Cutting device unit, cutting device, and method for manufacturing sheet fragments

By designing conductive members and detection mechanisms in the cutting device, the problem of difficult to control the cutting width in the prior art is solved, and the accurate detection and correspondence of the cutting edge is achieved, ensuring the controllability and consistency of the cutting width.

CN119744218APending Publication Date: 2025-04-01KYOCERA CORP
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Patent Information

Application Number
CN202380063978.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2022-09-27
Filing Date
2023-09-21
Publication Date
2025-04-01

AI Technical Summary

Technical Problem

When the existing cutting device cuts the sheet-shaped member, the correspondence between the lamp and the cutting blade is difficult to know, resulting in a difficult control of the cutting width.

Method used

A unit for cutting device is designed, including a base, first and second shaft members, a cylindrical retainer, an annular cutting edge member and a detection mechanism. The contact state of the blade is detected by the conductive member and the circuit to ensure the correct correspondence and position adjustment of the cutting blade.

Benefits of technology

Accurate detection and correspondence of the cutting edge is achieved, ensuring controllability and consistency of the cutting width, and avoiding the occurrence of poor cutting.

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Abstract

In a unit for a cutting device in an unlimited aspect of the present disclosure, a second shaft member, a first cutting blade member, and a second cutting blade member each have electrical conductivity. The detection mechanism has a power supply; a connection terminal attached to the holder; a light emitting member attached to the holder; a first wiring that electrically connects the connection terminal and a power source; a second wiring electrically connecting the second shaft member and a power source; a third wiring that electrically connects the light-emitting member and the connection terminal; and a fourth wiring that electrically connects the light-emitting member and the first cutting edge member.
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Description

[0001] Cross-references of related applications

[0002] This application claims the benefit of priority based on Japanese Patent Application No. 2022-153604 filed on September 27, 2022, and the disclosure of that prior application is incorporated herein in its entirety for purposes of reference. Technical Field

[0003] The present disclosure relates to a unit used in a cutting device for cutting a sheet-like member into a predetermined width, a cutting device, and a method for producing a sheet fragment. Examples of the sheet-like member include metal foil, paper, and resin film. Background Art

[0004] As a cutting device for cutting a sheet-like member, for example, a strip cutting device described in Japanese Patent Publication No. 1-321197 (Patent Document 1) and Japanese Utility Model Publication No. 4-122488 (Patent Document 2) is known. The strip cutting device described in Patent Document 1 has a plurality of annular cutting blades and a plurality of lamps electrically connected to the plurality of cutting blades. The strip cutting device described in Patent Document 2 also has a plurality of annular thin blades and a plurality of light-emitting elements electrically connected to the plurality of thin blades. In both of the strip cutting devices described in Patent Documents 1 and 2, the contact state of the cutting blade (thin blade) is detected by using a lamp (light-emitting element).

[0005] In the strip cutting devices described in Patent Documents 1 and 2, the lamp is installed on the device body. On the other hand, when cutting a sheet-like member, the number and position of the cutting blades may be changed in order to obtain a cut piece of a desired width. Therefore, it may be difficult to know the corresponding relationship between the lamp and the cutting blade. Summary of the invention

[0006] A unit for a cutting device in one non-limiting aspect of the present disclosure comprises: a base; a first shaft member, which is mounted on the base and extends along a first rotating axis; a cylindrical retaining member, which is mounted on the first shaft member; a first annular cutting edge member, which is mounted on the retaining member; a second shaft member, which is mounted on the base and extends along a second rotating axis parallel to the first rotating axis; a cylindrical second cutting edge member, which is mounted on the second shaft member; and a detection mechanism, which detects contact between the first cutting edge member and the second cutting edge member.

[0007] The second shaft component, the first cutting edge component and the second cutting edge component are respectively conductive, and the detection mechanism comprises: a power supply; a connecting terminal mounted on the retaining member; a light-emitting component mounted on the retaining member; a first wiring electrically connecting the connecting terminal to the power supply; a second wiring electrically connecting the second shaft component to the power supply; a third wiring electrically connecting the light-emitting component to the connecting terminal; and a fourth wiring electrically connecting the light-emitting component to the first cutting edge component. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 This is a perspective view of a cutting device unit showing a non-limiting aspect of the present disclosure.

[0009] Figure 2 yes Figure 1 A perspective view of a holder and a first cutting edge member in the cutting device unit shown.

[0010] Figure 3 When viewed from a direction perpendicular to the outer peripheral surface of the retainer Figure 2 The figure is obtained by the holder and the first cutting edge member shown.

[0011] Figure 4 yes Figure 3 Exploded view of the retaining member shown.

[0012] Figure 5 Observed from the V direction Figure 3 A plan view of the retaining member and the first cutting edge component shown.

[0013] Figure 6 Yes Figure 5 The enlarged view is obtained by enlarging the area VI shown.

[0014] Figure 7 yes Figure 6 A cross-sectional view of section VII-VII is shown.

[0015] Figure 8 This is a perspective view of a holder in a cutting device unit showing a non-limiting aspect of the present disclosure.

[0016] Fig. 9 is Figure 8 The sectional view of the state in which the holder is installed with the first cutting edge member is shown, and is similar to Figure 7 Quite a picture.

