Agitator frame with adjustable fulcrum
By designing an agitator frame with adjustable fulcrum, the problem that the existing frame is difficult to ensure the coaxiality of the reducer and the agitator when the transmission distance is too large, the bearing height and position adjustment is achieved, the bearing life is extended, and the safe operation stability of the agitator is improved.
Patent Information
- Application Number
- CN202411783966.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-04-04
AI Technical Summary
When the transmission distance of the existing agitator frame is too large, it is difficult to ensure the coaxiality of the shaft and the rotation center of the agitator device, resulting in poor stress distribution of the shaft, reduced service life of the reducer, and easy damage to the mechanical seal, increasing the risk of production accidents.
A mixer frame with adjustable fulcrum is designed, including a first connection part, a frame body, a bearing mounting part and a second connection part. By disassembling and assembling the frame body and bearing mounting part, the height and position of the bearing are adjusted, the distance with the reducer bearing is adjusted, the critical rotation speed value is changed, and the resonance is prevented.
By adjusting the height and position of the bearing, narrowing the working space, adjusting the distance with the reducer bearing, extending the bearing life, improving the safe operation stability of the agitator, and reducing the risk of production accidents.
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Figure CN119746709A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of agitator equipment, and in particular to a stirrer frame with adjustable fulcrum. Background Art
[0002] In mixing equipment or other equipment that requires a reducer to drive, in order to ensure the stability of the transmission, it is necessary to specially weld the agitator frame. When the agitator shaft is long, the axial force, radial force, bending moment, etc. on the shaft of the transmission device are all borne by the reducer inner bearing. If the distance between the bearings is very close, it will lead to poor force distribution on the shaft. Under conditions with large forces, the service life of the reducer will be greatly reduced. The mechanical seal is easily damaged due to the large radial runout of the shaft, which reduces the stability of the safe operation of the agitator and is prone to production accidents. The existing agitator frame is only a simple welded bracket structure. When the transmission distance is too large, the coaxiality of the reducer shaft and the rotation center of the mixing device is difficult to ensure. Summary of the invention
[0003] The purpose of the present invention is to provide a stirrer frame with adjustable fulcrum to solve the problems raised in the above background technology.
[0004] To achieve the above purpose, the present invention is implemented by the following technical means:
[0005] A stirrer frame with adjustable fulcrum includes a first connecting part, a frame body, a bearing mounting part, and a second connecting part, wherein the first connecting part is detachably mounted with a vertically arranged frame body, two vertical side walls of the frame body extending in a first direction are symmetrically provided with a first opening, two vertical side walls of the frame body extending in a second direction are symmetrically provided with a second opening, a bearing mounting part is arranged inside the frame body, the bearing mounting part is assembled on the frame body by means of a clamping block arranged outside the second opening and a fixing member, and a second connecting part is arranged on the top of the frame body.
[0006] Compared with the prior art, the present invention has the following beneficial effects:
[0007] The present invention has a simple structure, can adjust the height of the bearing, can greatly reduce the working space, can adjust the distance with the reducer bearing, change the critical speed value, prevent resonance, can adjust the bearing position, and increase the bearing life. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 This is a schematic diagram of the product structure in an embodiment of the present invention;
[0009] Figure 2 This is a schematic diagram of the cross-sectional structure of a product in an embodiment of the present invention;
[0010] Figure 3This is a schematic diagram of the structure of the first connecting part of the product in an embodiment of the present invention;
[0011] Figure 4 It is a schematic top view of the first connecting portion structure of the product in an embodiment of the present invention;
[0012] Figure 5 The structure of the product in the embodiment of the present invention is as follows Figure 5 Schematic diagram of the cross-sectional structure along the AA line;
[0013] Figure 6 This is a schematic diagram of the structure of the first connecting part of the product in an embodiment of the present invention;
[0014] Figure 7 It is a schematic diagram of the structure of part of the product in the embodiment of the present invention;
[0015] Figure 8 This is a schematic diagram of the first base structure of the product in an embodiment of the present invention;
[0016] Fig. 9 It is a schematic diagram of the second base structure of the product in an embodiment of the present invention. DETAILED DESCRIPTION
[0017] The following is a detailed description of the embodiments of the technical solution of the present application in conjunction with the accompanying drawings. The following embodiments and drawings are only used to more clearly illustrate the technical solution of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application. The accompanying drawings only schematically show the parts related to the technical solution of the present application, and they do not represent the actual structure of the product.
[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions.
[0019] In the description of the embodiments of the present application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features. In the description of the embodiments of the present application, the term "multiple" refers to more than two (including two), similarly, "multiple groups" refers to more than two groups (including two groups), and "multiple pieces" refers to more than two pieces (including two pieces).
[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0021] In the description of the embodiments of the present application, the term "and / or" is only a description of the association relationship of the associated objects, indicating that there may be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.
[0022] In the description of the embodiments of the present application, the orientations or positional relationships indicated by technical terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", and "circumferential" are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the embodiments of the present application.
