An integrated current online detection system for flange drilling equipment

Abstract

The present invention belongs to the technical field of current monitoring systems, and specifically relates to an integrated current online detection system for flange drilling equipment, which has a monitoring module connected to a monitored device, used to monitor the real-time current of the monitored device when it is running, a receiving unit connected to the monitoring module, used to transmit the current signal output by the monitoring module to an electronic device, and an electronic device connected to the receiving unit, the electronic device processes the transmitted current signal and displays the real-time current value of the monitored device, so as to issue an alarm when the current is overloaded. The present invention connects a monitoring module for monitoring current to the monitored device, and connects the monitoring module to the electronic device through the receiving unit, so that the current of the monitored device when it is running can be displayed in real time on the electronic device, and when the current is overloaded, the alarm unit issues an alarm to remind the user, thereby effectively preventing damage to the equipment and reducing the processing cost of the enterprise.

Description

Technical Field

[0001] The invention belongs to the field of current monitoring systems, and in particular relates to an integrated current online detection system for flange drilling equipment. Background Art

[0002] Flange, also called flange flange or flange. Flange is a part that connects shafts to each other and is used to connect pipe ends. It is also used as a flange on the inlet and outlet of equipment to connect two devices, such as reducer flange.

[0003] When processing flanges, it is necessary to open holes, grooves or other patterns on their surfaces, which requires the use of large-scale drilling machines, tapping machines and other equipment. At present, due to the emergence of new equipment, functional integration is being carried out, and three-body machines are often used to process flanges; This kind of large-scale equipment has different models and is designed to process different materials. When processing flanges, if the equipment used is incompatible with the flange material being processed, or if the equipment is operated for a long time with a heavy load, the equipment will be overloaded, causing damage to the equipment and affecting its use.

[0004] In view of this, the present invention provides an integrated current online detection system for flange drilling equipment, which is used to monitor the current data of the flange processing equipment in real time during operation, so as to facilitate the user to determine whether the equipment is overloaded, and thus make corresponding adjustments to the processing operation. Summary of the invention

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an integrated current online detection system for flange drilling equipment, comprising: a monitored device, a monitoring module connected to the monitored device, used to monitor the real-time current of the monitored device during operation, a receiving unit connected to the monitoring module, used to transmit the output current signal of the monitoring module to an electronic device, and an electronic device connected to the receiving unit, which processes the transmitted current signal and displays the real-time current value of the monitored device to issue an alarm when the current is overloaded.

[0006] As a preferred integrated current online detection system for flange drilling equipment of the present invention, the electronic device includes: a processing unit, a display unit and an alarm unit, the processing unit is electrically connected to the receiving unit, and the display unit and the alarm unit are electrically connected to the processing unit respectively.

[0007] As a preferred embodiment of the integrated current online detection system for flange drilling equipment of the present invention, the electronic device is a computer or a tablet.

[0008] As a preferred embodiment of the integrated current online detection system for flange drilling equipment of the present invention, the monitoring module is a current sensor, which is used to monitor the current information of the device under test in real time and convert it into an electrical signal for output.

[0009] As a preferred embodiment of the integrated current online detection system for flange drilling equipment of the present invention, the receiving unit is a serial communication protocol converter, which is used to convert the serial communication protocol into a modern network communication protocol, such as TCP / IP, HTTP, to achieve seamless data transmission.

[0010] As a preferred integrated current online detection system for flange drilling equipment of the present invention, the processing unit is a central processing unit of an electronic device, which is used to receive and process the signal output by the receiving unit, and then display the real-time current value on the display unit.

[0011] As a preferred embodiment of the integrated current online detection system for flange drilling equipment of the present invention, the display unit is a display screen of an electronic device.

[0012] As a preferred embodiment of the integrated current online detection system for flange drilling equipment of the present invention, the alarm unit is a buzzer, and when the current is overloaded, the buzzer will sound an alarm.

[0013] Compared with the prior art, the present invention has the following beneficial effects: The present invention connects a monitoring module for monitoring current to the monitored device, and connects the monitoring module to the electronic device through a receiving unit, so that the current of the monitored device during operation can be displayed in real time on the electronic device. When the current is overloaded, the alarm unit sends an alarm to remind the user, thereby effectively preventing damage to the equipment and reducing the processing cost of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the principle structure of the present invention.