[0017] Fig.10 It is a perspective view of a holder and a first cutting blade member in a cutting device unit showing a non-limiting aspect of the present disclosure.

[0018] Fig.11yes Fig.10 The plan view of the holder and the first cutting edge component shown in FIG. Figure 5 Quite a picture.

[0019] Fig.12 yes Fig.11 A sectional view of section XII-XII is shown.

[0020] Fig.13 This is a schematic diagram of a cutting device (a method for producing sheet fragments) showing a non-limiting aspect of the present disclosure. DETAILED DESCRIPTION

[0021] <Unit for cutting device>

[0022] Hereinafter, the unit 1 for a cutting device (hereinafter, sometimes referred to as "unit 1") of one non-limiting aspect of the present disclosure will be described in detail using the accompanying drawings. However, in the following referenced figures, only the main components required for explaining the embodiment are simplified for the sake of convenience. Therefore, the unit 1 may have any structural components not shown in the referenced figures. In addition, the dimensions of the components in the figures do not faithfully represent the dimensions of the actual structural components and the dimensional ratios of the components.

[0023] Unit 1 can also be Figure 1 As shown in the non-limiting example, the base 3, the first shaft member 5 and the second shaft member 7 are provided.

[0024] The first shaft member 5 may be attached to the base 3. The first shaft member 5 may be detachably attached to the base 3. In addition, the first shaft member 5 may extend along the first rotation axis O1. The first shaft member 5 is rotatable around the first rotation axis O1.

[0025] The first shaft member 5 is not limited to a specific size. For example, the length of the first shaft member 5 in the direction along the first rotation axis O1 may be set to about 300 to 4000 mm. In addition, the width (diameter) of the first shaft member 5 in the direction orthogonal to the first rotation axis O1 may be set to about 30 to 150 mm. The cross section of the first shaft member 5 orthogonal to the first rotation axis O1 may also be circular.

[0026] The second shaft member 7 may be attached to the base 3. The second shaft member 7 may be detachably attached to the base 3. In addition, the second shaft member 7 may extend along the second rotation axis O2. The second shaft member 7 is rotatable around the second rotation axis O2.

[0027] The second shaft member 7 may be located below the first shaft member 5. In addition, the second shaft member 7 can rotate in the opposite direction to the first shaft member 5. For example, when the first shaft member 5 and the second shaft member 7 are respectively provided with gears meshing with each other, when the first shaft member 5 rotates, the second shaft member 7 can rotate in the opposite direction to the first shaft member 5 in coordination with the rotation of the first shaft member 5.

[0028] The second rotation axis O2 may be parallel to the first rotation axis O1. The so-called parallel is not limited to strict parallelism, and an inclination of ±5° is allowed. It should be noted that the second rotation axis O2 may also coincide with the first rotation axis O1 when the unit 1 is viewed from the first axis member 5 side.

[0029] The second shaft member 7 is not limited to a specific size. For example, the length of the second shaft member 7 along the second rotation axis O2 may be set to about 300 to 4000 mm. In addition, the width (diameter) of the second shaft member 7 in the direction orthogonal to the second rotation axis O2 may be set to about 30 to 150 mm. The cross section of the second shaft member 7 orthogonal to the second rotation axis O2 may also be circular.

[0030] The base 3 may also include a lower plate portion 9 and a pair of side wall portions 11, and the pair of side wall portions 11 are fixed to the lower plate portion 9 with their main surfaces facing each other. The lower plate portion 9 may also include a rectangular upper surface 13. The pair of side wall portions 11 may also be fixed to the lower plate portion 9 along the short sides of the upper surface 13. It should be noted that the first shaft member 5 and the second shaft member 7 may also be arranged parallel to the upper surface 13 of the lower plate portion 9.

[0031] The lower plate portion 9 is not limited to a specific size. For example, Figure 1 In the non-limiting example shown, the width of the lower plate portion 9 in the x-axis direction may be set to about 400 to 5000 mm. In addition, the width of the lower plate portion 9 in the y-axis direction may be set to about 100 to 500 mm. The width (thickness) of the lower plate portion 9 in the z-axis direction may be set to about 20 to 100 mm.

[0032] It should be noted that in Figure 1 In the non-limiting example shown, the direction parallel to the first rotation axis O1 and the second rotation axis O2 may be the x-axis direction. Also, the direction perpendicular to the x-axis direction and parallel to the upper surface 13 of the lower plate portion 9 may be the y-axis direction. Figure 1 The up-down direction in the diagram and the direction perpendicular to the x-axis direction and the y-axis direction may also be the z-axis direction.

[0033] The pair of side wall portions 11 may include a first support portion 15 and a second support portion 17 that are independent of each other.

[0034] The first support portion 15 can be mounted with the first shaft member 5. The unit 1 may also include a pair of first bearing members 19 mounted on both ends of the first shaft member 5. The first shaft member 5 may also be mounted on the first support portion 15 by holding the first bearing members 19 by the first support portion 15. In this case, it is easy to rotate the first shaft member 5 while the first support portion 15 stably holds the first shaft member 5.

