Surface treatment equipment for bonded abrasive tools

By designing the flip unit and suction rack in the surface treatment equipment for consolidating abrasives, combined with the combination of suction wind power and the diameter-reducing rod, the problem of intercepting the filter surface debris cleaning during grinding is solved, and efficient debris cleaning and suction smoothness is achieved.

CN119748341APending Publication Date: 2025-04-04JIANGSU GRINDING DOCTOR ABRASIVES CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202411922245.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

The existing surface treatment devices are difficult to efficiently clean the debris that intercept the surface of the filter during grinding, resulting in a reduced suction effect and requiring additional cleaning structures.

Method used

A surface treatment device for consolidating abrasives is designed. Through the flip unit and the suction rack, the cleaning of debris on the surface of the intercepting filter is achieved by using the combination of suction wind power and the diameter-reducing rod, and the cleaning effect is enhanced by impacting the ball.

Benefits of technology

It realizes that on the basis of ensuring the suction ability of the intercept filter, it can easily and efficiently clean the debris on the surface of the intercept filter, avoiding the accumulation of debris for a long time and ensuring the smoothness of the suction.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119748341A_ABST
    Figure CN119748341A_ABST
Patent Text Reader

Abstract

The present invention relates to a surface treatment device for a fixed abrasive tool, which is applied to the field of fixed abrasive tool surface treatment. When working, through a flip unit and a suction frame, when sucking and collecting dust, the suction wind force of the suction frame can make the air flow velocities on both sides of the follower plate different, and then under the Bernoulli phenomenon, the follower plate can autonomously approach the suction frame when the suction frame is started, and when it moves to the position of the second bevel gear, the through hole in the follower plate can be clamped on the surface of the second area, and the reducing rod is limited after the suction frame is flipped 180 degrees, so that the suction frame can perform suction processing in the positive direction, satisfying the normal suction operation of the suction frame, and after the suction frame is closed, the suction frame flips and resets to dump the debris on the surface of the interception filter into the aggregate frame, and in this process, the cleaning degree of the debris on the surface of the interception filter is promoted by the impact ball.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to a surface treatment device for a bonded abrasive tool, in particular to a surface treatment device for a bonded abrasive tool applied in the field of surface treatment of a bonded abrasive tool. Background Art

[0002] Bonded abrasives are tools made of abrasives and binders with a certain shape and grinding ability. Bonded abrasives usually use four major types of binders: ceramics, resins, rubber, and magnesia. When processing bonded abrasives, in order to meet certain special processing requirements, certain fillers such as sulfur or paraffin are impregnated in the pores of the abrasives to improve the performance of the abrasives. During the processing of bonded abrasives, the abrasive particles on the surface need to be ground, and more debris will be generated in the process. The debris needs to be handled in time to ensure low dust in the processing environment, thereby protecting the health of the operators.

[0003] The specification of Chinese invention patent CN202410315781.7 discloses a surface processing device for a planetary reducer with a protective function. By opening multiple grooves under the grinding disc and cooperating with the airflow generated by the air pump, the generated debris can be collected in time. At the same time, the circular ring on the outside of the grinding disc is used to limit the movement range of the debris to ensure that most of the debris is collected.

[0004] During the grinding operation, the existing surface treatment device usually uses suction operation to absorb mobile phone debris. However, as the suction operation continues, the suction interception filter will become blocked, affecting the subsequent suction collection effect. An additional cleaning structure will be required to ensure the smoothness of the interception filter surface. Summary of the invention

[0005] In view of the above-mentioned prior art, the technical problem to be solved by the present invention is how to deal with the debris generated during the grinding process in a targeted manner, and to clean the debris on the surface of the interception filter conveniently and efficiently while ensuring the suction capacity of the interception filter.

[0006] In order to solve the above problems, the present invention provides a surface treatment device for a bonded abrasive tool, comprising an operating table, a through notch is provided on the top of the operating table, a cover frame is installed on the outer side of the top of the notch, a grinding retaining frame with a plurality of circular holes on the bottom is embedded and installed inside the notch, a sleeve shaft rod is rotatably connected at the center position of the grinding retaining frame, a driving motor is installed on the surface of the grinding retaining frame, and the output end of the driving motor is connected to the bottom of the sleeve shaft rod through a conveyor belt, symmetrically arranged turning units and a suction frame with a circular cross section located between the two turning units are installed below the operating table, and the suction frame is located directly below the notch;

