An intelligent forming device for power transmission and distribution electric hardware

Abstract

The present invention relates to an intelligent forming device for power transmission and distribution electric hardware, comprising a feeding component, a feeding channel, a forming component, a bearing mechanism, clamping components are arranged on both sides of a material storage frame, a centering block is slidably arranged in the feeding channel, the bearing mechanism comprises two groups of switchable bearing components, and a sensor is arranged on the feeding component. During the process of the forming component descending and forming, the clamping component clamps the workpiece in the material storage frame through the sensor, and the bottom layer of the workpiece is conveyed to the bearing component through the feeding channel by a conveyor belt, and at the same time, the centering block is driven to move to the center of the upper feeding channel to center the passing workpiece. After the workpiece arrives at the bearing component, it is pressed and formed by the forming component, and then the other group of bearing components is switched to overlap with the feeding channel for the next round of forming, thereby solving the problem that the workpiece is prone to slight deviation during the movement of the carrier plate, resulting in the workpiece being unable to be stuck on the limit block, thus affecting the processing efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of forming devices, and in particular to an intelligent forming device for power transmission and distribution electric hardware. Background Art

[0002] As a kind of connecting hardware among power hardware, the clamp is usually composed of two semicircular rings. By putting the two semicircular rings on the two sections of pipes to be connected and then fastening them tightly together with bolts or flanges, a sealed and reliable connection is formed. Because the clamp is easy to assemble, disassemble and adjust, it can ensure the firmness and sealing of the connection.

[0003] A Chinese invention patent with application publication number CN115770815A discloses an electric hardware forming processing device, including a fixed frame, a bearing platform is provided above the fixed frame, a workpiece to be pressed is provided above the bearing platform, a pressing block is provided above the workpiece, a cylinder is provided inside the fixed frame to drive the pressing block to move up and down, a plurality of limit columns are provided above the pressing block, and the limit columns all pass through the fixed frame, a carrier plate for transporting the workpiece is provided on one side of the bearing platform, and a calibration mechanism is provided on one side of the carrier plate to fix the center position of the workpiece on the bearing platform. In this electric hardware forming processing device, the calibration mechanism is used to ensure that the workpiece has a higher processing accuracy, reduce the slight deviation caused by extrusion, and improve the final quality of the clamp processing.

[0004] However, the inventors found that the device has the following problems: the workpiece is prone to slight deviation during the movement of the carrier plate, resulting in the workpiece being unable to be stuck on the limit block, affecting the processing efficiency. Summary of the invention

[0005] The purpose of the present invention is to address the deficiencies in the prior art and to invent an intelligent forming device for power transmission and distribution electric hardware, including a feeding component, a feeding channel, and a bearing mechanism. During the process of the forming component descending to form, the conveyor belt will convey the workpiece, and at the same time drive the centering rod to descend so that the centering block moving in the feeding channel will be centered left and right, and after moving to the bearing mechanism, it will be pressed and formed by the forming component, thus solving the problem that the workpiece is prone to slight deviation during the movement of the carrier plate, resulting in the inability of the workpiece to be stuck on the limit block, affecting the processing efficiency.

[0006] In view of the above technical problems, the technical solution adopted by the present invention is as follows: an intelligent forming device for power transmission and distribution electric hardware, comprising a feeding component, a feeding channel, a forming component, and a bearing mechanism, the feeding channel is used to connect the feeding component and the bearing mechanism, the feeding component comprises a storage frame and a conveyor belt rotating at the bottom of the storage frame, clamping components are arranged on both sides of the storage frame, a centering block is slidably arranged in the feeding channel, the bearing mechanism comprises two groups of switchable bearing components, a sensor is arranged on the feeding component, and during the process of the forming component descending and forming, the clamping component is used to clamp the workpiece in the storage frame through the sensor, and the bottom layer of the workpiece is conveyed to the bearing component through the conveyor belt through the feeding channel, and at the same time, the centering block is driven to move to the center of the upper feeding channel to center the passing workpiece, and after the workpiece arrives at the bearing component, it is pressed and formed by the forming component, and then the other group of bearing components is switched to overlap with the feeding channel for the next round of forming.

