Preparation method of metal calcium tablet

Through an automated process, metal calcium sheets are prepared in a mixed atmosphere of argon and hydrogen, which solves the problems of low manual sorting efficiency and odor odorization, and an efficient and automated production process is achieved, reducing costs.

CN119748062AActive Publication Date: 2025-04-04中核第七研究设计院有限公司
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Patent Information

Application Number
CN202510078129.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-04-04
Estimated Expiration
2045-01-17

AI Technical Summary

Technical Problem

The existing metal calcium sheet preparation process requires manual sorting, resulting in low work efficiency, high labor intensity, and oxidation problems.

Method used

The metal calcium sheet is prepared by transport, surface treatment, cutting and die cutting steps. The entire process is carried out in a mixed atmosphere of argon and hydrogen, eliminating the manual sorting step.

Benefits of technology

The automated production of metal calcium sheets is realized, which reduces the labor intensity of staff, improves work efficiency, ensures that the surface of the product is free of oxidation, and reduces operating costs.

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Abstract

The invention belongs to the technical field of metal processing, and particularly relates to a preparation method of a metal calcium tablet, which comprises the following steps: step A, transferring and feeding a calcium ingot; step B, treating the surface of the calcium ingot; c, metal calcium sheets with the required thickness are manufactured, the calcium ingot is cut into the metal calcium sheets through cutting equipment, and the metal calcium sheets are conveyed into rolling equipment to be rolled into metal calcium sheets with the target thickness; d, cutting and die-cutting the metal calcium sheet, obtaining a regular rectangular metal calcium sheet through cutting equipment, and die-cutting the metal calcium sheet into a plurality of metal calcium sheets with required specifications through die-cutting equipment; and E, the metal calcium tablets of the required specification are automatically weighed and quantitatively subpackaged, the metal calcium tablets are quantitatively subpackaged in a collecting tank for storage according to the demand quantity, and quantitative subpackaging equipment is arranged in a second-stage sealing box. The device has the effects of reducing the labor intensity of workers and improving the working efficiency.
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Description

Technical Field

[0001] The invention belongs to the technical field of metal processing, and in particular relates to a method for preparing a metal calcium sheet. Background Art

[0002] In the industrial field, calcium is widely used. For example, calcium is used as a deoxidizer in the smelting of tin bronze, nickel, and steel; calcium is used as a getter in the production of electron tubes; and calcium is a dehydrating agent for organic solvents. Metal calcium flakes are an important raw material and reagent in the chemical industry. They are thin flakes made of metal calcium with high purity and specific chemical properties. Metal calcium flakes have many important uses in the chemical industry and are key materials in many industrial processes.

[0003] Metal calcium flakes are often used in the reduction smelting of metals. The quality of metal calcium flakes plays a decisive role in the reduction smelting process of metals. At present, the preparation process of metal calcium flakes usually adopts milling calcium. First, the cylindrical calcium ingot is milled, and the oxide layer on the surface of the calcium ingot is milled off by a milling machine. Then, the feed rate of the milling machine is adjusted to cut the calcium ingot into calcium flakes. The staff puts their hands into the glove box and manually selects the calcium flakes that are too large or too small, selects the calcium flakes that meet the requirements, and puts the qualified calcium flakes into the dryer for temporary storage.

[0004] The above processes are all carried out in a mixed atmosphere of argon and hydrogen. The calcium tablet selection process is manually sorted, and the qualified calcium tablets are sorted through the perspective window of the glove box. There are defects in the manual sorting process, which is time-consuming and eye-consuming and has low work efficiency. Summary of the invention

[0005] In order to solve the problems in the above-mentioned background technology, the present invention provides a method for preparing metal calcium flakes. The method for preparing metal calcium flakes of the present invention does not require staff to manually sort the metal calcium flakes, which has the effect of reducing the labor intensity of staff and improving work efficiency. The preparation process of the metal calcium flakes is carried out in a mixed atmosphere of argon and hydrogen. There are no oxidation spots on the surface of the metal calcium flakes prepared by the method, and metal calcium flakes of uniform specifications are prepared by cutting and die-cutting, which also eliminates the step of manual sorting, improves production efficiency and reduces operating costs.