[0007] The flip unit includes a fixed plate fixedly connected to the bottom surface of the operating table, a reset spring is connected to the surface of the fixed plate, a follower plate is connected to the tail end of the reset spring, a through hole is provided inside the follower plate, a reducing rod which runs through the inside of the follower plate is rotatably connected to the surface of the fixed plate, the tail end of the reducing rod is connected to the surface of the suction frame, a first bevel gear is sleeved on the surface of the reducing rod, a rack is connected to the surface of the follower plate on the side away from the reset spring, a second bevel gear is meshedly connected below the first bevel gear, a rotating gear meshed with the rack is arranged below the second bevel gear, and the rotating gear is connected to the second bevel gear through a connecting rod;

[0008] An interception filter is installed inside the suction rack, an exhaust pipe with an L-shaped cross-section is installed through the bottom of the suction rack, and an aggregate frame is installed below the suction rack.

[0009] In the above-mentioned surface treatment equipment for fixed abrasive tools, the debris generated during the grinding process is treated in a targeted manner through the flip unit and the suction frame, and the debris on the surface of the interception filter is cleaned conveniently and efficiently while ensuring the suction capacity of the interception filter.

[0010] As a further improvement of the present application, the tail end of the exhaust pipe is upward, and the tail end of the exhaust pipe is located at the end of the follower plate away from the return spring.

[0011] As a further improvement of the present application, the reducing rod includes region No. 1, a bevel gear No. 1 is arranged on the surface of region No. 1, the end of region No. 1 away from the suction frame is connected to region No. 2 with decreasing diameter, and the end of region No. 2 away from the suction frame is connected to region No. 3 whose tail end is rotatably connected to the surface of the fixed disk.

[0012] As a further improvement of the present application, the diameter of the through hole in the follower plate is larger than the diameter of the third area and smaller than the diameter of the first area, and the diameter of the reducing rod is smaller than the diameter of the return spring.

[0013] As a further improvement of the present application, the rack is located below the suction frame, and the rack and the exhaust pipe are staggered.

[0014] As a further improvement of the present application, the suction frame is in a downward position when not started, and the follower plate moves in a direction close to the suction frame when the suction frame is started, and the reducing rod rotates 180 degrees when the follower plate moves to the position of the second bevel gear.

[0015] As another improvement of the present application, a plurality of extrusion springs are installed on the inner wall of the suction frame, and the tail end of the extrusion spring is connected to an impact ball.

[0016] As another improved supplement of the present application, when the suction rack is in the started state, the interception filter is located above the impact ball, and the diameter of the impact ball is larger than the diameter of the exhaust pipe, and a plurality of penetrating channels are provided inside the impact ball.

[0017] To summarize, when the present application is working, through the flip unit and the suction frame, when suctioning and collecting dust, the air flow velocities on both sides of the follower plate can be different by relying on the suction wind force of the suction frame, and then under the Bernoulli phenomenon, the follower plate can autonomously approach the suction frame when the suction frame is started and when it moves to the position of the No. 2 bevel gear, the through hole in the follower plate can be snapped onto the surface of the No. 2 area, and the reducing rod is limited after the suction frame is flipped 180 degrees, so that the suction frame can perform suction processing in the positive direction, satisfying the normal suction operation of the suction frame, and after the suction frame is closed, the suction frame flips and resets to dump the debris on the surface of the interception filter into the aggregate frame, and in this process, the impact ball is used to promote the cleaning degree of the debris on the surface of the interception filter. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of the first and second implementation modes of the present application;

[0019] Figure 2 This is an installation diagram of the turning unit and the material collection frame of the first and second embodiments of the present application;

[0020] Figure 3 It is a cross-sectional view of the grinding retaining frame, the operating table and the turning unit of the first and second embodiments of the present application;

[0021] Figure 4 For this application Figure 3 A is an enlarged schematic diagram;

[0022] Figure 5 This is a schematic diagram of the reducer rod composition of the first and second implementation modes of the present application;

[0023] Figure 6 It is a schematic diagram of the composition of the suction rack and the turning unit of the first and second embodiments of the present application;

[0024] Figure 7 This is a schematic diagram of the wind force state of the suction rack in the first and second embodiments of the present application when working;

[0025] Figure 8 It is a schematic diagram of the suction frame flipping over and dumping to intercept debris on the surface of the filter screen when the suction frame is in the closed state in the first and second embodiments of the present application;

[0026] Fig. 9 This is a schematic diagram of the installation of the impact ball and the extrusion spring according to the second embodiment of the present application;

[0027] Fig.10 A schematic diagram of the internal channel of the impact ball according to the second embodiment of the present application;

[0028] Fig.11This is a schematic diagram of the state in which the impact ball of the second embodiment of the present application impacts the interception filter to promote the cleaning of debris.

