A fully automatic lithium battery vortex tube heating, cooling and drying production line system

By adopting a fully automatic vortex tube heating and refrigeration system on the lithium battery production line, the problems of low efficiency, uneven temperature control and low degree of automation in the existing technology are solved, and efficient and uniform heating and refrigeration and automated production of lithium battery are achieved, improving production efficiency and product quality.

CN119737699BActive Publication Date: 2025-05-09SHENZHEN YUGONG HI TECH CO LTD
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Patent Information

Application Number
CN202510220661.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2025-05-09
Estimated Expiration
2045-02-27

AI Technical Summary

Technical Problem

The production line of existing lithium battery heating and refrigeration devices is low in efficiency, uneven temperature control and low degree of automation, resulting in unstable production efficiency and product quality.

Method used

A fully automatic lithium battery vortex tube heating, refrigeration and drying production line system is designed, and a heating and refrigeration chamber with the principle of vortex tube is adopted, combining a robot, a three-axis moving mechanism and a spoiler mechanism to realize efficient heating, refrigeration and automated processing of lithium batteries.

Benefits of technology

It improves heating and refrigeration efficiency, shortens the production cycle, ensures uniform heating and refrigeration of lithium batteries, improves the consistency of product quality, and reduces manual operation costs and errors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of lithium battery processing, and specifically to a fully automatic lithium battery vortex tube heating, refrigeration and drying production line system. The production line system includes a feeding mechanism, a heating chamber, a refrigeration chamber, a manipulator, a three-axis moving mechanism, etc. The fork frame of the three-axis moving mechanism cooperates with the oblique handle set on the battery rack for transportation, and the chassis and the top plate are detachably connected to the flange through the limit groove. The tightening mechanism contains a variety of components, which can realize the clamping of the chassis and the rotation of the top plate, driving the lithium battery to fully contact with the airflow. The spoiler mechanism disrupts the laminar flow of the airflow and enhances heat convection through a series of gear transmission. When working, the various components work together to complete the heating, refrigeration and drying of the lithium battery. Compared with traditional equipment, this device has efficient heating and refrigeration, uniform processing, high degree of automation, stable fixation, energy saving and environmental protection, and effectively solves the problems of low efficiency and poor quality of traditional equipment.
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Description

Technical Field

[0001] The invention relates to the field of lithium battery processing, and in particular to a fully automatic lithium battery vortex tube heating, refrigeration and drying production line system. Background Art

[0002] In the heating, cooling and drying process of lithium battery production, the existing heating and cooling equipment production line has many defects that are difficult to ignore.

[0003] From the perspective of efficiency, the heating and cooling speeds of existing production lines are far from matching the growing production needs. Taking the heating process as an example, traditional heating devices mostly use heating wires, and their main method of heat transfer is heat conduction. When faced with large-scale lithium battery production, the heat is transferred from the heating wires to each battery cell. Not only is the path long, but the heat loss is also large during the transfer process. This makes the entire heating process extremely time-consuming, seriously slowing down the pace of production. The refrigeration aspect is also not optimistic. Traditional compressor refrigeration systems need to go through complex compression, condensation, throttling, and evaporation cycles. Each startup requires a certain amount of time to establish a stable refrigeration cycle. It is almost impossible to meet the process requirements on the production line that require rapid switching of heating and cooling states.

[0004] Existing production lines also perform poorly in terms of temperature control accuracy and uniformity. Due to the design limitations of the heating and cooling devices, it is difficult to ensure that each lithium battery is evenly heated or cooled during the production process. In large heating or cooling spaces, there are obvious gradient differences in temperature distribution, resulting in different degrees of heating or cooling of lithium batteries in different locations, which directly affects the consistency and quality stability of the batteries.

[0005] In addition, the existing production lines have a low degree of automation and rely heavily on manual operations. Human participation is required in material handling, temperature adjustment, equipment monitoring and other links, which not only increases labor costs but also introduces human errors. The timeliness and accuracy of manual operations are difficult to guarantee. When the production pace is accelerated, operational errors are prone to occur, which in turn affects product quality and production efficiency.

[0006] In summary, the defects of the existing heating and cooling device production line have seriously restricted the development of the lithium battery industry. To this end, we need to design a new, efficient and intelligent production line system to break this dilemma. Summary of the invention

[0007] Based on this, it is necessary to provide a fully automatic lithium battery vortex tube heating, cooling and drying production line system to address the existing technical problems.