[0035] As the first bearing member 19, for example, a ring-shaped bearing can be cited. This bearing can also be referred to as a first bearing. The first bearing is not limited to a specific size. For example, the outer diameter of the first bearing can also be set to 30 to 150 mm.

[0036] The second support portion 17 may be located below the first support portion 15. The second support portion 17 can be mounted with the second shaft member 7. The unit 1 may include a pair of second bearing members 21 mounted on both ends of the second shaft member 7. The second shaft member 7 may be mounted on the second support portion 17 by holding the second bearing members 21 by the second support portion 17. In this case, it is easy to rotate the second shaft member 7 while the second support portion 17 stably holds the second shaft member 7.

[0037] As the second bearing member 21, for example, a ring-shaped bearing can be cited. This bearing can also be referred to as a second bearing. The second bearing is not limited to a specific size. For example, the outer diameter of the second bearing can also be set to 30~150mm.

[0038] The pair of side wall portions 11 is not limited to a specific size. For example, the width (thickness) of the side wall portion 11 in the x-axis direction may be set to about 10 to 60 mm. In addition, the width of the side wall portion 11 in the y-axis direction may be set to about 100 to 500 mm. The width of the side wall portion 11 in the z-axis direction may be set to about 200 to 800 mm.

[0039] The base 3 may be a structure having sufficient strength to stably hold the first shaft member 5 and the second shaft member 7. Therefore, the base 3 is not limited to a structure formed by the lower plate portion 9 and the pair of side walls 11. For example, the base 3 may be a structure in which the lower plate portion 9 and the pair of side walls 11 are integrally formed into such a concave shape. Examples of the material of the base 3 include steel and stainless steel.

[0040] The unit 1 may also include a holder 23. The holder 23 may also be cylindrical. In addition, the holder 23 may also be mounted on the first shaft member 5. The holder 23 may also be mounted on the first shaft member 5 in a detachable manner. The holder 23 may also function as a member for fixing the first cutting blade member 25 described later to the first shaft member 5.

[0041] It should be noted that the unit 1 may also have a plurality of holders 23. The holders 23 adjacent to each other may be in contact or separated. The number of the holders 23 may also be 1 to 30.

[0042] The unit 1 may include a first cutting blade member 25. The first cutting blade member 25 may be in an annular shape. In addition, the first cutting blade member 25 may be attached to the holder 23. The first cutting blade member 25 may be detachably attached to the holder 23.

[0043] It should be noted that the unit 1 may also have a plurality of first cutting edge components 25. The number of the first cutting edge components 25 may also be 1 to 30. The number of the first cutting edge components 25 may also be the same as the number of the retaining members 23. In addition, the first cutting edge component 25 may also be a disc-shaped or disk-shaped component. The first cutting edge component 25 may also be called a circular blade.

[0044] When the holder 23 is mounted on the first shaft member 5 and the first cutting blade member 25 is mounted on the holder 23, the first cutting blade member 25 can be fixed to the first shaft member 5 via the holder 23. Therefore, when the first shaft member 5 rotates, the first cutting blade member 25 can also rotate in coordination with the rotation of the first shaft member 5. In addition, when the unit 1 has a plurality of holders 23 and first cutting blade members 25, when the intervals between the holders 23 adjacent to each other are adjusted, the intervals between the first cutting blade members 25 adjacent to each other can also be adjusted in coordination with this.

[0045] The unit 1 may also include a second cutting blade member 27. The second cutting blade member 27 may also be cylindrical. In addition, the second cutting blade member 27 may also be mounted on the second shaft member 7. The second cutting blade member 27 may also be mounted on the second shaft member 7 in a detachable manner. When the second cutting blade member 27 is mounted on the second shaft member 7, the second cutting blade member 27 may also rotate in conjunction with the rotation of the second shaft member 7. It should be noted that the unit 1 may also include a plurality of second cutting blade members 27. The number of the second cutting blade members 27 may also be 1 to 30.

[0046] The second cutting blade member 27 may also be mounted on the second shaft member 7 in such a manner that the side of the second cutting blade member 27 contacts the side of the first cutting blade member 25. In this case, the side of the first cutting blade member 25 that is relatively easy to elastically deform contacts the side of the second cutting blade member 27 that is relatively difficult to elastically deform, thereby generating a shear force between the first cutting blade member 25 and the second cutting blade member 27. Moreover, the sheet-like member can be cut by the shear force. Therefore, the sheet-like member with a relatively wide width sent to the unit 1 can be cut by the first cutting blade member 25 and the second cutting blade member 27 to become a sheet material (sheet material fragment) with a relatively narrow width.

[0047] Here, the second shaft member 7, the first cutting blade member 25, and the second cutting blade member 27 may each have conductivity. For example, these members may be made of a conductive material. Examples of conductive materials include copper, steel, stainless steel, and aluminum.

[0048] The surfaces of the second shaft member 7, the first cutting blade member 25, and the second cutting blade member 27 may also be conductive. For example, these members may have a structure including a base having insulation properties and a conductive coating film on the base.

[0049] Examples of materials for the insulating substrate include resins, ceramics, and DLC (Diamond like Carbon). Examples of resins include polyethylene, polypropylene, polystyrene, and polyvinyl chloride. Examples of ceramics include aluminum oxide (Al2O3), zirconium oxide (ZrO2), aluminum nitride (AlN), silicon carbide (SiC), and silicon nitride (Si3N4).