[0007] As a preferred embodiment, mounting plates are provided on both sides of the storage frame, and motor a and a belt driven by motor a are provided on the mounting plates. A rotating shaft driven by the belt is rotatably provided between the mounting plates on both sides, and the conveying belt is sleeved on the rotating shaft.

[0008] Preferably, the clamping assembly comprises a support plate arranged on a side of the material storage frame, the support plate is provided with a cylinder and a clamp driven by the cylinder, and the bottom of the clamp is located on the upper surface of the last layer of workpiece.

[0009] As a preferred embodiment, a loading port is provided in the loading channel, the height of the loading port is set to be consistent with the thickness of the workpiece, and the width is set to be as wide as the width of the workpiece, slideways are provided on both sides of the loading port, sliders are provided on both sides of the centering block, the sliders are slidably arranged in the slideways, and a transmission roller is rotatably arranged on the surface of the centering block close to the center of the loading channel.

[0010] As a preferred embodiment, the forming assembly includes a support column and a hydraulic cylinder arranged on the support column, a pressing plate is connected to the output shaft of the hydraulic cylinder, a limiting rod is also arranged on the surface of the pressing plate, a fixing rod is connected to the side of the pressing plate, a plurality of centering rods corresponding to the centering block are arranged on the fixing rod, and the centering rods and the side of the centering block are both arranged to be inclined.

[0011] As a preferred embodiment, the supporting mechanism includes a motor b and a switching rod driven by the motor b, and the two groups of the supporting components are arranged on both sides of the switching rod. The supporting components include a supporting platform a and a supporting platform b. The supporting platform a and the supporting platform b are connected by a connecting column, and an arc plate for support is arranged above the connecting column. The sides of the supporting platform a and the supporting platform b are provided with discharge ports.

[0012] As a preference, a spring is provided between the sliding block and the inner wall surface of the slideway.

[0013] As a preference, the conveyor belt has a rough surface, and the surface fits the lower surface of the storage frame.

[0014] Beneficial effects of the present invention: 1. When the pressing plate passes the sensor during the descent process, the sensor drives the cylinder through the signal to make the clamp clamp the upper workpiece and push the bottom workpiece into the loading channel through the conveyor belt through friction, replacing manual loading and reducing labor costs.

[0015] 2. When the pressing plate descends, the centering rod is driven down as well. When the centering rod descends, the centering block is driven to move through the inclined surface, so as to center the workpiece passing through. This avoids the workpiece not moving into place, resulting in inconsistent dimensions after pressing and forming. The surface of the centering block is provided with a transmission roller for rotation to prevent excessive friction when the workpiece moves, resulting in surface wear.

[0016] 3. By setting up two sets of switchable load platforms a and load platforms b, an arc-shaped plate is set between load platforms a and load platforms b to support the molding process. After the molding is completed, the new set of molding components is switched to the bottom of the molding components, and the workers unload the group far away from the molding components, which improves work efficiency and stability.

[0017] In summary, the equipment has the advantages of high molding efficiency, reduced labor costs, high stability, etc., and is particularly suitable for the field of molding device technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0019] Figure 1 It is a structural schematic diagram of an intelligent forming device for power transmission and distribution electric hardware; Figure 2 It is a structural schematic diagram of a feeding assembly of an intelligent forming device for power transmission and distribution electric hardware; Figure 3 It is a cross-sectional view of a material storage frame of an intelligent forming device for power transmission and distribution electric hardware; Figure 4 It is a structural schematic diagram of a forming component of an intelligent forming device for power transmission and distribution electric hardware; Figure 5 It is a partial structural schematic diagram of an intelligent forming device for power transmission and distribution electric hardware; Figure 6 It is a partial cross-sectional view of an intelligent forming device for power transmission and distribution electric hardware; Figure 7 for Figure 2 A partial enlarged view of the middle A; Figure 8 for Figure 6 A partial enlarged view of point B in the middle; Fig. 9 This is a schematic diagram of the structure of the centering block.