[0008] In order to solve the problems of the prior art, the technical solution adopted by the present invention is:

[0009] A fully automatic lithium battery vortex tube heating, cooling and drying production line system, including a feeding mechanism for driving a battery rack to move, and also including:

[0010] A plurality of heating chambers connected to the heating output ends of the vortex tubes;

[0011] A refrigeration chamber is arranged beside the heating chamber and is connected to the refrigeration output ends of the plurality of vortex tubes;

[0012] A manipulator is arranged beside the feeding mechanism, and the manipulator inserts a plurality of lithium batteries into the battery rack one by one;

[0013] The three-axis moving mechanism is arranged beside the manipulator. The output end of the three-axis moving mechanism is fixedly connected to two gripper cylinders. The three-axis moving mechanism puts the battery racks filled with lithium batteries into the heating chamber and the cooling chamber one by one.

[0014] A plurality of chassis are fixedly connected to the middle parts of the lower ends of the plurality of battery racks;

[0015] A plurality of tightening mechanisms are respectively connected to the plurality of heating chambers and the refrigeration chambers, each of the tightening mechanisms comprises a top plate, four tightening arc plates and two tightening handles, the top plate is rotatably connected to the bottom plates inside the plurality of heating chambers and the refrigeration chambers, the four tightening arc plates are respectively arranged at the upper end of the top plate and can tighten the bottom plate, and the two tightening handles are symmetrically arranged on both sides of the top plate;

[0016] The spoiler mechanisms are respectively connected to a plurality of heating chambers and refrigeration chambers and are arranged above the corresponding top plates. Each spoiler mechanism includes a plurality of spoiler plates.

[0017] Furthermore, a fork frame is fixedly connected to both sides of the output end of the three-axis moving mechanism, and an oblique handle is fixedly connected to both sides of the battery rack. When the three-axis moving mechanism drives the battery rack to move, the fork frame abuts against the lower end of the corresponding oblique handle.

[0018] Furthermore, two limiting grooves are formed at the lower end of the bottom plate, and two limiting flanges are formed at the upper end of the top plate, and the limiting flanges and the limiting grooves are slidably matched.

[0019] Furthermore, the clamping mechanism also includes an active motor, a first bevel gear, a second bevel gear, a first pulley, a second pulley, a driving gear and a driving sprocket. The outer walls of the heating chamber and the refrigeration chamber are respectively fixedly connected to the active motor, the first bevel gear is coaxially fixedly connected to the output end of the active motor, the second bevel gear is rotatably arranged on the side of the first bevel gear through the bevel gear rack and meshed with the first bevel gear, the first pulley is coaxially fixedly connected to the second bevel gear, the second pulley is connected to the first pulley through a steel belt transmission, the driving sprocket is coaxially fixedly connected to the top plate, the driving gear is meshed with the driving sprocket and coaxially fixedly connected to the second pulley, and the first pulley is the first output end of the clamping mechanism.

[0020] Furthermore, the clamping mechanism also includes two clamping push plates, two clamping racks and four driven gears. The two clamping push plates are respectively slidably connected to the top plate, the clamping push plates are fixedly connected to the clamping handle, the two clamping racks are respectively fixedly connected to the two clamping push plates, and the four driven gears are respectively arranged on the side of the four clamping arc plates away from the center of the top plate. The driven gears are meshed with adjacent clamping racks, and the driven gears are the second output end of the clamping mechanism.

[0021] Furthermore, the clamping mechanism also includes four positioning seats, four screw sleeves, four screw rods, four positioning plates, eight positioning slide rails and four clamping springs. The four positioning plates are respectively arranged on the side of the four clamping arc plates away from the center of the top plate. One end of the four clamping springs is fixedly connected to the four clamping arc plates, and the other end is fixedly connected to the four positioning plates. Two positioning slide rails are respectively arranged at the lower end of each positioning plate. The positioning slide rails are fixedly connected to the upper end of the top plate, and the positioning plate is slidably connected to the positioning slide rails. The positioning seat is arranged on the side of the positioning plate away from the clamping arc plate, the positioning plate is fixedly connected to the top plate, the screw sleeve is rotatably connected to the positioning plate, the screw sleeve is coaxially fixed to the second output end of the clamping mechanism, one end of the screw rod is threadedly connected to the screw sleeve, and the other end is fixedly connected to the positioning plate.

[0022] Furthermore, the spoiler mechanism also includes a transfer gear, a transfer top seat, a transfer gear ring and a power gear ring. The transfer gear is coaxially fixedly connected to the first output end of the clamping mechanism. The transfer top seat is arranged above the top plate. The transfer gear ring is meshed with the transfer gear and is rotatably connected to the transfer top seat. The power gear ring is coaxially fixedly connected to the transfer gear ring and is rotatably connected to the transfer top seat.