[0023] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0024] In mixing equipment or other equipment that requires a reducer to drive, in order to ensure the stability of the transmission, it is necessary to specially weld the agitator frame. When the agitator shaft is long, the axial force, radial force, bending moment, etc. on the shaft of the transmission device are all borne by the reducer inner bearing. If the distance between the bearings is very close, it will lead to poor force distribution on the shaft. Under conditions with large forces, the service life of the reducer will be greatly reduced. The mechanical seal is easily damaged due to the large radial runout of the shaft, which reduces the stability of the safe operation of the agitator and is prone to production accidents. The existing agitator frame is only a simple welded bracket structure. When the transmission distance is too large, the coaxiality of the reducer shaft and the rotation center of the mixing device is difficult to ensure.
[0025] In this embodiment, a stirrer frame with adjustable fulcrum includes a first connecting part 1, a frame body 2, a bearing mounting part 3, and a second connecting part 4, wherein the first connecting part 1 is detachably mounted with a vertically arranged frame body 2, and the two vertical side walls of the frame body 2 extending in the first direction are symmetrically provided with first openings 5, and the two vertical side walls of the frame body 2 extending in the second direction are symmetrically provided with second openings 6, a bearing mounting part 3 is arranged inside the frame body 2, and the bearing mounting part 3 is assembled on the frame body 2 by means of a clamping block 7 arranged outside the second opening 6 and a fixing part 8, and the top of the frame body 2 is provided with a second connecting part 4; the present invention has a simple structure, can adjust the height of the bearing, can greatly reduce the working space, can adjust the distance with the reducer bearing, change the critical speed value, prevent resonance, and can adjust the bearing position to increase the bearing life.
[0026] In one or more possible embodiments of the present invention, the first connection part 1 is a rectangular block structure. In the accompanying drawings, each vertical side of the first connection part 1 is rounded. The first connection part 1 includes a first mounting port 11, a second mounting port 12, and a third mounting port 13. The first mounting port 11 is connected with the rack body 2, the second mounting port 12 is connected with the first base 14 for mounting the rack body 2, and the third mounting port 13 is connected with the second base 15 for fixing the first base 14. In this embodiment, the first connection part 1 structure is provided, and the first base 14 and the second base 15 are detachably matched, which improves the possibility of disassembly of the device accessories, improves the utilization rate of the device, and is convenient for adjusting and adapting the corresponding parts according to the shafts with different shaft diameters, saving costs;
[0027] In this embodiment, in conjunction with the accompanying drawings, the first mounting port 11 is a rectangular opening arranged on the surface of the first connecting portion 1, the second mounting port 12 is an opening arranged in a Y-shaped structure along the second direction, the upper end of the second mounting port 12 is connected to the first mounting port 11, and the lower end of the second mounting port 12 passes through the first connecting portion 1, that is, the upper part of the second mounting port 12 is an inverted trapezoidal platform and the lower part is a cubic structure shape, the third mounting port 13 is a rectangular opening, the side length of the third mounting port 13 along the first direction is greater than the side length of the bottom of the second mounting port 12 along the first direction, and the third mounting port 13 along the second direction The side length of the second mounting port 12 is smaller than the side length of the bottom of the second mounting port 12 along the second direction. The shape of the first base 14 is adapted to the shape of the second mounting port 12. The second base 15 is adapted to the shape of the third mounting port 13. The first base 14 and the second base 15 are correspondingly provided with a plurality of connecting holes, so that the first base 14 and the second base 15 can be clamped on the first connecting portion 1 and fastened to the first connecting portion 1 by a plurality of tightening bolts; when adapting to the corresponding rotating shaft body, the frame body 2 installed on the first base 14 can be replaced according to the diameter of the shaft body to adapt to rotating shaft bodies of different lengths and diameters, and the bearing fulcrum can be adjusted accordingly.
[0028] In the present invention, the first direction is along the X direction in the drawing, the second direction is along the Y direction in the drawing, and the third direction is along the Z direction in the drawing.
[0029] In other possible embodiments of the present invention, the first connection part 1 can be set as a mounting flange that matches the mixing tank, and the second connection part 4 can be set as a flange that matches the reduction motor; the shape structure of the first connection part 1 and the second connection part 4 can be selected and set according to actual needs.
[0030] In one or more possible embodiments of the invention, the bearing mounting part 3 includes a bearing, a first limiting structure 31 is provided on the upper part of the bearing, a second limiting structure 32 is provided on the lower part of the bearing, and a third limiting structure 33 is provided in the middle part of the bearing, which covers the middle part of the bearing and is connected to the first limiting structure 31 and the second limiting structure 32. The third limiting structure 33 is symmetrically provided with connecting blocks 34 that cooperate with the clamping block 7 on both sides, and a hole that cooperates with the fixing piece 8 is opened on the connecting block 34. The bearing mounting part 3 is movably mounted on the corresponding shaft body, and is connected with the fixing piece 8, the clamping block 7 and the connecting block 34 through cooperation, so that the position of the bearing mounting part 3 relative to the frame body 2 is adjustable, the height of the bearing can be effectively adjusted, the working space can be greatly reduced, the distance with the reducer bearing can be adjusted, the critical speed value can be changed, resonance can be prevented, the bearing position can be adjusted, and the bearing life can be increased.