[0029] Description of the numbers in the figure:

[0030] 1. Operating table; 2. Grinding stop frame; 3. Socket shaft; 4. Driving motor; 41. Conveyor belt; 5. Aggregate frame; 6. Turning unit; 61. Fixed plate; 62. Reset spring; 63. Follow-up plate; 64. Variable diameter rod; 641. Area No. 1; 642. Area No. 2; 643. Area No. 3; 65. Rack; 66. Bevel gear No. 1; 67. Bevel gear No. 2; 68. Rotating gear; 7. Suction frame; 71. Intercepting filter; 72. Exhaust duct; 73. Extrusion spring; 74. Impact ball. DETAILED DESCRIPTION

[0031] Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.

[0032] The first implementation method:

[0033] Figure 1-3 A surface treatment device for bonded abrasive tools is shown, comprising an operating table 1, a notch is provided on the top of the operating table 1, a cover frame is installed on the outer side of the top of the notch, a grinding retaining frame 2 with a plurality of circular holes on the bottom is embedded and installed inside the notch, a sleeve shaft 3 is rotatably connected to the center of the grinding retaining frame 2, a driving motor 4 is installed on the surface of the grinding retaining frame 2, and the output end of the driving motor 4 is connected to the bottom of the sleeve shaft 3 through a conveyor belt 41, and symmetrically arranged turning units 6 and a suction frame 7 with a circular cross section located between the two turning units 6 are installed below the operating table 1, and the suction frame 7 is located directly below the notch;

[0034] Figure 3-4 and Figure 6 As shown, the flip unit 6 includes a fixed plate 61 fixedly connected to the bottom surface of the operating table 1, a reset spring 62 is connected to the surface of the fixed plate 61, a follower plate 63 is connected to the tail end of the reset spring 62, a through hole is provided inside the follower plate 63, a reducing rod 64 which passes through the inside of the follower plate 63 is rotatably connected to the surface of the fixed plate 61, the tail end of the reducing rod 64 is connected to the surface of the suction frame 7, a first bevel gear 66 is sleeved on the surface of the reducing rod 64, a rack 65 is connected to the surface of the follower plate 63 on the side away from the reset spring 62, a second bevel gear 67 is meshedly connected to the bottom of the first bevel gear 66, a rotating gear 68 meshed with the rack 65 is arranged below the second bevel gear 67, and the rotating gear 68 is connected to the second bevel gear 67 through a connecting rod.

[0035] An interception filter screen 71 is installed inside the suction rack 7 , an exhaust pipe 72 with an L-shaped cross section is installed through the bottom of the suction rack 7 , and a collection frame 5 is installed below the suction rack 7 .

[0036] The suction rack 7 is in a downward position when not started, and the follower plate 63 moves in a direction close to the suction rack 7 when the suction rack 7 is started, and the diameter-changing rod 64 rotates 180 degrees when the follower plate 63 moves to the position of the second bevel gear 67 .

[0037] Specifically, when the present invention is used to perform surface treatment on a bonded abrasive tool, the abrasive tool to be treated needs to be sleeved onto the surface of the sleeve shaft 3, and then the drive motor 4 is started. Under the action of the conveyor belt 41, the sleeve shaft 3 and the abrasive tool on the surface are driven to rotate, and the corresponding grinding piece can be matched to perform the corresponding surface treatment operation;

[0038] Before grinding, the suction frame 7 is started, and the suction wind force generated is then discharged through the exhaust pipe 72. Since the exhaust pipe 72 is located on the side of the follower plate 63 close to the suction frame 7, the discharged wind force makes the gas flow rate on the side of the follower plate 63 close to the suction frame 7 greater than the other side, and then the air pressure force can drive the follower plate 63 to move on the surface of the reducing rod 64 and approach the suction frame 7. In this process, the rack 65 moves and drives the rotating gear 68 to rotate, and drives the second bevel gear 67 to rotate. Under the meshing action, the first bevel gear 66 drives the reducing rod 64 to rotate until the through hole in the follower plate 63 is engaged with the position of the second area 642 close to the first area 641, that is, the follower plate 63 moves to the position of the second bevel gear 67. Due to the interception of the through hole and the second area 642 and the interception effect of the second bevel gear 67, the reducing rod 64 and the suction frame 7 can be rotated 180 degrees, so that the suction frame 7, which is in a downward flipped state in the initial state, faces upward (such as Figure 7 As shown), and then the debris in the grinding baffle 2 is sucked and transferred to the surface of the interception filter 71 by means of suction wind;

[0039] After the surface treatment of a single mold is completed, the suction rack 7 is closed. At this time, due to the cessation of wind discharge, the follower plate 63 is driven to move away from the suction rack 7 under the action of the reset spring 62. At this time, the rack 65 moves in the opposite direction and indirectly drives the diameter-changing rod 64 to rotate in the opposite direction under the meshing action until it returns to the original downward flipping state, so that the debris intercepted and accumulated on the surface of the interception filter 71 can fall into the interior of the aggregate frame 5 (such as Figure 8 shown).

