A winding wire rope manufacturing device and method

Abstract

The purpose of the present application is to provide a winding wire rope production device and method, including: a feeding assembly is arranged at the feeding end of the winding assembly, for providing the winding assembly with the wire rope to be wound; the winding assembly is arranged at one end of the first support member; the feeding assembly is arranged at one end of the second support member; the detection assembly is arranged between the first support member and the second support member, for periodically collecting the pressure data between the first support member and the second support member, and adjusting the winding speed of the winding assembly according to the pressure data difference between the cycles. The present application periodically collects the pressure data between the first support member and the second support member through the detection assembly, so as to reflect the stress size when the wire rope is bent according to the pressure data difference between the cycles, thereby adjusting the winding speed of the winding assembly, preventing the wire rope from loosening during winding, and ensuring the yield rate.

Description

Technical Field

[0001] The present application relates to the field of steel wire rope bending and winding, and in particular to a device and method for manufacturing a winding steel wire rope. Background Art

[0002] Spring isolators are the most commonly used steel isolators. The isolators used in patent application 201620360158.4 have spiral, disc, ring and plate shapes.

[0003] During the production of spring isolators, the steel cable needs to be bent and wound. The existing bending and winding devices are similar to the devices for bending steel pipes. For example, Chinese patent: CN 105344767 discloses a steel pipe bending device, which "includes a base, a bracket, a linear drive device, a die wheel and two guide wheel devices; the base is provided with a first slideway in the front-to-back direction and a second slideway in the left-to-right direction; the bracket is located above the base and is slidably connected to the first slideway; the linear drive device is located above the rear side of the base, with one end fixed to the base and the other end connected to the bracket; the die wheel is rotatably connected to one end of the bracket away from the linear drive device; the two guide wheel devices are symmetrically arranged above the base and are slidably connected to the second slideway". The above patent adjusts the position of the bracket by the die wheel, thereby achieving processing of different curvatures.

[0004] Meanwhile, there is also a mold assembly for making a bidirectional spring isolator as disclosed in Chinese patent CN109201975, which achieves the purpose of bending and winding the steel wire rope by shrinking the mold.

[0005] However, during use, due to the characteristics of the wire rope itself, on the same section of wire rope, the force required for winding may be different due to the different tightness of the steel wires constituting the wire rope; the existing bending and winding mechanisms have not taken this problem into consideration, resulting in the bending speed of the wire rope remaining unchanged during the bending and winding process, and the wire rope is prone to looseness at the position where it is wound loosely, resulting in a low yield.

[0006] Based on this, a winding wire rope manufacturing device that can take into account the bending and winding speed needs to be developed urgently. Summary of the invention

[0007] The purpose of the present application is to provide a swing mechanism, a bionic pressing assembly and a bionic massage bed, which can imitate the movements of human hands, stimulate the acupuncture points of the human body and achieve a good massage effect through the device and method described in the present application.

[0008] The technical solution adopted by this application to solve the above technical problems is: A winding wire rope manufacturing device, comprising: A winding assembly, used for winding the steel wire rope of the vibration isolator; A feeding assembly, arranged at a feeding end of the winding assembly, for providing the winding assembly with a steel wire rope to be wound; A first support member, one end of which is provided with the winding assembly; A second support member, one end of which is provided with the feeding assembly, and the other end of which is hinged to the other end of the first support member to form a V-shaped structure; The detection component is arranged between the first support member and the second support member, and is used to periodically collect pressure data between the first support member and the second support member, and adjust the winding speed of the winding component according to the pressure data difference between the cycles.

[0009] The winding assembly comprises: A winding body, used for winding the steel wire rope; A rotation driving unit, the output end of which is connected to the end of the winding body, and is used to rotate the winding body at a set speed to wind the steel wire rope; A winding end connector, arranged at the other end of the winding body; A winding end fixing piece, arranged in the circumference of the winding body, for detachably connecting the end of the steel wire rope; The other end of the winding end connector is connected to the end of the first supporting member.

[0010] The feeding assembly comprises: Feeding parts; A feed end fixing member, arranged on the feed member, for detachably connecting the end of the steel wire rope; A translation mechanism, connected to the feeding member, and used to make the feeding member perform axial translation; A feed end connecting piece has one end connected to one end of the second supporting piece and the other end connected to the translation mechanism.

[0011] The translation mechanism comprises: Translation drive unit; A lead screw connected to an output end of the translation drive unit; A fixed platform, movably arranged on the lead screw; The feeding member is arranged on the fixed platform, and is used for driving the feeding member to translate at a constant speed under the drive of the translation driving unit.

