte level is high, preventing the heat-conducting plate from cooling and solidifying too much electrolyte and carrying it out of the cleaning tank, thus avoiding insufficient electrolyte in the cleaning tank. When the rope unwinds from the outer circumference of the winding rod, it allows the heat-conducting plate to properly contact the oil stains above the electrolyte when the electrolyte level is low, thus cleaning the oil stains. After adjustment, rotating the bolt causes it to press against the surface of the drum, thereby limiting the position of the drum and the length of the rope.

[0018] Preferably, the connecting plate is fixedly connected to the push plate, the push plate is inclined to the horizontal plane, the push plate is fixedly connected to the bending plate, and the bending plate passes through the cleaning tank.

[0019] The effect achieved by the above components is that when the push plate moves, the liquid level in the electrolyte rises and surges, and the oil on the top of the electrolyte moves towards the direction of the drum, which makes it easier for the drum and the heat-conducting plate to clean the oil and improves the cleaning efficiency.

[0020] Preferably, the surface of the push plate has several through holes, and a rotating plate is rotatably connected to the surface of the push plate.

[0021] The effect achieved by the above components is as follows: when the bending plate moves in the opposite direction, the electrolyte will flow through the through hole, which reduces the resistance when the push plate moves. At this time, the rotating plate will rotate at a certain angle to block the oil stains and slow down the speed of the reverse diffusion of the oil stains.

[0022] Preferably, a rectangular plate is slidably connected inside the support plate, the rectangular plate is fixedly connected to the guide frame, the guide frame is slidably connected to the cleaning tank, the guide frame is slidably connected to the outer shell, and a pull strap is fixedly connected to the outer circumference of the mounting rod, one end of the pull strap being fixedly connected to the guide frame.

[0023] The aforementioned components achieve the following effects: when oil is discharged from the clearance hole, the guide frame receives the oil and guides its flow direction, facilitating subsequent oil collection. During motor operation, the moving mounting rod pulls the pull belt, which tightens after a certain distance. The pull belt then drives the guide frame upward, causing the rectangular plate to slide along the support plate. When the cam disengages from the transmission plate, the mounting rod moves in the opposite direction, causing the pull belt to loosen. The guide frame, under its own weight, slides downward and resets. Therefore, during motor operation, the guide frame continuously vibrates and slides back and forth vertically, accelerating the downward flow of oil and preventing blockage.

[0024] Preferably, a U-shaped plate is fixedly connected to the outer wall of the cleaning tank, and a guide roller is rotatably connected inside the U-shaped plate. The guide roller is slidably connected to the pull belt.

[0025] The effect achieved by the above components is that the guide roller can adjust the direction of the pull belt movement, making it easier for the pull belt to lift the guide frame.

[0026] Compared with the prior art, the advantages and positive effects of the present invention are as follows:

[0027] 1. In this invention, by setting up a cleaning structure, during the process of cleaning oil stains on the surface of the mold, the oil stains above the electrolyte can be cleaned out of the cleaning tank with the help of the roller and the extension plate. When the oil stains are discharged in the future, the oil stains are prevented from adhering to the inner wall of the drain pipe, so that the drain pipe is not blocked when the oil stains are mixed with other solid foreign objects.

[0028] 2. In this invention, by setting an auxiliary structure, the liquid level in the electrolyte will rise and surge during the rotation of the motor, and the oil on the top of the electrolyte will move towards the direction of the drum, thereby facilitating the cleaning of the oil by the drum and the extension plate and improving the cleaning efficiency.

[0029] 3. In this invention, by setting a guiding structure, after the oil falls into the guiding frame, the guiding frame will guide the flow direction of the oil, which is convenient for subsequent collection of the oil. In addition, the guiding frame can continuously slide back and forth in the vertical direction and vibrate, thereby accelerating the downward speed of the oil and avoiding the occurrence of oil blockage. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0031] Figure 2 This is a schematic diagram of the disassembled structure of the outer shell of the present invention;

[0032] Figure 3 This is a schematic cross-sectional view of the outer casing of the present invention;

[0033] Figure 4 This is a schematic diagram of the structure of the roller in this invention;

[0034] Figure 5 This is a schematic cross-sectional view of the roller section of the present invention;

[0035] Figure 6 This is a cross-sectional view of the roller of the present invention from another angle;

[0036] Figure 7 This is a partial structural diagram of the roller section of the present invention;

[0037] Figure 8 This is a schematic diagram of the structure at the top plate of the present invention;

[0038] Figure 9 This is a schematic diagram of the push plate structure of the present invention;

[0039] Figure 10 This is a schematic diagram of the structure at the bent plate of the present invention;

[0040] Figure 11 This is a schematic diagram of the outer shell structure in Embodiment 2 of the present invention;

[0041] Figure 12 This is a partial cross-sectional view of the roller structure in Embodiment 2 of the present invention;

[0042] Figure 13 This is a partial cross-sectional structural diagram of the fixed tube in Embodiment 2 of the present invention.

