Transient response power supply control system for RF ion source

By designing a transient response power supply control system for RF ion source, using technical means such as MCU controller, PID control algorithm and protection circuit module, the problem of slow response in the instantaneous load impact of existing power supply systems is solved, and the rapid response and stable output of the power supply are achieved, which improves the stability and service life of the system.

CN119739094AInactive Publication Date: 2025-04-01ZHONGSHAN IBD TECH CO LTD +1
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Patent Information

Application Number
CN202510251855.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2025-04-01
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing RF ion source and Hall ion source power systems respond slowly when facing instantaneous load shocks, which may lead to power failure or system instability, especially when starting or shutting down, which is prone to current overshoot and voltage rebound problems.

Method used

A transient response power control system for radio frequency ion source is designed, including an MCU controller, a digital controller, a PID control algorithm, a power supply main chip, a feedback monitoring, switching frequency adjustment module and a protection circuit module. Through feedback monitoring, the power output parameters are collected in real time, the PID control algorithm in the MCU controller calculates the output deviation and generates control signals, the main power supply chip quickly adjusts the output waveform to adapt to load changes, the switching frequency adjustment module optimizes the power output characteristics, and the protection circuit module monitors and protects the power supply in real time.

Benefits of technology

It realizes rapid response and stable output of the power supply when the load changes dramatically, reduces current and voltage fluctuations, improves the stability and reliability of the power supply control system, extends the service life of the power supply and system, and improves the transient response capability.

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Abstract

The invention discloses a radio frequency ion source transient response power supply control system, which belongs to the technical field of power supply, and comprises an MCU controller and a protection circuit module, wherein the MCU controller is connected to a digital controller, the MCU controller is connected to a PID control algorithm, the MCU controller is connected to a power supply main chip, the power supply main chip is connected to an ion source, and the power supply main chip is connected to feedback monitoring; the invention, by arranging the MCU controller, the digital controller, the PID control algorithm, the power supply main chip, the ion source, the feedback monitoring, the switching frequency adjustment module and the protection circuit module, under the mutual cooperation of each module, can make the power supply smoothly transition during the startup and shutdown process, can effectively reduce the fluctuation of current and voltage, comprehensively improve the stability and reliability of the power supply control system, thereby can significantly extend the service life of the power supply and the entire power supply control system, and can also improve the transient response capability of the power supply.
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Description

Technical Field

[0001] The invention belongs to the technical field of power supply, and in particular relates to a radio frequency ion source transient response power supply control system. Background Art

[0002] A power supply is a device that converts other forms of energy into electrical energy. The main function of a power supply is to provide electrical energy to a circuit. Depending on the conversion method, power supplies are mainly divided into two categories: DC power supplies and AC power supplies. DC power supplies output current and voltage in a constant direction, which are commonly found in batteries, DC regulated power supplies, etc., while AC power supplies output current and voltage that change periodically, such as household mains electricity.

[0003] The existing RF ion source and Hall ion source power supply systems respond slowly when faced with transient load impacts, which may cause power supply damage or instability in the power supply system. In particular, current overshoot and voltage rebound problems are prone to occur when the power supply system is started or shut down, making it impossible to ensure the stability of the power supply and the power supply system. Therefore, an RF ion source transient response power supply control system is needed to solve the above problems. Summary of the invention

[0004] The object of the present invention is to provide a radio frequency ion source transient response power supply control system to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical scheme: a radio frequency ion source transient response power supply control system, comprising an MCU controller and a protection circuit module, wherein the MCU controller is connected to a digital controller, the MCU controller is connected to a PID control algorithm, the MCU controller is connected to a power main chip, the power main chip is connected to an ion source, the power main chip is connected to feedback monitoring, the feedback monitoring is connected to the MCU controller, the MCU controller is connected to a switching frequency adjustment module, the switching frequency adjustment module is connected to the power main chip, and the protection circuit module is connected to the power main chip.

[0006] By setting the above structure, feedback monitoring can accurately collect the current, voltage and other parameters of the power supply output in real time, and quickly feed back to the MCU controller. The digital controller in the MCU controller can coordinate the work of each module, and its built-in PID control algorithm can accurately calculate the output deviation according to the feedback information, and then generate a suitable control signal. Under the action of the control signal, the power supply main chip can quickly adjust the output waveform to adapt to the sharp change of the load, ensuring that when the load changes drastically, the power supply can respond quickly and maintain stable output. The switching frequency adjustment module can flexibly change the switching frequency of the power supply main chip according to the instructions transmitted by the MCU controller, thereby further optimizing the power supply. The protection circuit module can monitor the working status of the power supply main chip in real time. Once abnormal conditions such as overvoltage, overcurrent, and overheating are detected, the protection circuit module can immediately start the protection mechanism to adjust the power supply, thereby avoiding the power supply components from being damaged by load impact as much as possible. With the mutual cooperation of various modules, the power supply can make a smooth transition during the startup and shutdown process, and can effectively reduce the fluctuation of current and voltage, comprehensively improve the stability and reliability of the power control system, thereby significantly extending the service life of the power supply and the entire power control system, and also improving the transient response capability of the power supply.

