Metal sheet forming equipment for manufacturing mechanical parts
By designing a metal plate forming equipment including a rectangular frame structure stamping machine and a variety of auxiliary mechanisms, the problems of poor grip and difficulty in forming of metal plates during the molding process are solved, and higher processing accuracy and product quality are achieved.
Patent Information
- Application Number
- CN202411680862.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-04-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the manufacturing process, existing metal plate molding equipment has poor grip of metal plates, resulting in a decrease in processing accuracy, which is prone to defects such as scratches, indentations or deformations, and is difficult to form during stamping, resulting in a decrease in size and shape accuracy, and appearance defects such as cracks and deformations.
A stamping machine including a rectangular frame structure is designed, equipped with a pressing plate, a lower mold stage, an upper mold stage, an auxiliary edge cutting mechanism, an edge tapping mechanism and a gripping friction control mechanism. These mechanisms work together to ensure that the metal plates maintain accurate position during stamping, are subjected to uniform stress, and reduce deformation and defects.
By assisting the positioning and stress distribution control of the edge cutting mechanism, local heating and softening of the edge hitting mechanism, and uniform clamping force of the gripping point friction control mechanism significantly improves the processing accuracy and product quality of the metal plate, and reduces the occurrence of deformation and defects.
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Figure CN119747497A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of forming machines, and in particular to a metal plate forming device for manufacturing mechanical parts. Background Art
[0002] With the rapid development of modern industrial technology, the requirements of the machinery parts manufacturing industry for production efficiency, product quality and automation level are increasing. As one of the key equipment for the manufacture of machinery parts, the technical level of sheet metal forming equipment directly affects the precision, quality and production efficiency of machinery parts. In the field of machinery parts manufacturing, sheet metal forming equipment is widely used in many industrial fields such as the automotive industry, metal packaging, and home appliance manufacturing. Especially in the automotive industry, its importance is particularly prominent. As one of the pillar industries of the national economy, the automotive industry has a large demand for sheet metal forming equipment and strict requirements. With the accelerated pace of automobile renewal, the market demand for the diversity and personalization of auto parts continues to increase, and the traditional single-variety rigid production line can no longer meet market demand. Therefore, highly flexible and efficient automated stamping equipment has become the main trend in the development of sheet metal forming equipment; There are still the following defects in specific use: 1. During the manufacturing process, if the metal plate has poor grip, it is easy to slide or shift during the cutting, stamping, bending and other processes, resulting in reduced processing accuracy and affecting the size and shape accuracy of the product. At the same time, poor grip may cause scratches, indentations or deformation of the metal plate during processing, affecting the appearance quality and performance of the product.
[0003] 2. Secondly, if the metal plate is difficult to form during the stamping process, it is easy to cause the size and shape accuracy of the product to decrease, and it cannot meet the design requirements. At the same time, cracks and deformation are obvious appearance defects, which will seriously affect the aesthetics of the product and reduce the market competitiveness of the product. In addition, sudden cracking or deformation of the metal plate during the stamping process may cause equipment failure, such as mold damage, press shutdown, etc., causing production interruption.
[0004] In view of this, the present invention proposes a metal plate forming device for manufacturing mechanical parts to make up for and improve the deficiencies of the prior art. Summary of the invention
[0005] In order to solve the above technical problems, the present invention provides a metal plate forming device for manufacturing mechanical parts to solve the technical problems raised in the above background technology.
[0006] To achieve the above purpose, the technical solution adopted by the present invention is: a metal plate forming equipment for manufacturing mechanical parts, including a punching machine with a rectangular frame structure, the inner wall of the upper end of the punching machine is slidably connected to a pressure plate for evenly distributing the punching pressure on the material, the upper end of the punching machine away from the pressure plate is fixedly connected to a lower die table for cutting the material into a desired shape, the surface of the lower die table is provided with a forming groove for punching edges, the outer wall of one side of the punching machine is fixedly connected to a controller for setting the operating parameters of the punching machine, the bottom end of the pressure plate on the side close to the lower die table is fixedly connected to an upper die table for bearing the force transmitted from the pressure system, an auxiliary edge engraving mechanism is arranged on the outer wall of one side of the upper die table, an edge knocking mechanism is arranged on the surface of the lower die table on the side close to the upper die table, and a clamping point friction control mechanism is arranged below the side of the upper die table close to the lower die table; The auxiliary engraving mechanism is used as a positioning reference mark during production and assembly; The edge striking mechanism is used to locally heat and soften the metal edge by striking; The clamping point friction control mechanism is used to apply friction force at the clamping point to more accurately position the metal plate.