[0043] Legend: 1. Outer shell; 2. Cleaning tank; 3. Hanging basket; 4. Electrolysis frame; 5. Controller; 6. Cleaning structure; 601. Motor; 602. Shaft; 603. Drum; 604. Slide groove; 605. Extension plate; 6051. Heat-conducting plate; 6052. Heat-insulating ring; 606. First semiconductor refrigeration chip; 607. Second semiconductor refrigeration chip; 608. Inclined plate; 609. Fixing block; 610. Round rod; 611. Bending plate; 612. Mounting rod; 613. Top plate; 614. Cam; 615. Lead screw; 616. Transmission plate; 617. First spring; 618. Rewinding rod; 619. Rope; 620. Rotary drum; 621. Bolt; 622. Clearance hole; 623. Heat insulation. 624. Ring; 625. Fixed pipe; 626. Connecting pipe; 627. One-way valve; 628. Piston plate; 629. Second spring; 630. Connecting plate; 631. Triangular block; 632. Limiting groove; 633. Connecting hole; 634. Sealing ring; 635. Sealing plate; 636. Air guide pipe; 637. Exhaust pipe; 7. Auxiliary structure; 71. Connecting plate; 72. Push plate; 73. Through hole; 74. Rotating plate; 8. Guide structure; 81. Support plate; 82. Rectangular plate; 83. Guide frame; 84. Pull belt; 85. U-shaped plate; 86. Guide roller; 9. Heating tube; 10. Temperature sensor; 11. Ultrasonic generator; 12. Solenoid valve; 13. Filter canister; 14. Filter element; 15. Drain pipe. Detailed Implementation

[0044] To better understand the above-mentioned objectives, features, and advantages of the present invention, the present invention will be further described below in conjunction with the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0045] Numerous specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways than those described herein, and therefore the invention is not limited to the specific embodiments disclosed in the following specification.

[0046] Example 1:

[0047] like Figures 1-10As shown, this invention provides an intelligent cleaning device for preventing pipe scaling and blockage, including a housing 1. A cleaning tank 2 is fixedly connected to the inner wall of the housing 1. A hanging basket 3 is snapped onto the surface of the housing 1. An electrolysis frame 4 is snapped onto the surface of the housing 1. A controller 5 is fixedly connected to the outer wall of the housing 1. An electric heating tube 9 is fixedly connected to the inner wall of the cleaning tank 2. A temperature sensor 10 is fixedly connected to the inner wall of the cleaning tank 2. Several ultrasonic generators 11 are fixedly connected to the lower surface of the cleaning tank 2. A solenoid valve 12 is fixedly connected to the outer wall of the cleaning tank 2. One end of the solenoid valve 12 is fixedly connected to a filter tank 13. The inner wall of the filter tank 13 is filled with a filter element 14. One end of the filter tank 13 is fixedly connected to a drain pipe 15, which penetrates the housing 1. The electric heating tube 9, ultrasonic generators 11, solenoid valve 12, and temperature sensor 10 are all connected to... The controller 5 is electrically connected and also includes: a cleaning structure 6 disposed on the outer wall of the housing 1 for cleaning oil floating above the electrolyte; the cleaning structure 6 includes a motor 601 fixedly installed on the outer wall of the housing 1, a roller 603 and an extension plate 605 for cleaning oil, a first semiconductor cooling chip 606 for adjusting the temperature of the roller 603, and a second semiconductor cooling chip 607 for adjusting the temperature of the extension plate 605; an auxiliary structure 7 disposed on the inner wall of the cleaning tank 2 for improving the efficiency of cleaning oil; the auxiliary structure 7 includes a connecting plate 71 that slides through the cleaning tank 2 and a push plate 72 for pushing the electrolyte and oil to flow; and a guiding structure 8 disposed on the outer wall of the cleaning tank 2 for guiding the flow of oil; the guiding structure 8 includes a support plate 81 fixedly installed on the outer wall of the cleaning tank 2 and a guide frame 83 for receiving oil.

