A shock absorber upper seat processing tool and method

By designing a shock absorber upper seat processing tool for integrating working plates, controllers, debris collection mechanisms, lower mold seats, hole opening mechanisms and stamping and cutting mechanisms, the problems of complex operation and lack of integrated functions in the prior art are solved, and efficient processing and molding are achieved.

CN119609682BActive Publication Date: 2025-05-09ANHUI DINGYUAN METAL PROD CO LTD

Patent Information

Application Number
CN202510040171.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-05-09
Estimated Expiration
2045-01-10

AI Technical Summary

Technical Problem

The existing shock absorber roof processing tooling is complex and lacks the integrated functions of stamping, cutting and opening, resulting in low working efficiency.

Method used

A processing tool including a working plate, a controller, a debris collection mechanism, a lower mold seat, an opening mechanism and a stamping and cutting mechanism is designed to realize integrated processing of stamping, cutting edge cleaning, drilling and drilling edge polishing and cleaning.

Benefits of technology

Through the use of this tooling, efficient molding and processing of the shock absorber seat can be achieved, work efficiency can be improved, and operational processes can be simplified.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a tooling and method for processing a shock absorber upper seat, which belongs to the technical field of shock absorber upper seat processing, and includes: a working plate for processing support, the bottom of the working plate is provided with four support legs, the bottoms of the four support legs are provided with anti-skid pads, the top of the working plate is provided with a controller for electrical control, the bottom of the working plate is provided with a leak hole for exporting debris; a debris collection mechanism is provided at the bottom of the working plate, and is used to collect the debris from the processing of the shock absorber upper seat; a lower die seat is installed at the top of the working plate, the top of the lower die seat is provided with a model groove, and the bottom of the model groove is provided with a workpiece hole connected to the leak hole. The present invention can perform trimming cleaning, drilling and grinding cleaning of the edges of the drilling holes when stamping the shock absorber upper seat, has good use effect, can be processed and formed in one piece, and improves work efficiency.
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Description

Technical Field

[0001] The invention belongs to the technical field of shock absorber upper seat processing, and in particular relates to a shock absorber upper seat processing tool and a method thereof. Background Art

[0002] Automobile shock absorption is the vibration caused by the impact of elastic elements in the suspension system. In order to improve the driving smoothness of the car, a shock absorber is installed in parallel with the elastic element in the suspension. In order to attenuate the vibration, the shock absorber used in the automobile suspension system is mostly a hydraulic shock absorber. Its working principle is that when the frame (or body) and the axle are vibrated and there is relative movement, the piston in the shock absorber moves up and down. In the use of automobile shock absorbers, a compression spring seat is usually used at the spring position above the shock absorber to fix the spring and shock absorber. In the production process of the spring seat cap, generally after stamping, there will be a certain difference in shape, so the cap needs to be slightly cut.

[0003] Publication (Announcement) No.: CN210387965U discloses a device for processing a press cap on a spring seat of an automobile shock absorber, which relates to the technical field of automobile shock absorbers, and includes a base plate, a laser cutting mechanism is placed on the top of the base plate, and a clamping mechanism is installed inside the base plate. The device for processing a press cap on a spring seat of an automobile shock absorber drives a threaded rod to rotate in a threaded tube through the positive direction operation of servo motor 1, adjusts the position of the threaded tube, and thereby adjusts the cutting position of the laser generator, drives the rotating plate to rotate through the rotation of servo motor 2, drives the laser generator to rotate and adjust the cutting position, pushes the toothed plate below to move to the left through the extension of the telescopic end of the electric push rod, thereby driving the gear to rotate, drives the toothed plate above to move to the right during the rotation, and drives the two clamping rods to move in opposite directions, thereby clamping the inner cavity of the press cap, thereby better performing a trimming operation on it.

[0004] When the existing processing tooling is used, a punching machine is first used for punching, then a cutting machine is used to cut the outer edge, and finally a drilling machine is used to drill holes inside the stamped part. The operation is complicated and does not have the integrated functions of punching, cutting, and drilling, which reduces work efficiency.

[0005] In order to solve the above problems, the present application proposes a shock absorber upper seat processing tool and method. Summary of the invention

[0006] In view of the problems in the related technology, the present invention proposes a shock absorber upper seat processing tool and method thereof. The present invention realizes edge trimming cleaning, drilling and grinding cleaning of the edges of the drilled holes when stamping the shock absorber upper seat by setting up a working plate, a controller, a debris collection mechanism, a lower die seat, a hole opening mechanism, a stamping and trimming mechanism and other structures. The use effect is good, and the tool can be processed and formed in one piece to improve work efficiency, so as to overcome the above-mentioned technical problems existing in the existing related technology.