[0015] In the figure: 1, monitored device; 2, monitoring module; 3, receiving unit; 4, electronic equipment; 41, processing unit; 42, display unit; 43, alarm unit. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] See also Figure 1-Figure 2 The present invention provides the following technical solutions: an integrated current online detection system for flange drilling equipment, comprising a monitored device 1, the monitored device 1 is a three-body machine for flange processing, having a monitoring module 2 connected to the monitored device 1, for monitoring the real-time current of the monitored device 1 during operation, a receiving unit 3 connected to the monitoring module 2, for transmitting the output current signal of the monitoring module 2 to an electronic device 4, and an electronic device 4 connected to the receiving unit 3, the electronic device 4 processes the transmitted current signal and displays the real-time current value of the monitored device 1, so as to issue an alarm when the current is overloaded.

[0018] Preferably, the electronic device 4 is a computer, a tablet or any other device with data processing capabilities. The electronic device 4 includes: a processing unit 41, a display unit 42 and an alarm unit 43. The processing unit 41 is electrically connected to the receiving unit 3, and the display unit 42 and the alarm unit 43 are electrically connected to the processing unit 41 respectively. The processing unit 41 is the central processor of the electronic device 4, which is used to receive and process the signal output by the receiving unit 3, and then display the real-time current value on the display unit 42. The electronic device 4 can store the current data of the monitored device 1 during operation according to time, and display the current trend graph on the display unit 42 according to the real-time data that changes at each time. The display unit 42 is the display screen of the electronic device. The display unit 42 can display the current value of each monitored device 1, and can also set the alarm current value according to the power supply disk of the monitored device 1. When the value is reached, the alarm unit 43 will alarm. The alarm unit 43 is a buzzer. When the current is overloaded, the buzzer will sound an alarm.

[0019] Preferably, the monitoring module 2 is a current sensor, which is used to monitor the current information of the device under test in real time and convert it into an electrical signal for output.

[0020] Preferably, the receiving unit 3 is a serial communication protocol converter, which is used to convert the serial communication protocol into a modern network communication protocol, such as TCP / IP, HTTP, etc., to achieve seamless data transmission.

[0021] During use: connect the monitoring module 2 to the monitored device 1, and connect the monitoring module 2 to the electronic device 4 through the receiving unit 3. When the monitored device 1 processes the flange, the current data during its operation will be detected by the monitoring module 2 and converted into an electrical signal and input into the receiving unit 3. The receiving unit 3 analyzes the signal and inputs it into the electronic device 4, and then displays the real-time current information on the display unit 42 of the electronic device 4. The operator can input the maximum current alarm threshold in the electronic device 4. When the monitoring module 2 detects that the current of the monitored device 1 is greater than the alarm threshold, the alarm unit 43 will run and sound an alarm to remind the operator that the equipment is overloaded and the processing operation needs to be adjusted; on the contrary, if the current is less than the alarm threshold, normal processing operations can be performed.

[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An integrated current online detection system for flange drilling equipment, comprising: The monitored device (1) is characterized by comprising: a monitoring module (2) connected to the monitored device (1) for monitoring the real-time current of the monitored device during operation; a receiving unit (3) connected to the monitoring module (2) for transmitting the current signal output by the monitoring module to an electronic device; and an electronic device (4) connected to the receiving unit for processing the transmitted current signal and displaying the real-time current value of the monitored device, so as to issue an alarm when the current is overloaded.

2. The integrated current online detection system for flange drilling equipment according to claim 1, characterized in that: The electronic device (4) comprises: a processing unit (41), a display unit (42) and an alarm unit (43); the processing unit (41) is electrically connected to the receiving unit (3); and the display unit (42) and the alarm unit (43) are electrically connected to the processing unit (41) respectively.

3. The integrated current online detection system for flange drilling equipment according to claim 2 is characterized in that: The electronic device (4) is a computer or a tablet.

4. The integrated current online detection system for flange drilling equipment according to claim 3 is characterized in that: The monitoring module (2) is a current sensor, which is used to monitor the current information of the device under test in real time and convert it into an electrical signal for output.

5. The integrated current online detection system for flange drilling equipment according to claim 4, characterized in that: The receiving unit (3) is a serial communication protocol converter, which is used to convert the serial communication protocol into a modern network communication protocol, such as TCP / IP, HTTP, to achieve seamless data transmission.

6. The integrated current online detection system for flange drilling equipment according to claim 5, characterized in that: The processing unit (41) is a central processor of the electronic device (4), and is used to receive and process the signal output by the receiving unit (3), and then display the real-time current value on the display unit (42).

7. The integrated current online detection system for flange drilling equipment according to claim 6, characterized in that: The display unit (42) is a display screen of the electronic device.

8. The integrated current online detection system for flange drilling equipment according to claim 7, characterized in that: The alarm unit (43) is a buzzer, and when the current is overloaded, the buzzer will sound an alarm.

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