[0048] The following section will explain the specific settings and functions of its cleaning structure 6, auxiliary structure 7, and guiding structure 8.

[0049] like Figures 4-8As shown, the output end of the motor 601 is fixedly connected to a rotating shaft 602. The outer casing 1 and the cleaning tank 2 are both rotatably connected to the rotating shaft 602. A roller 603 is fixedly installed at one end of the rotating shaft 602. Several sliding grooves 604 are formed on the outer circumference of the roller 603. The extension plate 605 includes two heat-conducting plates 6051 and a heat-insulating ring 6052. The heat-insulating ring 6052 is fixedly assembled between the two heat-conducting plates 6051. The sliding grooves 604 are slidably connected to the heat-conducting plates 6051. The roller 603 is made of a good thermal conductor. A first thermoelectric cooler 606 is fixedly installed inside a roller 603, with its cold and hot ends facing the outer and inner circumferential surfaces of the roller 603, respectively. A heat insulation ring 623 is fixedly fitted inside the roller 603 and is fixedly sleeved on the surface of the first thermoelectric cooler 606. The hot and cold ends of a second thermoelectric cooler 607 are fixedly connected to two heat-conducting plates 6051, respectively. A clearance hole 622 is provided on the surface of the cleaning tank 2, allowing the roller 603 to slide against the cleaning tank 2. Connect and turn on motor 601, first thermoelectric cooler 606, and second thermoelectric cooler 607. The rotation of the output end of motor 601 drives shaft 602 to rotate, which in turn drives roller 603 to rotate. The rotation of roller 603 causes heat-conducting plate 6051 to move. At this time, the lower heat-conducting plate 6051 slides out of the groove 604. During this process, the first thermoelectric cooler 606 absorbs heat from the outer circumference of roller 603, causing the outer circumference of roller 603 to cool down. At a certain temperature, the second semiconductor cooling chip 607 absorbs heat from a heat-conducting plate 6051, causing the heat-conducting plate 6051 to cool down. When the outer circumferential surface of the roller 603 comes into contact with the oil, the roller 603 causes the oil to cool and solidify rapidly. At this time, the oil will adhere to the outer circumferential surface of the roller 603 and move synchronously with the roller 603. When the low-temperature heat-conducting plate 6051 comes into contact with the oil, the oil will also adhere to the surface of the heat-conducting plate 6051. The heat-conducting plate 6051 achieves the function of improving the cleaning efficiency of the roller 603.

[0050] An inclined plate 608 is fixedly connected to the outer shell 1 relative to the position of the roller 603. The inclined plate 608 abuts against the outer circumferential surface of the roller 603. When the heat-conducting plate 6051 moves a certain distance with the roller 603, the low-temperature heat-conducting plate 6051 will come into contact with the inclined plate 608. The inclined plate 608 will squeeze the heat-conducting plate 6051, causing the heat-conducting plate 6051 to slide back into the slide groove 604. At this time, the oil stains adhering to the surface of the heat-conducting plate 6051 will fall off to the outer circumferential surface of the roller 603.

[0051] A fixing block 609 is fixedly connected to the inner wall of the outer casing 1. A round rod 610 slides through the fixing block 609. A bent plate 611 is fixedly connected to one end of the round rod 610. A mounting rod 612 is fixedly connected to the surface of the bent plate 611. Several top plates 613 are fixedly connected to the outer circumferential surface of the mounting rod 612. A cam 614 is fixedly connected to the outer circumferential surface of the rotating shaft 602. A lead screw 615 is threaded into the bent plate 611. A transmission plate 616 is rotatably connected to one end of the lead screw 615. The transmission plate 616 is slidably connected to the bent plate 611. The lead screw 615 is movably connected to the outer casing 1. A first spring 617 is sleeved on the outer circumferential surface of the round rod 610. The two ends of the first spring 617 are respectively connected to the fixing block 609 and the bent plate 610. 1. Fixed connection. The rotation of the shaft 602 will also drive the cam 614 to rotate. When the cam 614 contacts the transmission plate 616, the cam 614 will squeeze the transmission plate 616. The lead screw 615 will move with the transmission plate 616 and drive the bending plate 611 to move. The movement of the bending plate 611 will drive the round rod 610 to move and stretch the first spring 617. The mounting rod 612 will move with the bending plate 611 and drive the top plate 613 to move. When the cam 614 disengages from the transmission plate 616, the first spring 617 begins to contract. The bending plate 611 will slide in the opposite direction with the help of the tension of the first spring 617. The mounting rod 612 will drive the top plate 613 to slide towards the roller 603 and hit the solidified oil on the surface of the roller 603.