[0050] In addition, as a material of the conductive covering film, for example, a Ti-based coating containing Ti can be cited. As the Ti-based coating, for example, TiN, TiC, TiCN, TiAlN, TiAlCN, and TiAlON can be cited. The conductive covering film can also be referred to as a conductive film. The covering film can also be located on the substrate by using a chemical vapor deposition (CVD) method or a physical vapor deposition (PVD) method.

[0051] It should be noted that at least one of the second shaft component 7, the first cutting edge component 25 and the second cutting edge component 27 can also be made of a conductive material, and the remaining components can be set to have a structure with a substrate and a covering film, wherein the substrate is insulating and the covering film is located on the substrate and is conductive.

[0052] The unit 1 may also have a detection mechanism 29, which detects the contact between the first cutting edge member 25 and the second cutting edge member 27. The detection mechanism 29 may also be as follows: Figure 1 to Figure 7 As shown in the non-limiting example, the device includes a power source 31 , a connection terminal 33 , a light emitting member 35 , a first wiring 37 , a second wiring 39 , a third wiring 41 , and a fourth wiring 43 .

[0053] The connection terminal 33 may also be mounted on the holder 23. In addition, the light emitting member 35 may also be mounted on the holder 23. The first wiring 37 may also be electrically connected to the connection terminal 33 and the power source 31. The second wiring 39 may also be electrically connected to the second shaft member 7 and the power source 31. The third wiring 41 may also be electrically connected to the light emitting member 35 and the connection terminal 33. The fourth wiring 43 may also be electrically connected to the light emitting member 35 and the first cutting edge member 25.

[0054] In this case, the light emitting member 35 is not mounted on the base 3 but on the holder 23, so even if the position of the first cutting edge member 25 changes, the corresponding relationship between the light emitting member 35 and the first cutting edge member 25 is easy to understand. In addition, in the detection mechanism 29, a circuit can be formed by the first wiring 37, the second wiring 39, the third wiring 41, and the fourth wiring 43. Therefore, even for the existing cutting device unit in which the first shaft member 5 and the second shaft member 7 generally have conductivity, the detection mechanism can be introduced without performing complicated modifications.

[0055] That is, in the existing cutting device unit, the base 3, the first shaft member 5 and the second shaft member 7 are generally made of conductive metal such as steel and stainless steel. Here, when the detection mechanism for detecting the contact between the first cutting edge member 25 and the second cutting edge member 27 is installed in the unit 1, when the first shaft member 5 and the second shaft member 7 are used as part of the circuit in the detection mechanism, the electrical short circuit between the base 3, the first shaft member 5 and the second shaft member 7 may become a problem. Therefore, an insulating coating is required for any one of the base 3, the first shaft member 5 and the second shaft member 7. However, the base 3, the first shaft member 5 and the second shaft member 7 are all large components, so it is not easy to implement an insulating coating, and it is likely to require high modification costs.

[0056] On the other hand, in the detection mechanism 29 of the present disclosure, the first shaft member 5 is not used as a part of the circuit. The circuit in the detection mechanism 29 is formed by the connection terminal 33 mounted on the holder 23, and the first wiring 37 electrically connected to the connection terminal 33 and the power supply 31. Specifically, by applying an insulating coating to the portion of the holder 23 that contacts the first shaft member 5 or forming the holder 23 from an insulating material, the first shaft member 5 can be prevented from becoming a part of the circuit.

[0057] The holder 23 is smaller, lighter, and cheaper than the first shaft member 5. Therefore, the detection mechanism 29 can be introduced into the existing cutting device unit simply by replacing the holder 23 without performing complicated modification requiring high modification cost.

[0058] It should be noted that the first wiring 37, the second wiring 39, the third wiring 41, and the fourth wiring 43 are components for electrically connecting the detection mechanism 29 and the power supply 31 to form a circuit as described above. Therefore, the first wiring 37, the second wiring 39, the third wiring 41, and the fourth wiring 43 do not need to be "wiring" in a strict sense. For example, these wirings may also be partially composed of "terminals".

[0059] Examples of the light emitting member 35 include lamps and LEDs. It should be noted that the unit 1 may include a plurality of light emitting members 35. The number of the light emitting members 35 may be 1 to 30. The number of the light emitting members 35 may be the same as the number of the holders 23.

[0060] The holder 23 may also have insulating properties as described above. In this case, the holder 23 is not easily electrically short-circuited with the first shaft member 5. In addition, the third wiring 41 and the fourth wiring 43 are easily formed. For example, the holder 23 may be made of a material having insulating properties. As the material having insulating properties, for example, the same material as the material exemplified in the above-mentioned insulating substrate can be cited.

[0061] In addition, the retaining member 23 may also have an insulating surface as described above. Figure 7 As shown in the non-limiting example, the holder 23 includes a cylindrical body 45, an inner peripheral surface 47 of the body 45, and a coating 49 located on the inner peripheral surface 47. The body 45 of the holder 23 may be conductive, and the coating 49 may be insulating.