[0023] Furthermore, the spoiler mechanism also includes a central rotating disk, an interfering flow gear, a plurality of range-extending gears, an interfering flow disc, a plurality of connecting pins, an interfering flow seat, a plurality of connecting pins and a plurality of swinging pull rods. The central rotating disk is arranged below the adapter top seat and is fixedly connected to the adapter top seat. The interfering flow seat is arranged in an array at equal angles along the circumferential direction of the adapter top seat. The spoiler seat is fixedly connected to the adapter top seat. The interfering flow gears are respectively meshed with the power ring gear and are rotatably connected to the corresponding spoiler seat. The plurality of range-extending gears are respectively meshed with the interfering flow gears and are rotatably connected to the corresponding spoiler seat. The interfering flow disc is respectively fixedly connected coaxially with the plurality of range-extending gears. A plurality of connecting pins are respectively fixedly connected to the eccentric position of the lower end of the interfering flow disc. A plurality of swinging pull rods are respectively arranged at the lower end of the interfering flow disc. One end of the plurality of swinging pull rods is hinged to the central rotating disk. A limiting hole is formed in the middle of the swinging pull rod, and a plurality of connecting pins are slidably connected to the corresponding limiting hole.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] First, the heating chamber and cooling chamber in the device are based on the vortex tube principle, which can quickly generate heating and cooling airflows. Compared with the traditional heating wire and compressor method, the heating and cooling efficiency is greatly improved, the production cycle is shortened, and the large-scale production needs are met. In addition, the vortex tube heating and cooling method has lower energy consumption than the traditional heating and cooling method, reducing energy consumption and environmental pollution, and meeting the requirements of modern industry for energy conservation and environmental protection;

[0026] Second: Through the synergistic effect of the top plate rotation and the spoiler mechanism, the device enables the lithium battery to fully contact with the airflow during the heating or cooling process, ensuring that the lithium battery is heated or cooled evenly, and effectively improving the consistency of the lithium battery quality;

[0027] Third: From lithium battery loading and transportation to heating, cooling and drying, the entire process is completed by the loading mechanism, manipulator, three-axis moving mechanism and other automated components, which reduces manual operation, production costs and human errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 is a schematic diagram of the three-dimensional structure of an embodiment;

[0029] Figure 2 is a front view of an embodiment;

[0030] Figure 3 yes Figure 2 A magnified view of the structure at center;

[0031] Figure 4 Schematic diagram of the three-dimensional structure of the heating chamber in the embodiment;

[0032] Figure 5 is a bottom view of the three-dimensional structure of the heating chamber in the embodiment;

[0033] Figure 6 3. It is a schematic diagram of the exploded three-dimensional structure of the heating chamber in the embodiment;

[0034] Figure 7 Schematic diagram of the internal structure of the heating chamber in the embodiment;

[0035] Figure 8 3. It is a schematic diagram of the three-dimensional structure decomposition of the spoiler mechanism in the embodiment;

[0036] Fig. 9 yes Figure 8 A magnified view of the structure at B in the middle;

[0037] Fig.10 3D is a schematic diagram of the exploded three-dimensional structure of the spoiler mechanism in the embodiment.

[0038] The numbers in the figure are:

[0039] 1. Manipulator; 2. Feeding mechanism; 3. Vortex tube; 4. Three-axis moving mechanism; 5. Claw cylinder; 6. Fork frame; 7. Heating chamber; 8. Refrigeration chamber; 9. Battery; 10. Battery rack; 11. Oblique handle; 12. Chassis; 13. Limiting groove; 15. Active motor; 16. First bevel gear; 17. Second bevel gear; 18. First pulley; 19. Second pulley; 20. Driving gear; 21. Driving gear plate; 22. Top plate; 23. Limiting flange; 24. Tightening handle; 25. Tightening Push plate; 26, tightening rack; 27, driven gear; 28, positioning seat; 29, screw sleeve; 30, screw; 31, positioning plate; 32, positioning slide rail; 33, tightening spring; 34, tightening arc plate; 36, transfer gear; 37, transfer top seat; 38, transfer gear ring; 39, power gear ring; 40, spoiler gear; 41, range-increasing gear; 42, spoiler disc; 43, connecting pin; 44, swing pull rod; 45, limit hole; 46, spoiler plate; 47, spoiler seat; 48, middle turntable. DETAILED DESCRIPTION

[0040] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0041] refer to Figures 1 to 10 A fully automatic lithium battery vortex tube heating, cooling and drying production line system includes a feeding mechanism 2 for driving a battery rack 10 to move, and also includes:

[0042] A plurality of heating chambers 7 connected to the heating output ends of the vortex tubes 3;

[0043] A refrigeration chamber 8 is arranged beside the heating chamber 7 and is connected to the refrigeration output ends of the vortex tubes 3;