[0007] Furthermore, the auxiliary engraving mechanism includes an external plate fixedly connected to the outer wall of the upper die table, the inner wall of the lower end of the external plate is slidably connected to a slider, the outer wall of the slider on the side away from the external plate is fixedly connected to a convex shaft, the outer wall of the convex shaft on the side away from the slider is rotatably connected to a transfer rod, the outer wall of the end of the transfer rod away from the convex shaft is fixedly connected to a longitudinal bevel gear, the side of the longitudinal bevel gear away from the transfer rod is provided with a support shaft, the outer wall of the end of the support shaft away from the lower die table is rotatably connected to a transverse bevel gear, and the side of the transverse bevel gear away from the support shaft is fixedly connected to a sleeve shaft The outer wall of the sleeve shaft on the side away from the transverse bevel gear is fixedly connected with an external sleeve plate, the inner wall of the external sleeve plate on the side away from the sleeve shaft is slidably connected with a slide plate, the outer wall of the slide plate on the side away from the external sleeve plate is fixedly connected with a scoring rod, the outer wall of the sleeve shaft on the side away from the transverse bevel gear is sleeved with an outer shaft, the outer wall of the outer shaft on the side away from the sleeve shaft is connected with a diamond guide plate, one end of the outer shaft away from the sleeve shaft is fixedly connected with a mold table, the outer wall surface of the external sleeve plate on the side close to the slide plate is fixedly connected with a connecting block, and the inner wall of the scoring rod on the side away from the mold table is fixedly connected with an obstacle rod.
[0008] Furthermore, an arc groove is opened at the lower end of the external connecting plate, the convex shaft is clamped in the arc groove opened at the lower end of the external connecting plate, the bottom end of the support shaft away from the longitudinal bevel gear is fixedly connected to the upper surface of the lower mold platform, and the interior of the diamond guide plate is penetrated.
[0009] Furthermore, square openings are opened through the outer walls of the mold table, one end of the engraving rod away from the slide plate fits and slides on the outer wall of the mold table, one end of the connecting block away from the external sleeve plate fits and slides on the inner wall of the diamond guide plate, and a diamond groove is opened through the interior of the mold table.
[0010] Furthermore, the edge knocking mechanism includes a diagonal support plate fixedly connected to the upper surface of the lower mold platform, a connecting column is fixedly connected to the surface of the diagonal support plate on one side away from the lower mold platform, an end of the connecting column away from the diagonal support plate is rotatably connected to an obstacle wheel on the inner side, an end of the connecting column away from the obstacle wheel is rotatably connected to an external rod on the outer side, an end of the external rod away from the connecting column is fixedly connected to a connecting plate, an end of the connecting column close to the diagonal support plate is rotatably connected to a rotating block on the inner side, an outer wall of a side of the rotating block away from the connecting column is fixedly connected to an inner rod, and an end of the rotating block away from the inner rod is fixedly connected to a hammer block.
[0011] Furthermore, the initial position of the connection disk is at the same level as the barrier rod, and the outer wall diameter of the connection disk is matched with the outer wall diameter of one end of the barrier rod.
[0012] Furthermore, the initial position of the inner connecting rod abuts against the outer wall of the barrier wheel, and the end of the hammer block away from the rotating block abuts against the outer wall surface of the diamond-shaped guide plate.
[0013] Furthermore, the clamping point friction control mechanism includes an L-shaped push plate fixedly connected to the outer wall of one end of the engraving rod away from the slide plate, the surface of the L-shaped push plate on one side away from the diamond guide plate is fixedly connected to a wedge-shaped slide body, the wedge-shaped slide body is internally slidably connected with a protrusion, one side outer wall of the protrusion is fixedly connected with a spring, the surface of the L-shaped push plate on one side away from the wedge slide body is rotatably connected to a camshaft, one side outer wall of the camshaft is fixedly connected to a short-circuit block, fixed columns are provided on both sides of the camshaft, a pulley is rotatably connected to the side of the camshaft away from the L-shaped push plate, and a friction shaft is provided below the pulley.
[0014] Furthermore, the side of the L-shaped push plate away from the engraving rod is slidably connected to the outer wall of the diamond guide plate, the end of the spring away from the protrusion is fixedly connected to the inner wall of the wedge-shaped slide rail body, and the initial position of the camshaft close to the protrusion is against the outer wall of the protrusion.
[0015] Furthermore, one end of the fixing column away from the camshaft is fixedly connected to the upper surface of the L-shaped push plate, the initial position of the pulley abuts against the upper surface of the friction shaft, and one end of the friction shaft away from the pulley is rotatably connected to the inside of the diamond guide plate.