[0052] The top plate 613 has a spiral structure and a triangular cross-section. By setting the cross-section of the top plate 613 to be triangular, the top plate 613 can be better inserted into the oil stain. At this time, the roller 603 continues to rotate, and the spiral structure of the top plate 613 can make the oil stain slide along the outer circumference of the roller 603, thereby separating the oil stain from the roller 603 and facilitating the subsequent sliding of the oil stain into the clearance hole 622.

[0053] A winding rod 618 is rotatably connected inside the drum 603. Several ropes 619 are fixedly connected to the outer circumference of the winding rod 618. One end of each rope 619 passes through the drum 603 and is fixedly connected to it. A rotating drum 620 is fixedly connected to one end of the winding rod 618. The rotating drum 620 is rotatably connected to the drum 603. A bolt 621 is threaded into the rotating drum 620 and passes through it, resting against the surface of the drum 603. When it is necessary to adjust the length of the heat-conducting plate 6051 sliding out of the groove 604, the rotating drum 620 is rotated. The rotating drum 620 will drive the winding rod 618 to rotate, and the winding rod 618 will wind up the ropes 619. When the heat-conducting plate 6051 slides along the inner wall of the groove 604, the ropes... Rope 619 can limit the length of the heat-conducting plate 6051 sliding out of the groove 604, thereby reducing the depth of the heat-conducting plate 6051 inserted into the electrolyte when the electrolyte level is high, and preventing the heat-conducting plate 6051 from cooling and solidifying too much electrolyte and carrying it out of the cleaning tank 2, resulting in insufficient electrolyte in the cleaning tank 2. When the rope 619 is unwound from the outer circumference of the winding rod 618, it can allow the heat-conducting plate 6051 to properly contact the oil stains above the electrolyte when the electrolyte level is low, and clean the oil stains. After adjustment, the bolt 621 is rotated. When the bolt 621 abuts against the surface of the roller 603, the bolt 621 reaches the position of the rotating drum 620, thereby limiting the length of the rope 619.

[0054] like Figure 4 and Figure 9 As shown, the connecting plate 71 is fixedly connected to the push plate 72, which is inclined to the horizontal plane. The push plate 72 is fixedly connected to the bending plate 611, which passes through the cleaning tank 2. When the push plate 72 moves, the liquid level in the electrolyte rises and surges. The oil stains above the electrolyte move towards the roller 603, which facilitates the cleaning of the oil stains by the roller 603 and the heat-conducting plate 6051, thus improving the cleaning efficiency. The surface of the push plate 72 is provided with several through holes 73, and a rotating plate 74 is rotatably connected to the surface of the push plate 72. When the bending plate 611 moves in the opposite direction, the electrolyte flows through the through holes 73. The through holes 73 reduce the resistance when the push plate 72 moves. At this time, the rotating plate 74 will rotate at a certain angle to block the oil stains and slow down the reverse diffusion speed of the oil stains.

[0055] like Figure 4 and Figure 10As shown, a rectangular plate 82 is slidably connected inside the support plate 81. The rectangular plate 82 is fixedly connected to the guide frame 83, which is slidably connected to the cleaning tank 2 and the outer shell 1. A pull strap 84 is fixedly connected to the outer circumference of the mounting rod 612. One end of the pull strap 84 is fixedly connected to the guide frame 83. When oil is discharged from the relief hole 622, the guide frame 83 will receive the oil and guide the flow direction of the oil, facilitating subsequent collection of the oil. During the operation of the motor 601, the movement of the mounting rod 612 will pull the pull strap 84. After the pull strap 84 moves a certain length, it will tighten, and then the pull strap 84 will drive the guide frame 83 to move upward. The rectangular plate 82 slides along the support plate 81. When the cam 614 disengages from the transmission plate 616, the mounting rod 612 moves in the opposite direction. At this time, the pull belt 84 will loosen, and the guide frame 83 will slide downward and reset due to its own weight. Therefore, during the operation of the motor 601, the guide frame 83 will continuously slide back and forth in the vertical direction and vibrate, thereby accelerating the downward speed of the oil and preventing oil blockage. A U-shaped plate 85 is fixedly connected to the outer wall of the cleaning tank 2. A guide roller 86 is rotatably connected inside the U-shaped plate 85. The guide roller 86 is slidably connected to the pull belt 84. The guide roller 86 can adjust the moving direction of the pull belt 84, making it convenient for the pull belt 84 to pull up the guide frame 83.