[0007] As a preferred solution, the MCU controller includes a digital controller and a PID control algorithm, and the MCU controller can adjust the output of the power supply in real time through the digital controller and the PID control algorithm.

[0008] As a preferred solution, the digital controller is responsible for digital management and control of the entire power control system, and is capable of receiving and processing various signals and coordinating the work of various modules. It is the "command center" of the power control system.

[0009] As a preferred solution, the PID control algorithm can calculate the appropriate control amount based on the deviation between the actual output and the set value provided by feedback monitoring, and can adjust the power output in real time to make the output of the power main chip as close to the set value as possible.

[0010] As a preferred solution, the power main chip is the core power device of the power control system, which is responsible for converting input electrical energy into output electrical energy that meets the requirements.

[0011] As a preferred solution, the ion source is the load of the entire system. Under the action of the electric energy provided by the power main chip, it generates physical phenomena such as ion beams and is used in experiments requiring ions.

[0012] As a preferred solution, the feedback monitoring can monitor the output voltage and current of the power main chip in real time, and can feed back these actual values ​​to the MCU controller so that the MCU controller can understand the working status of the power main chip.

[0013] As a preferred solution, the switching frequency adjustment module can adjust the output characteristics of the power supply by changing the switching frequency of the power supply main chip, and can optimize the conversion efficiency and dynamic response performance of the power supply.

[0014] As a preferred solution, the protection circuit module can protect the power control system from overvoltage, overcurrent and overheating. When an abnormal situation occurs in the power control system, the protection circuit module can quickly adjust the power supply to prevent damage to the power main chip and other components.

[0015] By setting up feedback monitoring and switching frequency adjustment modules, feedback monitoring can not only provide real-time output parameter feedback for the MCU controller, but also analyze the monitored data. When it detects that certain parameters are out of the normal range, it can issue a fault warning signal in advance to remind operators to check and deal with it in time, so as to avoid further expansion of the fault; the switching frequency adjustment module can not only improve the transient response capability of the power supply, but also adjust the switching frequency according to the size and characteristics of the load to optimize the conversion efficiency of the power supply, thereby improving the efficiency of the entire power control system.

[0016] Compared with the prior art, the present invention has the following beneficial effects: The present invention, by setting an MCU controller, a digital controller, a PID control algorithm, a power supply main chip, an ion source, feedback monitoring, a switching frequency adjustment module and a protection circuit module, the feedback monitoring can accurately collect the current, voltage and other parameters of the power supply output in real time, and quickly feed back to the MCU controller, the digital controller in the MCU controller can coordinate the work of each module, and its built-in PID control algorithm can accurately calculate the output deviation according to the feedback information, and then generate a suitable control signal, the power supply main chip under the action of the control signal can quickly adjust the output waveform to adapt to the sudden change of the load, to ensure that when the load changes drastically, the power supply can respond quickly and maintain a stable output, the switching frequency adjustment module can adjust the output waveform according to the instruction transmitted by the MCU controller The switching frequency of the power supply main chip can be flexibly changed, thereby further optimizing the power supply output characteristics and improving the power supply's ability to quickly adapt to load changes. The protection circuit module can monitor the working status of the power supply main chip in real time. Once abnormal conditions such as overvoltage, overcurrent, and overheating are detected, the protection circuit module can immediately activate the protection mechanism to adjust the power supply, thereby avoiding the power supply components from being damaged by load impact as much as possible. With the mutual cooperation of various modules, the power supply can make a smooth transition during the startup and shutdown process, and can effectively reduce the fluctuations of current and voltage, comprehensively improving the stability and reliability of the power supply control system, thereby significantly extending the service life of the power supply and the entire power supply control system, and at the same time improving the transient response capability of the power supply.

[0017] The present invention, by setting feedback monitoring and switching frequency adjustment modules, the feedback monitoring can not only provide real-time output parameter feedback for the MCU controller, but also analyze the monitored data. When it is detected that certain parameters are beyond the normal range, it can send out a fault warning signal in advance to remind the operator to check and handle it in time, so as to avoid further expansion of the fault; the switching frequency adjustment module can not only improve the transient response capability of the power supply, but also adjust the switching frequency according to the size and characteristics of the load to optimize the conversion efficiency of the power supply, so as to improve the efficiency of the entire power control system. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the working principle of the present invention; Figure 2 It is a structural schematic diagram of the module connection of the present invention; Figure 3 It is a structural schematic diagram of the connection of the MCU controller module of the present invention.

