Conditioner
By introducing a condensation and recovery mechanism and a tee structure into the tempering device, the problems of steam energy consumption and environmental pollution in the tempering device are solved, and efficient steam recycling and rapid drying of equipment are achieved.
Patent Information
- Application Number
- CN202411942415.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-04-04
AI Technical Summary
The excess steam in the existing tempering device will be discharged directly into the air, resulting in waste of steam energy consumption and environmental pollution of the equipment.
A tempering device with a condensation and recycling mechanism is designed to recover excess steam through the condensation chamber and the condensation assembly, and the resulting condensate water is reflowed into the tempering device, and the combination of the tee structure and the drying mechanism is used to realize the free conversion of steam recovery and equipment drying.
The excess steam is effectively recovered, reducing energy consumption and environmental pollution, and at the same time, the drying mechanism is quickly removed to ensure the rapid recovery of the equipment in working condition.
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Figure CN119745085A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of conditioners, and in particular relates to a conditioner. Background Art
[0002] The conditioner is a key equipment for pre-treatment of powder in the process of feed pelleting and puffing, and plays a very important role in the feed processing. The conditioner will add steam to raise the temperature of the powder to meet the requirements of powder gelatinization, but the excess steam will be discharged into the air through the exhaust pipe, resulting in waste of steam energy and equipment environmental pollution. Summary of the invention
[0003] The object of the present invention is to provide a conditioner to solve the technical problem that the excess steam of the existing conditioner is directly discharged into the air, resulting in waste of steam energy and equipment environmental pollution.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solution, a conditioner, characterized in that a condensation recovery mechanism is provided on the conditioner, comprising: A condensation chamber, wherein a water inlet, a water outlet, and a steam inlet are arranged on the condensation chamber, and the steam inlet is arranged on the conditioner; The condensation component is arranged in the condensation chamber and is used to condense and recover the excess steam in the conditioner and the steam after the conditioner heats the internal materials, and the obtained condensed water flows back into the conditioner.
[0005] The present invention adopts a condensation recovery mechanism to recover steam. The condensation recovery mechanism is arranged on the upper part of the conditioner at the discharge end. At this time, steam enters the feed port. After the conditioner heats the internal material, the steam is recovered by the condensation recovery mechanism, and the condensed water flows back into the conditioner, is evenly mixed with the material through rotor stirring, and enters the next puffing equipment.
[0006] In order to solve the technical problem of how to realize the condensation chamber, the present invention adopts the following technical solution, and the condensation chamber includes: a first condensation chamber, wherein an inner condensation zone and an outer condensation zone are arranged from the inside to the outside of the first condensation chamber; the condensation components are arranged in the inner condensation zone and the outer condensation zone respectively; and a first water inlet and a first water outlet are arranged on the first condensation chamber; A second condensation chamber is arranged on the first condensation chamber; a second water inlet and a second water outlet are arranged on the second condensation chamber, and the second water inlet is connected to the first water outlet via a pipeline; a condensation chamber is formed between the second condensation chamber and the first condensation chamber, and the condensation chamber is connected to the condensation component of the inner condensation zone, and the second condensation chamber is used to condense the steam entering the condensation chamber through the inner condensation tube.
[0007] In order to solve the technical problem of how to realize the first and second condensation chambers, the present invention adopts the following technical solution: one side of the second condensation chamber is hingedly arranged on the first condensation chamber, and the other side of the second condensation chamber is arranged on the condensation chamber via a locking member; A sealing member is disposed between the first condensation chamber and the second condensation chamber.
[0008] At present, feed conditioner cleaning technology is gradually being promoted and adopted by manufacturers, and feed cleaning safety technology has been widely recognized. However, after the conditioner is cleaned, moisture will remain inside, and it takes a long time to dry the moisture naturally and will breed bacteria.
[0009] In order to solve the above technical problems, the present invention adopts the following technical solution, wherein a drying mechanism is provided on the conditioner, comprising: Fan; A fan motor, driving and connected to the fan; The first connecting pipe is connected to the air outlet of the fan; a heating component is arranged in the first connecting pipe. The present invention adopts a drying mechanism, which can quickly dry and remove moisture, and can quickly put the device into a state.
[0010] In order to solve the technical problem of how to realize the heating component, the present invention adopts the following technical solution: the heating component includes a plurality of electric heating fins, and the electric heating fins are externally connected to a power supply.
[0011] In order to solve the technical problem that steam recovery and equipment drying cannot be converted, the present invention adopts the following technical solution: a three-way structure is provided on the conditioner, and a first port of the three-way structure is connected to the conditioner; the condensation recovery mechanism is provided on the second port of the three-way structure, and the drying mechanism is provided on the third port of the three-way structure; A valve assembly is provided in the three-way connection for switching between two working states of conditioning. In the first working state, the conditioner is connected to the condensation recovery mechanism to realize condensation recovery of steam; in the second working state, the conditioner is connected to the drying mechanism to realize drying of the conditioner after washing and cleaning.
[0012] The present invention combines the condensation recovery mechanism with the drying mechanism through a three-way structure, which can realize the integration of steam recovery and equipment drying, simplify the equipment, and realize the free conversion between steam recovery and equipment drying through the three-way structure.
[0013] In order to solve the technical problem of the valve assembly, the present invention adopts the following technical solution, and the valve assembly includes: A main shaft, rotatably disposed on the three-way structure; A valve plate, arranged on the main shaft; A first driving member, disposed on the three-way structure, wherein the first driving member is connected to the main shaft via a rotating arm; A sealing member is arranged between the main shaft and the three-way structure.