[0006] The present invention provides a method for preparing a metal calcium sheet, comprising the following steps:

[0007] Step A: The calcium ingots are transported and loaded, and the transport device in the primary sealed box transports the calcium ingots to the surface treatment device in the secondary sealed box;

[0008] Step B: treating the surface of the calcium ingot, the surface treatment device cuts off the concave surface at the end of the calcium ingot by a cutting device, and then uses a peeling device to remove the outer surface oxide layer;

[0009] Step C: making metal calcium sheets of required thickness, cutting the calcium ingot into metal calcium sheets of certain thickness by cutting equipment, conveying the metal calcium sheets to the rolling equipment by roller line, rolling the metal calcium sheets into metal calcium sheets of target thickness, and placing the roller line and rolling equipment in a secondary sealed box;

[0010] Step D: cutting and die-cutting the metal calcium sheet. The metal calcium sheet is cut into regular rectangular metal calcium sheets by a cutting device. The die-cutting device then die-cuts the regular metal calcium sheet into a plurality of metal calcium sheets of required specifications. The cutting device and the die-cutting device are both placed in a secondary sealed box.

[0011] Step E: Automatically weigh and quantitatively package the metal calcium tablets of required specifications, and quantitatively package the metal calcium tablets into a collection tank for storage according to the required quantity. The quantitative packaging equipment is set in a secondary sealed box.

[0012] By adopting the above technical solution, the staff does not need to manually sort the metal calcium tablets, which has the effect of reducing the labor intensity of the staff and improving work efficiency. The preparation process of the metal calcium tablets is carried out in a mixed atmosphere of argon and hydrogen. There are no oxidation spots on the surface of the metal calcium tablets prepared by this method, and the metal calcium tablets of uniform specifications are prepared by cutting and die-cutting, which also saves the steps of manual sorting, improves production efficiency and reduces operating costs. The method realizes the automatic quantitative packaging and storage of metal calcium tablets, and the weight of the metal calcium tablets in each collection tank can be set according to production needs, which reduces the step of weighing the calcium tablets for the subsequent metal reduction process and improves work efficiency.

[0013] Furthermore, in step A, the transfer device includes a transfer trolley and a transfer fork, the transfer trolley is sent to the loading station, and the transfer fork is used to transfer the calcium ingot to the surface treatment device.

[0014] By adopting the above technical solution, the calcium ingot is placed on the transfer trolley, and the calcium ingot on the transfer trolley is transferred to the surface treatment device with the help of a fork, and the surface treatment device treats the surface of the calcium ingot.

[0015] Furthermore, in step B, the cutting device is a circular saw cutting device, and the peeling device is a lathe, and the circular saw cutting device and the lathe are used in combination to remove the concave surface and the oxide layer of the calcium ingot.

[0016] By adopting the above technical solution, the circular saw cutting equipment and the lathe equipment are used in combination, the concave surface of the calcium ingot is cut off by the circular saw cutting equipment, and the oxide layer on the surface of the calcium ingot is gradually removed by the turning tool on the lathe equipment.

[0017] Furthermore, in step B, the cutting device is a band saw or a laser cutting machine, and the peeling device is a milling peeling machine. The cutting device and the peeling device are used together to remove the concave surface and the oxide layer of the calcium ingot.

[0018] By adopting the above technical solution, a band saw, a laser cutting machine, a milling and peeling machine and other equipment are used in combination to cut off the concave surface of the calcium ingot and remove the oxide layer on the surface of the calcium ingot.

[0019] Furthermore, in step C, the rolling equipment is a reversible rolling mill arranged in the middle of the roller line, and the reversible rolling mill is used to roll the metal calcium sheet into a metal calcium sheet of target thickness.

[0020] By adopting the above technical solution, the roller line transports the metal calcium sheet to the reversible rolling mill, the reversible rolling mill rolls the metal calcium sheet, the reversible rolling mill can transport the metal calcium sheet in reverse and roll the metal calcium sheet again. After repeated rolling, the metal calcium sheet can be rolled to the target thickness.

[0021] Furthermore, the reversible rolling mill includes a rolling frame, an upper roller, a lower roller, a gap adjustment mechanism and a roller transmission mechanism. The roller transmission mechanism is used to drive the upper roller and the lower roller to rotate respectively. The roller line transports the metal calcium sheet into the reversible rolling mill, adjusts the roller gap through the gap adjustment mechanism, transports the metal calcium sheet in the reverse direction, and rolls the metal calcium sheet again. After repeated rolling, the metal calcium sheet is rolled to the target thickness.