[0007] In order to achieve the above object, the present invention adopts the following technical solutions:

[0008] A shock absorber upper seat processing tool, comprising:

[0009] A working plate is used for processing support. Four supporting legs are arranged at the bottom of the working plate. The bottoms of the four supporting legs are provided with anti-slip pads. A controller is arranged at the top of the working plate for electrical control. A leakage hole is opened at the bottom of the working plate for guiding out the debris.

[0010] A debris collection mechanism, arranged at the bottom of the working plate, for collecting the debris from the processing of the shock absorber upper seat;

[0011] A lower die seat is installed on the top of the working plate, a model groove is provided on the top of the lower die seat, a workpiece hole connected to the leak hole is provided at the bottom of the model groove, and an annular cutting groove is provided on the top of the lower die seat;

[0012] Four support rods are fixedly mounted on the top of the working plate, and a top plate is mounted on the top of the four support rods;

[0013] A hole-opening mechanism, mounted on the top plate, for opening a hole in the upper seat of the shock absorber;

[0014] The stamping and trimming mechanism is installed at the bottom of the top plate and cooperates with the model groove and the annular cutting groove to perform stamping and trimming processing on the upper seat of the shock absorber.

[0015] Preferably, the debris collection mechanism includes a fixed box, which is fixedly installed on the bottom of the working plate, and a pull-out hole is opened on the side of the fixed box, a collection drawer box is movably installed in the pull-out hole, a push-pull plate is fixedly installed on the outer side of the collection drawer box, and a handle is fixedly installed on the outer side of the push-pull plate.

[0016] The fixing box is used to support the collecting drawer box, and the debris falls from the leak hole into the collecting drawer box, where the debris is collected.

[0017] Preferably, two matching grooves are provided on the side of the fixing box, and two matching blocks are fixedly installed on the inner side of the push-pull plate, and the two matching blocks are matched with the two matching grooves.

[0018] The collection drawer box can be conveniently installed in the fixing box through the cooperation of the two cooperation blocks and the two cooperation grooves.

[0019] Preferably, the hole-opening mechanism includes two linear motors, both of which are mounted on a top plate, and the same bracket top plate is fixedly mounted on the output shafts of the two linear motors, a servo motor is mounted on the bottom of the bracket top plate, a rotating rod is mounted on the output shaft of the servo motor, a grinding brush is mounted on the bottom end of the rotating rod, and a hole-opening drill bit is mounted on the bottom of the grinding brush.

[0020] The servo motor drives the rotating rod to rotate, and the rotating rod drives the hole-opening drill bit to rotate to drill a hole in the upper seat of the shock absorber to form a circular hole. The two linear motors push the rotating rod, the hole-opening drill bit and the grinding brush to move downward, and the grinding brush grinds and removes burrs from the circular hole of the upper seat of the shock absorber.

[0021] Preferably, four reinforcement rods are installed at the bottom of the bracket top plate, the bottom of the four reinforcement rods is installed with the same bracket bottom plate, and the rotating rod and the bracket bottom plate are rotatably installed through a bearing.

[0022] The bracket bottom plate is used to support and reinforce the rotating rod to ensure the stability of rotation.

[0023] Preferably, a first hexagonal groove is provided at the bottom end of the rotating rod, a first screw hole is provided on the outer side of the rotating rod, a first hexagonal block is fixedly installed on the top end of the grinding brush, the first hexagonal block cooperates with the first hexagonal groove, a first connecting hole is provided on the first hexagonal block, the first screw hole is aligned with the first connecting hole, a second hexagonal groove is provided at the bottom of the grinding brush, a second hexagonal block is fixedly installed on the top end of the hole-opening drill bit, a second connecting hole is provided on the outer side of the second hexagonal block, a second screw groove is provided on the outer side of the grinding brush, and the second screw groove is aligned with the second connecting hole.

[0024] The grinding brush is connected to the rotating rod by connecting the first screw hole and the first connecting hole through the first screw, and the grinding brush is connected to the hole-opening drill bit by connecting the second screw groove and the second connecting hole through the second screw.

[0025] Preferably, the stamping and trimming mechanism includes two first cylinders, both of which are mounted on the bottom of the top plate, and the same circular plate is mounted on the output shafts of the two first cylinders, and an upper mold is fixedly mounted on the bottom of the circular plate, the upper mold cooperates with the mold groove, and a through hole is opened on the upper mold, and the diameter of the through hole is larger than the diameter of the grinding brush and the hole drill. The two first cylinders drive the circular plate and the upper mold to move downward to stamp the upper seat of the shock absorber to form a convex part.