[0020] Attached figures: 1. feeding assembly; 2. feeding channel; 3. forming assembly; 4. bearing mechanism; 5. storage frame; 6. conveying belt; 7. clamping assembly; 8. centering block; 9. bearing assembly; 21. mounting plate; 22. motor a; 23. belt; 24. rotating shaft; 31. supporting plate; 32. cylinder; 33. clamping plate; 41. feeding port; 42. slideway; 43. slider; 44. transmission roller; 51. supporting column; 52. hydraulic cylinder; 53. pressing plate; 54. limiting plate; 55. fixing plate; 56. centering rod; 61. motor b; 62. switching rod; 63. bearing platform a; 64. bearing platform b; 65. connecting column; 66. arc plate; 67. discharge port; 71. spring. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings.

[0022] Embodiment 1

[0023] like Figures 1 to 9 As shown, an intelligent forming device for power transmission and distribution electric hardware comprises a feeding component 1, a feeding channel 2, a forming component 3, and a bearing mechanism 4. The feeding channel 2 is used to connect the feeding component 1 and the bearing mechanism 4. The feeding component 1 comprises a storage frame 5 and a conveyor belt 6 rotating at the bottom of the storage frame 5. Clamping components 7 are arranged on both sides of the storage frame 5. A centering block 8 is slidably arranged in the feeding channel 2. The bearing mechanism 4 comprises two groups of switchable bearing components 9. An inductor 10 is arranged on the feeding component 1. During the descending forming process of the forming component 3, the clamping component 7 is used to clamp the workpiece in the storage frame 5 through the inductor 10, and the bottom layer of the workpiece is conveyed to the bearing component 9 through the feeding channel 2 through the conveyor belt 6, and at the same time, the centering block 8 is driven to move to the center of the feeding channel 2 to center the workpiece passing through. After the workpiece arrives at the bearing component 9, it is pressed and formed by the forming component 3, and then another group of bearing components 9 is switched to overlap with the feeding channel 2 for the next round of forming.

[0024] like Figure 7As shown, mounting plates 21 are provided on both sides of the material storage frame 5, and a motor a22 and a belt 23 driven by the motor a22 are provided on the mounting plate 21. A rotating shaft 24 driven by the belt 23 is rotatably provided between the mounting plates 21 on both sides, and the conveying belt 6 is sleeved on the rotating shaft 24.

[0025] It is worth mentioning here that when the pressing plate 53 starts to press down to form, it passes through the sensor 10. The sensor 10 controls the rotation of the motor a22 through a signal, thereby driving the conveyor belt 6 to rotate through the belt 23 to load the material. The loading and forming are carried out simultaneously, saving time and improving efficiency.

[0026] like Figure 2 As shown, the clamping assembly 7 includes a support plate 31 arranged on the side of the material storage frame 5, and a cylinder 32 and a clamping plate 33 driven by the cylinder 32 are arranged on the support plate 31, and the bottom of the clamping plate 33 is on the upper surface of the last layer of workpieces.

[0027] It is worth mentioning here that before the conveyor belt 6 rotates to drive the workpiece to be loaded, the cylinder 32 first drives the clamp 33 to clamp the remaining workpieces, which can prevent the conveyor belt 6 from idling due to excessive pressure on the workpieces and improve stability. After the molding is completed, when passing through the sensor again, the cylinder 32 drives the clamp 33 to loosen the workpiece to make it fall, which is convenient for re-loading during the next induction.

[0028] like Figure 8 , Fig. 9 As shown, a loading port 41 is provided in the loading channel 2, the height of the loading port 41 is set to be consistent with the thickness of the workpiece, and the width is set to be as wide as the width of the workpiece. Slideways 42 are provided on both sides of the loading port 41, and sliders 43 are provided on both sides of the centering block 8. The sliders 43 are slidably set in the slideways 42, and a transmission roller 44 is rotatably provided on the surface of the centering block 8 close to the center of the loading channel 2.