[0022] By adopting the above technical scheme, the roller transmission mechanism is used to drive the upper roller and the lower roller to rotate respectively, the position of the lower roller is fixed, and the distance between the upper roller and the lower roller can be adjusted up and down by the gap adjustment mechanism, so as to adjust the roller gap. The roller line transports the metal calcium sheet to the reversible roller mill, and the reversible roller mill rolls the metal calcium sheet. Then, the roller gap is adjusted by the gap adjustment mechanism, and the metal calcium sheet is transported in the reverse direction. The metal calcium sheet is rolled again. After repeated rolling, the metal calcium sheet is rolled to the target thickness, and the roller line transports the metal calcium sheet of the target thickness to the subsequent stage.

[0023] Furthermore, in step D, the cutting device is a cutting machine, which is used to cut the metal calcium sheets of target thickness into regular metal calcium sheets, and the die-cutting device is a die-cutting machine, which is used to die-cut the regular metal calcium sheets into multiple metal calcium sheets of required specifications.

[0024] By adopting the above technical solution, the cutting machine cuts off the edge materials of the metal calcium sheets to form regular metal calcium sheets after cutting. The roller line transports the regular metal calcium sheets to the die-cutting machine, and the die-cutting machine then die-cuts the regular metal calcium sheets into multiple metal calcium sheets of required specifications.

[0025] Furthermore, the cutting machine includes a conveying module unit, a cutting component and two side trimming components, the roller line conveys metal calcium sheets of target thickness into the cutting machine, the cutting component cuts the metal calcium sheets, the two side trimming components cut off the incompletely regular edge materials on both sides of the metal calcium sheets of target thickness, and regular metal calcium sheets are formed after cutting, the die-cutting machine includes a die-cutting frame, an upper die, a lower die, a die-cutting knife, a die-cutting transmission mechanism and a conveying module unit, the die-cutting knife is installed on the upper die, the regular metal calcium sheets are conveyed into the die-cutting machine, the die-cutting transmission mechanism causes the upper die to move downward, and the regular metal calcium sheets are die-cut into multiple metal calcium sheets of required specifications.

[0026] By adopting the above technical scheme, the roller line conveys the metal calcium sheets of target thickness into the cutting machine, the cutting component cuts the metal calcium sheets, the trimming components on both sides cut off the incompletely regular edge materials on both sides of the metal calcium sheets of target thickness, and regular metal calcium sheets are formed after cutting, the roller line conveys the regular metal calcium sheets into the die-cutting machine, the regular metal calcium sheets are conveyed into the die-cutting machine, the regular metal calcium sheets are placed on the lower die, the die-cutting transmission mechanism makes the upper die move downward, the upper die drives the die-cutting knife to apply moving pressure to the regular metal calcium sheets, and the regular metal calcium sheets are die-cut into multiple metal calcium sheets of required specifications.

[0027] Furthermore, in step E, the quantitative filling equipment includes a receiving hopper, a linear vibrating screen, a weighing scale, a filling robot, a temporary storage position for a collecting tank and a temporary storage position for a collecting tank cover. The filling robot places the collecting tank on the weighing scale, and the metal calcium flakes of the required specifications pass through the receiving hopper and enter the collecting tank through the linear vibrating screen. When the metal calcium flakes in the collecting tank reach the required weight, the linear vibrating screen stops working. After the filling robot closes the collecting tank cover with the collecting tank cover, the filling robot puts the collecting tank into the stacker, and the stacker sends the collecting tank to the storage warehouse in the primary sealed box for storage.

[0028] By adopting the above technical scheme, metal calcium flakes of required specifications enter the receiving hopper and fall into the linear vibrating screen. The metal calcium flakes enter the collecting tank placed on the weighing scale through the linear vibrating screen. When the metal calcium flakes in the collecting tank reach the required weight, the linear vibrating screen stops working, and the linear vibrating screen stops feeding the collecting tank. Then the filling robot closes the collecting tank cover with the collecting tank cover. The collecting tank covered with the collecting tank cover is sent to the stacker by the filling robot, and the collecting tank is transported to the storage warehouse for storage by the stacker.

[0029] Furthermore, the first-level sealed box and the second-level sealed box contain a mixed atmosphere of argon and hydrogen, and the contents of the argon atmosphere and the hydrogen atmosphere are monitored in real time throughout the preparation process.