[0016] Compared with the prior art, the present invention has the following beneficial effects: (1) The present invention utilizes the cooperation between the engraving rod and the die table, and the auxiliary engraving mechanism can be used as a positioning reference to help ensure that the metal plate maintains an accurate position during the stamping process and reduce the possibility of misalignment. At the same time, the auxiliary engraving mechanism provides an obvious alignment mark, making the subsequent processing or assembly process more accurate and reducing defects caused by position errors. In addition, the auxiliary engraving mechanism can effectively control the stress distribution of the metal plate during the stamping process to avoid excessive stress concentration at the edge, thereby improving the overall strength and stability of the metal plate. At the same time, the auxiliary engraving mechanism line pre-treats the metal plate, which can reduce the deformation generated during the stamping process, especially at the edge of the metal plate. Furthermore, the auxiliary engraving mechanism can improve the stamping effect, so that the metal plate is more evenly stressed during the stamping process, reducing defects caused by uneven stamping pressure, and the auxiliary engraving mechanism can effectively guide the deformation of the metal plate, reduce cracks and burrs generated during the stamping process, and improve the surface quality of the product. Finally, the auxiliary engraving mechanism can provide a clear reference line for subsequent processing or assembly steps, making the subsequent processing process smoother and more efficient, and making quality inspection and correction more convenient, and any deviation or defect can be identified and corrected more quickly; (2) The present invention utilizes the hammer block and the barrier wheel to cooperate with each other. The edge knocking mechanism can help improve the finish and shape of the edge of the metal plate, reduce the burrs or irregularities of the edge, thereby improving the quality and appearance of the product. At the same time, by knocking, the metal edge can be locally heated and softened to increase its plasticity. In addition, the intermittent edge knocking mechanism can enhance the durability and strength of the edge of the metal plate, improve its performance and wear resistance in subsequent use, and at the same time, the intermittent edge knocking mechanism can be used as a repair means to help adjust and trim the edge to achieve a uniform and flawless effect. (3) The present invention utilizes the pulley and the friction shaft to cooperate with each other, and the clamping point friction control mechanism can increase the clamping force, help stabilize the metal plate, and improve the overall stability. Secondly, when clamping the metal plate, the clamping point friction control mechanism can evenly distribute the clamping force and reduce local excessive pressure, thereby reducing the risk of deformation or damage to the metal plate caused by uneven clamping. In addition, by applying friction at the clamping point, the metal plate can be positioned more accurately, ensuring that the position of the plate remains consistent in subsequent processing steps, thereby improving processing accuracy. At the same time, during high-speed or high-load processing, the clamping point friction control mechanism can effectively prevent the metal plate from slipping due to insufficient friction, maintain the stability of the processing process, and the clamping point friction control mechanism reduces scratches and damage to the surface of the metal plate by increasing friction and using softer clamping materials, thereby protecting the surface of the workpiece. Finally, the design of the clamping point friction control mechanism can disperse the clamping force, thereby reducing the wear of the fixture and clamping elements and extending the service life of the equipment; BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1It is a schematic diagram of the main stereoscopic structure of the present invention; Figure 2 It is a schematic diagram of a partial three-dimensional structure of the auxiliary edge engraving mechanism of the present invention; Figure 3 It is a three-dimensional structural schematic diagram of the position relationship between the transfer rod and the slider of the present invention; Figure 4 It is a three-dimensional structural schematic diagram of the positional relationship between the longitudinal bevel gear and the transverse bevel gear of the present invention; Figure 5 It is a three-dimensional structural schematic diagram of the position relationship between the connection plate and the external connecting rod of the present invention; Figure 6 It is a three-dimensional structural schematic diagram of the position relationship between the obstacle wheel and the inner connecting rod of the present invention; Figure 7 It is a three-dimensional structural schematic diagram of the position relationship between the diamond-shaped guide plate and the diagonal support plate of the present invention; Figure 8 For the present invention Figure 7 Schematic diagram of the local three-dimensional enlarged structure at point A in the middle.