[0040] Through the above operation, the debris can be cleaned after the surface treatment of a single mold, so as to avoid the long-term accumulation of debris. The suction unobstructedness of the interception filter 71 can be ensured by the discharge of wind force during suction.

[0041] The tail end of the exhaust pipe 72 faces upward, and is located at an end of the follower plate 63 that is away from the return spring 62 .

[0042] Specifically, the exhaust pipe 72 is designed to discharge the wind force discharged from the suction frame 7 upward, so that when the wind force is discharged, the difference in gas flow rate can be used to provide power for the movement of the follower plate 63.

[0043] Figure 5 It is shown that the reducing rod 64 includes a No. 1 region 641, a No. 1 bevel gear 66 is arranged on the surface of the No. 1 region 641, the end of the No. 1 region 641 away from the suction frame 7 is connected to the No. 2 region 642 with decreasing diameter, and the end of the No. 2 region 642 away from the suction frame 7 is connected to the No. 3 region 643 with the tail end rotatably connected to the surface of the fixed plate 61.

[0044] The diameter of the through hole in the follower plate 63 is larger than the diameter of the third area 643 and smaller than the diameter of the first area 641 , and the diameter of the reducing rod 64 is smaller than the diameter of the return spring 62 .

[0045] Specifically, since the reducing rod 64 is composed of three parts, the No. 1 region 641 is mainly used to install and arrange the No. 1 bevel gear 66, the No. 2 region 642 mainly provides a rod body area with decreasing diameter so that the follower plate 63 can move closer and complete the effect of clamping and intercepting, and the No. 3 region 643 is mainly used to connect the No. 2 region 642 and the fixed plate 61.

[0046] The rack 65 is located below the suction frame 7 , and the rack 65 and the exhaust pipe 72 are staggered.

[0047] Specifically, the rack 65 will not be intercepted by the suction frame 7 when moving, thereby ensuring the smoothness of the rack 65 when moving.

[0048] The second implementation method:

[0049] Fig. 9 It is shown that a plurality of extrusion springs 73 are installed on the inner wall of the suction frame 7 , and a collision ball 74 is connected to the tail end of the extrusion spring 73 .

[0050] Fig.10 It is shown that when the suction rack 7 is in the started state, the interception filter 71 is located above the impact ball 74, and the diameter of the impact ball 74 is larger than the diameter of the exhaust pipe 72, and the interior of the impact ball 74 is provided with a plurality of penetrating channels.

[0051] Different from the first embodiment, this embodiment mainly performs a shaking process on the intercepting filter screen 71 in the unloading state after being turned over to promote the adequacy of unloading.

[0052] Specifically, Fig.11As shown, after the suction rack 7 is closed, the suction rack 7 flips downward, and under the action of gravity, the impact ball 74 impacts the interception filter 71 downward, so that the debris blocked in the interception filter 71 can be shaken out and cleaned, thereby enhancing the cleaning effect. In addition, when the suction rack 7 is started, the impact ball 74 may be blocked at the pipe mouth position of the exhaust pipe 72 under the action of the suction wind force, affecting the exhaust smoothness of the exhaust pipe 72. Therefore, a through channel is designed inside the impact ball 74, so that even if the impact ball 74 is blocked at the pipe mouth position, the exhaust purpose can be achieved.

[0053] In summary, when the present application is working, through the flip unit 6 and the suction frame 7, when suctioning and collecting dust, the air flow velocity on both sides of the follower plate 63 can be different by virtue of the suction wind force of the suction frame 7, and then under the Bernoulli phenomenon, the follower plate 63 can autonomously approach the suction frame 7 when the suction frame 7 is started, and when it moves to the position of the second bevel gear 67, the through hole in the follower plate 63 can be snapped onto the surface of the second area 642, and the reducing rod 64 is limited after the suction frame 7 is flipped 180 degrees, so that the suction frame 7 can perform suction processing in the positive direction, satisfying the normal suction operation of the suction frame 7, and after the suction frame 7 is closed, the suction frame 7 flips and resets to dump the debris on the surface of the interception filter 71 into the aggregate frame 5, and in this process, the impact ball 74 is used to promote the cleaning degree of the debris on the surface of the interception filter 71.