[0019] In the figure: 1. MCU controller; 101. digital controller; 102. PID control algorithm; 2. power supply main chip; 3. ion source; 4. feedback monitoring; 5. switching frequency adjustment module; 6. protection circuit module. DETAILED DESCRIPTION

[0020] The present invention will be further described below in conjunction with the embodiments.

[0021] The following examples are used to illustrate the present invention, but they cannot be used to limit the scope of protection of the present invention. The conditions in the examples can be further adjusted according to specific conditions. Simple improvements to the method of the present invention under the premise of the concept of the present invention belong to the scope of protection claimed in the present invention.

[0022] See also Figure 1-3 The present invention provides a radio frequency ion source transient response power supply control system, including an MCU controller 1 and a protection circuit module 6, wherein the MCU controller 1 is connected to a digital controller 101, the MCU controller 1 is connected to a PID control algorithm 102, the MCU controller 1 is connected to a power supply main chip 2, the power supply main chip 2 is connected to an ion source 3, the power supply main chip 2 is connected to a feedback monitoring 4, the feedback monitoring 4 is connected to the MCU controller 1, the MCU controller 1 is connected to a switching frequency adjustment module 5, the switching frequency adjustment module 5 is connected to the power supply main chip 2, and the protection circuit module 6 is connected to the power supply main chip 2. By setting the MCU controller 1, the digital controller 101, the PID control algorithm 102, the power supply main chip 2, the ion source 3, the feedback monitoring 4, the switching frequency adjustment module 5 and the protection circuit module 6, the feedback monitoring 4 can accurately collect the current, voltage and other parameters of the power supply output in real time, and quickly feed back to the MCU controller 1, the digital controller 101 in the MCU controller 1 can coordinate the work of each module, and its built-in PID control algorithm 102 can accurately calculate according to the feedback information. Output deviation, and then generate a suitable control signal. Under the action of the control signal, the power main chip 2 can quickly adjust the output waveform to adapt to the sharp change of the load, ensuring that when the load changes drastically, the power supply can respond quickly and maintain a stable output. The switching frequency adjustment module 5 can flexibly change the switching frequency of the power main chip 2 according to the instructions transmitted by the MCU controller 1, thereby further optimizing the power output characteristics and improving the power supply's ability to quickly adapt to load changes. The protection circuit module 6 can monitor the working state of the power main chip 2 in real time. Once abnormal conditions such as overvoltage, overcurrent, and overheating are detected, the protection circuit module 6 can immediately start the protection mechanism to adjust the power supply, thereby avoiding the power supply components from being damaged due to load impact as much as possible. With the mutual cooperation of the modules, the power supply can make a smooth transition during the startup and shutdown process, and can effectively reduce the fluctuations of current and voltage, comprehensively improve the stability and reliability of the power control system, thereby significantly extending the service life of the power supply and the entire power control system, and at the same time, it can also improve the transient response capability of the power supply.

[0023] The MCU controller 1 includes a digital controller 101 and a PID control algorithm 102 . The MCU controller 1 can adjust the output of the power supply in real time through the digital controller 101 and the PID control algorithm 102 .

[0024] The digital controller 101 is responsible for digital management and control of the entire power control system, and is capable of receiving and processing various signals and coordinating the work of various modules. It is the "command center" of the power control system.

[0025] The PID control algorithm 102 can calculate the appropriate control amount according to the deviation between the actual output provided by the feedback monitoring 4 and the set value, and can adjust the power output in real time to make the output of the power main chip 2 as close to the set value as possible.

[0026] The power main chip 2 is the core power device of the power control system, responsible for converting the input electric energy into output electric energy that meets the requirements.

[0027] The ion source 3 is the load of the entire system. Under the action of the electric energy provided by the power supply main chip 2, it generates physical phenomena such as ion beams, which are used in experiments requiring ions.

[0028] The feedback monitoring 4 can monitor the output voltage and current of the power main chip 2 in real time, and can feed back these actual values ​​to the MCU controller 1 so that the MCU controller 1 can understand the working status of the power main chip 2 .

[0029] The switching frequency adjustment module 5 can adjust the output characteristics of the power supply by changing the switching frequency of the power supply main chip 2, and can optimize the conversion efficiency and dynamic response performance of the power supply.