[0014] In order to solve the technical problem of how to realize the valve plate, the present invention adopts the following technical solution: the valve plate includes two door pressure plates, and a sealing plate is arranged between the two door pressure plates; the edge of the sealing plate protrudes outward from the edge of the corresponding door pressure plate.
[0015] In order to solve the technical problem of how to limit the rotation angle of the valve plate, the present invention adopts the following technical solution: a limit assembly is provided on the three-way structure to limit the rotation angle of the valve plate, and the limit assembly includes: A first stopper, formed by a side wall of the three-way structure on the side of the condensation recovery mechanism protruding outward in a V shape; The second limiting member is formed by the side wall of the three-way structure on the drying mechanism side protruding outward at a right angle.
[0016] In order to solve the technical problem that the running status of the equipment cannot be known, the present invention adopts the following technical solution, wherein an observation component is arranged on the three-way structure, including: A glass flange plate is arranged on the three-way structure via a cross-shaped handle; The sealing member is arranged on the mating surface between the glass flange plate and the three-way structure.
[0017] The present invention can observe the operation status of the equipment and the direction of the valve plate of the three-way structure through the observation component on the three-way structure. If water mist is attached to the inner wall of the glass flange plate, steam passes through the equipment; if there is no water mist attached to the inner wall of the glass flange plate, the drying mechanism is working.
[0018] A reliable cleaning method requires good sealing of the equipment, otherwise the poor sealing of the conditioner during cleaning will cause pollutants to overflow, resulting in pollution around the equipment. In order to solve the above technical problems, the present invention adopts the following technical solution, wherein a discharge port is provided on the conditioner, and a discharge gate is provided on the discharge port, including: A second driving member, wherein a connecting block is provided on the second driving member; and a translation hole is provided on the connecting block; A valve body is arranged on the discharge port; a lifting hole is arranged on the valve body; A gate, the gate is matched with the valve body and in sealing contact, and is used to close or open the discharge port, the gate is arranged on the connection block via a connecting piece, and the connecting piece is arranged in the translation hole of the connection block; the valve body can perform linear reciprocating motion along the valve body; the gate is limited by the baffle assembly; The self-locking component comprises a self-locking push frame, on which a rolling element is arranged; the self-locking push frame is arranged on the connecting block; the self-locking push frame is arranged in parallel with the gate plate, and the self-locking component can perform linear reciprocating motion along the valve body; The clamping assembly comprises a clamping plate, a clamping member and a clamping mounting frame, wherein the clamping plate is a Z-shaped structure, comprising an upper clamping plate and a lower clamping plate; the clamping mounting frame is arranged on the clamping plate, and the central axis of the clamping member passes through the corresponding lifting hole and is connected to the clamping mounting frame; the clamping assembly can be lifted and lowered along the lifting hole under the action of the rolling member of the self-locking assembly; The second driving member drives the gate plate forward, and the gate plate closes the discharge port. The baffle assembly of the valve body limits the upper part of the gate plate. At this time, the rolling member is located at the end of the upper pressure plate. Under the action of the translation hole, the second driving member drives the self-locking assembly to continue to move forward. The rolling member contacts the lower pressure plate, driving the clamping assembly to rise and clamp the lower part of the gate plate.
[0019] In order to solve the technical problem that the self-locking component moves backward to drive the gate plate to move backward synchronously, the present invention adopts the following technical solution, wherein an elastic limit component is arranged on the connecting block, including: A limit block is vertically arranged below the gate plate; a limit hole is arranged on the limit block; A limiting column is arranged on the connecting block; the limiting column can perform linear reciprocating motion along the limiting hole; An elastic member, which is sleeved on the limiting column and is located outside the limiting block; The second driving member drives the gate plate to retreat, and under the action of the elastic limit member, the gate plate does not move; the self-locking component retreats first, driving the rolling member to move from the lower pressure plate to the upper pressure plate, and the clamping assembly descends to release the gate plate lock; the second driving member drives the gate plate and the self-locking component to retreat synchronously until the discharge port is opened.
[0020] In order to solve the technical problem of how to limit the upper part of the gate plate, the present invention adopts the following technical solution, wherein a baffle assembly is arranged on the inner wall of the valve body, including: A first baffle, arranged on both sides of the inner wall of the valve body; The second baffle is arranged at the inner wall end of the valve body. The first and second baffles are used to limit the upper part of the gate.
[0021] In order to solve the technical problem that the translational reciprocating motion trajectories of the gate and the self-locking assembly are inconsistent, the present invention adopts the following technical solution, wherein a track assembly is arranged on the valve body, including: A first track is arranged on the inner side of the side plate of the valve body, and the gate plate can perform linear reciprocating motion along the first track; A second track is arranged on the side plate of the valve body, and the self-locking push frame can perform reciprocating linear motion along the second track; The third track is arranged on the outer side of the side plate of the valve body, and the rolling element can perform reciprocating linear motion along the third track.
[0022] The first, second and third tracks are used to effectively ensure the consistency of the reciprocating motion of the gate, self-locking push frame and rolling parts.
[0023] During the operation of the conditioner, the weight of the internal material has always been one of the parameters that customers want to know. In order to solve the above technical problems, the present invention adopts the following technical solution, wherein a weighing mechanism is provided on the conditioner, including: A first weighing sensor is arranged on a conditioner support frame, and a conditioner motor mounting seat is arranged on the conditioner support frame; The second weighing sensor is arranged on the support base of the extruder, and the support base is used to connect the extruder. The weighing mechanism is arranged on the support frame of the mass device and the support base of the extruder, so that the weight of the material inside the equipment can be known at any time.