[0026] Preferably, four vertical rods are vertically slidably installed on the circular plate, the bottom of the four vertical rods is fixedly installed with the same edge clamping piece, springs are simultaneously installed on the outer sides of the four vertical rods, the top ends of the four springs are fixedly installed with the bottom of the circular plate, and the bottom ends of the four springs are fixedly installed with the top of the edge clamping piece.

[0027] As the circular plate moves downward, the edge clamp first contacts the upper seat of the shock absorber and squeezes the outer extension of the upper seat of the shock absorber. As the circular plate continues to press downward, the spring contracts and further compresses the outer extension of the upper seat of the shock absorber. Then the upper model cooperates with the model groove to process a convex part.

[0028] Preferably, an annular trimming knife is slidably mounted on the outer side of the edge holding member, four second cylinders are mounted on the top of the annular trimming knife, and the four second cylinders are all mounted on the outer side of the edge holding member. An inclined surface is arranged on the outer side of the annular trimming knife.

[0029] The annular trimming knife is pushed downward by four second cylinders, and the annular trimming knife cooperates with the annular cutting groove to trim the edge of the upper seat of the shock absorber to form an extended edge plate.

[0030] A method for using a shock absorber upper seat processing tool comprises the following steps:

[0031] S1: Preparation before processing, turn on the power supply and controller;

[0032] S2: placing a metal circular plate on the top of the lower die base, and the metal circular plate covers the outer side of the model groove and the annular cut groove;

[0033] S3: The circular plate is driven to move downward by the two first cylinders. The downward movement of the circular plate drives the edge pressing piece to first contact the upper seat of the shock absorber and squeeze the outer extension of the upper seat of the shock absorber. As the circular plate continues to press downward, the spring contracts and further presses the outer extension of the upper seat of the shock absorber. Then, the upper model cooperates with the model groove to process a convex part.

[0034] S4: Control the four second air cylinders to push the annular trimming knife to move downward, and the annular trimming knife cooperates with the annular cutting groove to trim the edge of the upper seat of the shock absorber to form an extension plate, and then the annular trimming knife retracts upward to reset;

[0035] S5: Two linear motors push the rotating rod, the hole-opening drill bit and the grinding brush to move downward and pass through the through hole. The rotating rod is driven to rotate by the servo motor, and the rotating rod drives the hole-opening drill bit to rotate to drill a hole on the upper seat of the shock absorber to form a circular hole. The grinding brush continues to move downward to grind and remove burrs on the circular hole of the upper seat of the shock absorber. The debris generated by drilling or grinding is collected by the collection drawer box to avoid environmental pollution. The cooperation of the two matching blocks and the two matching grooves can facilitate the installation of the collection drawer box in the fixed box, and the collection drawer box can be taken out for cleaning;

[0036] S6: After the processing is completed, the two linear motors are controlled in reverse to make the grinding brush and the drilling drill leave the through hole, and the two first cylinders are started in reverse to drive the upper model to leave the model groove, and then the edge holder leaves the shock absorber upper seat, and the shock absorber upper seat can be taken out.

[0037] In summary, the technical effects and advantages of the present invention are as follows:

[0038] 1. The circular plate is driven downward by two first cylinders. The downward movement of the circular plate drives the edge holder to contact the upper seat of the shock absorber first, and squeeze the outer extension of the upper seat of the shock absorber. As the circular plate continues to press down, the spring contracts and further presses the outer extension of the upper seat of the shock absorber to avoid displacement of the workpiece during stamping. The upper model cooperates with the model groove to process a convex part;

[0039] 2. The four second cylinders push the annular trimming knife downward, and the annular trimming knife cooperates with the annular cutting groove to trim the edge of the upper seat of the shock absorber to form an extension plate, and then the annular trimming knife retracts upward and resets;

[0040] 3. Two linear motors are used to push the rotating rod, the hole-opening drill bit and the grinding brush to move downward and pass through the through hole. The servo motor drives the rotating rod to rotate, and the rotating rod drives the hole-opening drill bit to rotate to drill a hole on the upper seat of the shock absorber to form a circular hole. The grinding brush continues to move downward to grind and remove burrs on the circular hole of the upper seat of the shock absorber. The debris generated by drilling or grinding is collected by the collection drawer box to avoid environmental pollution. The cooperation of the two matching blocks and the two matching grooves can facilitate the installation of the collection drawer box in the fixed box, and the collection drawer box can be taken out for cleaning;