[0031] In one or more possible embodiments of the present invention, the fixing member 8 is a fastening bolt.
[0032] In one or more possible embodiments of the present invention, the frame body 2 is a cubic cavity structure with upper and lower openings, and the two vertical side walls of the frame body 2 extending in the first direction are symmetrically provided with first openings 5. In conjunction with the accompanying drawings, two symmetrical side surfaces of the frame body 2 are provided with two groups of first openings 5, and the two groups of first openings 5 are symmetrically arranged. The two first openings 5 cooperate to form a skeleton on the corresponding side surfaces to ensure the rigidity of the frame body 2; the two vertical side walls of the frame body 2 extending in the second direction are symmetrically provided with second openings 6, and the second openings 6 are opened along the vertical center line position of the corresponding side surfaces.
[0033] The specific embodiments disclosed in the present invention fall within the protection scope of the claims of the present invention, and are the specific lower-level implementation scope of the characteristic part of the present invention. The protection content of the specific embodiments is merely an explanation of the protection scope of the claims of the present invention. The protection scope of the present invention is not limited to the protection content of the specific embodiments, and the protection content of the specific embodiments should not be understood as a limitation on the protection scope of the claims of the present invention.
Claims
1. A stirrer frame with adjustable fulcrum, characterized in that: The invention comprises a first connecting part (1), a frame body (2), a bearing mounting part (3), and a second connecting part (4); the first connecting part (1) is detachably mounted with a vertically mounted frame body (2); two vertical side walls of the frame body (2) extending in a first direction are symmetrically provided with first openings (5); two vertical side walls of the frame body (2) extending in a second direction are symmetrically provided with second openings (6); a bearing mounting part (3) is arranged inside the frame body (2); the bearing mounting part (3) is assembled on the frame body (2) by means of a clamping block (7) arranged outside the second opening (6) and a fixing member (8); and the second connecting part (4) is arranged on the top of the frame body (2).
2. The stirrer frame with adjustable fulcrum according to claim 1, characterized in that: The first connection portion (1) is a rectangular block structure, and comprises a first mounting port (11), a second mounting port (12), and a third mounting port (13); the first mounting port (11) is connected to the rack body (2); the second mounting port (12) is connected to a first base (14) for mounting the rack body (2); the third mounting port (13) is connected to a second base (15) for fixing the first base (14); and the first base (14) and the second base (15) are detachably connected.
3. The stirrer frame with adjustable fulcrum according to claim 2, characterized in that: The first mounting port (11) is a rectangular opening arranged on the surface of the first connecting portion (1); the second mounting port (12) is an opening arranged along the second direction and having a Y-shaped structure; the upper end of the second mounting port (12) is connected to the first mounting port (11); the lower end of the second mounting port (12) passes through the first connecting portion (1); the second mounting port (12) is in the shape of an inverted trapezoidal platform at the upper part and a cube at the lower part; the third mounting port (13) is a rectangular opening; the side length of the third mounting port (13) along the first direction is greater than the side length of the bottom of the second mounting port (12) along the first direction; and the side length of the third mounting port (13) along the second direction is less than the side length of the bottom of the second mounting port (12) along the second direction.
4. The stirrer frame with adjustable fulcrum according to claim 3, characterized in that: The shape of the first base (14) matches that of the second installation port (12), and the shape of the second base (15) matches that of the third installation port (13). The first base (14) and the second base (15) are correspondingly provided with a plurality of connection holes.
5. The stirrer frame with adjustable fulcrum according to claim 1, characterized in that: The bearing mounting portion (3) comprises a bearing, a first limiting structure (31) is arranged on the upper portion of the bearing, a second limiting structure (32) is arranged on the lower portion of the bearing, a third limiting structure (33) is arranged in the middle portion of the bearing, the third limiting structure (33) covers the middle portion of the bearing and is connected to the first limiting structure (31) and the second limiting structure (32), and connecting blocks (34) cooperating with the clamping block (7) are symmetrically arranged on both sides of the third limiting structure (33), and a hole cooperating with the fixing member (8) is opened on the connecting block (34).
6. The stirrer frame with adjustable fulcrum according to claim 1, characterized in that: The fixing member (8) is a fastening bolt.
7. The stirrer frame with adjustable fulcrum according to claim 1, characterized in that: Two groups of first openings (5) are provided on two symmetrical side surfaces of the frame body (2), and the two groups of first openings (5) are symmetrically arranged. Two vertical side walls of the frame body (2) extending along the second direction are symmetrically provided with second openings (6), and the second openings (6) are provided along the vertical center line position of the corresponding side surface.