[0030] By adopting the above technical solution, the content of argon atmosphere and hydrogen atmosphere is monitored in real time throughout the whole process, the oxidation of metal calcium sheets is prevented and hydrogen explosion is avoided, thereby ensuring production safety.

[0031] Compared with the prior art, the present invention has the following beneficial effects:

[0032] (1) The method for preparing the metal calcium flakes of the present invention does not require workers to manually sort the metal calcium flakes, which has the effect of reducing the labor intensity of workers and improving work efficiency.

[0033] (2) The preparation process of the metal calcium flakes is carried out in a mixed atmosphere of argon and hydrogen. There are no oxidation spots on the surface of the metal calcium flakes prepared by this method, and metal calcium flakes of uniform specifications are prepared by cutting and die-cutting, which also eliminates the step of manual sorting, improves production efficiency and reduces operating costs.

[0034] (3) The method realizes the automatic quantitative packaging and storage of metal calcium tablets. The weight of the metal calcium tablets in each collection tank can be set according to production requirements, thereby reducing the step of weighing the calcium tablets in the subsequent metal reduction process and improving work efficiency.

[0035] (4) During the preparation of the metal calcium sheet, the content of the argon atmosphere and the hydrogen atmosphere is monitored in real time throughout the process to prevent the oxidation of the metal calcium sheet and avoid the occurrence of hydrogen explosion, thereby ensuring production safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0037] Figure 1 The present invention is a flow chart of the method for preparing the metal calcium sheet;

[0038] Figure 2 This is a schematic diagram of the flow direction of the metal calcium sheet of the present invention;

[0039] Figure 3 It is a schematic diagram of the conveying of metal calcium sheets before and after rolling by the roller line of the present invention;

[0040] Figure 4 It is a schematic diagram of the reversible rolling mill of the present invention;

[0041] Figure 5 is a schematic diagram of a cutting machine of the present invention;

[0042] Figure 6A schematic diagram of a die-cutting machine of the present invention;

[0043] Figure 7 It is a schematic diagram of the quantitative filling equipment of the present invention.

[0044] Figure numerals: 1. Transfer device; 2. Surface treatment device; 3. Roller line; 4. Rolling equipment; 41. Rolling frame; 42. Upper roller; 43. Lower roller; 44. Gap adjustment mechanism; 5. Cutting equipment; 51. Conveying module unit; 52. Cutting assembly; 53. Two-side trimming assembly; 6. Die-cutting equipment; 61. Die-cutting frame; 62. Upper die, 63. Lower die; 7. Quantitative filling equipment; 71. Receiving hopper; 72. Linear vibrating screen; 73. Weighing scale; 74. Filling robot; 75. Temporary storage position for collecting tanks; 76. Temporary storage position for collecting tank covers; 8. Stacker. DETAILED DESCRIPTION

[0045] The following will be combined with the accompanying drawings in the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work belong to the protection scope of the present invention.

[0046] The following is combined with Figures 1 to 7 The present invention is described in detail with reference to specific embodiments.

[0047] like Figures 1 to 7 As shown, the present invention provides a method for preparing a metal calcium sheet. The calcium ingot in this embodiment is a cylindrical calcium ingot. The method for preparing the metal calcium sheet comprises the following steps:

[0048] Step A: The calcium ingot is transferred and loaded, and the calcium ingot is placed on the transfer device 1 in the primary sealed box. The transfer device 1 transfers the calcium ingot to the surface treatment device 2 in the secondary sealed box. The primary sealed box and the secondary sealed box are both filled with a mixed atmosphere of argon and hydrogen to prevent pure calcium from being oxidized during the subsequent treatment of the calcium ingot.

[0049] Step B: The surface of the calcium ingot is treated. The surface treatment device 2 cuts off the concave surface at the end of the calcium ingot by a cutting device, and then removes the outer surface oxide layer by a peeling device.

[0050] Step C: Make metal calcium sheets of required thickness, use cutting equipment to cut the calcium ingot with the concave surface and the surface oxide layer removed into metal calcium sheets of a certain thickness, convey the metal calcium sheets through the roller line 3, the roller line 3 conveys the metal calcium sheets to the rolling equipment 4, and then the metal calcium sheets are rolled into metal calcium sheets of target thickness through the rolling equipment 4, the roller line 3 continues to convey the metal calcium sheets leaving the rolling equipment 4, and the roller line 3 and the rolling equipment 4 are both placed in a secondary sealed box.