[0062] When the main body 45 of the holder 23 has conductivity, the main body 45 can be used as one of the third wiring 41 and the fourth wiring 43 while paying attention to the electrical short circuit between the third wiring 41 and the fourth wiring 43. For example, the main body 45 can be used as the fourth wiring 43 in a state where the third wiring 41 covered with an insulating material is buried inside the main body 45. Similarly, the main body 45 can be used as the third wiring 41 in a state where the fourth wiring 43 covered with an insulating material is buried inside the main body 45.

[0063] As the material of the conductive body 45, for example, the same materials as those exemplified in the second shaft member 7 and the like can be cited. In addition, as the material of the insulating cover film 49, for example, resin, ceramic, DLC (Diamondlike Carbon) and the like can be cited. It should be noted that the insulating cover film 49 can also be located on other surfaces of the body 45 in addition to the inner peripheral surface 47. The insulating cover film 49 can also be referred to as an insulating film.

[0064] The distance L1 between the connecting terminal 33 and the light emitting member 35 may also be as follows: Figure 5 As shown in the non-limiting example, it is less than half of the outer diameter D of the holder 23. In this case, the length of the third wiring 41 can be shortened, which can contribute to the reduction of manufacturing cost and the improvement of the rigidity of the holder 23.

[0065] The interval L1 and the outer diameter D are not limited to specific sizes. For example, the interval L1 may be set to about 5 to 80 mm. In addition, the outer diameter D may be set to about 60 to 180 mm.

[0066] The retaining member 23 may also be Figure 3 and Figure 4 As shown in the non-limiting example, the first main surface 51 and the second main surface 53 are provided. The second main surface 53 may be located on the opposite side to the first main surface 51. The first cutting edge member 25 may be in contact with the first main surface 51.

[0067] It should be noted that when the holder 23 has the main body 45, the main body 45 may also have the first main surface 51 and the second main surface 53. In this case, the holder 23 may also have a cover 55. The cover 55 may also function as a member for fixing the first cutting edge member 25 to the main body 45.

[0068] For example, the main body 45 may also be as Figure 4 As shown in the non-limiting example, the cover body 55 has an external thread 57 located on the first main surface 51. In addition, the cover body 55 may also have an internal thread 59 fixed to the external thread 57. The first cutting edge member 25 may also be located between the first main surface 51 and the cover body 55. In this case, by fixing the internal thread 59 to the external thread 57, the cover body 55 can be mounted on the main body 45. In addition, the first cutting edge member 25 can be fixed to the main body 45 in a state of contacting the first main surface 51.

[0069] The connecting terminal 33 and the light emitting member 35 may also be Figure 3In other words, the distance L21 between the connection terminal 33 and the light emitting member 35 and the second main surface 53 may be smaller than the distance L22 between the connection terminal 33 and the light emitting member 35 and the first main surface 51.

[0070] In this case, it is easy to ensure the wall thickness of the holder 23 between the connection terminal 33 and the light emitting member 35 and the first main surface 51. Therefore, the restraint stability of the first cutting edge member 25 relative to the holder 23 is easily improved. In addition, damage to the first wiring 37 caused by the first cutting edge member 25 is not likely to occur. It should be noted that, when the interval between the connection terminal 33 and the second main surface 53 and the interval between the light emitting member 35 and the second main surface 53 are different, the above-mentioned structure can be evaluated based on the larger interval.

[0071] The retaining member 23 may also be Figure 2 The light emitting member 35 may also be mounted on the outer peripheral surface 61. In this case, the light emitting member 35 is easily visually identified. It should be noted that, when the retaining member 23 has a main body 45, the main body 45 may also have an outer peripheral surface 61. The outer peripheral surface 61 may also be located between the first main surface 51 and the second main surface 53. In addition, the light emitting member 35 may also protrude from the outer peripheral surface 61. When the light emitting member 35 protrudes, the light emitting member 35 may also be located between the outer peripheral surface 61 and the diameter of the first cutting edge member 25.

[0072] The connection terminal 33 may be mounted on the outer peripheral surface 61. In this case, the first wiring 37 is easily mounted on the connection terminal 33. When the light emitting member 35 and the connection terminal 33 are mounted on the outer peripheral surface 61, the connection terminal 33 and the light emitting member 35 may be arranged along the circumferential direction of the holder 23.

[0073] The first wiring 37 can also be installed in a detachable manner on the connection terminal 33. In this case, the first wiring 37 can be separated from the connection terminal 33 after confirming the contact state of the first cutting edge member 25 and the second cutting edge member 27. Therefore, the first wiring 37 is not easily damaged when the sheet-like member is cut. For example, it is also possible that the unit 1 has a detachable connector, and the first wiring 37 is installed in a detachable manner on the connection terminal 33 through the connector.

[0074] The power supply 31, the connection terminal 33, the light emitting member 35, the first wiring 37, the second wiring 39, the third wiring 41, and the fourth wiring 43 constituting the detection mechanism 29 do not need to be integral and inseparable, and may be partially removable. For example, the third wiring 41 and the fourth wiring 43 may be installed in the main body 45 of the holder 23, while the light emitting member 35 and the light-transmitting member 67 and other components may be removed from the main body 45. In such a case, when the light emitting member 35 and the light-transmitting member 67 are deteriorated, only these components can be replaced without replacing the main body 45.