[0056] The overall working principle is as follows: When it is necessary to clean the oil stains on the surface of the mold, the electrolyte is poured into the cleaning tank 2 to a suitable depth, so that part of the push plate 72 is immersed in the electrolyte. Then, the mold is placed in the hanging basket 3, and then the hanging basket 3 is placed on the surface of the outer shell 1. Next, the electrolysis frame 4 is placed on the surface of the outer shell 1, and the electrolysis frame 4 is placed in contact with the mold. Then, electricity is supplied to the electrolyte and the ultrasonic generator 11 is turned on. The mold is cleaned by ultrasonic waves and electrolysis. The oil stains generated during cleaning will float on the top of the electrolyte due to their own buoyancy. At the same time, the temperature sensor 10 can monitor the temperature of the electrolyte in real time. When the temperature of the electrolyte is low, the controller 5 will control the heating tube 9 to automatically work to heat the electrolyte, thereby intelligently controlling the temperature of the electrolyte and making the electrolysis... The liquid maintains a constant temperature during operation. When oil stains need to be cleaned, motor 601, the first thermoelectric cooler 606, and the second thermoelectric cooler 607 are activated. The output of motor 601 rotates, driving shaft 602 to rotate. Shaft 602 rotates, driving roller 603 to rotate. Roller 603 rotates, moving heat-conducting plate 6051. At this time, the lower heat-conducting plate 6051 slides out of the groove 604. During this process, the first thermoelectric cooler 606 absorbs heat from roller 603, cooling it down. The second thermoelectric cooler 607 absorbs heat from heat-conducting plate 6051, cooling it down. When roller 603 comes into contact with oil stains, it causes the oil stains to cool and solidify rapidly. Oil stains adhere to the outer circumferential surface of the roller 603 and move synchronously with it. When the heat-conducting plate 6051 comes into contact with the oil stains, the oil stains also adhere to the surface of the heat-conducting plate 6051. The heat-conducting plate 6051 improves the cleaning efficiency of the roller 603. With the help of the roller 603 and the extension plate 605, the oil stains can be separated from the electrolyte. After the heat-conducting plate 6051 moves a certain distance with the roller 603, the low-temperature heat-conducting plate 6051 will come into contact with the inclined plate 608. The inclined plate 608 will squeeze the heat-conducting plate 6051, causing it to slide back into the slide groove 604. At this time, the oil stains adhering to the surface of the heat-conducting plate 6051 will fall off to the outer circumferential surface of the roller 603. Then, the oil stains on the outer circumferential surface of the roller 603 will slide through the clearance hole 622. As the roller 603 rotates to a certain angle, the heat-conducting plate 6051 in the slide groove 604 slides out again, thus continuously cleaning the oil stains above the electrolyte. During the cleaning process, the rotation of the shaft 602 also drives the cam 614 to rotate. When the cam 614 contacts the transmission plate 616, the cam 614 will squeeze the transmission plate 616. The lead screw 615 moves with the transmission plate 616 and drives the bending plate 611 to move. The movement of the bending plate 611 will drive the round rod 610 to move and stretch the first spring 617. The mounting rod 612 moves with the bending plate 611 and drives the top plate 613 to move. When the cam 614 disengages from the transmission plate 616, the first spring 617 begins to contract, and the bending plate 611 will slide in the opposite direction with the help of the tension of the first spring 617.The mounting rod 612 causes the top plate 613 to slide closer to the roller 603, impacting the solidified oil on the surface of the roller 603. By setting the cross-section of the top plate 613 to be triangular, it can better insert the top plate 613 into the oil. At this time, the roller 603 continues to rotate, and the spiral structure of the top plate 613 allows the oil to slide along the outer circumference of the roller 603, thereby separating the oil from the roller 603 and facilitating the subsequent sliding of the oil into the clearance hole 622. When it is necessary to adjust the collision force between the top plate 613 and the roller 603, the lead screw 615 is rotated. The lead screw 615 drives the transmission plate 616 to slide along the surface of the bending plate 611 via its thread. When the bending plate 611 moves away from the cam 614, the transmission plate 616 moves a shorter distance when the cam 614 presses against it. This shortens the elongation of the first spring 617, reducing its elasticity and thus reducing the collision force between the top plate 613 and the roller 603. When the transmission plate 616 moves closer to the cam 614, the collision force between the top plate 613 and the roller 603 increases, thereby enabling the required... Adjusting the collision force between the top plate 613 and the roller 603, when it is necessary to adjust the length of the heat-conducting plate 6051 sliding out of the groove 604, rotating the drum 620 will drive the winding rod 618 to rotate, and the winding rod 618 will wind up the rope 619. The heat-insulating ring 6052 moves with the rope 619, which will drive the heat-conducting plate 6051 to move. When the heat-conducting plate 6051 slides along the inner wall of the groove 604, the rope 619 can limit the length of the heat-conducting plate 6051 sliding out of the groove 604, thereby reducing the insertion length of the heat-conducting plate 6051 when the electrolyte level is high. The depth of the rope 619 within the electrolyte is adjusted to prevent the heat-conducting plate 6051 from cooling and solidifying excessive electrolyte, which could then be carried out of the cleaning tank 2, resulting in insufficient electrolyte in the tank 2. When the rope 619 unwinds from the outer circumference of the winding rod 618, it allows the heat-conducting plate 6051 to properly contact and clean the oil stains above the electrolyte when the electrolyte level is low. After adjustment, rotating the bolt 621 causes it to press against the surface of the roller 603, thus limiting the position of the rotating drum 620 and consequently restricting the length of the rope 619.

