Magnetic line processing equipment with adjustable clamp

Abstract

The invention discloses a magnetic line processing device with an adjustable clamp. The invention relates to the field of magnetic line processing technology, including a magnetic workbench, a clamp mechanism is installed on the inner wall of the magnetic workbench, the clamp mechanism includes a base plate, a twisting tool, a gear assembly, an extension rod, a sphere and a clamping assembly, the bottom surface of the base plate is tightly fitted with the inner side of the magnetic workbench, the base plate and the twisting tool are fixedly connected by the gear assembly, and the extension rod is arranged on the top surface of the twisting tool. The advantages of the invention are: multi-dimensional adjustment is achieved through the clamp mechanism composed of the base plate, the twisting tool, the gear assembly, the extension rod and the sphere, the main gear and the linkage gear in the gear assembly cooperate to convert the rotation of the twisting tool into position changes of the extension rod in different directions, the sphere is arranged at adjacent positions of two sections of the extension rod to further ensure the flexibility of relative movement between the extension rods, so that the clamping assembly can be accurately adjusted to the correct processing position.

Description

Technical Field

[0001] The invention relates to the technical field of magnetic line processing, in particular to a magnetic line processing device with an adjustable clamp. Background Art

[0002] In the field of modern manufacturing, magnetic line processing technology has been widely used in many precision processing scenarios due to its unique advantages;

[0003] After searching, the applicant found that a Chinese patent disclosed "a translational magnetic grinding device", and its publication (announcement) number is "CN218518276U". This patent can achieve the purpose of comprehensive and efficient grinding mainly through the coordinated use of the magnetic grinding pool, the baffle, the electric telescopic rod and the support plate. After the metal material to be processed is placed in the magnetic grinding pool, the grinding liquid and the stainless steel grinding needle can be introduced into the magnetic grinding pool. The support plate supports the metal material, and then the baffle can be unfolded to seal the magnetic grinding pool. In the process of polishing and grinding the metal material, the electric telescopic rod and the support plate can be used to translate the material back and forth, which is convenient for the auxiliary material to roll and make the grinding effect more comprehensive and efficient. The baffle plays a role in blocking the splashing grinding liquid, but the patent does not solve the problem of the non-fixed position of the workpiece and the uneven distribution of the processing medium. For this reason, we propose a magnetic line processing equipment with an adjustable clamp. Summary of the invention

[0004] The object of the present invention is to provide a magnetic line of force processing device with an adjustable clamp.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a magnetic line processing equipment with an adjustable clamp, comprising a magnetic workbench, a clamp mechanism is installed on the inner wall of the magnetic workbench, the clamp mechanism comprises a base plate, a twisting tool, a gear assembly, an extension rod, a sphere and a clamping assembly, the bottom surface of the base plate is tightly fitted with the inner side of the magnetic workbench, the base plate and the twisting tool are fixedly connected by a gear assembly, the twisting tool is embedded in the base plate, the extension rod is arranged on the top surface of the twisting tool, the extension rod has two sections, the sphere is arranged at positions adjacent to the two sections of the extension rod, the clamping assembly is arranged at the top of the extension rod, a folding plate is installed above the magnetic workbench, a fixing assembly is installed on the side of the magnetic workbench away from the folding plate, an embedded layer is arranged inside the magnetic workbench, and a vibration motor is arranged at the bottom of the embedded layer.

[0006] As a further solution of the present invention: the gear assembly comprises a main gear and a linkage gear, the main gear and the linkage gear are both provided with short rods, and the short rods of the main gear and the linkage gear are respectively arranged inside the bottom plate and the torque tool.

[0007] As a further solution of the present invention: the clamping assembly includes a clamping plate, a base and a spring, the clamping plate is connected to the base via the spring, and the spring is built in the base.

[0008] As a further solution of the present invention: there are four groups of vibration motors, which are respectively arranged at the four ends of the embedded layer.