[0024] In order to solve the technical problem that the conditioner is in hard contact with other equipment, resulting in inaccurate weighing structure, the present invention adopts the following technical solution, wherein a discharge pipe assembly is arranged on the discharge gate, comprising: A first flange pipe, arranged on the conditioner; a second flange pipe, wherein a corresponding end of the second flange pipe is sleeved on a corresponding end of the first flange; and the second flange pipe is not in contact with the first flange pipe; An elastic connecting tube, one end of which is connected to the first flange tube, and one end of which is connected to the second flange tube.
[0025] The present invention cooperates with the weighing mechanism through the discharge pipe assembly to meet the needs of customers to detect the weight of the material inside the conditioner and the water used for cleaning in real time. When the conditioner is working or cleaning, the discharge pipe assembly ensures that the conditioner has no hard contact with other equipment, and the material inside the conditioner or the water during cleaning can pass through the weighing device to measure the weight. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 is a schematic diagram of a conditioner of the present invention; Figure 2 It is the assembly of the condensation recovery mechanism, drying mechanism and three-way structure of the present invention. Figure 1 ; Figure 3 It is the assembly of the condensation recovery mechanism, drying mechanism and three-way structure of the present invention. Figure 2 ; Figure 4 It is a cross-sectional view of the condensation recovery mechanism, the drying mechanism and the three-way structure of the present invention; Figure 5 It is a schematic diagram of the three-way structure of the present invention; Figure 6 It is the three-dimensional structure of the discharge gate of the present invention. Figure 1 ; Figure 7 It is the three-dimensional structure of the discharge gate of the present invention. Figure 2 ; Figure 8 It is the three-dimensional structure of the discharge gate of the present invention. Figure 3 ; Fig. 9 is a cross-sectional view of the discharge gate of the present invention; Fig.10 is a cross-sectional view of a discharge pipe assembly of the present invention; Fig.11 is a schematic diagram of the weighing mechanism of the present invention; In the figure: 10 Conditioner; 100 condensation recovery mechanism; 110 first condensation chamber; 111 first water inlet; 112 first water outlet; 113 upper sealing plate; 114 lower sealing plate; 115 side wall plate; 116 lower enclosure plate; 117 angle seat valve; 118 lifting lug; 120 second condensation chamber; 112 first water outlet; 122 second water outlet; 123 connecting pipe; 124 outer plate; 125 inner plate; 126 outer end plate; 127 inner end plate; 128 lower cover plate; 129 handle; 130 inner condensation area; 140 outer condensation area; 150 condensation assembly; 160 condensation chamber; 170 sealing member; 180 hinge assembly; 190 locking assembly; 200 drying mechanism; 210 fan; 211 housing; 212 fan wheel; 220 fan motor; 230 first connecting pipe; 240 heating assembly; 300 three-way structure; 301 first port; 302 second port; 303 third port; 310 valve assembly; 311 first driving member; 312 rotating arm; 313 main shaft; 314 valve plate; 3141 first door pressure plate; 3142 second door pressure plate; 3143 sealing plate; 315 sealing member; 316 fixing seat; 320: a limit assembly; 321: a first limit member; 322: a second limit member; 330 observation assembly; 331 glass flange plate; 332 connecting piece; 340 first connecting pipe; 350 second connecting pipe; 400 discharge gate; 401 second driving member; 402 connecting block; 403 translation hole; 404 fixing seat; 405 cover plate; 410 valve body; 411 side plate; 4110 lifting hole; 412 end plate; 413 extension plate; 414 sealing member; 420 gate; 421 connecting piece; 430 self-locking assembly, 431 self-locking push frame, 432 rolling element; 440 clamping assembly; 441 clamping plate; 4411 upper clamping plate; 4412 transition portion; 4413 lower clamping plate; 442 clamping mounting frame; 443 clamping member; 444 center axis; 450 elastic limiting assembly; 451 limiting block; 4510 limiting hole; 452 limiting column; 453 elastic member; 460 baffle assembly; 461 first baffle; 462 second baffle; 470 track assembly; 471 first track; 472 second track; 473 third track; 500 weighing mechanism; 510 first weighing sensor; 520 second weighing sensor; 530 weighing sensor placement rack; 600 discharge pipe assembly; 610 first flange pipe; 611 tapered portion; 612 fixing hole; 620 second flange pipe; 630 elastic connecting pipe; 641 fixing bolt; 642 pressing sheet; 710 conditioning machine support frame; 720 extruder support base; 721 reinforcement ribs; 730 conditioning motor mounting base; 740 frame. DETAILED DESCRIPTION
[0027] The present invention will be further described below in conjunction with the accompanying drawings.
[0028] like Figure 1-8 As shown, the conditioner 10 is provided with a condensation recovery mechanism 100, including a condensation chamber and a condensation assembly 150. The condensation recovery mechanism is used to condense and recover excess steam in the conditioner and steam after the conditioner heats the internal material, and the obtained condensed water flows back into the conditioner.
[0029] In one embodiment, the condensation chamber includes a first condensation chamber 110 and a second condensation chamber 120 .