[0012] The detection component comprises: Detection unit; A first connecting rod, one end of which is fixedly connected to the first supporting member; A second connecting rod, one end of which is fixedly connected to the first supporting member, and the other end of the second connecting rod is rotatably connected to the other end of the first connecting rod; The detection unit is disposed between the first connecting rod and the second connecting rod, and is used to detect a periodic pressure difference between the first connecting rod and the second connecting rod, and determine a winding speed of the winding assembly.

[0013] The detection unit comprises: A hydraulic cylinder body, an end of which is connected to the first connecting rod or the second connecting rod; A piston rod, an end of which is connected to the second connecting rod or the first connecting rod; The detection element is connected to the hydraulic cylinder body and is used to collect the pressure in the hydraulic cylinder body.

[0014] A wire rope winding method based on the above-mentioned winding wire rope manufacturing device comprises: Cut the steel wire rope to be wound and fix the steel wire rope to be wound between the winding assembly and the feeding assembly; The steel wire rope to be wound is wound around the circumference of the winding assembly by axial rotation of the winding assembly and horizontal movement of the feeding assembly; Periodically detecting the pressure difference between the winding assembly and the feeding assembly; The pressure difference is compared with a set threshold value, thereby adjusting the rotation speed of the winding assembly.

[0015] If the pressure difference is greater than a set threshold, the rotation speed of the winding assembly is adjusted to decrease; If the pressure difference is less than a set threshold, the rotation speed of the winding assembly is adjusted to increase.

[0016] An electronic device for winding a steel wire rope, comprising: Storage medium for storing computer programs; The processing unit exchanges data with the storage medium and is used to execute the computer program through the processing unit to perform the steps of the wire rope winding method as described above when the microbial strain is analyzed.

[0017] A computer readable storage medium: The computer readable storage medium stores a computer program; When the computer program is running, the steps of the wire rope winding method as described above are executed.

[0018] The beneficial effects brought by this application are: The present application collects pressure data between the first support component and the second support component through a detection component cycle, thereby reflecting the stress size when the wire rope is bent according to the pressure data difference between the cycles, thereby adjusting the winding speed of the winding component to prevent the wire rope from loosening during winding and ensure the yield. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a schematic diagram of the structure of this application; Figure 2 yes Figure 1 A top view of Figure 3 yes Figure 2 A schematic diagram of the structure of the translation mechanism in FIG. Figure 4 It is a flow chart of the steel wire rope winding method of the present invention. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application. Specific embodiments

[0022] The present invention provides an embodiment: like Figure 1 A winding wire rope production device comprises: a winding component 1, a feeding component 2, a first support member 3, a second support member 4 and a detection component 5; wherein the winding component 1 is used for winding the wire rope of the vibration isolator; the feeding component 2 is arranged at the feeding end of the winding component 1, and is used for providing the winding component 1 with the wire rope to be wound; the winding component 1 is arranged at one end of the first support member 3; the feeding component 2 is arranged at one end of the second support member 4, and the other end is hinged to the other end of the first support member 3 to form a V-shaped structure; the detection component 5 is arranged between the first support member 3 and the second support member 4, and is used for periodically collecting the pressure data between the first support member 3 and the second support member 4, and adjusting the winding speed of the winding component 1 according to the pressure data difference between the cycles.

[0023] In this embodiment, since the first support member 3 and the second support member 4 form a V-shaped structure, during the winding process of the steel wire rope to be wound, as the steel wire rope becomes shorter, the distance between the first support member 3 and the second support member 4 becomes shorter; in an ideal state, the diameter of the steel wire rope is consistent, and the winding tightness between the steel wires constituting the steel wire rope is consistent; however, in actual production, since the steel wire rope needs to be cut off during the bending and winding process, the tightness of the steel wire rope will inevitably change during the process. If a uniform winding speed is adopted, when the tightness between the steel wires is tight, the bending speed can be appropriately relaxed, but if the tightness between the steel wires is loose, the steel wires are easy to loosen after winding.

[0024] The detection component 5 includes: a detection unit 501, a first connecting rod 502, and a second connecting rod 503; wherein, one end of the first connecting rod 502 is fixedly connected to the first support member 3; one end of the second connecting rod 503 is fixedly connected to the first support member 4, and the other end of the second connecting rod 503 is rotatably connected to the other end of the first connecting rod 502; the detection unit 501 is arranged between the first connecting rod 502 and the second connecting rod 503, and is used to detect the periodic pressure difference between the first connecting rod 502 and the second connecting rod 503, and judge the winding speed of the winding component 1.

[0025] Preferably, the detection unit 501 includes: a hydraulic cylinder body 5011, a piston rod 5012, and a detection element 5013; wherein, the end of the hydraulic cylinder body 5011 is connected to the first connecting rod 502 or the second connecting rod 503; the end of the piston rod 5012 is connected to the second connecting rod 503 or the first connecting rod 502; the detection element 5013 is connected to the hydraulic cylinder body 5011 for collecting the pressure inside the hydraulic cylinder body 5011.