[0009] As a further solution of the present invention: the fixed assembly includes a concave plate, a fixed column, an intercepting rod and a short plate, there are two concave plates, the fixed column passes through the intercepting rod, and the two ends are connected to the two concave plates, and a short plate is provided at the top end of the intercepting rod away from the fixed column, and the short plate is located on the outside of the concave plate.

[0010] As a further solution of the present invention: a hydraulic cylinder is provided at the bottom plate position in the magnetic workbench.

[0011] As a further solution of the present invention: an anti-slip pad is provided on the inner side of the splint, and fine holes are provided on the splint.

[0012] By adopting the above technical solution, compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The present invention realizes multi-dimensional adjustment through a clamp mechanism composed of a base plate, a twisting tool, a gear assembly, an extension rod and a sphere. The cooperation between the main gear and the linkage gear in the gear assembly converts the rotation of the twisting tool into position changes of the extension rod in different directions. The sphere is arranged at adjacent positions of the two extension rods to further ensure the flexibility of the relative activities between the extension rods, so that the clamping assembly can be accurately adjusted to the correct processing position to meet the clamping requirements of workpieces of different shapes and sizes, thereby improving the versatility and adaptability of the clamp. A hydraulic cylinder is arranged at the base position in the magnetic workbench to provide sufficient clamping force and accuracy for the clamping assembly. The clamping plate in the clamping assembly is connected to the base through a spring. The spring is built into the base so that the spring generates elastic deformation to achieve a stable and appropriate clamping force, thereby preventing the workpiece from being displaced during the magnetic line processing process, thereby affecting the processing accuracy, and preventing the workpiece surface from being damaged due to excessive clamping force, thereby ensuring the stability of the workpiece during processing.

[0014] 2. The present invention achieves the effect of vibration by providing an embedded layer inside the magnetic workbench and four groups of vibration motors distributed at four ends at the bottom, so that the processing medium is more evenly distributed around the workpiece, and it also helps to discharge impurities such as debris generated during the processing, avoiding the influence of impurities on the processing quality, making the surface processing of the workpiece more uniform and smooth, and effectively improving the processing quality.

[0015] Other advantages, objectives and features of the present invention will be set forth in part in the following description and, in part, will be apparent to those skilled in the art based on an examination of the following or may be taught from the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the whole three-dimensional device in an embodiment of the present invention;

[0017] Figure 2 In the embodiment of the present invention Figure 1 A is an enlarged schematic diagram;

[0018] Figure 3 It is a partial rear view schematic diagram of the device in an embodiment of the present invention;

[0019] Figure 4 It is a partial three-dimensional schematic diagram of the device in an embodiment of the present invention.

[0020] In the figure: 1. magnetic workbench; 2. clamping mechanism; 21. bottom plate; 22. twisting tool; 23. gear assembly; 231. main gear; 232. linkage gear; 24. extension rod; 25. sphere; 26. clamping assembly; 261. clamping plate; 262. base; 3. folding plate; 31. fixing assembly; 311. concave plate; 312. fixing column; 313. intercepting rod; 314. short plate; 4. embedded layer; 41. vibration motor. DETAILED DESCRIPTION

[0021] The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention.