[0057] During the rotation of motor 601, the movement of bending plate 611 drives push plate 72 to move, which in turn drives rotating plate 74 to move. Rotating plate 74 pushes the electrolyte, causing the electrolyte level to rise and surge. The oil stains above the electrolyte move towards the roller 603, making it easier for roller 603 and heat-conducting plate 6051 to clean the oil stains and improving cleaning efficiency. When bending plate 611 moves in the opposite direction, the electrolyte flows through through hole 73, which reduces the resistance when push plate 72 moves. At this time, rotating plate 74 rotates at a certain angle to block the oil stains and slow down the reverse diffusion of the oil stains.

[0058] After the oil is discharged from the clearance hole 622, the guide frame 83 will receive the oil and guide its flow direction, facilitating subsequent oil collection. During the operation of the motor 601, the movement of the mounting rod 612 will pull the pull belt 84. After the pull belt 84 moves a certain length along the outer circumference of the guide roller 86, it will become taut. Then, the pull belt 84 will drive the guide frame 83 to move upward. The guide frame 83 will drive the rectangular plate 82 to slide along the support plate 81. When the cam 614 disengages from the transmission plate 616, the mounting rod 612 will move in the opposite direction, at which point the pull belt 84 will loosen. The guide frame 83 will slide downwards and reset due to its own weight. Therefore, during the operation of the motor 601, the guide frame 83 will continuously slide back and forth in the vertical direction and vibrate, thereby accelerating the downward speed of the oil and preventing the oil from clogging. The guide roller 86 can adjust the moving direction of the pull belt 84, making it convenient for the pull belt 84 to pull up the guide frame 83. After the mold is cleaned, the solenoid valve 12 is opened to discharge the electrolyte. The filter element 14 can filter the electrolyte, further preventing the drain pipe 15 from being blocked. The drain pipe 15 will discharge the electrolyte.