[0026] In this embodiment, the first connecting rod 502 and the second connecting rod 503 are driven by the first supporting member 3 and the second supporting member 4, thereby compressing the detection unit 501 and forming a stable pressure in the detection unit 501; if the tightness between the steel wires is relatively loose, the bending force required for the steel wire rope is relatively small, and the first connecting rod 502 and the second connecting rod 503 approach each other very quickly, resulting in a very fast approach speed between the first supporting member 3 and the second supporting member 4, which is finally reflected in the detection component 5; by periodically collecting the pressure value of the detection component 5 and making a difference, the tightness of the steel wire rope winding can be obtained; at the same time, if the detection component 5 finds that the tightness of the steel wire rope winding is relatively loose, at this time, the winding speed needs to be adjusted to ensure that the steel wire rope does not become loose after winding.

[0027] Specifically, Figure 2The winding assembly 1 includes: a winding body 101, a rotation driving unit 102, a winding end connector 103 and a winding end fixing member 104; wherein the winding body 101 is used to wind the steel wire rope; the rotation driving unit 102, such as a motor, has an output end connected to the end of the winding body 101, and is used to rotate the winding body 101 at a set speed to wind the steel wire rope; the winding end connector 103 is arranged at the other end of the winding body 101; the winding end fixing member 104 is arranged on the circumference of the winding body 101, and is used to detachably connect the end of the steel wire rope; the other end of the winding end connector 103 is connected to the end of the first support member 3.

[0028] The winding body 101 can be set to a halo-shaped cylinder as needed to facilitate the removal of the bent and wound steel wire rope.

[0029] In order to control the bending and winding interval of the wire rope on the winding body 101, adjustment is performed through the feeding assembly 2.

[0030] Furthermore, the feeding assembly 2 includes: a feeding piece 201, a feeding end fixing piece 202, a translation mechanism 203, and a feeding end connecting piece 204; wherein the feeding end fixing piece 202 is arranged on the feeding piece 201, and is used to detachably connect the end of the steel wire rope; the translation mechanism 203 is connected to the feeding piece 201, and is used to make the feeding piece 201 perform axial translation; one end of the feeding end connecting piece 204 is connected to one end of the second support piece 4, and the other end is connected to the translation mechanism 203.

[0031] When in use, the feeding member 201 is controlled to move horizontally by the translation mechanism 203 , so as to form the same pitch interval on the rotating winding body 101 .

[0032] However, if the rotation speed of the winding body 101 is adjusted, the horizontal movement speed of the translation mechanism 203 also needs to be adjusted to ensure the same pitch; the adjustment ratio can be set according to the actual situation.

[0033] Preferably, Figure 3 The translation mechanism 203 includes: a translation driving unit 2031, a lead screw 2032, and a fixed platform 2033; wherein the lead screw 2032 is connected to the output end of the translation driving unit 2031; the fixed platform 2033 is movably arranged on the lead screw; the feeding piece 201 is arranged on the fixed platform 2033, and is used for driving the feeding piece 201 to translate at a constant speed under the drive of the translation driving unit 2031.

[0034] After the bending and winding are completed, the winding end fixing piece 104 and the feeding end connecting piece 204 can be opened, and the wound steel wire rope can be taken down along the winding body 101 for subsequent work.

[0035] At the same time, unlike steel pipes or steel bars, steel wire ropes have obvious rebound characteristics. In order to solve this problem, the detection unit 501 in this embodiment adopts the form of a hydraulic cylinder. On the one hand, it collects pressure. On the other hand, as the steel wire rope is bent and wound, the steel wire rope becomes shorter and shorter, and an additional resistance is provided between the first support member 3 and the second support member 4, so that the speed of approach between the winding component 1 and the feeding component 2 becomes slower and slower. However, since the pressure change data collected by the detection unit 501 has not changed, the rotation speed of the winding component 1 and the translation speed of the feeding component 2 have not changed, resulting in the pitch of the steel wire rope becoming shorter and the winding time being longer when it is wound to the last circle or two circles, so that the rebound can be controlled within a controllable range. Specific embodiments

[0036] like Figure 4 , a wire rope winding method based on the winding wire rope manufacturing device described in specific embodiment 1, comprising: cutting the wire rope to be wound, and fixing the wire rope to be wound between the winding component 1 and the feeding component 2; The steel wire rope to be wound is wound around the circumference of the winding assembly 1 by the axial rotation of the winding assembly 1 and the horizontal movement of the feeding assembly 2; the pressure difference between the winding assembly 1 and the feeding assembly 2 is periodically detected; the pressure difference is compared with a set threshold value, thereby adjusting the rotation speed of the winding assembly 1: If the pressure difference is greater than a set threshold, the rotation speed of the winding assembly 1 is adjusted to decrease; If the pressure difference is less than a set threshold, the rotation speed of the winding assembly 1 is adjusted to increase.