[0075] The unit 1 may also include a plurality of holders 23, first cutting edge members 25, second cutting edge members 27 and light emitting members 35. In this case, the plurality of light emitting members 35 may also be as shown in FIG. Figure 1 As shown in the non-limiting example, the light emitting members 35 are arranged in a row along the first rotation axis O1. In this case, the light emitting members 35 can be easily visually recognized.

[0076] In addition, in the above-mentioned case, the plurality of light emitting members 35 can emit light individually. Therefore, instead of the overall detection that uniformly detects the presence or absence of contact among the plurality of first cutting edge members 25 and the plurality of second cutting edge members 27, it is possible to detect individually each of them individually. Therefore, it is easy to efficiently detect the presence or absence of contact among the plurality of first cutting edge members 25 and the plurality of second cutting edge members 27, and it is easy to suppress the occurrence of poor cutting.

[0077] The detection mechanism 29 may also include a switch 63. The switch 63 can control the flow of current on and off. When the detection mechanism 29 includes the switch 63, it can be activated only when the position of the blade tip is to be confirmed. It should be noted that the position of the switch 63 is not particularly limited as long as it serves this function.

[0078] Next, a unit 1A for a cutting device (hereinafter sometimes referred to as "unit 1A") in another non-limiting aspect of the present disclosure is described. Hereinafter, the differences between unit 1A and unit 1 are mainly described, and the detailed description of the points having the same structure as unit 1 is sometimes omitted. Therefore, the description related to unit 1 can also be cited in order to understand the structure of unit 1A. This is also the same in unit 1B described later.

[0079] In Unit 1A, you can also Figure 8 and Fig. 9 As shown in the non-limiting example, the holder 23 has a circular ring-shaped recessed portion 65 located on the outer peripheral surface 61. The light emitting member 35 can also be mounted in the recessed portion 65. In this case, the light emitting member 35 is not easily damaged. It should be noted that the recessed portion 65 can also be called a groove.

[0080] The unit 1A may further include a light-transmitting member 67. The light-transmitting member 67 may be attached to the recess 65, or may be in a ring shape covering the light-emitting member 35. In this case, the light-emitting member 35 is less likely to be damaged.

[0081] As the material of the light-transmitting member 67, for example, glass and light-transmitting resin can be cited. As the light-transmitting resin, for example, PMMA (PolyMethyl MethAcrylate: acrylic) resin, PET (PolyEthyleneTerephthalate: polyethylene terephthalate) resin and PC (PolyCarbonate: polycarbonate) resin can be cited. It should be noted that the light-transmitting member 67 may have a light-transmitting property that allows the light-emitting member 35 to be visually recognized through the light-transmitting member 67.

[0082] The light emitting member 35 may also be Fig. 9 As shown in the non-limiting example, the first light emitting element 69 and the second light emitting element 71 are provided. The second light emitting element 71 may emit light of a different color from the first light emitting element 69. In this case, the purpose, positional relationship, etc. of the cutter at the cutting position can be distinguishably displayed.

[0083] The connection terminal 33 may be mounted in the recess 65 so as to be exposed from the light-transmitting member 67 .

[0084] Next, a cutting device unit 1B (hereinafter sometimes referred to as “unit 1B”) according to another non-limiting aspect of the present disclosure will be described.

[0085] In Unit 1B, you can also Figure 10~Figure 12 As shown in the non-limiting example, the light emitting member 35 and the connection terminal 33 are mounted on the second main surface 53. In this case, the light emitting member 35 and the connection terminal 33 are not easily damaged.

[0086] It should be noted that, when the light emitting member 35 and the connection terminal 33 are mounted on the second main surface 53 , the connection terminal 33 and the light emitting member 35 may be arranged along the circumferential direction of the holder 23 .

[0087] <Cutting device>

[0088] Next, a cutting device 101 according to one non-limiting aspect of the present disclosure will be described in detail using the drawings, taking as an example a case where the above-described unit 1 is provided.

[0089] The cutting device 101 may also be Fig.13 As shown in the non-limiting example, the unit 1, the first roll 103 and the second roll 105 are provided. When the cutting device 101 includes the unit 1, a cutting defect is less likely to occur.

[0090] The first roller 103 may be wound with the sheet-like member 201, or may deliver the sheet-like member 201 to the unit 1. The first roller 103 may function as a supply mechanism for supplying the sheet-like member 201 to the unit 1. When the cutting device 101 is used, the first roller 103 may rotate, thereby delivering the sheet-like member 201 wound on the first roller 103 to the unit 1.

[0091] The second roller 105 may wind up the sheet-shaped member 201 cut by the unit 1. The second roller 105 may function as a winding mechanism for winding up the sheet-shaped member 201 cut by the unit 1.

[0092] The second roller 105 may be one or more. Alternatively, when the second roller 105 is one, the sheet-like components 201 cut and individualized by the unit 1 may be uniformly wound up by the one second roller 105. Alternatively, when the second roller 105 is multiple, the sheet-like components 201 cut and individualized by the unit 1 may be respectively wound up by multiple second rollers 105. It should be noted that the sheet-like components 201 cut and individualized by the unit 1 may also be referred to as sheet fragments 203.