[0041] 4. When stamping the shock absorber seat, clean the trimming, drill the holes and grind the edges of the holes. The effect is good and it can be processed and formed in one piece to improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] Figure 1 It is a schematic diagram of the overall structure of the shock absorber upper seat processing tooling of the present invention;

[0043] Figure 2 It is a bottom view structural schematic diagram of the shock absorber upper seat processing tooling of the present invention;

[0044] Figure 3 It is a schematic diagram of the structure of the working plate, top plate, controller, lower die base and related parts of the present invention;

[0045] Figure 4 For the present invention Figure 3 Schematic diagram of the structure viewed from above;

[0046] Figure 5 It is a schematic diagram of the structure of the debris collection mechanism of the present invention;

[0047] Figure 6 For the present invention Figure 5 A side view structural schematic diagram of;

[0048] Figure 7 It is a schematic diagram of a partial explosion structure of the hole-opening mechanism of the present invention;

[0049] Figure 8 For the present invention Figure 7 Schematic diagram of the structure viewed from above;

[0050] Fig. 9 It is a schematic diagram of the structure of the hole-opening drill bit, grinding brush and related parts of the present invention;

[0051] Fig.10 For the present invention Fig. 9 Schematic diagram of the structure viewed from above;

[0052] Fig.11 It is a structural schematic diagram of the edge holding member, four vertical rods, four springs, annular edge trimming knives, four second cylinders and related parts of the present invention;

[0053] Fig.12 It is a schematic diagram of the structure of the hole-opening mechanism and the punching and trimming mechanism of the present invention;

[0054] Fig.13 For the present invention Fig.12 A schematic diagram of the structure viewed from above;

[0055] Fig.14 It is a structural schematic diagram of two first cylinders, a circular plate and an upper model of the present invention;

[0056] Fig.15 It is a structural schematic diagram of the shock absorber upper seat;

[0057] Fig.16 It is a schematic diagram of the structure of the shock absorber upper seat from an upward perspective.

[0058] In the figure:

[0059] 1. Working board; 11. Support legs; 12. Controller; 13. Leakage hole;

[0060] 2. debris collection mechanism; 21. fixed box; 22. pull-out hole; 23. collection drawer box; 24. push-pull plate; 25. handle; 26. matching groove; 27. matching block;

[0061] 3. Support rod; 31. Top plate;

[0062] 4. Opening mechanism; 41. Linear motor; 42. Bracket top plate; 43. Reinforcement rod; 44. Bracket bottom plate; 45. Servo motor; 46. Rotating rod; 461. First hexagonal groove; 462. First screw hole; 47. Grinding brush; 471. Second hexagonal groove; 472. Second screw groove; 473. First hexagonal block; 474. First connecting hole; 48. Opening drill; 481. Second hexagonal block; 482. Second connecting hole;

[0063] 5. Stamping and trimming mechanism; 51. First cylinder; 52. Round plate; 53. Upper model; 54. Through hole; 55. Annular trimming knife; 551. Inclined surface; 56. Second cylinder; 57. Edge pressing piece; 58. Vertical rod; 59. Spring;

[0064] 6. Lower die seat; 61. Model groove; 62. Workpiece hole; 63. Annular groove;

[0065] 7. Upper seat of shock absorber; 71. Extension plate; 72. Convex part; 73. Round hole. DETAILED DESCRIPTION

[0066] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0067] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the present invention provides a shock absorber upper seat processing tool, comprising:

[0068] A working plate 1, a debris collection mechanism 2, a lower die seat 6, four support rods 3, a hole opening mechanism 4 and a stamping and trimming mechanism 5. The working plate 1 is used for processing support. Four support legs 11 are provided at the bottom of the working plate 1 for supporting the working plate 1. The bottoms of the four support legs 11 are all provided with anti-skid pads, which play an anti-skid role and improve the overall stability. A controller 12 is provided on the top of the working plate 1 for electrical control. A leakage hole 13 is provided at the bottom of the working plate 1 for exporting debris. The debris collection mechanism 2 is provided at the bottom of the working plate 1 for collecting the debris from the upper seat of the shock absorber. The lower die seat 6 is installed At the top of the working plate 1, a model groove 61 is provided on the top of the lower die seat 6, which is formed by extrusion of a workpiece, a workpiece hole 62 connected to the leak hole 13 is provided at the bottom of the model groove 61, and an annular groove 63 is provided on the top of the lower die seat 6. Four support rods 3 are fixedly mounted on the top of the working plate 1, and the same top plate 31 is mounted on the top of the four support rods 3 to play a supporting and dustproof role. The hole opening mechanism 4 is mounted on the top plate 31 for opening a hole in the upper seat of the shock absorber, and the stamping and trimming mechanism 5 is mounted on the bottom of the top plate 31. The stamping and trimming mechanism 5 cooperates with the model groove 61 and the annular groove 63 to perform stamping and trimming processing on the upper seat of the shock absorber.