[0018] The numbers in the figure are: 1, punching machine; 11, pressure plate; 12, lower die table; 13, controller; 14, upper die table; 2, auxiliary edge engraving mechanism; 21, external plate; 22, slider; 23, convex shaft; 24, adapter rod; 25, longitudinal bevel gear; 26, support shaft; 27, transverse bevel gear; 28, sleeve shaft; 29, external sleeve plate; 210, slide plate; 211, engraving rod; 212, external shaft; 213, diamond guide plate; 214, die table; 215. Connecting block; 216. Obstacle rod; 3. Edge knocking mechanism; 31. Diagonal support plate; 32. Connecting column; 33. Obstacle wheel; 34. External connecting rod; 35. Connecting plate; 36. Rotating block; 37. Internal connecting rod; 38. Hammering block; 4. Clamping point friction control mechanism; 41. L-shaped push plate; 42. Wedge-shaped slide rail body; 43. Bump; 44. Spring; 45. Camshaft; 46. Short-circuit block; 47. Fixed column; 48. Pulley; 49. Friction shaft. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention; Embodiments of the present invention A metal sheet forming equipment for manufacturing mechanical parts, reference Figure 1As shown, a punching machine 1 with a rectangular frame structure is included. A pressure plate 11 for evenly distributing the punching pressure to the material is slidably connected to the inner wall of the upper end of the punching machine 1. A lower die table 12 for cutting the material into a desired shape is fixedly connected to the upper end of the punching machine 1 away from the pressure plate 11. A forming groove for punching edges is provided on the surface of the lower die table 12. A controller 13 for setting the operating parameters of the punching machine 1 is fixedly connected to the outer wall of one side of the punching machine 1. An upper die table 14 for bearing the force transmitted from the pressure system is fixedly connected to the bottom end of the pressure plate 11 close to the lower die table 12. In view of the above-mentioned metal plate forming equipment for manufacturing mechanical parts, it can be specifically implemented as follows: An auxiliary edge engraving mechanism 2 is provided on one side outer wall of the upper die table 14, an edge knocking mechanism 3 is provided on one side surface of the lower die table 12 close to the upper die table 14, and a clamping point friction control mechanism 4 is provided below one side of the upper die table 14 close to the lower die table 12; refer to Figure 3 As shown, the auxiliary engraving mechanism 2 is used as a positioning reference mark during the production and assembly process; refer to Figure 3 As shown, the auxiliary engraving mechanism 2 includes an external plate 21 fixedly connected to the outer wall of the upper die table 14, a slider 22 is slidably connected to the inner wall of the lower end of the external plate 21, a convex shaft 23 is fixedly connected to the outer wall of the slider 22 on the side away from the external plate 21, a transfer rod 24 is rotatably connected to the outer wall of the convex shaft 23 on the side away from the slider 22, a longitudinal bevel gear 25 is fixedly connected to the outer wall of the end of the transfer rod 24 away from the convex shaft 23, a support shaft 26 is provided on the side of the longitudinal bevel gear 25 away from the transfer rod 24, a transverse bevel gear 27 is rotatably connected to the outer wall of the end of the support shaft 26 away from the lower die table 12, a sleeve shaft 28 is fixedly connected to the side of the transverse bevel gear 27 away from the support shaft 26, and the sleeve shaft 28 is away from the transverse An outer wall of one side of the bevel gear 27 is fixedly connected with an external sleeve plate 29, and a slide plate 210 is slidably connected to the inner wall of the external sleeve plate 29 on a side away from the sleeve shaft 28, and a carving rod 211 is fixedly connected to the outer wall of the slide plate 210 on a side away from the external sleeve plate 29, and an outer wall of the sleeve shaft 28 on a side away from the transverse bevel gear 27 is sleeved with an outer shaft 212, and a diamond-shaped guide plate 213 is connected to the outer wall of the outer shaft 212 on a side away from the sleeve shaft 28, and a mold table 214 is fixedly connected to one end of the outer shaft 212 away from the sleeve shaft 28, and a connecting block 215 is fixedly connected to the outer wall surface of the side of the external sleeve plate 29 close to the slide plate 210, and an obstacle rod 216 is fixedly connected to the inner wall of the side of the carving rod 211 away from the mold table 214; refer to Figure 3 As shown, an arc groove is formed at the lower end of the external plate 21, and the convex shaft 23 is clamped in the arc groove formed at the lower end of the external plate 21. The bottom end of the support shaft 26 away from the longitudinal bevel gear 25 is fixedly connected to the upper surface of the lower die table 12, and the interior of the diamond guide plate 213 is penetrated; refer to Figure 4As shown, the outer wall of the mold table 214 is penetrated with square openings, the end of the engraving rod 211 away from the slide plate 210 is fitted and slid on the outer wall of the mold table 214, the end of the connecting block 215 away from the external sleeve plate 29 is fitted and slid on the inner wall of the diamond guide plate 213, and the interior of the mold table 214 is penetrated with a diamond groove; Summary 1: Compared with the poor grip of the metal plate in the prior art, the auxiliary engraving mechanism 2 of the present invention can be used as a positioning reference to help ensure that the metal plate maintains an accurate position during the stamping process and reduce the possibility of misalignment. At the same time, the auxiliary engraving mechanism 2 provides an obvious alignment mark, making the subsequent processing or assembly process more accurate and reducing defects caused by position errors. In addition, the auxiliary engraving mechanism 2 can effectively control the stress distribution of the metal plate during the stamping process to avoid excessive stress concentration at the edge, thereby improving the overall strength and stability of the metal plate. At the same time, the auxiliary engraving mechanism 2 can be used to pre-treat the metal plate to reduce The auxiliary engraving mechanism 2 can reduce the deformation generated during the stamping process, especially at the edge of the metal plate. Furthermore, the auxiliary engraving mechanism 2 can improve the stamping effect, so that the metal plate is more evenly stressed during the stamping process, reducing the defects caused by uneven stamping pressure. The auxiliary engraving mechanism 2 can effectively guide the deformation of the metal plate, reduce the cracks and burrs generated during the stamping process, and improve the surface quality of the product. Finally, the auxiliary engraving mechanism 2 can provide a clear reference line for subsequent processing or assembly steps, making the subsequent processing process smoother and more efficient, and making quality inspection and correction more convenient, and any deviations or defects can be identified and corrected more quickly.