[0093] The cutting device 101 may include a first guide roller 107 located between the unit 1 and the first roller 103. In this case, the sheet-like member 201 can be supplied from the first roller 103 to the unit 1 via the first guide roller 107, so that the supply state of the sheet-like member 201 is easily stabilized. The first guide roller 107 may be composed of one roller or a plurality of rollers.

[0094] The cutting device 101 may include a second guide roller 109 located between the unit 1 and the second roller 105. In this case, the sheet fragment 203 can be conveyed from the unit 1 to the second roller 105 by the second guide roller 109, so that the conveying state of the sheet fragment 203 is easily stabilized. The second guide roller 109 may be composed of one roller or a plurality of rollers.

[0095] It should be noted that in Fig.13 In the non-limiting example shown, the cutting device 101 includes the unit 1, but the present invention is not limited to such a form. For example, the cutting device 101 may include the unit 1A or the unit 1B.

[0096] <Method for producing sheet fragments>

[0097] Next, a method for producing a sheet fragment 203 which is one non-limiting aspect of the present disclosure will be described in detail using drawings, taking an example in which the above-described unit 1 is used.

[0098] You can also Fig.13 As shown in the non-limiting example, the sheet fragment 203 is produced by cutting the sheet-like member 201. The method for producing the sheet fragment 203 may include the following steps.

[0099] That is, you can also have:

[0100] (1) a step of electrically connecting the connection terminal 33 in the cell 1 to the first wiring 37,

[0101] (2) a step of confirming the contact condition between the first cutting edge member 25 and the second cutting edge member 27 by the detection mechanism 29;

[0102] (3) a step of separating the first wiring 37 from the connection terminal 33, and

[0103] (4) A step of cutting the sheet-shaped member 201 by the first cutting blade member 25 and the second cutting blade member 27 .

[0104] When the unit 1 is used in the method for producing the sheet fragment 203 , cutting failure is less likely to occur.

[0105] Examples of the sheet-like member 201 include metal foil, paper, and resin films.

[0106] It should be noted that in Fig.13 In the non-limiting example shown, the unit 1 is used, but the present invention is not limited to this form. For example, the unit 1A or the unit 1B may be used.

[0107] The above is an example of the cutting device units 1, 1A, 1B, the cutting device 101 and the method for manufacturing the sheet fragment 203 according to a non-limiting aspect of the present disclosure, but the present disclosure is not limited to the above-mentioned embodiment and can be arbitrarily modified as long as it does not deviate from the main purpose of the present disclosure.

[0108] For example, the cutting device units 1, 1A, 1B, the cutting device 101, and the method for producing the sheet fragment 203 may have the following configurations.

[0109] (1) A unit for a cutting device comprises: a base; a first shaft member mounted on the base and extending along a first rotation axis; a cylindrical holder mounted on the first shaft member; a first ring-shaped cutting edge member mounted on the holder; a second shaft member mounted on the base and extending along a second rotation axis parallel to the first rotation axis; a cylindrical second cutting edge member mounted on the second shaft member; and a detection mechanism for detecting contact between the first cutting edge member and the second cutting edge member. The second shaft member, the first cutting edge member, and the second cutting edge member are each conductive, and the detection mechanism comprises: a power source; a connection terminal mounted on the holder; a light emitting member mounted on the holder; a first wiring electrically connecting the connection terminal to the power source; a second wiring electrically connecting the second shaft member to the power source; a third wiring electrically connecting the light emitting member to the connection terminal; and a fourth wiring electrically connecting the light emitting member to the first cutting edge member.

[0110] (2) In the cutting device unit according to (1) above, a distance between the connection terminal and the light emitting member may be equal to or smaller than half of an outer diameter of the holder.

[0111] (3) Based on the unit for cutting device of (1) or (2) above, the retaining member may have a first main surface and a second main surface located on the opposite side of the first main surface, the first cutting edge member contacts the first main surface, and the connecting terminal and the light-emitting member are located closer to the second main surface than to the first main surface.

[0112] (4) In the cutting device unit according to any one of (1) to (3) above, the holder may have an outer peripheral surface, and the light emitting member may be attached to the outer peripheral surface.

[0113] (5) In any one of the cutting device units described in (1) to (4) above, the holder, the first cutting edge member, the second cutting edge member, and the light emitting member may each be in plurality, and the plurality of light emitting members may be arranged in a row along the first rotation axis.

[0114] (6) In any one of the cutting device units described in (1) to (5) above, the holder may include an outer peripheral surface and a circular ring-shaped recessed portion located on the outer peripheral surface, and the light emitting member may be mounted in the recessed portion.

[0115] (7) In the above-mentioned cutting device unit of (6), a ring-shaped light-transmitting member may be further provided, wherein the light-transmitting member is attached to the recessed portion and covers the light-emitting member.

[0116] (8) In the cutting device unit according to any one of (1) to (7) above, the detection mechanism may include a switch.

[0117] (9) In any one of the cutting device units described in (1) to (8) above, the light emitting member may include: a first light emitting element; and a second light emitting element that emits light of a color different from that of the first light emitting element.