[0054] In view of current practical needs, the above-mentioned implementation mode adopted in this application is not limited to the scope of protection. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the scope of protection of the present invention.

Claims

1. A surface treatment device for a bonded abrasive tool, comprising an operating table (1), characterized in that: The top of the operating table (1) is provided with a through notch, the top outer side of the notch is provided with a cover frame, the inside of the notch is fitted with a grinding retaining frame (2) with a plurality of circular holes at the bottom, the grinding retaining frame (2) is rotatably connected with a sleeve shaft (3) at the center position of the circle, a driving motor (4) is installed on the surface of the grinding retaining frame (2), the output end of the driving motor (4) is connected to the bottom of the sleeve shaft (3) through a conveyor belt (41), and symmetrically arranged turning units (6) and a suction frame (7) with a circular cross section located between the two turning units (6) are installed below the operating table (1), and the suction frame (7) is located directly below the notch; The flip unit (6) comprises a fixed plate (61) fixedly connected to the bottom surface of the operating table (1); a return spring (62) is connected to the surface of the fixed plate (61); the tail end of the return spring (62) is connected to a follower plate (63); a through hole is provided inside the follower plate (63); a diameter-changing rod (64) penetrating the inside of the follower plate (63) is rotatably connected to the surface of the fixed plate (61); the tail end of the diameter-changing rod (64) is connected to the suction frame (7) The surface of the reducing rod (64) is sleeved with a first bevel gear (66), the surface of the follower plate (63) facing away from the return spring (62) is connected with a rack (65), the lower part of the first bevel gear (66) is meshed with a second bevel gear (67), the lower part of the second bevel gear (67) is provided with a rotating gear (68) meshed with the rack (65), and the rotating gear (68) is connected to the second bevel gear (67) through a connecting rod; An interception filter (71) is installed inside the suction rack (7), an exhaust pipe (72) with an L-shaped cross section is installed through the bottom of the suction rack (7), and a collection frame (5) is installed below the suction rack (7).

2. The surface treatment device for bonded abrasive tools according to claim 1, characterized in that: The tail end of the exhaust pipe (72) is upward, and the tail end of the exhaust pipe (72) is located at the end of the follower plate (63) away from the return spring (62).

3. The surface treatment device for bonded abrasive tools according to claim 1, characterized in that: The reducing rod (64) includes a No. 1 region (641), the No. 1 bevel gear (66) is arranged on the surface of the No. 1 region (641), the end of the No. 1 region (641) facing away from the suction frame (7) is connected to the No. 2 region (642) with a decreasing diameter, and the end of the No. 2 region (642) facing away from the suction frame (7) is connected to the No. 3 region (643) whose tail end is rotatably connected to the surface of the fixed plate (61).

4. The surface treatment device for bonded abrasive tools according to claim 3, characterized in that: The diameter of the through hole in the follower plate (63) is larger than the diameter of the third area (643) and smaller than the diameter of the first area (641), and the diameter of the diameter-changing rod (64) is smaller than the diameter of the return spring (62).

5. The surface treatment device for bonded abrasive tools according to claim 1, characterized in that: The rack (65) is located below the suction frame (7), and the rack (65) and the exhaust pipe (72) are arranged in a staggered manner.

6. The surface treatment device for bonded abrasive tools according to claim 1, characterized in that: The suction rack (7) is in a downward position when not in operation, and the follower plate (63) moves in a direction close to the suction rack (7) when the suction rack (7) is in operation, and the diameter-changing rod (64) rotates 180 degrees when the follower plate (63) moves to the position of the second bevel gear (67).

7. The surface treatment device for bonded abrasive tools according to claim 1, characterized in that: A plurality of extrusion springs (73) are installed on the inner wall of the suction frame (7), and the tail end of the extrusion spring (73) is connected to an impact ball (74).

8. The surface treatment device for bonded abrasive tools according to claim 7, characterized in that: When the suction rack (7) is in the activated state, the interception filter (71) is located above the impact ball (74), and the diameter of the impact ball (74) is larger than the diameter of the exhaust pipe (72). The impact ball (74) is provided with a plurality of penetrating channels inside.

Citation Information

Patent Citations

  • Surface machining device with protection function for planetary reducer

    CN117900968A