[0030] The protection circuit module 6 can protect the power control system from overvoltage, overcurrent and overheating. When an abnormal situation occurs in the power control system, the protection circuit module 6 can quickly adjust the power supply to prevent damage to the power main chip 2 and other components. By setting the feedback monitoring 4 and the switching frequency adjustment module 5, the feedback monitoring 4 can not only provide real-time output parameter feedback for the MCU controller 1, but also analyze the monitored data. When it is detected that certain parameters are out of the normal range, it can send out a fault warning signal in advance to remind the operator to check and deal with it in time, so as to avoid further expansion of the fault; the switching frequency adjustment module 5 can not only improve the transient response capability of the power supply, but also adjust the switching frequency according to the size and characteristics of the load to optimize the conversion efficiency of the power supply, thereby improving the efficiency of the entire power control system.

[0031] The working principle and use process of the present invention are as follows: the power control system monitors the power output in real time through the feedback monitoring 4, and quickly feeds back the current and voltage and other parameters of the power output monitored in real time to the MCU controller 1. After receiving the feedback signal, the digital controller 101 in the MCU controller 1 calculates the deviation between the current output and the set value through the PID control algorithm 102, and calculates the amount to be adjusted according to the deviation. Then the MCU controller 1 sends a control signal to the power main chip 2, and also controls the switching frequency adjustment module 5 to adjust the switching frequency, so that the power main chip 2 can quickly adjust the output waveform according to the change of the load, reduce the fluctuation of current and voltage, and the protection circuit module 6 continuously monitors the working state of the power main chip 2 during the whole process. Once the power main chip 2 is found to have abnormal conditions such as overvoltage, overcurrent, overheating, etc., the protection circuit module 6 will immediately start the protection mechanism to ensure the safety of the power supply and the power control system. When the power is started and shut down, through this high-speed feedback and real-time adjustment mechanism, the output of the power supply can be made more stable, and the damage to the power supply components caused by load impact can be effectively reduced, and the transient response capability of the power supply can be improved.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A radio frequency ion source transient response power supply control system, comprising an MCU controller (1) and a protection circuit module (6), characterized in that: The MCU controller (1) is connected to a digital controller (101), the MCU controller (1) is connected to a PID control algorithm (102), the MCU controller (1) is connected to a power supply main chip (2), the power supply main chip (2) is connected to an ion source (3), the power supply main chip (2) is connected to a feedback monitor (4), the feedback monitor (4) is connected to the MCU controller (1), the MCU controller (1) is connected to a switching frequency adjustment module (5), the switching frequency adjustment module (5) is connected to the power supply main chip (2), and the protection circuit module (6) is connected to the power supply main chip (2).

2. The radio frequency ion source transient response power supply control system according to claim 1, characterized in that: The MCU controller (1) comprises a digital controller (101) and a PID control algorithm (102). The MCU controller (1) can adjust the output of a power supply in real time through the digital controller (101) and the PID control algorithm (102).

3. The radio frequency ion source transient response power supply control system according to claim 2, characterized in that: The digital controller (101) is responsible for digital management and control of the entire power control system, and is capable of receiving and processing various signals and coordinating the work of various modules. It is the "command center" of the power control system.

4. The radio frequency ion source transient response power supply control system according to claim 2, characterized in that: The PID control algorithm (102) can calculate a suitable control amount based on the deviation between the actual output provided by the feedback monitoring (4) and the set value, and can adjust the power output in real time so that the output of the power main chip (2) is as close to the set value as possible.

5. The radio frequency ion source transient response power supply control system according to claim 4, characterized in that: The power main chip (2) is a core power device of the power control system and is responsible for converting input electric energy into output electric energy that meets the requirements.

6. The radio frequency ion source transient response power supply control system according to claim 1, characterized in that: The ion source (3) is the load of the entire system and generates physical phenomena such as ion beams under the action of the electric energy provided by the power supply main chip (2), and is used in experiments requiring ions.

7. The radio frequency ion source transient response power supply control system according to claim 1, characterized in that: The feedback monitoring (4) can monitor the output voltage and current of the power main chip (2) in real time, and can feed back these actual values ​​to the MCU controller (1), so that the MCU controller (1) can understand the working status of the power main chip (2).

8. The radio frequency ion source transient response power supply control system according to claim 1, characterized in that: The switching frequency adjustment module (5) can adjust the output characteristics of the power supply by changing the switching frequency of the power supply main chip (2), and can optimize the conversion efficiency and dynamic response performance of the power supply.

9. The radio frequency ion source transient response power supply control system according to claim 8, characterized in that: The protection circuit module (6) can protect the power control system from overvoltage, overcurrent and overheating. When an abnormal situation occurs in the power control system, the protection circuit module (6) can quickly adjust the power supply to prevent damage to the power main chip (2) and other components.

Citation Information

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