[0069] Reference Figure 5 , Figure 6 As shown, in the present embodiment, the debris collection mechanism 2 comprises a fixed box 21, which is fixedly mounted on the bottom of the working plate 1, and a pull-out hole 22 is provided on the side of the fixed box 21 to facilitate the pulling out of the collection drawer box 23, and the collection drawer box 23 is movably mounted in the pull-out hole 22, and a push-pull plate 24 is fixedly mounted on the outer side of the collection drawer box 23, and a handle 25 is fixedly mounted on the outer side of the push-pull plate 24. The handle 25 adopts a conventional structure, and the push-pull plate 24 and the collection drawer box 23 can be pushed and pulled, and two matching grooves 26 are provided on the side of the fixed box 21, and two matching blocks 27 are fixedly mounted on the inner side of the push-pull plate 24, and the two matching blocks 27 are matched with the two matching grooves 26 to fit the push-pull plate 24 and the fixed box 21 and improve stability.

[0070] Specifically, the fixed box 21 is used to support the collection drawer box 23, and the debris falls from the leak hole 13 into the collection drawer box 23 to be collected. Through the cooperation of the two matching blocks 27 and the two matching grooves 26, the collection drawer box 23 can be conveniently installed in the fixed box 21, and the collection drawer box 23 can be taken out of the fixed box 21 for cleaning by pulling the handle 25.

[0071] Reference Figure 7 , Figure 8 , Fig. 9 and Fig.10As shown, in this embodiment, the hole opening mechanism 4 includes two linear motors 41, and the two linear motors 41 are both installed on the top plate 31. The two linear motors 41 push the top plate 31 to move downward and upward. The same bracket top plate 42 is fixedly installed on the output shafts of the two linear motors 41, and a servo motor 45 is installed at the bottom of the bracket top plate 42. A rotating rod 46 is installed on the output shaft of the servo motor 45, and a grinding brush 47 is installed at the bottom end of the rotating rod 46. A hole opening drill bit 48 is installed at the bottom of the grinding brush 47.

[0072] Specifically, the servo motor 45 drives the rotating rod 46 to rotate, and the rotating rod 46 drives the hole-opening drill bit 48 to rotate to drill the shock absorber upper seat 7 to form a circular hole 73. The two linear motors 41 push the rotating rod 46, the hole-opening drill bit 48 and the grinding brush 47 to move downward, and the grinding brush 47 grinds and removes burrs on the circular hole 73 of the shock absorber upper seat 7.

[0073] Reference Figure 7 , Figure 8 As shown, in this embodiment, four reinforcing rods 43 are installed at the bottom of the bracket top plate 42, and the same bracket bottom plate 44 is installed at the bottom of the four reinforcing rods 43. The rotating rod 46 and the bracket bottom plate 44 are rotatably installed through bearings.

[0074] Specifically, the bracket base plate 44 is used to support and reinforce the rotating rod 46 to ensure the stability of rotation and provide supporting force for the rotating rod 46. When the rotating rod 46 is subjected to upward or torsional force, the bracket base plate 44 can be reinforced to prevent the force from being transmitted to the servo motor 45, thereby protecting the servo motor 45.

[0075] Reference Fig. 9 , Fig.10 As shown, in this embodiment, a first hexagonal groove 461 is provided at the bottom end of the rotating rod 46, a first screw hole 462 is provided on the outer side of the rotating rod 46, a first hexagonal block 473 is fixedly installed on the top end of the grinding brush 47, the first hexagonal block 473 cooperates with the first hexagonal groove 461, a first connecting hole 474 is provided on the first hexagonal block 473, the first screw hole 462 is aligned with the first connecting hole 474, a second hexagonal groove 471 is provided at the bottom of the grinding brush 47, a second hexagonal block 481 is fixedly installed on the top end of the hole-opening drill bit 48, a second connecting hole 482 is provided on the outer side of the second hexagonal block 481, a second screw groove 472 is provided on the outer side of the grinding brush 47, the second screw groove 472 is aligned with the second connecting hole 482, the hexagonal groove and the hexagonal block in the present application are both hexagonal structures, which are convenient for installation. After installation, the grinding brush 47 and the hole-opening drill bit 48 can be driven to rotate by the rotating rod 46.