[0029] It is worth mentioning here that when the conveyor belt 6 drives the workpiece to be loaded through the loading port 41, the pressing plate 53 presses down and drives the centering block 8 to move, so as to center the passing workpiece, and the distance between the conveying rollers 44 after moving is exactly equal to the width of the workpiece.

[0030] like Figure 4 , Figure 5 , Figure 8 As shown, the forming assembly 3 includes a support column 51 and a hydraulic cylinder 52 arranged on the support column 51, a pressing plate 53 is connected to the output shaft of the hydraulic cylinder 52, a limiting rod 54 is also arranged on the surface of the pressing plate 53, a fixing rod 55 is connected to the side of the pressing plate 53, a plurality of centering rods 56 corresponding to the centering block 8 are arranged on the fixing rod 55, and the centering rod 56 and the side of the centering block 8 are both arranged to be inclined.

[0031] It is worth mentioning here that the centering rod 56 descends with the pressing plate 53, drives the centering block 8 to be centered through the inclined surface and continues to move on the vertical plane to maintain it, so that the workpiece passing through can be completely centered.

[0032] like Figure 4 As shown, the supporting mechanism 4 includes a motor b61 and a switching rod 62 driven by the motor b61, and two groups of the supporting components 9 are arranged on both sides of the switching rod 62. The supporting components 9 include a supporting platform a63 and a supporting platform b64. The supporting platform a63 and the supporting platform b64 are connected by a connecting column 65. An arc plate 66 for support is arranged above the connecting column 65, and a discharge port 67 is arranged on the side of the supporting platform a63 and the supporting platform b64.

[0033] It is worth mentioning here that while the pressing plate 53 descends and presses, it cooperates with the arc plate 66 to press the workpiece into shape. Then the motor b61 starts to rotate, swapping the two groups of supporting components 9 by 180°, aligning the new group of forming components with the feeding channel 2, and the workers unload the formed group of forming components.

[0034] like Figure 8 As shown, a spring 71 is provided between the slider 43 and the inner wall surface of the slideway 42 .

[0035] like Figure 3 As shown, the surface of the conveyor belt 6 is rough, and the surface is in contact with the lower surface of the storage frame 5.

[0036] The working process is as follows: Start the hydraulic cylinder 52. The hydraulic cylinder 52 drives the pressing plate 53 to descend. When passing the sensor, the sensor first controls the cylinder 32 to drive the clamping plate 33 to clamp, and then drives the motor a22 to rotate. The motor a22 drives the conveyor belt 6 to rotate through the belt 24. The conveyor belt 6 drives the workpiece to move through the friction force, and the previous workpiece slides forward through the next workpiece, so that the workpiece passes through the loading channel 2 in turn and finally slides between the bearing platform a63 and the bearing platform b64; When the workpiece slides in the feeding channel 2, the centering rod 56 descends with the pressing plate 53, and drives the centering block 8 to move through the inclined surface when passing through the feeding channel 2, so that the passed workpiece is automatically corrected. The corrected workpiece continues to move between the bearing platform a63 and the bearing platform b64, and is pressed and formed by the arc plate 66 of the pressing plate 53. After pressing and forming, click 61 to rotate and drive the conversion rod 62 to rotate, so that the two groups of bearing components 9 are switched. The bearing component 9 after forming is turned to the side away from the pressing plate 53, and the new bearing component 9 is turned to the bottom of the pressing plate 53. The worker removes the formed workpiece. At the same time, the pressing plate 53 rises under the drive of the hydraulic cylinder 52, driving the centering rod 56 to separate from the centering block 8. The centering block 8 is reset under the action of the spring 71. When passing the sensor, the cylinder 32 drives the clamping plate 33 to loosen, and the workpiece falls down, preparing for the next round of forming process.

[0037] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "front and back", "left and right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the invention.

[0038] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.