[0030] The first condensation chamber 110 is provided with an inner condensation area 130 and an outer condensation area 140 from the inside to the outside; a plurality of condensation components 150 are provided in the inner condensation area 130. A plurality of condensation components 150 are provided in the outer condensation area. The condensation components 150 are preferably condensation pipes. A first water inlet 111 is provided at the lower part of the first condensation chamber 110, and the first water inlet 111 is connected to the water inlet pipe, and an angle seat valve 119 is provided at the water inlet pipe port. A first water outlet 112 is provided at the upper part of the first condensation chamber 110.
[0031] like Figure 4As shown, the first condensation chamber 110 includes an upper sealing plate 113, a lower sealing plate 114, a side wall plate 115, and a lower enclosure plate 116. The upper sealing plate 113, the lower sealing plate 114, and the side wall plate 115 are welded to form a closed space. The upper sealing plate 113 is provided with a concave surface and condenser openings, which are connected by condenser pipes. The lower sealing plate 114 is provided with condenser openings of the same layout. The lower enclosure plate 116 is a closing structure, which is arranged below the lower sealing plate 114. The lower sealing plate 114 is welded to the lower enclosure plate 116, and the lower enclosure plate 116 divides the condenser pipe into an inner condensation area 130 and an outer condensation area 140. The lower enclosure plate 116 also has the following function, which is to prevent the air for removing steam from being directly sprayed into the conditioner. A lifting ear 118 is provided on the upper part of the side wall plate 115.
[0032] The second condensation chamber 120 is disposed above the first condensation chamber 110. Specifically, one side of the second condensation chamber 120 is disposed on the first condensation chamber 110 via a hinge assembly 180, and the other side of the second condensation chamber 120 is disposed on the first condensation chamber via a locking assembly 190.
[0033] A second water inlet 121 is provided at the lower part of the second condensing chamber 120, and the second water inlet is connected to the first water outlet 112 via a connecting pipe 123. The connecting pipe 123 is preferably a metal hose. A second water outlet 122 is provided on the second condensing chamber 120. The second water outlet 122 is preferably installed on the second condensing chamber 120.
[0034] Specifically, Figure 4 As shown, the second condensation chamber 120 is a closed cavity formed by an outer plate 124, an inner plate 125, an outer end plate 126, an inner end plate 127, and a lower cover plate 128. The outer end plate 126 is provided with a second water outlet 122, and the second water outlet 122 is connected to the water outlet pipe. The outer end plate 126 is provided with a handle 129. The outer plate 124 is provided with a second water inlet 121.
[0035] The hinge assembly 180 includes two hinge plates, which are respectively mounted on the side wall plate 115 and the outer peripheral plate 124 .
[0036] A condensation chamber 160 is formed between the second condensation chamber 120 and the first condensation chamber 110 , and the condensation chamber 160 is connected to the condensation assembly 150 of the inner condensation zone 130 . The second condensation chamber 120 is used to condense the steam entering the condensation chamber 160 through the condensation assembly 150 of the inner condensation zone 130 .
[0037] In one embodiment, a sealing member 170 is disposed between the first condensation chamber 110 and the second condensation chamber 120. Specifically, the lower cover plate 128 is provided with a sealing groove for installing the sealing member 170.
[0038] The present invention adopts a condensation recovery mechanism to recover steam. The condensation recovery mechanism is arranged on the upper part of the conditioner at the discharge end. At this time, steam enters the feed port. After the conditioner heats the internal material, the steam is recovered by the condensation recovery mechanism, and the condensed water flows back into the conditioner. After the rotor stirs and mixes with the material, it enters the next puffing equipment. When the condensation recovery mechanism is working in the conditioner, cold water enters the first condensation chamber of the condensation recovery mechanism from the first water inlet through the angle seat valve control, and then enters the second condensation chamber through the first water outlet, the connecting pipe, and the second water inlet, and finally flows out through the second water outlet; at this time, under the action of cold water, the condensation pipes in the inner condensation zone and the condensation pipes in the outer condensation zone, the steam after the conditioner works passes through the three-way structure. At this time, the steam pipeline of the three-way structure is connected, and the drying mechanism channel is closed; the water vapor entering the condensation pipe in the inner condensation zone is cooled, condensed into water, attached to the condensation pipe wall in the inner condensation zone, and flows back to the conditioner under the action of gravity. The excess uncondensed water vapor enters the second condensation chamber through the condenser tube in the inner condensation zone. At this time, the water vapor will condense on the inner wall of the second condensation chamber to form condensed water, which will gather in the groove of the upper sealing plate and flow back to the conditioner through the condenser tube in the inner condensation zone.
[0039] To ensure air circulation, a condenser pipe in the outer condensation zone is set. After the condenser pipe in the inner condensation zone interacts with the second condensation chamber, the water vapor content in the gas is very small. A small amount of water vapor condenses on the inner wall of the outer condenser pipe through the condenser pipe in the outer condensation zone, and is finally discharged into the air with the gas through the condenser pipe in the outer condensation zone.
[0040] In one embodiment, Figure 2 , 3 As shown in , 4 , the conditioner 10 is provided with a drying mechanism 200 , including a fan 210 , a fan motor 220 , and a first connecting pipe 230 .
[0041] The fan motor 220 is drivingly connected to the fan 210. The fan 210 includes a fan wheel 212 and a housing 211. The first connecting pipe 230 is connected to the air outlet of the fan 210.
[0042] The first connecting pipe 230 is preferably a round-to-square structure. The air outlet of the fan is connected to the round opening of the round-to-square structure. A heating component 240 is arranged in the first connecting pipe 230. Preferably, the heating component 240 includes a plurality of electric heating fins, which are externally connected to a power source and work together with the fan.