[0059] Example 2: Please refer to Figures 11-13This embodiment further explains Example 1. A fixed pipe 624 is fixedly mounted on the inner wall of the cleaning tank 2. One end of the roller 603 is fixedly connected to a connecting pipe 625. The connecting pipe 625 is rotatably connected to the fixed pipe 624. A one-way valve 626 is fixedly connected to the outer circumferential surface of the fixed pipe 624. A piston plate 627 is slidably connected to the inner circumferential surface of the fixed pipe 624. A second spring 628 is fixedly mounted on the surface of the piston plate 627. One end of the second spring 628 is fixedly mounted on the inner wall of the cleaning tank 2. A connecting plate 629 is fixedly mounted on the surface of the connecting pipe 625. Several triangular blocks 630 are fixedly mounted on the surface of the piston plate 627. A limiting groove 631 is formed on the inner circumferential surface of the fixed pipe 624. The limiting groove 631 is connected to... Piston plate 627 is slidably connected. A connecting hole 632 is provided at one end of roller 603. A sealing ring 633 is fixedly mounted at one end of roller 603. A sealing plate 634 is rotatably connected to the inner wall of the sealing ring 633. The sealing plate 634 is rotatably connected to the rotating shaft 602. A vent pipe 635 is fixedly mounted inside the outer casing 1. One end of the vent pipe 635 is fixedly connected to the sealing plate 634. An exhaust pipe 636 inclined to a horizontal plane is fixedly connected to the outer circumferential surface of the vent pipe 635. During the cleaning of oil stains, the heat generated by the first semiconductor cooling chip 606 is conducted to the inner circumferential surface of roller 603, and the heat generated by the second semiconductor cooling chip 607 is conducted to the heat-conducting plate 6051, which does not clean oil stains. When the high temperature... After the heat-conducting plate 6051 comes into contact with the electrolyte, it transfers heat to the electrolyte, thus ensuring the heat dissipation effect on the second semiconductor cooling chip 607. When the roller 603 rotates, it drives the connecting pipe 625 to rotate, which in turn drives the connecting plate 629 to move. After the connecting plate 629 comes into contact with the inclined surface of the triangular block 630, it squeezes the triangular block 630. The triangular block 630 then drives the piston plate 627 to slide along the inner arc surface of the fixed pipe 624. At the same time, the piston plate 627 slides along the inner wall of the limiting groove 631 and compresses the second spring 628. At this time, air enters the fixed pipe 624 through the one-way valve 626. When the connecting plate 629 disengages from the triangular block 630, the second spring 628 extends, and the piston plate 627... With the help of the elastic force of the second spring 628, the roller moves towards the connecting pipe 625. At this time, the one-way valve 626 closes, and the compressed air enters the roller 603. The air flow can carry away the heat inside the roller 603, thereby transferring the heat generated by the first semiconductor refrigeration chip 606 when it is working to the outside, ensuring that the first semiconductor refrigeration chip 606 can work normally. Then, the hot air will enter between the sealing ring 633 and the sealing plate 634 through the connecting hole 632. Then, the hot air will flow into the air guide pipe 635 and finally be discharged at an angle by the exhaust pipe 636. During the rotation of the roller 603, the hot air will be discharged intermittently and blown above the electrolyte, thereby causing the oil to flow towards the roller 603, further ensuring the cleaning effect of the roller 603.

[0060] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the protection scope of the present invention.

Claims

1. An intelligent cleaning device for preventing fouling of a pipeline, comprising a housing (1), characterized in that: The inner wall of the shell (1) is fixedly connected with a cleaning tank (2), the surface of the shell (1) is hingedly connected with a hanging basket (3), the surface of the shell (1) is hingedly connected with an electrolysis frame (4), the outer wall of the shell (1) is fixedly connected with a controller (5), the inner wall of the cleaning tank (2) is fixedly connected with an electric heating pipe (9), the inner wall of the cleaning tank (2) is fixedly connected with a temperature sensor (10), the lower surface of the cleaning tank (2) is fixedly connected with a plurality of ultrasonic generators (11), the outer wall of the cleaning tank (2) is fixedly and communicatively connected with a solenoid valve (12), one end of the solenoid valve (12) is fixedly and communicatively connected with a filter tank (13), the inner wall of the filter tank (13) is filled with a filter core (14), one end of the filter tank (13) is fixedly and communicatively connected with a blowdown pipe (15), the blowdown pipe (15) penetrates the shell (1), the electric heating pipe (9), the ultrasonic generator (11), the solenoid valve (12) and the temperature sensor (10) are electrically connected with the controller (5), and the cleaning device further comprises: The cleaning structure (6) is arranged on the outer wall of the shell (1) and used for cleaning oil stains floating above the electrolyte, the cleaning structure (6) comprises a motor (601) fixedly installed on the outer wall of the shell (1), a roller (603) and an extension plate (605) used for cleaning oil stains, a first semiconductor refrigerating fin (606) used for adjusting the temperature of the roller (603), and a second semiconductor refrigerating fin (607) used for adjusting the temperature of the extension plate (605); The auxiliary structure (7) is arranged on the inner wall of the cleaning tank (2) and used for improving the oil stain cleaning efficiency, the auxiliary structure (7) comprises a connecting plate (71) slidingly penetrating the cleaning tank (2), and a push plate (72) used for pushing the electrolyte and oil stains to flow; The guide structure (8) is arranged on the outer wall of the cleaning tank (2) and used for guiding the flow of oil stains, the guide structure (8) comprises a support plate (81) fixedly installed on the outer wall of the cleaning tank (2) and a guide frame (83) used for receiving oil stains.