[0118] (10) The cutting device may include: any one of the cutting device units described in (1) to (9) above; a first roller wound with a sheet-like component and feeding the sheet-like component to the cutting device unit; and a second roller that takes up the sheet-like component cut by the cutting device unit.

[0119] (11) The method for manufacturing a sheet fragment may include the following steps: electrically connecting the connecting terminal in any one of the cutting device units in (1) to (9) above to the first wiring; using the detection mechanism to confirm the contact condition between the first cutting edge component and the second cutting edge component; separating the first wiring from the connecting terminal; and using the first cutting edge component and the second cutting edge component to cut the sheet-like component.

[0120] Description of Reference Numerals

[0121] 1···Unit for cutting device (unit)

[0122] 3···Abutment

[0123] 5···First shaft component

[0124] 7···Second shaft component

[0125] 9···Lower plate

[0126] 11···Side wall

[0127] 13···Upper surface

[0128] 15···First support portion

[0129] 17···Second supporting part

[0130] 19···First bearing member

[0131] 21···Second bearing member

[0132] 23···Retaining parts

[0133] 25···First cutting edge member

[0134] 27···Second cutting edge member

[0135] 29···Testing Agency

[0136] 31···Power Supply

[0137] 33···Connection terminal

[0138] 35···Light-emitting components

[0139] 37···First wiring

[0140] 39···Second wiring

[0141] 41···Third wiring

[0142] 43···Fourth wiring

[0143] 45···Main body

[0144] 47···Inner Surface

[0145] 49···Cover film (insulating film)

[0146] 51···First main surface

[0147] 53···Second main surface

[0148] 55···Cover

[0149] 57···External thread

[0150] 59···Internal thread

[0151] 61···Outer Surface

[0152] 63···Switch

[0153] 65···Concave part

[0154] 67···Light-transmitting component

[0155] 69···First light emitting element

[0156] 71···Second light emitting element

[0157] 101···Cutting device

[0158] 103···First Roller

[0159] 105···Second Roller

[0160] 107···First guide roller

[0161] 109···Second guide roller

[0162] 201···Sheet-like components

[0163] 203···Fragment

[0164] O1···First rotation axis

[0165] O2···Second rotation axis.

Claims

1. A unit for a cutting device, comprising: abutment; a first shaft member mounted on the base and extending along a first rotation axis; a cylindrical retainer mounted on the first shaft member; A first cutting edge member in the shape of an annular ring, which is mounted on the retaining member; a second shaft member mounted on the base and extending along a second rotation axis parallel to the first rotation axis; a second cylindrical cutting edge member mounted on the second shaft member; as well as a detection mechanism for detecting contact between the first cutting edge member and the second cutting edge member, in, The second shaft member, the first cutting edge member, and the second cutting edge member are each conductive. The detection mechanism has: power supply; A connecting terminal mounted on the retaining member; a light emitting member mounted on the holder; a first wiring electrically connecting the connection terminal to the power source; a second wiring electrically connecting the second shaft member to the power source; a third wiring that electrically connects the light emitting member and the connection terminal; and A fourth wiring electrically connects the light emitting member and the first cutting edge member.

2. The cutting device unit according to claim 1, wherein: The distance between the connection terminal and the light emitting member is equal to or less than half of the outer diameter of the holder.

3. The cutting device unit according to claim 1 or 2, wherein: The holder has a first main surface and a second main surface located on the opposite side of the first main surface. The first cutting edge member contacts the first main surface, The connection terminal and the light emitting member are located closer to the second main surface than to the first main surface.

4. The cutting device unit according to any one of claims 1 to 3, wherein: The retaining member has an outer peripheral surface, The light emitting member is mounted on the outer peripheral surface.

5. The cutting device unit according to any one of claims 1 to 4, wherein: The holder, the first cutting edge member, the second cutting edge member, and the light emitting member each have a plurality of members. The plurality of light emitting members are arranged in a row along the first rotation axis.

6. The cutting device unit according to any one of claims 1 to 5, wherein: The retaining member has: The outer surface; and a circular ring-shaped recessed portion located on the outer peripheral surface, The light emitting member is mounted in the recess.

7. The cutting device unit according to claim 6, wherein: A light-transmitting member in a circular ring shape is further provided, and the light-transmitting member is installed in the recess and covers the light-emitting member.

8. The cutting device unit according to any one of claims 1 to 7, wherein: The detection mechanism has a switch.

9. The cutting device unit according to any one of claims 1 to 8, wherein: The light emitting member comprises: a first light emitting element; and A second light emitting element emits light of a color different from that of the first light emitting element.

10. A cutting device, wherein: The cutting device comprises: The cutting device unit according to any one of claims 1 to 9; a first roller on which a sheet-like member is wound and which feeds the sheet-like member toward the cutting device unit; and The second roller winds up the sheet-shaped member cut by the cutting device unit.

11. A method for producing a sheet fragment, wherein: The method for manufacturing the sheet fragment has the following steps: electrically connecting the connection terminal in the cutting device unit according to any one of claims 1 to 9 to the first wiring; using the detection mechanism to confirm the contact condition between the first cutting edge member and the second cutting edge member; causing the first wiring to be separated from the connection terminal; as well as The sheet-shaped member is cut by the first cutting edge member and the second cutting edge member.

Citation Information

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