[0076] Specifically, the grinding brush 47 is connected to the rotating rod 46 by connecting the first screw hole 462 and the first connecting hole 474, and the grinding brush 47 is connected to the hole-opening drill bit 48 by connecting the second screw groove 472 and the second connecting hole 482. Both the grinding brush 47 and the hole-opening drill bit 48 can be disassembled and replaced.

[0077] Reference Fig.11 , Fig.12 , Fig.13 and Fig.14 As shown, in this embodiment, the stamping and trimming mechanism 5 includes two first cylinders 51, and the two first cylinders 51 are both installed at the bottom of the top plate 31. The same circular plate 52 is installed on the output shafts of the two first cylinders 51. An upper model 53 is fixedly installed at the bottom of the circular plate 52. The bottom of the upper model 53 is arc-shaped. The upper model 53 cooperates with the model groove 61 to process the attack into a convex part 72. A through hole 54 is opened on the upper model 53. The diameter of the through hole 54 is larger than the diameter of the grinding brush 47 and the hole-opening drill bit 48, so that the grinding brush 47 and the hole-opening drill bit 48 can pass through without contacting the through hole 54. The interior of the grinding brush 47 is a metal cylinder, and a metal brush is arranged on the outside by welding.

[0078] Specifically, the two first cylinders 51 drive the circular plate 52 and the upper mold 53 to move downward to punch the shock absorber upper seat 7 to form a convex part 72 .

[0079] Reference Fig.11 , Fig.12 and Fig.13 As shown, in this embodiment, four vertical rods 58 are vertically slidably installed on the circular plate 52, four vertical holes are opened on the circular plate 52, the four vertical rods 58 are slidably connected to the inner walls of the four vertical holes, the bottom of the four vertical rods 58 is fixedly installed with the same edge clamping piece 57, and springs 59 are simultaneously installed on the outer sides of the four vertical rods 58, the top ends of the four springs 59 are fixedly installed with the bottom of the circular plate 52, and the bottom ends of the four springs 59 are fixedly installed with the top of the edge clamping piece 57.

[0080] Specifically, as the circular plate 52 moves downward, the edge clamp 57 first contacts the shock absorber upper seat 7 and squeezes the outer extension of the shock absorber upper seat 7. As the circular plate 52 continues to press downward, the spring 59 contracts to further tighten the outer part of the shock absorber upper seat 7. Then the upper model 53 cooperates with the model groove 61 to process the convex part 72.

[0081] Reference Fig.11 , Fig.12 and Fig.13As shown, in this embodiment, an annular trimming knife 55 is slidably installed on the outer side of the edge clamping member 57, and four second cylinders 56 are installed on the top of the annular trimming knife 55. The four second cylinders 56 are all installed on the outer side of the edge clamping member 57. A slope 551 is provided on the outer side of the annular trimming knife 55, and the slope 551 is used to squeeze the trimmed material outward.

[0082] Specifically, the annular trimming knife 55 is pushed downward by four second cylinders 56, and the annular trimming knife 55 cooperates with the annular cutting groove 63 to trim the edge of the shock absorber upper seat 7, which can prevent the edge position from being uneven during extrusion, and form an extended edge plate 71 after cutting.

[0083] Reference Figure 1-Figure 16 As shown, the present invention also proposes a method for using a shock absorber upper seat processing tool, comprising the following steps:

[0084] S1: Preparation before processing, connect the power supply and the controller 12, the controller 12 uses a conventional PLC controller;

[0085] S2: Take a metal circular plate and place it on the top of the lower die seat 6. The size and thickness of the metal circular plate are set according to the requirements, and the metal circular plate covers the outer side of the model groove 61 and the annular groove 63. The shock absorber upper seat 7 is a metal circular plate before processing.

[0086] S3: The circular plate 52 is driven downward by the two first cylinders 51, and the downward movement of the circular plate 52 drives the edge pressing member 57 to first contact the shock absorber upper seat 7 and squeeze the outer extension of the shock absorber upper seat 7. As the circular plate 52 continues to press downward, the spring 59 contracts and further presses the outer extension of the shock absorber upper seat 7. Then, the upper mold 53 cooperates with the mold groove 61 to process the convex part 72.