[0020] refer to Figure 5 As shown, the edge striking mechanism 3 is used to locally heat and soften the metal edge by striking; refer to Figure 5 As shown, the edge knocking mechanism 3 includes an inclined support plate 31 fixedly connected to the upper surface of the lower die table 12, a connecting column 32 is fixedly connected to the surface of the inclined support plate 31 on one side away from the lower die table 12, an inner side of one end of the connecting column 32 away from the inclined support plate 31 is rotatably connected to a barrier wheel 33, an outer side of one end of the connecting column 32 away from the barrier wheel 33 is rotatably connected to an external rod 34, an end of the external rod 34 away from the connecting column 32 is fixedly connected to a connecting plate 35, an inner side of one end of the connecting column 32 close to the inclined support plate 31 is rotatably connected to a rotating block 36, an outer wall of a side of the rotating block 36 away from the connecting column 32 is fixedly connected to an inner rod 37, and an end of the rotating block 36 away from the inner rod 37 is fixedly connected to a hammer block 38; refer to Figure 6 As shown, the initial position of the connecting disk 35 is at the same level as the barrier rod 216 and the outer wall diameter of the connecting disk 35 matches the outer wall diameter of one end of the barrier rod 216; refer to Figure 6As shown, the initial position of the inner connecting rod 37 abuts against the outer wall of the barrier wheel 33, and the end of the hammer block 38 away from the rotating block 36 abuts against the outer wall surface of the diamond-shaped guide plate 213; Overview 2: Compared with the prior art, metal plates are not easy to form during the stamping process and there is a risk of cracks and deformation. The edge knocking mechanism 3 of the present invention can help improve the smoothness and shape of the edge of the metal plate, reduce burrs or irregularities on the edge, thereby improving the quality and appearance of the product. At the same time, through knocking, the metal edge can be locally heated and softened to increase its plasticity. In addition, the intermittent edge knocking mechanism 3 can enhance the durability and strength of the edge of the metal plate, improve its performance and wear resistance in subsequent use, and at the same time, the intermittent edge knocking mechanism 3 can be used as a repair method to help adjust and trim the edge to achieve a uniform and flawless effect.
[0021] refer to Figure 7 As shown, the clamping point friction control mechanism 4 is used to apply friction force at the clamping point to more accurately position the metal plate; refer to Figure 7 As shown, the clamping point friction control mechanism 4 includes an L-shaped push plate 41 fixedly connected to the outer wall of one end of the engraving rod 211 away from the slide plate 210, a side surface of the L-shaped push plate 41 away from the diamond guide plate 213 is fixedly connected to a wedge-shaped slide rail body 42, a protrusion 43 is slidably connected inside the wedge-shaped slide rail body 42, a spring 44 is fixedly connected to an outer wall of one side of the protrusion 43, a side surface of the L-shaped push plate 41 away from the wedge-shaped slide rail body 42 is rotatably connected to a camshaft 45, a side outer wall of the camshaft 45 is fixedly connected to a short-circuit block 46, both sides of the camshaft 45 are provided with fixed columns 47, a side of the camshaft 45 away from the L-shaped push plate 41 is rotatably connected to a pulley 48, and a friction shaft 49 is provided below the pulley 48; refer to Figure 7 As shown, the side of the L-shaped push plate 41 away from the engraving rod 211 is slidably connected to the outer wall of the diamond-shaped guide plate 213, the end of the spring 44 away from the protrusion 43 is fixedly connected to the inner wall of the wedge-shaped slide rail body 42, and the side of the cam shaft 45 close to the protrusion 43 is initially in contact with the outer wall of the protrusion 43; refer to Figure 8 As shown, one end of the fixed column 47 away from the cam shaft 45 is fixedly connected to the upper surface of the L-shaped push plate 41, the initial position of the pulley 48 abuts against the upper surface of the friction shaft 49, and the end of the friction shaft 49 away from the pulley 48 is rotatably connected to the inside of the diamond guide plate 213; Summary 3: Compared with the prior art where metal plates slide or shift during processing, the clamping point friction control mechanism 4 of the present invention can increase the clamping force, help stabilize the metal plate, and improve the overall stability. Secondly, when clamping the metal plate, the clamping point friction control mechanism 4 can evenly distribute the clamping force and reduce local excessive pressure, thereby reducing the risk of deformation or damage to the metal plate due to uneven clamping. In addition, by applying friction at the clamping point, the metal plate can be positioned more accurately to ensure that the position of the plate remains consistent in subsequent processing steps, thereby improving processing accuracy. At the same time, during high-speed or high-load processing, the clamping point friction control mechanism 4 can effectively prevent the metal plate from slipping due to insufficient friction, maintain the stability of the processing process, and the clamping point friction control mechanism 4 increases friction and uses softer clamping materials to reduce scratches and damage to the surface of the metal plate, thereby protecting the surface of the workpiece. Finally, the design of the clamping point friction control mechanism 4 can disperse the clamping force, thereby reducing the wear of the fixture and clamping elements and extending the service life of the equipment.