[0051] Step D: Cut and die-cut the metal calcium sheets to obtain metal calcium sheets with consistent size specifications. After rolling, the metal calcium sheets with target thickness are passed through the cutting device 5 to obtain regular rectangular metal calcium sheets. The die-cutting device 6 then die-cuts the regular metal calcium sheets into multiple metal calcium sheets with required specifications. The roller line 3 first transports the metal calcium sheets with target thickness to the cutting device 5, and then transports the regular rectangular metal calcium sheets to the die-cutting device 6. The cutting device 5 and the die-cutting device 6 are both placed in a secondary sealed box.

[0052] Step E: Automatically weigh and quantitatively package the metal calcium tablets of the required specifications. Automatically weigh the metal calcium tablets of the required specifications leaving the die-cutting device 6, and automatically and quantitatively package the metal calcium tablets into a collection tank for storage according to the demand of the metal reduction process. This process is completed by the quantitative packaging device 7, and the quantitative packaging device 7 is arranged in a secondary sealed box.

[0053] Through the above-mentioned preparation method of metal calcium tablets, there is no need for workers to manually sort the metal calcium tablets, which has the effect of reducing the labor intensity of workers and improving work efficiency. The preparation process of metal calcium tablets is carried out in a mixed atmosphere of argon and hydrogen. There are no oxidation spots on the surface of the metal calcium tablets prepared by this method, and metal calcium tablets of uniform specifications are prepared by cutting and die-cutting, which also saves the steps of manual sorting, improves production efficiency and reduces operating costs. This method realizes automatic quantitative packaging and storage of metal calcium tablets, and the weight of metal calcium tablets in each collection tank can be set according to production needs, which reduces the step of weighing calcium tablets for the subsequent metal reduction process and improves work efficiency.

[0054] In step A of this embodiment, the transfer device 1 includes a transfer cart and a transfer fork. The transfer cart is sent to the loading station, and the calcium ingots are transferred to the surface treatment device 2 using the transfer fork. The transfer device 1 can also use a truss robot or a robotic arm or other device that can realize the transfer of calcium ingots.

[0055] In step B of this embodiment, the cutting device in the surface treatment device 2 can be a circular saw cutting device, and the peeling device can be a lathe. The circular saw cutting device and the lathe device are used in conjunction with each other, and the concave surface of the calcium ingot is cut off by the circular saw cutting device, and the oxide layer on the surface of the calcium ingot is gradually removed by the turning tool on the lathe device. The equipment used in the surface treatment process is not limited to the use of circular saw cutting equipment and lathe equipment, and band sawing machines, laser cutting machines, milling peeling machines and other equipment can also be used in conjunction with each other to remove the concave surface and surface oxide layer of the calcium ingot.

[0056] In step C of this embodiment, the cutting equipment may use a circular saw cutting equipment, or may use a band saw machine or a laser cutting machine and other equipment capable of achieving cutting. The rolling equipment 4 may use a reversible rolling mill, which is arranged at the middle position of the roller line 3. The reversible rolling mill includes a rolling frame 41, an upper roller 42, a lower roller 43, a gap adjustment mechanism 44 and a roller transmission mechanism. The roller transmission mechanism is used to drive the upper roller 42 and the lower roller 43 to rotate respectively. The lower roller 43 is fixed in position. The distance between the upper roller 42 and the lower roller 43 can be adjusted up and down by the gap adjustment mechanism 44, thereby adjusting the roller gap. The roller line 3 transports the metal calcium sheet to the reversible rolling mill, the reversible rolling mill rolls the metal calcium sheet, and then adjusts the roller gap by the gap adjustment mechanism 44, transports the metal calcium sheet in the reverse direction, and rolls the metal calcium sheet again. After repeated rolling, the metal calcium sheet is rolled to the target thickness, and the roller line 3 transports the metal calcium sheet of the target thickness to the subsequent stage. In this process, multiple reversible rollers can also be used to roll the metal calcium sheets to the target thickness. In addition to using the roller line 3 to transport the metal calcium sheets, a conveyor belt device can also be used to transport the metal calcium sheets.

[0057] In step D of this embodiment, the cutting device 5 can use a cutting machine, which includes a conveying module unit 51, a cutting component 52 and two-side trimming components 53. The roller line 3 conveys the metal calcium sheet of the target thickness to the cutting machine, and the cutting component 52 cuts the metal calcium sheet. The two-side trimming components 53 cut off the incompletely regular edge materials on both sides of the metal calcium sheet of the target thickness. After cutting, a regular metal calcium sheet is formed. The roller line 3 conveys the regular metal calcium sheet to the die-cutting device 6.