[0087] S4: Control the four second cylinders 56 to push the annular trimming knife 55 to move downward, and the annular trimming knife 55 cooperates with the annular cutting groove 63 to trim the edge of the shock absorber upper seat 7 to form an extension plate 71, and then the annular trimming knife 55 retracts upward to reset;

[0088] S5: The two linear motors 41 push the rotating rod 46, the hole-opening drill bit 48 and the grinding brush 47 to move downward and pass through the through hole 54. Since the diameter of the through hole 54 is larger than the diameter of the hole-opening drill bit 48 and the grinding brush 47, the hole-opening drill bit 48 and the grinding brush 47 will not contact the inner wall of the through hole 54 when passing through the through hole 54. The rotating rod 46 is driven to rotate by the servo motor 45, and the rotating rod 46 drives the hole-opening drill bit 48 to rotate to drill the shock absorber upper seat 7 to form a circular hole 73. The grinding brush 47 continues to move downward to grind and remove burrs on the circular hole 73 of the shock absorber upper seat 7. The debris generated by drilling or grinding is collected by the collecting drawer box 23 to avoid polluting the environment. The cooperation of the two matching blocks 27 and the two matching grooves 26 can facilitate the installation of the collecting drawer box 23 in the fixing box 21, and the collecting drawer box 23 can be taken out for cleaning;

[0089] S6: After the processing is completed, the two linear motors 41 are controlled in reverse, so that the grinding brush 47 and the hole drill 48 leave the through hole 54, and the two first cylinders 51 are started in reverse to drive the upper model 53 to leave the model groove 61, and then the edge clamp 57 leaves the shock absorber upper seat 7. After the spring 59 is elastically reset, the shock absorber upper seat 7 can be taken out.

[0090] The above embodiments may be implemented in whole or in part by software, hardware, firmware or any other combination thereof. When implemented using software, the above embodiments may be implemented in whole or in part in the form of a computer program product. A person of ordinary skill in the art may appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein may be implemented in electronic hardware, or in a combination of computer software and electronic hardware. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution.

[0091] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0092] The above description is only a specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application.

Claims

1. A shock absorber upper seat processing tool, characterized in that: include: A working board (1) is provided with four supporting legs (11) at the bottom, and the bottoms of the four supporting legs (11) are all provided with anti-slip pads. A controller (12) is provided at the top of the working board (1) for controlling electrical appliances, and a leakage hole (13) is provided at the bottom of the working board (1); A debris collection mechanism (2) is arranged at the bottom of the working plate (1) and collects the debris from machining the shock absorber upper seat; A lower die base (6) is mounted on the top of the working plate (1), the top of the lower die base (6) is provided with a model groove (61), the bottom of the model groove (61) is provided with a workpiece hole (62) connected to the leak hole (13), and the top of the lower die base (6) is provided with an annular cutting groove (63); Four support rods (3) are fixedly mounted on the top of the working plate (1), and a top plate (31) is mounted on the top of the four support rods (3); A hole-opening mechanism (4) is mounted on the top plate (31) and is used for opening a hole in the upper seat of the shock absorber. The hole-opening mechanism (4) comprises two linear motors (41) mounted on the top plate (31). The same bracket top plate (42) is fixedly mounted on the output shafts of the two linear motors (41). A servo motor (45) is mounted at the bottom of the bracket top plate (42). A rotating rod (46) is mounted on the output shaft of the servo motor (45). A grinding brush (47) is mounted at the bottom end of the rotating rod (46). A hole-opening drill bit (48) is mounted at the bottom of the grinding brush (47). Four reinforcement rods (43) are mounted at the bottom of the bracket top plate (42). The same bracket bottom plate (44) is mounted at the bottom of the four reinforcement rods (43). The rotating rod (46) and the bracket bottom plate (44) are rotatably mounted via a bearing. The rotating rod (46) is rotatably mounted on the bracket bottom plate (44). 6) is provided with a first hexagonal groove (461) at the bottom end, a first screw hole (462) is provided on the outer side of the rotating rod (46), a first hexagonal block (473) is fixedly installed on the top end of the grinding brush (47), the first hexagonal block (473) cooperates with the first hexagonal groove (461), a first connecting hole (474) is provided on the first hexagonal block (473), the first screw hole (462) is aligned with the first connecting hole (474), a second hexagonal groove (471) is provided at the bottom end of the grinding brush (47), a second hexagonal block (481) is fixedly installed on the top end of the hole-opening drill bit (48), a second connecting hole (482) is provided on the outer side of the second hexagonal block (481), a second screw groove (472) is provided on the outer side of the grinding brush (47), and the second screw groove (472) is aligned with the second connecting hole (482); The stamping and trimming mechanism (5) is installed at the bottom of the top plate (31) and cooperates with the model groove (61) and the annular cutting groove (63) to perform stamping and trimming processing on the upper seat of the shock absorber.