[0037] The present invention also provides an embodiment: An electronic device for wire rope winding, comprising: a storage medium and a processing unit; wherein the storage medium is used to store a computer program; the processing unit exchanges data with the storage medium, and is used to execute the computer program through the processing unit when analyzing microbial strains, and perform the steps of the wire rope winding method as described in specific embodiment 1.

[0038] A computer-readable storage medium: the computer-readable storage medium stores a computer program; When the computer program is running, the steps of the wire rope winding method described in the above specific embodiment 1 are executed.

[0039] It should be made clear that other technologies not described in detail in this article are all prior art.

[0040] The above description is only a preferred embodiment of the application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. A winding wire rope manufacturing device, characterized in that: include: A winding assembly, used for winding the steel wire rope of the vibration isolator; A feeding assembly, arranged at a feeding end of the winding assembly, for providing the winding assembly with a steel wire rope to be wound; A first support member, one end of which is provided with the winding assembly; A second support member, one end of which is provided with the feeding assembly, and the other end of which is hinged to the other end of the first support member to form a V-shaped structure; The detection component is arranged between the first support member and the second support member, and is used to periodically collect pressure data between the first support member and the second support member, and adjust the winding speed of the winding component according to the pressure data difference between the cycles.

2. The winding wire rope manufacturing device according to claim 1, characterized in that: The winding assembly comprises: A winding body, used for winding the steel wire rope; A rotation driving unit, the output end of which is connected to the end of the winding body, and is used to rotate the winding body at a set speed to wind the steel wire rope; A winding end connector, arranged at the other end of the winding body; A winding end fixing piece, arranged in the circumference of the winding body, for detachably connecting the end of the steel wire rope; The other end of the winding end connector is connected to the end of the first supporting member.

3. The winding wire rope manufacturing device according to claim 1, characterized in that: The feeding assembly comprises: Feeding parts; A feed end fixing member, arranged on the feed member, for detachably connecting the end of the steel wire rope; A translation mechanism, connected to the feeding member, and used to make the feeding member perform axial translation; A feed end connecting piece has one end connected to one end of the second supporting piece and the other end connected to the translation mechanism.

4. The winding wire rope manufacturing device according to claim 1, characterized in that: The translation mechanism comprises: Translation drive unit; A lead screw connected to an output end of the translation drive unit; A fixed platform is movably arranged on the lead screw; The feeding piece is arranged on the fixed platform, and is used for driving the feeding piece to translate at a constant speed under the drive of the translation driving unit.

5. The winding wire rope manufacturing device according to claim 1, characterized in that: The detection component comprises: Detection unit; A first connecting rod, one end of which is fixedly connected to the first supporting member; A second connecting rod, one end of which is fixedly connected to the first supporting member, and the other end of the second connecting rod is rotatably connected to the other end of the first connecting rod; The detection unit is disposed between the first connecting rod and the second connecting rod, and is used to detect a periodic pressure difference between the first connecting rod and the second connecting rod, and determine a winding speed of the winding assembly.

6. The winding wire rope manufacturing device according to claim 5, characterized in that: The detection unit comprises: A hydraulic cylinder body, an end of which is connected to the first connecting rod or the second connecting rod; A piston rod, an end of which is connected to the second connecting rod or the first connecting rod; The detection element is connected to the hydraulic cylinder body and is used to collect the pressure in the hydraulic cylinder body.

7. A wire rope winding method based on the wire rope winding manufacturing device according to any one of claims 1 to 6, characterized in that: include: Cutting the steel wire rope to be wound and fixing the steel wire rope to be wound between the winding assembly and the feeding assembly; The steel wire rope to be wound is wound around the circumference of the winding assembly by axial rotation of the winding assembly and horizontal movement of the feeding assembly; Periodically detecting the pressure difference between the winding assembly and the feeding assembly; The pressure difference is compared with a set threshold value, thereby adjusting the rotation speed of the winding assembly.

8. The steel wire rope winding method according to claim 7, characterized in that: If the pressure difference is greater than a set threshold, the rotation speed of the winding assembly is adjusted to decrease; If the pressure difference is less than a set threshold, the rotation speed of the winding assembly is adjusted to increase.

9. An electronic device for winding a steel wire rope, characterized in that: include: Storage medium for storing computer programs; A processing unit exchanges data with the storage medium, and is used to execute the computer program through the processing unit to perform the steps of the wire rope winding method as described in claim 7 when the microbial strain is analyzed.

10. A computer-readable storage medium, characterized in that: The computer readable storage medium stores a computer program; When the computer program is run, the steps of the wire rope winding method according to claim 7 are executed.

Images