[0022] The complete working principle and steps of the above embodiment are as follows: Initial qualification: Figure 1 As shown, the operator feeds the metal plate or strip into the working area of the punching machine 1, usually through an automatic feeding system. Then, the punching machine 1 fixes the metal plate inside the die table 214 through a clamp or a clamping device to ensure that it does not move during the punching process. Next, the controller 13 is started to drive the punching machine 1 to move downward and press down through the pressure plate 11 to apply pressure to the metal plate to complete cutting, forming or other punching operations. In addition, the lower die table 12 inside the punching machine 1 is usually matched with the upper die table 14 to realize the specific operation of punching, which determines the shape and size of the punching. When using: Auxiliary engraving mechanism used as a positioning reference mark during production and assembly 2 steps: like Figure 3 to Figure 4As shown, when the punching machine 1 is in the process of pressing downward through the pressure plate 11, since the lower end of the pressure plate 11 is fixedly connected to the upper die table 14, and the external plate 21 is fixedly connected to the outer wall of the upper die table 14, the downward movement of the pressure plate 11 will synchronously drive the external plate 21 to move downward, and then the convex shaft 23 engaged in the arc groove opened inside the external plate 21 will be pushed by the external plate 21 to move downward, so that the slider 22 fixedly connected to the outer wall of one side of the convex shaft 23 will be pulled downward together, thereby rotating the convex shaft 23 away from the slider 2 The transfer rod 24 on the outer wall of one side will deflect downward, and the downward deflection of the transfer rod 24 will drive the longitudinal bevel gear 25 fixedly connected to one end of the transfer rod 24 to rotate, so the longitudinal bevel gear 25 meshing with the transfer rod 24 will rotate along with the rotation of the transfer rod 24, and the sleeve shaft 28 fixedly connected to one side of the transverse bevel gear 27 will rotate along with the rotation of the transverse bevel gear 27, and the outer sleeve plate 29 connected to the outer wall of the sleeve shaft 28 and the slide plate 210 slidably connected to one end of the outer sleeve plate 29 and the upper end of the slide plate 210 are fixedly connected The engraving rod 211 will rotate along with the rotation of the transverse bevel gear 27, so the barrier rod 216 fixedly connected to the bottom end of the engraving rod 211 will also rotate together, so that the rotation of the engraving rod 211 will make the end of the engraving rod 211 that is in contact with the outer wall of the mold table 214 move in a circular track to engrave the outer wall surface of the mold table 214, and the outer wall of the mold table 214 is provided with a square opening, so the circular track movement of the engraving rod 211 can indirectly engrave the outer wall surface of the metal plate of the mechanical parts placed in the mold table 214. The upper end of the connecting plate 29 is also fixedly connected with the longitudinal bevel gear 25, and the end of the connecting block 215 away from the external connecting plate 29 abuts against the inner wall of the diamond guide plate 213, and when the external connecting plate 29 rotates, the end of the connecting block 215 away from the external connecting plate 29 will slide along the inner wall of the diamond guide plate 213, and when sliding to the angle of the diamond guide plate 213, it will push the slide plate 210 to move inside the external connecting plate 29, so as to play a positioning and guiding role for the outer wall of the metal plate of the mechanical parts placed inside the engraving rod 211 engraving the mold table 214; Edge tapping mechanism for locally heating and softening metal edges by tapping 3 steps: like Figures 5 and 6As shown, when the engraving rod 211 rotates until the obstacle rod 216 contacts the outer wall of the connecting plate 35, since the obstacle rod 216 and the connecting plate 35 are at the same level, the rotation of the engraving rod 211 will cause the obstacle rod 216 to push the connecting plate 35 to drive the outer connecting rod 34 to deflect downward, and then the deflection of the outer connecting rod 34 will drive the obstacle wheel 33 connected to one side of the outer connecting rod 34 to rotate clockwise, so that the clockwise rotation of the obstacle wheel 33 will cause one end of the obstacle wheel 33 to push the outer wall of the inner connecting rod 37 that contacts, so that the inner connecting rod 37 drives the rotating block 3 6 deflects downward, so that the hammer block 38 fixedly connected at one end of the rotating block 36 deflects upward, until the obstacle rod 216 rotates to leave the outer wall surface of the connecting plate 35 that is in conflict, and the obstacle wheel 33 rotates to the outer wall away from the inner connecting rod 37, so that the rotating block 36 deflected downward will reset upward, and the hammer block 38 will deflect downward and reset, and then knock the outer wall surface of the diamond guide plate 213, so that the edge of the metal plate of the mechanical accessory clamped in the diamond guide plate 213 can be knocked by the reciprocating deflection of the hammer block 38; Apply friction at the clamping point to more accurately position the metal plate. 