[0039] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art under the technical prompts of the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. An intelligent forming device for power transmission and distribution electric hardware, comprising a feeding component (1), a feeding channel (2), a forming component (3), and a bearing mechanism (4), characterized in that: The feeding channel (2) is used to connect the feeding component (1) and the bearing mechanism (4); the feeding component (1) comprises a material storage frame (5) and a conveying belt (6) rotating at the bottom of the material storage frame (5); clamping components (7) are arranged on both sides of the material storage frame (5); a centering block (8) is slidably arranged in the feeding channel (2); the bearing mechanism (4) comprises two groups of switchable bearing components (9); a sensor is arranged on the feeding component (1); the forming component (3) is lowered during the forming process During the process, the clamping assembly (7) is used to clamp the workpiece in the material storage frame (5) through the sensor, and the bottom layer of the workpiece is conveyed to the support assembly (9) through the feeding channel (2) by the conveying belt (6), and at the same time, the centering block (8) is driven to move toward the center of the feeding channel (2) to center the passing workpiece. After the workpiece arrives at the support assembly (9), it is pressed and formed by the forming assembly (3), and then another group of support assemblies (9) is switched to overlap with the feeding channel (2) for the next round of forming.

2. According to claim 1, the intelligent forming device for power transmission and distribution electric hardware is characterized in that: The storage frame (5) is provided with mounting plates (21) on both sides, and a motor a (22) and a belt (23) driven by the motor a (22) are provided on the mounting plates (21). A rotating shaft (24) driven by the belt (23) is rotatably provided between the mounting plates (21) on both sides, and the conveying belt (6) is sleeved on the rotating shaft (24).

3. The intelligent forming device for power transmission and distribution electric hardware according to claim 1, characterized in that: The clamping assembly (7) comprises a support plate (31) arranged on the side of the material storage frame (5), and a cylinder (32) and a clamping plate (33) driven by the cylinder (32) are arranged on the support plate (31), and the bottom of the clamping plate (33) is located on the upper surface of the last layer of workpieces.

4. The intelligent forming device for power transmission and distribution electric hardware according to claim 1, characterized in that: A loading port (41) is provided in the loading channel (2), the height of the loading port (41) is set to be consistent with the thickness of the workpiece, and the width is set to be as wide as the width of the workpiece. Slideways (42) are provided on both sides of the loading port (41), and sliders (43) are provided on both sides of the centering block (8). The sliders (43) are slidably arranged in the slideways (42). A transmission roller (44) is rotatably arranged on the surface of the centering block (8) close to the center of the loading channel (2).

5. The intelligent forming device for power transmission and distribution electric hardware according to claim 1 is characterized in that: The molding assembly (3) comprises a support column (51) and a hydraulic cylinder (52) arranged on the support column (51); a pressing plate (53) is connected to the output shaft of the hydraulic cylinder (52); a limiting rod (54) is also arranged on the surface of the pressing plate (53); a fixing rod (55) is connected to the side of the pressing plate (53); a plurality of centering rods (56) corresponding to the centering block (8) are arranged on the fixing rod (55); and the centering rods (56) and the side of the centering block (8) are both arranged to form inclined surfaces.

6. The intelligent forming device for power transmission and distribution electric hardware according to claim 1, characterized in that: The bearing mechanism (4) comprises a motor b (61) and a switching rod (62) driven by the motor b (61); two groups of the bearing components (9) are arranged on both sides of the switching rod (62); the bearing components (9) comprise a bearing platform a (63) and a bearing platform b (64); the bearing platform a (63) and the bearing platform b (64) are connected via a connecting column (65); an arc-shaped plate (66) for support is arranged above the connecting column (65); and discharge ports (67) are arranged on the sides of the bearing platform a (63) and the bearing platform b (64).

7. The intelligent forming device for power transmission and distribution electric hardware according to claim 4, characterized in that: A spring (71) is provided between the slider (43) and the inner wall surface of the slideway (42).

8. The intelligent forming device for power transmission and distribution hardware according to claim 2, characterized in that: The surface of the conveying belt (6) is rough, and the surface is in contact with the lower surface of the material storage frame (5).

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