[0044] A manipulator 1 is arranged beside the feeding mechanism 2, and the manipulator 1 inserts a plurality of lithium batteries 9 into the battery rack 10 one by one in sequence;

[0045] A three-axis moving mechanism 4 is arranged beside the manipulator 1. The output end of the three-axis moving mechanism 4 is fixedly connected to two gripper cylinders 5. The three-axis moving mechanism 4 puts the battery rack 10 filled with lithium batteries 9 into the heating chamber 7 and the cooling chamber 8 one by one;

[0046] A plurality of chassis 12 are fixedly connected to the middle of the lower ends of the plurality of battery racks 10;

[0047] A plurality of tightening mechanisms are respectively connected to the plurality of heating chambers 7 and the refrigeration chambers 8, each of the tightening mechanisms comprises a top plate 22, four tightening arc plates 34 and two tightening handles 24, the top plate 22 is rotatably connected to the bottom plates inside the plurality of heating chambers 7 and the refrigeration chambers 8, the four tightening arc plates 34 are respectively arranged at the upper end of the top plate 22 and can tighten the bottom plate 12, and the two tightening handles 24 are symmetrically arranged on both sides of the top plate 22;

[0048] The spoiler mechanisms are respectively connected to the plurality of heating chambers 7 and the refrigeration chambers 8 and are arranged above the corresponding top plates 22 . Each spoiler mechanism includes a plurality of spoiler plates 46 .

[0049] When the device is in operation, the loading mechanism 2 moves the battery rack 10 to the side of the manipulator 1 in sequence, and the manipulator 1 places a number of lithium batteries 9 on the unloaded battery rack 10 in sequence. Then the three-axis moving mechanism 4 moves along the track to the side of the manipulator 1 and drives the battery rack 10 fully loaded with lithium batteries 9 to move.

[0050] When the battery rack 10 fully loaded with lithium batteries 9 moves to the side of the heating chamber 7, the three-axis moving mechanism 4 will place the battery rack 10 inside the heating chamber 7 until the chassis 12 at the lower end of the battery rack 10 and the top plate 22 inside the heating chamber 7 are coaxially engaged and connected, and then the two clamping claw cylinders 5 connected to the output end of the three-axis moving mechanism 4 will push the two clamping handles 24 on the top plate 22 to move (similarly, when unlocking, the two clamping claw cylinders 5 will pull the two clamping handles 24 on the top plate 22 and unlock the top plate 22), ensuring that the clamping handles 24 can drive the corresponding clamping arc plates 34 to clamp the chassis 12 (the specific driving process is described in detail later), thereby preventing the chassis 12 and the top plate 22 from slipping when the top plate 22 rotates.

[0051] During the heating (or cooling) process, the pressing mechanism will drive the top plate 22 to rotate (the specific rotation process will be described in detail later), ensuring that the plurality of lithium batteries 9 can be fully heated (or cooled) as the battery rack 10 rotates. Since the heating chamber 7 and the cooling chamber 8 in the present device are both operated based on the vortex tube 3, the heating (or cooling) airflow in the vortex tube 3 needs to be moved under the action of the spoiler mechanism. At this time, if the spoiler plate 46 breaks the laminar state of the air, the heat convection effect is enhanced, the air around the lithium battery 9 is continuously renewed, and the heat exchange efficiency is improved.

[0052] After the heating is completed, the three-axis moving mechanism 4 takes out the battery rack 10 in the heating chamber 7 and transfers it to the refrigeration chamber 8, thereby completing the drying of the lithium battery 9.

[0053] In order to facilitate the three-axis moving mechanism 4 to drive the battery rack 10 to move, the following features are also specifically provided:

[0054] A fork frame 6 is fixedly connected to both sides of the output end of the three-axis moving mechanism 4, and an oblique handle 11 is fixedly connected to both sides of the battery rack 10. When the three-axis moving mechanism 4 drives the battery rack 10 to move, the fork frame 6 abuts against the lower end of the corresponding oblique handle 11. When the three-axis moving mechanism 4 is in operation, the fork frame 6 at its output end will accurately contact the lower ends of the oblique handles 11 on both sides of the battery rack 10. Relying on this abutment relationship, the fork frame 6 can stably drive the battery rack 10 to move, avoiding shaking or falling off of the battery rack 10 during transportation, and ensuring the stability and safety of the battery 9 during transportation.