4 steps: like Figures 7 and 8 As shown, when the engraving rod 211 is attached to one end of the outer wall of the mold table 214 to perform a circular trajectory movement to engrave the outer wall surface of the mold table 214, the L-shaped push plate 41 fixedly connected to the outer wall of one end of the engraving rod 211 will be pushed to slide on the outer wall of the diamond guide plate 213, and then the pulley 48 that passes through the L-shaped push plate 41 and is fixedly connected to one side of the camshaft 45 will slide on the surface of the friction shaft 49 as the L-shaped push plate 41 moves. As a result, the movement of the pulley 48 will rub the friction shaft 49 to make the friction shaft 49 rotate counterclockwise, thereby rubbing the clamping point of the metal plate of the mechanical accessory clamped into the diamond guide plate 213. In addition, when the L-shaped push plate 41 moves to the diamond guide plate 213 When the camshaft 45 is at the angle, the turning of the L-shaped push plate 41 will cause the camshaft 45 to deflect until the short-circuit block 46 contacts the inner wall of the fixed column 47, and then the camshaft 45 squeezes the protrusion 43, so that the protrusion 43 moves to the side away from the camshaft 45 and squeezes the spring 44, and then the deflection and turning of the camshaft 45 will cause the rotation direction of the pulley 48 fixed at the lower end to deflect together, so that the pulley 48 moves and rubs on the surface of the friction shaft 49, causing the friction shaft 49 to rotate clockwise. In summary, the deflection and rotation of the pulley 48 and the friction with the friction shaft 49 cause the friction shaft 49 to rotate, so as to rub the clamping point surface of the metal plate of the mechanical accessory, thereby providing flexibility in adjusting the friction force; Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A metal plate forming device for manufacturing mechanical parts, comprising a punching machine (1) with a rectangular frame structure, wherein the inner wall of the upper end of the punching machine (1) is slidably connected to a pressure plate (11) for evenly distributing the punching pressure on the material, the upper end of the punching machine (1) away from the pressure plate (11) is fixedly connected to a lower die table (12) for cutting the material into a desired shape, the surface of the lower die table (12) is provided with a forming groove for a punching edge, the outer wall of one side of the punching machine (1) is fixedly connected to a controller (13) for setting the operating parameters of the punching machine (1), and the bottom end of the pressure plate (11) close to the lower die table (12) is fixedly connected to an upper die table (14) for bearing the force transmitted from a pressure system, characterized in that: An auxiliary edge engraving mechanism (2) is provided on one side outer wall of the upper die table (14), an edge knocking mechanism (3) is provided on one side surface of the lower die table (12) close to the upper die table (14), and a clamping point friction control mechanism (4) is provided below one side of the upper die table (14) close to the lower die table (12); The auxiliary engraving mechanism (2) is used as a positioning reference mark during the production and assembly process; The edge striking mechanism (3) is used to locally heat and soften the metal edge by striking; The clamping point friction control mechanism (4) is used to apply friction force at the clamping point to more accurately position the metal plate.
2. The metal sheet forming equipment for manufacturing mechanical parts according to claim 1, characterized in that: The auxiliary edge engraving mechanism (2) comprises an external plate (21) fixedly connected to the outer wall of the upper die table (14); the inner wall of the lower end of the external plate (21) is slidably connected to a slider (22); the outer wall of the slider (22) on a side away from the external plate (21) is fixedly connected to a convex shaft (23); the outer wall of the convex shaft (23) on a side away from the slider (22) is rotatably connected to a transfer rod (24); the outer wall of one end of the transfer rod (24) away from the convex shaft (23) is fixedly connected to a longitudinal bevel gear (25); a support shaft (26) is provided on the side of the longitudinal bevel gear (25) away from the transfer rod (24); the outer wall of one end of the support shaft (26) away from the lower die table (12) is rotatably connected to a transverse bevel gear (27); the side of the transverse bevel gear (27) away from the support shaft (26) is fixedly connected to a sleeve shaft (28); the sleeve shaft (28) away from the An outer wall of one side of the transverse bevel gear (27) is fixedly connected to an external sleeve plate (29); an inner wall of a side of the external sleeve plate (29) away from the sleeve shaft (28) is slidably connected to a slide plate (210); an outer wall of a side of the slide plate (210) away from the external sleeve plate (29) is fixedly connected to a carving rod (211); an outer wall of a side of the sleeve shaft (28) away from the transverse bevel gear (27) is sleeved with an outer shaft (212); an outer wall of a side of the outer shaft (212) away from the sleeve shaft (28) is connected to a diamond-shaped guide plate (213); an end of the outer shaft (212) away from the sleeve shaft (28) is fixedly connected to a mold table (214); a connection block (215) is fixedly connected to an outer wall surface of a side of the external sleeve plate (29) close to the slide plate (210); and an inner wall of a side of the carving rod (211) away from the mold table (214) is fixedly connected to an obstacle rod (216).