[0058] The die-cutting device 6 can use a die-cutting machine, which includes a die-cutting frame 61, an upper die 62, a lower die 63, a die-cutting knife and a die-cutting transmission mechanism. The die-cutting knife is installed on the upper die 62, and the regular metal calcium sheets are transported to the die-cutting machine. The regular metal calcium sheets are placed on the lower die 63. The die-cutting transmission mechanism causes the upper die 62 to move downward, and the upper die 62 drives the die-cutting knife to apply moving pressure to the regular metal calcium sheets, thereby die-cutting the regular metal calcium sheets into multiple metal calcium sheets of required specifications.

[0059] In the process of making the metal calcium sheets of the required specifications in step D, the equipment used can also be a laser cutting machine or an air film cutting machine or other equipment that can cut the metal calcium sheets into the required specifications.

[0060] In step E of this embodiment, the quantitative filling equipment 7 includes a receiving hopper 71, a linear vibrating screen 72, a weighing scale 73, a filling robot 74, a collecting tank temporary storage position 75 and a collecting tank cover temporary storage position 76. The filling robot 74 places the collecting tank on the weighing scale 73, and the metal calcium tablets of the required specifications fall into the receiving hopper 71 and are slowly distributed into the collecting tank through the linear vibrating screen 72. When the metal calcium tablets in the collecting tank reach the required weight, the linear vibrating screen 72 stops working, and the linear vibrating screen 72 stops distributing materials into the collecting tank. After the filling robot 74 closes the collecting tank cover with the collecting tank cover, the filling robot 74 puts the collecting tank into the stacker 8, and the stacker 8 sends the collecting tank to the storage warehouse in the primary sealed box for storage.

[0061] During the preparation of metal calcium sheets, the contents of argon atmosphere and hydrogen atmosphere are monitored in real time throughout the entire process to prevent oxidation of the metal calcium sheets and avoid hydrogen explosions, thereby ensuring production safety.

[0062] The implementation principle of the preparation method of a metal calcium sheet provided by the present invention is: the calcium ingot is transported and loaded, and the calcium ingot is placed on a transport device 1 in a primary sealed box. The transport device 1 transports the calcium ingot to a surface treatment device 2 in a secondary sealed box, and the surface of the calcium ingot is treated. The metal calcium sheet is rolled into a metal calcium sheet of target thickness by a rolling device 4, and the metal calcium sheet is cut and die-cut to obtain metal calcium sheets with consistent size specifications. The metal calcium sheets of required specifications are automatically weighed, quantitatively packaged and stored. The obtained metal calcium sheets have uniform specifications, no oxidation spots exist on the surface, and no manual sorting and packaging are required, thereby greatly improving production efficiency.

[0063] The present invention is further described above with the aid of specific embodiments. However, it should be understood that the specific description here should not be construed as limiting the essence and scope of the present invention. Various modifications made to the above embodiments by ordinary technicians in the field after reading this specification are all within the scope of protection of the present invention.

Claims

1. A method for preparing a metal calcium sheet, characterized in that: The following steps are involved: Step A: The calcium ingots are transported and loaded, and the transport device (1) in the primary sealed box transports the calcium ingots to the surface treatment device (2) in the secondary sealed box; Step B: treating the surface of the calcium ingot, the surface treatment device (2) cuts off the concave surface at the end of the calcium ingot by means of a cutting device, and then removes the oxide layer on the outer surface by means of a peeling device; Step C: producing metal calcium sheets of required thickness, cutting the calcium ingot into metal calcium sheets of a certain thickness by a cutting device, conveying the metal calcium sheets to a rolling device (4) by a roller line (3) and rolling the metal calcium sheets into metal calcium sheets of target thickness, wherein the roller line (3) and the rolling device (4) are both placed in a secondary sealed box; Step D: cutting and die-cutting the metal calcium sheet, the metal calcium sheet is passed through a cutting device (5) to obtain a regular rectangular metal calcium sheet, and the die-cutting device (6) then die-cuts the regular metal calcium sheet into a plurality of metal calcium sheets of required specifications, and the cutting device (5) and the die-cutting device (6) are both placed in a secondary sealed box; Step E: Automatically weigh and quantitatively package the metal calcium tablets of required specifications, and quantitatively package the metal calcium tablets into a collection tank for storage according to the required quantity. The quantitative packaging equipment (7) is arranged in a secondary sealed box.