[0055] In order to facilitate the snap connection between the bottom plate 12 and the top plate 22, the following features are also provided:

[0056] Two limiting grooves 13 are formed at the lower end of the chassis 12, and two limiting flanges 23 are formed at the upper end of the top plate 22. The limiting flanges 23 and the limiting grooves 13 are slidably matched. When the three-axis moving mechanism 4 puts the battery rack 10 filled with lithium batteries 9 into the heating chamber 7 or the cooling chamber 8, the limiting grooves 13 at the lower end of the chassis 12 will quickly align and engage with the limiting flanges 23 at the upper end of the top plate 22, so as to realize the precise and detachable connection between the chassis 12 and the top plate 22. This connection method is convenient and fast, and can ensure that the relative positions of the two are fixed during the subsequent operation, preventing the battery rack 10 from being displaced.

[0057] In order to drive the top plate 22 to rotate so that the lithium batteries 9 can fully contact with the temperature-variable airflow, the following features are also specifically provided:

[0058] The tightening mechanism also includes an active motor 15, a first bevel gear 16, a second bevel gear 17, a first pulley 18, a second pulley 19, a driving gear 20 and a driving sprocket 21. The outer walls of the heating chamber 7 and the refrigeration chamber 8 are respectively fixedly connected to the active motor 15. The first bevel gear 16 is coaxially fixedly connected to the output end of the active motor 15. The second bevel gear 17 is rotatably arranged on the side of the first bevel gear 16 through the bevel gear rack and meshes with the first bevel gear 16. The first pulley 18 is coaxially fixedly connected to the second bevel gear 17. The second pulley 19 is transmission-connected to the first pulley 18 through a steel belt. The driving sprocket 21 is coaxially fixedly connected to the top plate 22. The driving gear 20 meshes with the driving sprocket 21 and is coaxially fixedly connected to the second pulley 19. The first pulley 18 is a first output end of the tightening mechanism. After the active motor 15 is started, its output end drives the first bevel gear 16 to rotate, and the first bevel gear 16 drives the second bevel gear 17 meshing therewith to rotate, thereby driving the first pulley 18 to rotate. Through the steel belt transmission, the second pulley 19 also rotates accordingly, and the second pulley 19 drives the driving gear 20 to rotate, and the driving gear 20 meshes with the driving gear plate 21, thereby driving the top plate 22 to rotate, so that the lithium battery 9 placed on the battery rack 10 can fully contact the variable temperature airflow in the heating chamber 7 or the refrigeration chamber 8, thereby improving the heating or cooling effect.

[0059] In order to provide power for the displacement of the abutting arc plate 34, the following features are also specifically provided:

[0060] The pressing mechanism further includes two pressing push plates 25, two pressing racks 26 and four driven gears 27. The two pressing push plates 25 are respectively slidably connected to the top plate 22, and the pressing push plates 25 are fixedly connected to the pressing handle 24 (such as Fig. 9 As shown, in order to facilitate the display of detailed structure, Fig. 9 The middle tightening push plate 25 and the tightening handle 24 are in an exploded view), the two tightening racks 26 are respectively fixedly connected to the two tightening push plates 25, and the four driven gears 27 are respectively arranged on the side of the four tightening arc plates 34 away from the center of the top plate 22. The driven gears 27 are meshed with the adjacent tightening racks 26, and the driven gears 27 are the second output end of the tightening mechanism. When the clamping cylinder 5 pushes the tightening handle 24 to move, the tightening handle 24 drives the tightening push plate 25 to slide on the top plate 22, the tightening push plate 25 drives the tightening rack 26 to move, and the tightening rack 26 drives the driven gear 27 meshed therewith to rotate, and the driven gear 27 then drives the tightening arc plate 34 to move toward the center of the top plate 22 (the specific driving process will be described in detail later), thereby clamping the chassis 12 to ensure the stability of the battery rack 10 during the rotation process.

[0061] In order to realize that when the top plate 22 and the bottom plate 12 are engaged and connected, the pressing spring 33 will push the pressing arc plate 34 to elastically press against the outer edge of the bottom plate 12; and after the clamping claw cylinder 5 pushes the pressing handle 24 to move, the pressing spring 33 can be compressed, so that the pressing arc plate 34 and the bottom plate 12 are changed from non-rigid pressing to rigid pressing, the following features are also provided:

[0062] The tightening mechanism also includes four positioning seats 28, four screw sleeves 29, four screw rods 30, four positioning plates 31, eight positioning slide rails 32 and four tightening springs 33. The four positioning plates 31 are respectively arranged on the side of the four tightening arc plates 34 away from the center of the top plate 22. One end of the four tightening springs 33 is fixedly connected to the four tightening arc plates 34, and the other end is fixedly connected to the four positioning plates 31. The lower end of each positioning plate 31 is respectively provided with two positioning slide rails 32. The positioning slide rails 32 are fixedly connected to the upper end of the top plate 22. The positioning plate 31 is slidably connected to the positioning slide rails 32. The positioning seat 28 is arranged on the side of the positioning plate 31 away from the tightening arc plate 34. The positioning plate 31 is fixedly connected to the top plate 22. The screw sleeve 29 is rotatably connected to the positioning plate 31. The screw sleeve 29 is coaxially fixedly connected to the driven gear 27. One end of the screw rod 30 is threadedly connected to the screw sleeve 29, and the other end is fixedly connected to the positioning plate 31. When the top plate 22 and the bottom plate 12 are engaged, the pressing spring 33 is in a naturally stretched state, pushing the pressing arc plate 34 to elastically press against the outer edge of the bottom plate 12 (such as Figure 8As shown); when the clamping claw cylinder 5 pushes the clamping handle 24 to move, the second output end of the clamping mechanism drives the screw sleeve 29 to rotate, and the screw 30 drives the positioning plate 31 to move under the action of the screw sleeve 29, compressing the clamping spring 33, so that the non-rigid clamping between the clamping arc plate 34 and the chassis 12 is changed to rigid clamping, thereby enhancing the fixing effect.

[0063] In order to supplement the specific structure of the spoiler mechanism, the following features are also specifically set:

[0064] The spoiler mechanism further includes a transfer gear 36, a transfer top seat 37, a transfer gear ring 38 and a power gear ring 39. The transfer gear 36 is coaxially fixedly connected to the first pulley 18. The transfer top seat 37 is arranged above the top plate 22. The transfer gear ring 38 is meshed with the transfer gear 36 and is rotatably connected to the transfer top seat 37. The power gear ring 39 is coaxially fixedly connected to the transfer gear ring 38 and is rotatably connected to the transfer top seat 37. When the first pulley 18 rotates and drives the transfer gear 36 to rotate, the transfer gear 36 drives the transfer gear ring 38 meshed therewith to rotate, and the transfer gear ring 38 drives the power gear ring 39 coaxially therewith to rotate, providing rotational power for other components of the subsequent spoiler mechanism, so that the spoiler mechanism can effectively disturb the airflow in the heating chamber 7 or the refrigeration chamber 8.

[0065] In order to supplement the specific structure of the spoiler mechanism, the following features are also specifically set:

[0066] The spoiler mechanism also includes a central turntable 48, a flow-interference gear 40, a plurality of range-increasing gears 41, a flow-interference disc 42, a plurality of connecting pins 43, a flow-interference seat 47, a plurality of connecting pins 43 and a plurality of swinging pull rods 44. The central turntable 48 is arranged below the transfer top seat 37 and is fixedly connected to the transfer top seat 37. The flow-interference seat 47 is arranged in an array of equal angles along the circumferential direction of the transfer top seat 37. The flow-interference seat 47 is fixedly connected to the transfer top seat 37. The flow-interference gears 40 are respectively meshed with the power gear ring 39 and are rotatably connected to the corresponding flow-interference seat 47. , several range-increasing gears 41 are respectively meshed with the flow-interfering gears 40 and are rotatably connected with the corresponding spoiler seats 47, the flow-interfering discs 42 are respectively coaxially fixedly connected with the several range-increasing gears 41, several connecting pins 43 are respectively fixedly connected with the eccentric position of the lower end of the flow-interfering disc 42, several swing rods 44 are respectively arranged at the lower end of the flow-interfering disc 42, one end of several swing rods 44 is hinged to the middle turntable 48, a limiting hole 45 is formed in the middle of the swing rod 44, and several connecting pins 43 are slidably connected with the corresponding limiting holes 45. When the power ring gear 39 rotates, the power ring gear 39 drives the spoiler gear 40 meshing therewith to rotate, the spoiler gear 40 drives the range extender gear 41 to rotate, the range extender gear 41 drives the spoiler disc 42 to rotate, the spoiler disc 42 cooperates with the limiting hole 45 of the swing lever 44 through the connecting pin 43, so that the swing lever 44 swings around the hinge point of the turntable 48, thereby disrupting the laminar state of the airflow in the heating chamber 7 or the refrigeration chamber 8 and enhancing the heat convection effect.