2. The intelligent cleaning device for preventing pipe scale blockage according to claim 1, characterized in that: The output end of the motor (601) is fixedly connected with a rotating shaft (602), the shell (1) and the cleaning tank (2) are both rotationally connected with the rotating shaft (602), the drum (603) is fixedly installed at one end of the rotating shaft (602), a plurality of sliding grooves (604) are formed in the outer circumferential surface of the drum (603), the extension plate (605) comprises two heat-conducting plates (6051) and a heat-blocking ring (6052), the heat-blocking ring (6052) is fixedly assembled between the two heat-conducting plates (6051), the sliding grooves (604) are slidingly connected with the heat-conducting plates (6051), the drum (603) is made of a good heat conductor material, the first semiconductor refrigeration sheet (606) is fixedly installed in the drum (603), and the cold end and the hot end of the first semiconductor refrigeration sheet (606) are respectively directed to the outer circumferential surface and the inner circumferential surface of the drum (603), the drum (603) is fixedly assembled with a heat insulation ring (623), the heat insulation ring (623) is fixedly sleeved on the surface of the first semiconductor refrigeration sheet (606), the hot end and the cold end of the second semiconductor refrigeration sheet (607) are fixedly connected with the two heat-conducting plates (6051) respectively, and the surface of the cleaning tank (2) is provided with a clearance hole (622).

3. The intelligent cleaning device for preventing pipe scale blockage according to claim 2, characterized in that: The position of the shell (1) relative to the drum (603) is fixedly connected with an inclined plate (608), and the inclined plate (608) abuts against the outer circumferential surface of the drum (603).

4. The intelligent cleaning device for preventing pipe scale and blockage according to claim 2, characterized in that: The inner wall of the shell (1) is fixedly connected with a fixed block (609), a circular rod (610) is slidingly and penetratively arranged in the fixed block (609), one end of the circular rod (610) is fixedly connected with a bent plate (611), the surface of the bent plate (611) is fixedly connected with a mounting rod (612), the outer circumferential surface of the mounting rod (612) is fixedly connected with a plurality of top plates (613), the outer circumferential surface of the rotating shaft (602) is fixedly connected with a cam (614), the bent plate (611) is threadedly connected with a lead screw (615), one end of the lead screw (615) is rotationally connected with a transmission plate (616), the transmission plate (616) is slidingly connected with the bent plate (611), the lead screw (615) is movably connected with the shell (1), the outer circumferential surface of the circular rod (610) is sleeved with a first spring (617), and the two ends of the first spring (617) are fixedly connected with the fixed block (609) and the bent plate (611) respectively.

5. The intelligent cleaning device for preventing pipe scaling and clogging according to claim 4, characterized in that: The top plate (613) is in a spiral structure, and the cross section of the top plate (613) is triangular.

6. The intelligent cleaning device for preventing pipe scale and blockage according to claim 2, characterized in that: The rotating connection is arranged in the roller (603), a winding rod (618) is arranged on the roller (603), a plurality of ropes (619) are fixedly connected to the outer circumferential surface of the winding rod (618), one end of the rope (619) is fixedly connected to the winding rod (618) and passes through the roller (603), one end of the winding rod (618) is fixedly connected with a rotating drum (620), the rotating drum (620) is rotatably connected with the roller (603), the rotating drum (620) is threadedly connected with a bolt (621), and the bolt (621) abuts against the surface of the roller (603) and passes through the rotating drum (620).

7. The intelligent cleaning device for preventing pipe scaling and clogging according to claim 4, characterized in that: The connecting plate (71) is fixedly connected with the push plate (72), the push plate (72) is inclined to the horizontal plane, the push plate (72) is fixedly connected with the bending plate (611), and the bending plate (611) penetrates the cleaning tank (2).

8. The intelligent cleaning device for preventing pipe scaling and clogging according to claim 7, characterized in that: A plurality of through holes (73) are arranged on the surface of the push plate (72), and a rotating plate (74) is rotatably connected to the surface of the push plate (72).

9. The intelligent cleaning device for preventing pipe scaling and clogging according to claim 4, characterized in that: The rectangular plate (82) is slidably connected in the supporting plate (81), the rectangular plate (82) is fixedly connected with a guide frame (83), the guide frame (83) is slidably connected with the cleaning tank (2), the guide frame (83) is slidably connected with the shell (1), the outer circumferential surface of the mounting rod (612) is fixedly connected with a pull belt (84), one end of the pull belt (84) is fixedly connected with the guide frame (83).

10. The intelligent cleaning device for preventing fouling and clogging of pipes according to claim 9, characterized in that: The outer wall of the cleaning tank (2) is fixedly connected with a U-shaped plate (85), the U-shaped plate (85) is rotatably connected with a guide roller (86), and the guide roller (86) is slidably connected with the pull belt (84).

Citation Information

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