[0043] The present invention adopts a drying mechanism to dry the conditioner. After the water-washed conditioner is cleaned and conditioned, there is moisture inside the conditioner. If the equipment is used directly or dried naturally, it will cause contamination of the next batch of products. The drying equipment can quickly dry the internal moisture to prepare for the production of the next batch of products.
[0044] In one embodiment, Figure 2 , 3As shown in , 4 and 5, a three-way structure 300 is provided on the conditioner 10, comprising three ports. The first port 301 of the three-way structure 300 is connected to the conditioner as a steam inlet of the condensing chamber. Specifically, the first port 301 is connected to the conditioner via the second connecting pipe 350. The second connecting pipe 350 is preferably a square-to-circle structure. The condensation recovery mechanism 100 is provided on the second port 302 of the three-way structure 300. Specifically, the first port 301 is connected to the conditioner via the first connecting pipe 340. The first connecting pipe 340 is preferably a square-to-circle structure. The drying mechanism 200 is provided on the third port 303 of the three-way structure 300. Specifically, in the first connecting pipe 230, the square port of the circle-to-square structure is connected to the third port 303.
[0045] A valve assembly 310 is provided in the three-way structure 300 for switching between two working states of the conditioning. The first working state is that the conditioner is connected to the condensation recovery mechanism to realize the condensation recovery of steam; the second working state is that the conditioner is connected to the drying mechanism to realize the drying of the conditioner after washing and cleaning.
[0046] In one embodiment, the valve assembly 310 includes a first driving member 311 , a rotating arm 312 , a main shaft 313 , and a valve plate 314 .
[0047] A main shaft 313 is rotatably arranged on the three-way structure 300. A valve plate 314 is installed on the main shaft 313. In one embodiment, the valve plate 314 includes a first door pressing plate 3141 and a second door pressing plate 3142, and a sealing plate 3143 is installed between the first door pressing plate 3141 and the second door pressing plate 3142. The edge of the sealing plate 3143 extends to the outside of the edge of the corresponding first door pressing plate 3141 and the second door pressing plate 3142. The sealing plate 3143 is preferably a silicone rubber plate. The silicone rubber plate is fixed between the two door pressing plates by screws.
[0048] A fixing seat 316 is installed on the three-way structure 300 , and a first driving member 311 is installed on the fixing seat 316 . The first driving member 311 is preferably a cylinder and is connected to the main shaft 313 via a rotating arm 312 .
[0049] In one embodiment, a seal 315 is provided between the main shaft 313 and the three-way structure 300. The cylinder is connected to the rotating arm, the rotating arm is connected to the main shaft, and the bottom of the main shaft contacts the seal 315. The seal 315 is fixed on the three-way structure 300 to play a sealing role.
[0050] In one embodiment, a limiting assembly 320 is disposed on the three-way structure 300 for limiting the rotation angle of the valve plate. The limiting assembly includes a first limiting member 321 and a second limiting member 322 .
[0051] The first stopper 321 is used to limit the maximum angle of the clockwise rotation of the valve plate. Preferably, the first stopper 321 is formed by the side wall of the three-way structure on the condensation recovery mechanism side protruding outward in a V shape.
[0052] The second stopper 322 is used to limit the maximum angle of the counterclockwise rotation of the valve plate. Preferably, the second stopper 322 is formed by the side wall of the three-way structure on the drying mechanism side protruding outward at a right angle.
[0053] In one embodiment, an observation assembly 330 is arranged on the three-way structure 300, including a glass flange plate 331, which is arranged on the three-way structure 330 via a connector 332. A flange connection hole is arranged on the glass flange plate 331. The three-way on the three-way structure 300 is arranged on the three-way structure via a connector 332. The connector 332 is preferably a cross-shaped handle. In one embodiment, a seal is arranged on the mating surface of the glass flange plate 331 and the three-way structure to prevent steam leakage. Specifically, the observation assembly is made of transparent glass as a sealing flange, and a foamed silicone seal is arranged on the mating surface, which is fixed by a cross handle.
[0054] The present invention can observe the operating status of the equipment and the direction of the valve plate of the three-way structure through the observation component on the three-way structure. If water mist is attached to the inner wall of the glass flange plate 331, steam is flowing inside the equipment; if there is no water mist attached to the inner wall of the glass flange plate 331, the drying mechanism is working.
[0055] The present invention combines the condensation recovery mechanism with the drying mechanism through a three-way structure, which can realize the integration of steam recovery and equipment drying, simplify the equipment, and realize the free conversion of steam recovery and equipment drying through the three-way structure. To ensure the sealing of the three-way structure, the valve plate body is a silicone rubber plate, the door pressure plates on both sides are stainless steel pressure plates, and the bottom of the rotating main shaft is in contact with the seal.
[0056] In one embodiment, a discharge port is provided on the conditioner, and a discharge gate 400 is provided on the discharge port. Figure 6 , 7 As shown in FIGS. 8 and 9 , the discharge gate 400 includes a second driving member 401 , a valve body 410 , a gate plate 420 , a self-locking assembly 430 , and a clamping assembly 440 .
[0057] The second driving member 401 is preferably a cylinder. A fixing seat 404 is provided on the second driving member 401 for mounting the second driving member on the conditioner support frame. A connecting block 402 is installed on the output end of the second driving member 401. A translation hole 403 is provided on the connecting block 402. The number of the translation holes 403 is preferably 4. The translation hole 403 includes a right dead point and a left dead point.