[0067] The working principle of this device is that the feeding mechanism 2 first moves the battery rack 10 to the side of the manipulator 1 in sequence, and the manipulator 1 accurately places the lithium batteries 9 one by one on the unloaded battery rack 10. At this time, the three-axis moving mechanism 4 starts to operate, and the fork frames 6 on both sides of its output end are against the lower ends of the oblique handles 11 on both sides of the battery rack 10, stably driving the battery rack 10 fully loaded with lithium batteries 9 to move. When the battery rack 10 moves to the side of the heating chamber 7 or the refrigeration chamber 8, the three-axis moving mechanism 4 puts the battery rack 10 into the room, and the limiting groove 13 at the lower end of the chassis 12 is quickly engaged with the limiting flange 23 at the upper end of the top plate 22. Subsequently, the clamping claw cylinder 5 pushes the clamping handle 24, and the clamping handle 24 drives the clamping push plate 25 to slide, and then the clamping arc plate 34 clamps the chassis 12 through the clamping rack 26 and the driven gear 27. The active motor 15 starts and drives the top plate 22 to rotate, so that the lithium battery 9 rotates with the battery rack 10. At the same time, the active motor 15 will also drive the transfer gear 36 to rotate. The transfer gear 36 is driven by a series of transmissions such as the transfer gear ring 38, the power gear ring 39, the spoiler gear 40, and the range-extending gear 41, so that the spoiler disc 42 rotates, and the laminar flow state of the airflow in the heating chamber 7 or the cooling chamber 8 is disrupted through the cooperation of the connecting pin 43 and the swinging pull rod 44. In the heating chamber 7, the heating output end of the vortex tube 3 is connected to the heating chamber 7, and the hot air flow continuously exchanges heat with the lithium battery 9 under the action of the spoiler mechanism; in the cooling chamber 8, the cooling output end of the vortex tube 3 is connected to the cooling chamber 8, and the cold air flow also cools down the lithium battery 9 under the action of the spoiler mechanism, thereby realizing the heating, cooling and drying treatment of the lithium battery 9. The whole process has a high degree of automation, and each component works in coordination, which is efficient and stable.

[0068] The above embodiments only express one or several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.

Claims

1. A fully automatic lithium battery vortex tube heating, cooling and drying production line system, comprising a loading mechanism (2) for driving a battery rack (10) to move, characterized in that: Also includes: A plurality of heating chambers (7) connected to the heating output ends of the vortex tubes; A refrigeration chamber (8) is arranged beside the heating chamber (7) and is connected to the refrigeration output ends of the plurality of vortex tubes (3); A manipulator (1) is arranged beside the feeding mechanism (2), and the manipulator (1) sequentially inserts a plurality of lithium batteries (9) into the battery rack (10) one by one; A three-axis moving mechanism (4) is arranged beside the manipulator (1), the output end of the three-axis moving mechanism (4) is fixedly connected to two gripper cylinders (5), and the three-axis moving mechanism (4) places battery racks (10) filled with lithium batteries (9) into the heating chamber (7) and the cooling chamber (8) one by one; A plurality of chassis (12) are fixedly connected to the middle portions of the lower ends of the plurality of battery racks (10); A plurality of tightening mechanisms are respectively connected to the plurality of heating chambers (7) and the refrigeration chambers (8), each of the tightening mechanisms comprises a top plate (22), four tightening arc plates (34) and two tightening handles (24), the top plate (22) is rotatably connected to the bottom plates inside the plurality of heating chambers (7) and the refrigeration chambers (8), the four tightening arc plates (34) are respectively arranged at the upper end of the top plate (22) and can tighten the bottom plate (12), and the two tightening handles (24) are symmetrically arranged on both sides of the top plate (22); The spoiler mechanisms are respectively connected to the plurality of heating chambers (7) and the refrigeration chambers (8) and are arranged above the corresponding top plates (22), and each spoiler mechanism comprises a plurality of spoiler plates (46).

2. A fully automatic lithium battery vortex tube heating, cooling and drying production line system according to claim 1, characterized in that: A fork frame (6) is fixedly connected to both sides of the output end of the three-axis moving mechanism (4), and an oblique handle (11) is fixedly connected to both sides of the battery rack (10). When the three-axis moving mechanism (4) drives the battery rack (10) to move, the fork frame (6) abuts against the lower end of the corresponding oblique handle (11).

3. A fully automatic lithium battery vortex tube heating, cooling and drying production line system according to claim 1, characterized in that: Two limiting grooves (13) are formed at the lower end of the bottom plate (12), and two limiting flanges (23) are formed at the upper end of the top plate (22), and the limiting flanges (23) and the limiting grooves (13) are slidably matched.

4. The fully automatic lithium battery vortex tube heating, cooling and drying production line system according to claim 1 is characterized in that: The pressing mechanism further comprises a driving motor (15), a first bevel tooth (16), a second bevel tooth (17), a first pulley (18), a second pulley (19), a driving gear (20) and a driving toothed disc (21). The outer walls of the heating chamber (7) and the cooling chamber (8) are respectively fixedly connected to the driving motor (15). The first bevel tooth (16) is coaxially fixedly connected to the output end of the driving motor (15). The second bevel tooth (17) is rotatably arranged on the side of the first bevel tooth (16) through an bevel tooth frame and meshes with the first bevel tooth (16). The first pulley (18) is coaxially fixedly connected to the second bevel tooth (17). The second pulley (19) is transmission-connected to the first pulley (18) through a steel belt. The driving toothed disc (21) is coaxially fixedly connected to the top plate (22). The driving gear (20) meshes with the driving toothed disc (21) and is coaxially fixedly connected to the second pulley (19). The first pulley (18) is the first output end of the pressing mechanism.