3. The metal plate forming equipment for manufacturing mechanical parts according to claim 2, characterized in that: An arc groove is formed at the lower end of the external connecting plate (21), the convex shaft (23) is clamped in the arc groove formed at the lower end of the external connecting plate (21), the bottom end of the support shaft (26) away from the longitudinal bevel gear (25) is fixedly connected to the upper surface of the lower die table (12), and the interior of the diamond-shaped guide plate (213) is penetrated.
4. The metal plate forming equipment for manufacturing mechanical parts according to claim 2, characterized in that: The outer walls of the mold table (214) are provided with square openings, one end of the engraving rod (211) away from the slide plate (210) fits and slides on the outer wall of the mold table (214), one end of the connecting block (215) away from the external sleeve plate (29) fits and slides on the inner wall of the diamond guide plate (213), and a diamond groove is provided inside the mold table (214).
5. The metal plate forming equipment for manufacturing mechanical parts according to claim 1, characterized in that: The edge knocking mechanism (3) comprises an inclined support plate (31) fixedly connected to the upper surface of the lower die table (12); a connecting column (32) is fixedly connected to a surface of a side of the inclined support plate (31) away from the lower die table (12); an end of the connecting column (32) away from the inclined support plate (31) is rotatably connected to an obstacle wheel (33) on the inner side; an end of the connecting column (32) away from the obstacle wheel (33) is rotatably connected to an external connecting rod (34) on the outer side; an end of the external connecting rod (34) away from the connecting column (32) is fixedly connected to a connecting plate (35); an end of the connecting column (32) close to the inclined support plate (31) is rotatably connected to a rotating block (36) on the inner side; an outer wall of the rotating block (36) away from the connecting column (32) is fixedly connected to an internal connecting rod (37); and an end of the rotating block (36) away from the internal connecting rod (37) is fixedly connected to a hammering block (38).
6. The metal plate forming equipment for manufacturing mechanical parts according to claim 5, characterized in that: The initial position of the connection disk (35) is at the same level as the barrier rod (216), and the diameter of the outer wall of the connection disk (35) matches the diameter of the outer wall of one end of the barrier rod (216).
7. The metal plate forming equipment for manufacturing mechanical parts according to claim 5, characterized in that: The initial position of the inner connecting rod (37) contacts the outer wall of the barrier wheel (33), and the end of the hammer block (38) away from the rotating block (36) contacts the outer wall surface of the diamond-shaped guide plate (213).
8. The metal plate forming equipment for manufacturing mechanical parts according to claim 2, characterized in that: The clamping point friction control mechanism (4) comprises an L-shaped push plate (41) fixedly connected to the outer wall of one end of the engraving rod (211) away from the slide plate (210); a side surface of the L-shaped push plate (41) away from the diamond guide plate (213) is fixedly connected to a wedge-shaped slide rail body (42); a protrusion (43) is slidably connected inside the wedge-shaped slide rail body (42); a spring (44) is fixedly connected to an outer wall of one side of the protrusion (43); a side surface of the L-shaped push plate (41) away from the wedge-shaped slide rail body (42) is rotatably connected to a cam shaft (45); a side outer wall of the cam shaft (45) is fixedly connected to a short-circuit block (46); fixed columns (47) are provided on both sides of the cam shaft (45); a pulley (48) is rotatably connected to the side of the cam shaft (45) away from the L-shaped push plate (41); a friction shaft (49) is provided below the pulley (48).
9. The metal plate forming equipment for manufacturing mechanical parts according to claim 8, characterized in that: The side of the L-shaped push plate (41) away from the engraving rod (211) is slidably connected to the outer wall of the diamond-shaped guide plate (213), one end of the spring (44) away from the protrusion (43) is fixedly connected to the inner wall of the wedge-shaped slide rail body (42), and the side of the cam shaft (45) close to the protrusion (43) is initially in contact with the outer wall of the protrusion (43).
10. The metal plate forming equipment for manufacturing mechanical parts according to claim 8, characterized in that: One end of the fixed column (47) away from the camshaft (45) is fixedly connected to the upper surface of the L-shaped push plate (41), the initial position of the pulley (48) abuts against the upper surface of the friction shaft (49), and one end of the friction shaft (49) away from the pulley (48) is rotatably connected to the inside of the diamond guide plate (213).
Citation Information
Cited By
Metal plate forming die for mechanical manufacturing
CN224101658U