[0058] The valve body 410 is installed on the discharge port. The valve body 410 includes two side plates 411 and two end plates 412. Preferably, the side plates 411 extend outside the end plates 412 to form side plate extension plates 413. A plurality of lifting holes 4110 are processed on the side plates 411 of the valve body. A baffle assembly 460 is provided on the inner wall of the side plate 411 of the valve body. In one embodiment, the baffle assembly 460 includes a first baffle 461 and a second baffle 462. The first baffle 461 is provided on both sides of the inner wall of the valve body 410; the second baffle 462 is provided at the end of the inner wall of the valve body 410.
[0059] The gate 420 is matched with the valve body 410 and in sealing contact, and is used to close or open the discharge port. A sealing member 414 is arranged between the gate 420 and the valve body 410. The gate 420 can perform linear reciprocating motion along the valve body. The gate 420 is arranged on the connecting block 403 via a connecting member 421, and the connecting member 421 is arranged in the translation hole 403 of the connecting block, and the connecting member 421 can perform translation motion in the translation hole 403. The gate 420 is limited by the baffle assembly 460.
[0060] The self-locking assembly 430 can perform translational reciprocating motion along the valve body 410. Specifically, the self-locking assembly 430 includes a self-locking push frame 431, on which a rolling member 432 is arranged. The self-locking push frame 431 is installed on the connecting block 402; the self-locking push frame 411 is arranged parallel to the gate plate 420. Preferably, the self-locking push frame 411 is located below the gate plate 420.
[0061] The pressing assembly 440 includes a pressing plate 441 , a pressing mounting frame 442 , and a pressing member 443 .
[0062] The pressing plate 441 is a Z-shaped structure, including an upper pressing plate 4411 and a lower pressing plate 4413. A transition portion 4412 is provided between the upper pressing plate 4411 and the lower pressing plate 4413.
[0063] The pressing plate 441 is provided with a pressing mounting frame 442. Preferably, a supporting portion 4414 is provided at the end of the lower pressing plate 4413 for supporting the pressing plate mounting frame 442.
[0064] The central axis 444 of the pressing member 443 passes through the corresponding lifting hole 4110 and is connected to the pressing mounting frame 412. Under the action of the rolling member 432 of the self-locking assembly 430, the pressing assembly 440 can move up and down along the lifting hole 4110, thereby pressing the gate plate 420.
[0065] The second driving member drives the gate plate forward, and the gate plate closes the discharge port. The baffle assembly of the valve body limits the upper part of the gate plate. At this time, the rolling member is located at the end of the upper pressure plate. Under the action of the translation hole, the second driving member drives the self-locking assembly to continue to move forward. The rolling member contacts the lower pressure plate, driving the clamping assembly to rise and clamp the lower part of the gate plate.
[0066] In one embodiment, an elastic limiting assembly 450 is provided on the connecting block, including a limiting block 451, a limiting column 452, and an elastic member 453. The limiting block 451 is vertically provided below the gate plate 420; and a limiting hole 4510 is provided on the limiting block 451.
[0067] The limiting column 452 is installed on the connecting block 402. The limiting column 452 is vertically arranged between the limiting block 451. The limiting column 452 can perform translational reciprocating motion along the limiting hole 4510.
[0068] The limiting column 452 is sleeved on the elastic member 453 , and the elastic member 453 is located between the limiting column 452 and the limiting block 451 .
[0069] The second driving member drives the gate plate to retreat, and under the action of the elastic limiting component, the gate plate does not move; the self-locking component retreats first, driving the rolling member to move from the lower pressure plate to the upper pressure plate, the clamping assembly descends, and the gate plate is locked; the second driving member drives the gate plate and the self-locking component to retreat synchronously until the discharge port is opened.
[0070] In one embodiment, a track assembly 470 is disposed on the valve body, including a first track 471 , a second track 472 , and a third track 473 .
[0071] First rails 471 are respectively installed on the inner sides of the two side plates 411 and the extension plate 413 of the valve body 410 to guide the gate plate 420. The gate plate 420 can perform linear reciprocating motion along the first rails 471.
[0072] The second track 472 is disposed on the side plate of the valve body 110, and the self-locking push frame 431 can perform reciprocating linear motion along the second track 472. Specifically, a long groove is formed on the extension plate 413 along its length direction to form the second track 472.
[0073] The third track 473 is disposed outside the side plate of the valve body 110, and the rolling element 432 can reciprocate linearly along the third track 473. Specifically, the side plate 412 and the extension plate 413 are U-shaped bent steel structures, and their vertical side plates and horizontal bottom plates constitute the third track.
[0074] In one embodiment, a cover plate 405 is installed on the extension plate 413 to prevent dust from entering the gate plate and the self-locking assembly.
[0075] The working process of the self-locking component: the cylinder pushes the gate to the baffle assembly, and the pneumatic gate is sealed at this time; under the action of the cylinder, the cylinder connecting block pushes the self-locking device to continue to move forward. The self-locking component includes a self-locking push frame, a roller, and the gate connecting piece can make the cylinder continue to move forward under the action of the translation hole of the connecting block. The connecting piece moves from the right dead point to the left dead point, and the self-locking push frame pushes the rolling piece to the lower contact point of the clamping assembly (lower pressure plate). At this time, the clamping frames on both sides are lifted under the action of the self-locking push frame and the rolling piece, and the clamping frame drives the clamping piece to press the pneumatic gate. The elastic part is in a clamped state at this time; self-locking is completed.