5. The fully automatic lithium battery vortex tube heating, cooling and drying production line system according to claim 1 is characterized in that: The clamping mechanism further comprises two clamping push plates (25), two clamping racks (26) and four driven gears (27). The two clamping push plates (25) are respectively slidably connected to the top plate (22), the clamping push plates (25) are fixedly connected to the clamping handle (24), the two clamping racks (26) are respectively fixedly connected to the two clamping push plates (25), and the four driven gears (27) are respectively arranged on one side of the four clamping arc plates (34) away from the center of the top plate (22), the driven gears (27) are meshed with adjacent clamping racks (26), and the driven gears (27) are the second output end of the clamping mechanism.

6. The fully automatic lithium battery vortex tube heating, cooling and drying production line system according to claim 1 is characterized in that: The clamping mechanism further comprises four positioning seats (28), four screw sleeves (29), four screw rods (30), four positioning plates (31), eight positioning slide rails (32) and four clamping springs (33). The four positioning plates (31) are respectively arranged on one side of the four clamping arc plates (34) away from the center of the top plate (22). One end of the four clamping springs (33) is fixedly connected to the four clamping arc plates (34) and the other end is fixedly connected to the four positioning plates (31). The lower end of each positioning plate (31) is respectively provided with two positioning slide rails. (32), the positioning rail (32) is fixedly connected to the upper end of the top plate (22), the positioning plate (31) is slidably connected to the positioning rail (32), the positioning seat (28) is arranged on a side of the positioning plate (31) away from the abutting arc plate (34), the positioning plate (31) is fixedly connected to the top plate (22), the screw sleeve (29) is rotatably connected to the positioning plate (31), the screw sleeve (29) is coaxially fixedly connected to the second output end of the abutting mechanism, one end of the screw rod (30) is threadedly connected to the screw sleeve (29), and the other end is fixedly connected to the positioning plate (31).

7. The fully automatic lithium battery vortex tube heating, cooling and drying production line system according to claim 1 is characterized in that: The spoiler mechanism further comprises a transfer gear (36), a transfer top seat (37), a transfer gear ring (38) and a power gear ring (39); the transfer gear (36) is coaxially fixedly connected to the first output end of the abutting mechanism; the transfer top seat (37) is arranged above the top plate (22); the transfer gear ring (38) is meshed with the transfer gear (36) and is rotatably connected to the transfer top seat (37); and the power gear ring (39) is coaxially fixedly connected to the transfer gear ring (38) and is rotatably connected to the transfer top seat (37).

8. The fully automatic lithium battery vortex tube heating, cooling and drying production line system according to claim 7 is characterized in that: The spoiler mechanism further comprises a central rotating disk (48), a flow-interfering gear (40), a plurality of range-extending gears (41), a flow-interfering disk (42), a plurality of connecting pins (43), a flow-interfering seat (47), a plurality of connecting pins (43) and a plurality of swinging pull rods (44); the central rotating disk (48) is arranged below the transfer top seat (37) and is fixedly connected to the transfer top seat (37); the flow-interfering seat (47) is arranged in an array at equal angles along the circumferential direction of the transfer top seat (37); the flow-interfering seat (47) is fixedly connected to the transfer top seat (37); the flow-interfering gears (40) are respectively meshed with the power gear ring (39) and rotate with the corresponding flow-interfering seat (47). The plurality of range-increasing gears (41) are respectively meshed with the flow-interfering gears (40) and are rotationally connected to the corresponding flow-interfering seats (47); the flow-interfering discs (42) are respectively coaxially fixedly connected to the plurality of range-increasing gears (41); the plurality of connecting pins (43) are respectively fixedly connected to the eccentric positions of the lower ends of the flow-interfering discs (42); the plurality of swinging pull rods (44) are respectively arranged at the lower ends of the flow-interfering discs (42); one ends of the plurality of swinging pull rods (44) are hinged to the middle rotating disc (48); a limiting hole (45) is formed in the middle of the swinging pull rods (44); and the plurality of connecting pins (43) are slidably connected to the corresponding limiting holes (45).

Citation Information

Patent Citations

  • Vortex refrigerating unit

    CN113483497A

  • Battery module with bidirectional temperature control function

    CN118888909A