2. The shock absorber upper seat processing tool according to claim 1, characterized in that: The debris collection mechanism (2) comprises a fixed box (21), the fixed box (21) being fixedly mounted on the bottom of the working plate (1), a drawer hole (22) being provided on the side of the fixed box (21), a collection drawer box (23) being movably mounted in the drawer hole (22), a push-pull plate (24) being fixedly mounted on the outer side of the collection drawer box (23), and a handle (25) being fixedly mounted on the outer side of the push-pull plate (24).

3. The shock absorber upper seat processing tool according to claim 2, characterized in that: Two matching grooves (26) are provided on the side of the fixing box (21), and two matching blocks (27) are fixedly installed on the inner side of the push-pull plate (24), and the two matching blocks (27) are matched with the two matching grooves (26).

4. A shock absorber upper seat processing tool and method according to claim 1, characterized in that: The stamping and trimming mechanism (5) comprises two first cylinders (51), the two first cylinders (51) are both mounted on the bottom of the top plate (31), the same circular plate (52) is mounted on the output shafts of the two first cylinders (51), an upper mold (53) is fixedly mounted on the bottom of the circular plate (52), the upper mold (53) is matched with the mold groove (61), and a through hole (54) is opened on the upper mold (53).

5. The shock absorber upper seat processing tool according to claim 4, characterized in that: Four vertical rods (58) are vertically slidably mounted on the circular plate (52), the bottom of the four vertical rods (58) is fixedly mounted with a same edge clamp (57), the outer sides of the four vertical rods (58) are simultaneously mounted with springs (59), the top ends of the four springs (59) are fixedly mounted with the bottom of the circular plate (52), and the bottom ends of the four springs (59) are fixedly mounted with the top of the edge clamp (57).

6. The shock absorber upper seat processing tool according to claim 5, characterized in that: An annular trimming knife (55) is slidably mounted on the outer side of the edge holding member (57), four second cylinders (56) are mounted on the top of the annular trimming knife (55), and the four second cylinders (56) are all mounted on the outer side of the edge holding member (57). An inclined surface (551) is provided on the outer side of the annular trimming knife (55).

7. A method for using a shock absorber upper seat processing tool, according to any one of claims 1-6, characterized in that: The following steps are involved: S1: Preparation before processing, connecting the power supply and controller (12); S2: placing a metal circular plate on the top of the lower die base (6), with the metal circular plate covering the outer side of the mold groove (61) and the annular cut groove (63); S3: The circular plate (52) is driven to move downward by the two first cylinders (51), and the downward movement of the circular plate (52) drives the edge pressing member (57) to first contact the shock absorber upper seat (7) and squeeze the extension of the shock absorber upper seat (7). As the circular plate (52) continues to press downward, the upper mold (53) cooperates with the mold groove (61) to process a convex member (72); S4: Control the four second air cylinders (56) to push the annular trimming knife (55) to move downward, and the annular trimming knife (55) cooperates with the annular cutting groove (63) to trim the edge of the shock absorber upper seat (7) to form an extension plate (71), and then the annular trimming knife (55) retracts upward to reset; S5: The two linear motors (41) push the rotating rod (46), the hole drilling bit (48) and the grinding brush (47) to move downward, and the servo motor (45) drives the hole drilling bit (48) to rotate through the rotating rod (46) to drill a hole in the shock absorber upper seat (7) to form a circular hole (73), and the grinding brush (47) continues to move downward to grind and remove burrs on the circular hole (73) of the shock absorber upper seat (7), and the debris generated by drilling or grinding is collected by the collection drawer box (23); S6: After the processing is completed, the two linear motors (41) are controlled in reverse, so that the grinding brush (47) and the hole drill (48) leave the through hole (54), and the two first cylinders (51) are started in reverse to drive the upper model (53) to leave the model groove (61), and then the edge pressing piece (57) leaves the shock absorber upper seat (7), and the shock absorber upper seat (7) can be taken out.

Citation Information

Patent Citations

  • Automobile shock absorber spring upper seat pressing cap machining device

    CN210387965U

  • Automatic forming equipment for end part of automobile shock absorber connecting rod

    CN111515692A

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Cited By

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