2. The method for preparing a metal calcium sheet according to claim 1, characterized in that: In step A, the transfer device (1) comprises a transfer trolley and a transfer fork. The transfer trolley is sent to the loading station, and the transfer fork is used to transfer the calcium ingots to the surface treatment device (2).

3. The method for preparing a metal calcium sheet according to claim 1, characterized in that: In step B, the cutting device is a circular saw cutting device, and the peeling device is a lathe. The circular saw cutting device and the lathe are used together to remove the concave surface and the oxide layer of the calcium ingot.

4. The method for preparing a metal calcium sheet according to claim 1, characterized in that: In step B, the cutting device is a band saw or a laser cutting machine, and the peeling device is a milling peeling machine. The cutting device and the peeling device are used together to remove the concave surface and the oxide layer of the calcium ingot.

5. The method for preparing a metal calcium sheet according to claim 1, characterized in that: In step C, the rolling equipment (4) is a reversible rolling mill arranged in the middle of the roller line (3), and the reversible rolling mill is used to roll the metal calcium sheet into a metal calcium sheet of target thickness.

6. The method for preparing a metal calcium sheet according to claim 5, characterized in that: The reversible rolling mill comprises a rolling frame (41), an upper roller (42), a lower roller (43), a gap adjustment mechanism (44) and a rolling transmission mechanism, wherein the rolling transmission mechanism is used to drive the upper roller (42) and the lower roller (43) to rotate respectively, and the roller track (3) transports the metal calcium sheet into the reversible rolling mill, and the gap between the rollers is adjusted by the gap adjustment mechanism (44), and the metal calcium sheet is transported in the reverse direction, and the metal calcium sheet is rolled again, and after repeated rolling, the metal calcium sheet is rolled to a target thickness.

7. The method for preparing a metal calcium sheet according to claim 1, characterized in that: In step D, the cutting device (5) is a cutting machine, which is used to cut the metal calcium sheets of target thickness into regular metal calcium sheets, and the die-cutting device (6) is a die-cutting machine, which is used to die-cut the regular metal calcium sheets into multiple metal calcium sheets of required specifications.

8. The method for preparing a metal calcium sheet according to claim 7, characterized in that: The cutting machine comprises a conveying module unit (51), a cutting component (52) and two-side trimming components (53); the roller line (3) conveys metal calcium sheets of target thickness into the cutting machine; the cutting component (52) cuts the metal calcium sheets; the two-side trimming components (53) cut off the incompletely regular edge materials on both sides of the metal calcium sheets of target thickness, and a regular metal calcium sheet is formed after cutting; the die-cutting machine comprises a die-cutting frame (61), an upper die (62), a lower die (63), a die-cutting knife and a die-cutting transmission mechanism; the die-cutting knife is installed on the upper die (62); the regular metal calcium sheets are conveyed into the die-cutting machine; the die-cutting transmission mechanism enables the upper die (62) to move downward, and the regular metal calcium sheets are die-cut into a plurality of metal calcium sheets of required specifications.

9. The method for preparing a metal calcium sheet according to claim 1, characterized in that: In step E, the quantitative packaging equipment (7) comprises a receiving hopper (71), a linear vibrating screen (72), a weighing scale (73), a packaging robot (74), a temporary storage position for a collecting tank (75) and a temporary storage position for a collecting tank cover (76). The packaging robot (74) places the collecting tank on the weighing scale (73). The metal calcium flakes of required specifications pass through the receiving hopper (71) and then enter the collecting tank through the linear vibrating screen (72). When the metal calcium flakes in the collecting tank reach the required weight, the linear vibrating screen (72) stops working. After the packaging robot (74) closes the collecting tank cover with the collecting tank cover, the packaging robot (74) places the collecting tank into a stacker (8), and the stacker (8) sends the collecting tank to a storage warehouse in a primary sealed box for storage.

10. A method for preparing a metal calcium sheet according to any one of claims 1 to 9, characterized in that: The first-level sealed box and the second-level sealed box contain a mixed atmosphere of argon and hydrogen, and the contents of the argon atmosphere and the hydrogen atmosphere are monitored in real time throughout the preparation process.

Citation Information

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