[0076] Self-locking release: The cylinder contracts. At this time, under the action of the connection block translation hole and the elastic limit assembly, the gate continues to contact the baffle assembly; the self-locking push frame drives the rolling element to retreat, the rolling element is separated from the clamping frame, and the clamping assembly releases the clamping. When the self-locking push frame drives the rolling element back to the right dead point of the connection block translation hole, the gate and the self-locking assembly retreat as a whole, and the seal is released.
[0077] The present invention uses a discharge gate to ensure that the sealing effect of the equipment discharge port is better before the conditioner is cleaned. The discharge gate is provided with a self-locking and clamping structure. Through the movement of the cylinder, it can not only ensure the gate is opened and closed, but also meet the gate's clamping self-locking and clamping self-locking release, ensuring better sealing of the gate.
[0078] In one embodiment, Fig.11 As shown, a weighing mechanism 500 is disposed on the conditioner 10 , including a first weighing sensor 510 and a second weighing sensor 520 .
[0079] The frame 740 is fixed on the ground. A horizontally arranged conditioner support frame 710 is installed on the frame 740, and a conditioner motor mounting seat 730 is installed on the conditioner support frame 710. A weighing sensor placement frame 530 is installed on the conditioner support frame 710, and a first weighing sensor 510 is installed on the sensor placement frame 530.
[0080] The extruder support base 720 is used to connect the extruder device and is fixed on the extruder device. Specifically, the extruder support base 720 is in an inverted U shape, and a reinforcing rib 721 is arranged inside the extruder support base 720. The second weighing sensor 520 is installed on the extruder support base 720.
[0081] In one embodiment, in order to cooperate with the weighing mechanism, the discharge port and the feed port of the downstream equipment cannot contact each other. Fig.10 As shown, in this embodiment, a discharge pipe assembly 600 is provided on the discharge gate 400 , including a first flange pipe 610 , a second flange pipe 620 , and an elastic connecting pipe 630 .
[0082] The first flange pipe 610 is installed on the conditioner 10. Specifically, the first flange pipe 610 is flange-connected to the valve body 410. The upper part of the first flange pipe 610 is cylindrical, and the lower part thereof is conical. The first flange pipe 610 has fixing holes 612 evenly distributed around the circumference.
[0083] Specifically, the diameter of the second flange tube 620 is equal to the diameter of the cylindrical portion of the first flange tube 610, but is larger than the minimum diameter of the conical portion 611 of the first flange tube 610. The conical portion of the first flange 610 is sheathed in the second flange tube 620, so that the second flange tube 620 and the first flange tube 610 do not contact each other, thereby avoiding a hard connection during the weighing process.
[0084] One end of the elastic connecting tube 630 is connected to the first flange tube 610, and one end of the elastic connecting tube 630 is connected to the second flange tube 620. Specifically, the elastic connecting tube 630 is fixed to the bottom of the first flange tube 610 and the upper part of the second flange tube 620 through a clamping sheet 642 and a fixing bolt 641 to form a closed space.
[0085] The present invention cooperates with the weighing mechanism through the discharge pipe assembly to meet the needs of customers to detect the weight of the material inside the conditioner and the water used for cleaning in real time. When the conditioner is working or cleaning, the discharge pipe assembly ensures that the conditioner has no hard contact with other equipment, and the material inside the conditioner or the water during cleaning can pass through the weighing device to measure the weight.
[0086] The above-mentioned implementation modes are only for illustrating the technical features and concepts of the present invention, and their purpose is to enable technicians familiar with this technology in the field to understand the contents of the present invention and implement them. They cannot be used to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit and implementation modes of the present invention should be included in the protection scope of the present invention.
Claims
1. Conditioner, characterized by: The conditioner is provided with a condensation recovery mechanism, including: A condensation chamber, wherein a water inlet, a water outlet, and a steam inlet are arranged on the condensation chamber, and the steam inlet is arranged on the conditioner; The condensation component is arranged in the condensation chamber and is used to condense and recover the excess steam in the conditioner and the steam after the conditioner heats the internal materials, and the obtained condensed water flows back into the conditioner.
2. The conditioner according to claim 1, characterized in that: The condensation chamber comprises: a first condensation chamber, wherein an inner condensation zone and an outer condensation zone are arranged from the inside to the outside of the first condensation chamber; the condensation components are arranged in the inner condensation zone and the outer condensation zone respectively; and a first water inlet and a first water outlet are arranged on the first condensation chamber; A second condensation chamber is arranged on the first condensation chamber; a second water inlet and a second water outlet are arranged on the second condensation chamber, and the second water inlet is connected to the first water outlet via a pipeline; a condensation chamber is formed between the second condensation chamber and the first condensation chamber, and the condensation chamber is connected to the condensation component of the inner condensation zone, and the second condensation chamber is used to condense the steam entering the condensation chamber through the inner condensation tube.
3. The conditioner according to claim 2, characterized in that: One side of the second condensation chamber is hingedly arranged on the first condensation chamber, and the other side of the second condensation chamber is arranged on the condensation chamber via a locking member; A sealing member is disposed between the first condensation chamber and the second condensation chamber.
4. The conditioner according to claim 2, characterized in that: The conditioner is provided with a drying mechanism, including: Fan; A fan motor, driving and connected to the fan; The first connecting pipe is connected to the air outlet of the fan; a heating component is arranged in the first connecting pipe.
5. The conditioner according to claim 2, characterized in that: The heating component comprises a plurality of electric heating fins, and the electric heating fins are externally connected to a power source.
6. The conditioner according to claim 4, characterized in that: The conditioner is provided with a three-way structure, a first port of the three-way structure is connected to the conditioner; the condensation recovery mechanism is provided on the second port of the three-way structure, and the drying mechanism is provided on the third port of the three-way structure; A valve assembly is provided in the three-way connection for switching between two working states of conditioning. In the first working state, the conditioner is connected to the condensation recovery mechanism to realize condensation recovery of steam; in the second working state, the conditioner is connected to the drying mechanism to realize drying of the conditioner after washing and cleaning.
7. The conditioner according to claim 6, characterized in that: The valve assembly comprises: A main shaft, rotatably disposed on the three-way structure; A valve plate, arranged on the main shaft; A first driving member, disposed on the three-way structure, wherein the first driving member is connected to the main shaft via a rotating arm; A sealing member is arranged between the main shaft and the three-way structure.
8. The conditioner according to claim 7, characterized in that: The valve plate comprises two door pressure plates, and a sealing plate is arranged between the two door pressure plates; the edge of the sealing plate protrudes outwardly from the edge of the corresponding door pressure plate.
9. The conditioner according to claim 7, characterized in that: The three-way structure is provided with a limit assembly for limiting the rotation angle of the valve plate, and the limit assembly includes: A first stopper, formed by a side wall of the three-way structure on the side of the condensation recovery mechanism protruding outward in a V shape; The second limiting member is formed by the side wall of the three-way structure on the drying mechanism side protruding outward at a right angle.
10. The conditioner according to claim 7, characterized in that: The three-way structure is provided with an observation assembly, including: A glass flange plate is arranged on the three-way structure via a cross-shaped handle; The sealing member is arranged on the mating surface between the glass flange plate and the three-way structure.
11. The conditioner according to claim 1, 4 or 6, characterized in that: The conditioner is provided with a discharge port, and the discharge port is provided with a discharge gate, including: A second driving member, wherein a connecting block is provided on the second driving member; and a long through hole is provided on the connecting block; A valve body is arranged on the discharge port; a pressing hole is arranged on the valve body; A gate, the gate is matched with the valve body and in sealing contact, and is used to close or open the discharge port, the gate is arranged on the connection block via a connecting piece, and the connecting piece is arranged in the long through hole of the connection block; the valve body can perform linear reciprocating motion along the valve body; the gate is limited by the baffle assembly; The self-locking component comprises a self-locking push frame, on which a rolling element is arranged; the self-locking push frame is arranged on the connecting block; the self-locking push frame is arranged in parallel with the gate plate, and the self-locking component can perform linear reciprocating motion along the valve body; The clamping assembly comprises a clamping plate, a clamping member and a clamping mounting frame, wherein the clamping plate is a Z-shaped structure, comprising an upper clamping plate and a lower clamping plate; the clamping mounting frame is arranged on the clamping plate, and the central axis of the clamping member passes through the corresponding clamping hole and is connected to the clamping mounting frame; the clamping assembly can be lifted and lowered along the clamping hole under the action of the rolling member of the self-locking assembly; The second driving member drives the gate plate forward, and the gate plate closes the discharge port. The baffle assembly of the valve body limits the upper part of the gate plate. At this time, the rolling member is located at the end of the upper pressure plate. Under the action of the long through hole, the second driving member drives the self-locking assembly to continue to move forward. The rolling member contacts the lower pressure plate, driving the clamping assembly to rise and clamp the lower part of the gate plate.
12. The conditioner according to claim 11, characterized in that: The connecting block is provided with an elastic limiting component, including: A limit block is vertically arranged below the gate plate; a limit hole is arranged on the limit block; A limiting column is arranged on the connecting block; the limiting column can perform linear reciprocating motion along the limiting hole; An elastic member, which is sleeved on the limiting column and is located outside the limiting block; The second driving member drives the gate plate to retreat, and under the action of the elastic limit member, the gate plate does not move; the self-locking component retreats first, driving the rolling member to move from the lower pressure plate to the upper pressure plate, and the clamping assembly descends to release the gate plate lock; the second driving member drives the gate plate and the self-locking component to retreat synchronously until the discharge port is opened.
13. The conditioner according to claim 11, characterized in that: The inner wall of the valve body is provided with a baffle assembly; comprising: A first baffle, arranged on both sides of the inner wall of the valve body; The second baffle is arranged at the end of the inner wall of the valve body.
14. The conditioner according to claim 11, characterized in that: The valve body is provided with a track assembly, including: A first track is arranged on the inner side of the side plate of the valve body, and the gate plate can perform linear reciprocating motion along the first track; A second track is arranged on the side plate of the valve body, and the self-locking push frame can perform reciprocating linear motion along the second track; The third track is arranged on the outer side of the side plate of the valve body, and the rolling element can perform reciprocating linear motion along the third track.
15. The conditioner according to claim 11, characterized in that: The conditioner is provided with a weighing mechanism, including: A first weighing sensor is arranged on a support frame, and a conditioner motor mounting seat is arranged on the support frame; The second weighing sensor is arranged on a supporting base, and the supporting base is used for connecting to the puffing equipment.
16. The conditioner according to claim 15, characterized in that: The discharging gate is provided with a discharging pipe assembly, including: A first flange pipe, arranged on the conditioner; a second flange pipe, wherein a corresponding end of the second flange pipe is sleeved on a corresponding end of the first flange; and the second flange pipe is not in contact with the first flange pipe; An elastic connecting tube, one end of which is connected to the first flange tube, and one end of which is connected to the second flange tube.