[0022] In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0023] Please refer to the attached Figure 1 -Attached Figure 4The present invention discloses a magnetic line processing device with an adjustable clamp, comprising a magnetic workbench 1, a clamp mechanism 2 is installed on the inner wall of the magnetic workbench 1, the clamp mechanism 2 is made of non-magnetic material to avoid interference with the magnetic field of the magnetic line processing device, the clamp mechanism 2 comprises a bottom plate 21, a twisting tool 22, a gear assembly 23, an extension rod 24, a sphere 25 and a clamping assembly 26, the bottom surface of the bottom plate 21 is tightly fitted with the inner side of the magnetic workbench 1, the bottom plate 21 and the twisting tool 22 are fixedly connected through the gear assembly 23 to avoid the jumping processing medium from entering and causing jamming, the twisting tool 22 is embedded in the bottom plate 21, the gear assembly 23 has a main gear 231 and a linkage gear 232, the main gear 231 and the linkage gear 232 are both provided with short rods, the short rods of the main gear 231 and the linkage gear 232 are respectively arranged inside the bottom plate 21 and the twisting tool 22, the twisting tool 22 rotates through the gear assembly 23, and drives the entire clamp The tool mechanism 2 rotates to enable the clamp mechanism 2 to achieve multi-dimensional adjustment. The extension rod 24 is arranged on the top surface of the twisting tool 22. The extension rod 24 has two sections. The sphere 25 is arranged at the adjacent positions of the two sections of the extension rod 24 to ensure the flexibility of the relative movement between the extension rods 24. The clamping component 26 is arranged at the top of the extension rod 24. A folding plate 3 is installed above the magnetic workbench 1. The folding plate 3 can achieve the effect of extension by stretching to cover the top of the magnetic workbench 1 to prevent the processing medium from jumping out of the workbench. A fixing component 31 is installed on the side of the magnetic workbench 1 away from the folding plate 3. An embedded layer 4 is provided inside the magnetic workbench 1. A vibration motor 41 is provided at the bottom of the embedded layer 4. There are four groups of vibration motors 41, which are respectively arranged at the four ends of the embedded layer 4. The processing medium in the workbench is evenly distributed through the uniform vibration of the four ends to avoid uneven surface processing quality of the workpiece and local over-processing or insufficient processing.

[0024] In the first embodiment, the clamping assembly 26 includes a clamping plate 261, a base 262 and a spring. The clamping plate 261 is connected to the base 262 through a spring. The spring is built into the base 262. A hydraulic cylinder is provided at the bottom plate 21 in the magnetic workbench 1. Anti-slip pads are provided on the inner side of the clamping plate 261. Fine holes are provided on the clamping plate 261.

[0025] Specifically, the clamp 261 has an arc to facilitate adaptation to workpieces of different shapes. The spring is set to prevent damage to the workpiece due to excessive clamp force. The hydraulic cylinder controls the clamp 261 to accurately position the workpiece, increase the clamping force, and prevent the workpiece from shifting. The anti-slip pad is set to further prevent the workpiece from shifting. The holes are set to ensure that the magnetic lines will not be excessively blocked or changed in direction when passing through.

[0026] In the second embodiment, the fixing assembly 31 includes a concave plate 311, a fixing column 312, an intercepting rod 313 and a short plate 314. The concave plate 311 has two pieces. The fixing column 312 passes through the intercepting rod 313, and the two ends are connected to the two concave plates 311. The top of the intercepting rod 313 is provided with a short plate 314 at one end away from the fixing column 312. The short plate 314 is located outside the concave plate 311.

[0027] Specifically, the stretched folding plate 3 can be fixed by the fixing assembly 31 to prevent the folding plate 3 from returning due to vibration during the operation of the equipment, thereby failing to achieve a complete covering effect.

[0028] Working principle:

[0029] The operator places the workpiece to be processed between the clamping components 26 of the clamping mechanism 2. Under the action of the hydraulic press, the clamping plate 261 clamps the workpiece tightly, and under the action of the spring, the workpiece is under a suitable clamping force. The anti-skid pad on the inner side of the clamping plate 261 increases the friction between the clamping plate 261 and the workpiece to ensure that the workpiece is fixed. The fine holes on the clamping plate 261 help to remove impurities such as debris that may be generated during the processing process to prevent their accumulation and affect the clamping effect. Before the machine is operated, the folding plate 3 is stretched open and locked by the fixing mechanism to avoid the jumping out of the processing medium or the splashing of the grinding liquid during the operation.

[0030] If the shape and size of the workpiece are special and the clamp needs to be adjusted, the twisting tool 22 is rotated, and the twisting tool 22 drives the main gear 231 in the gear assembly 23 connected to it to rotate, and the rotation of the main gear 231 is transmitted to the linkage gear 232. Due to the meshing action of the gears, the position of the extension rod 24 connected to the linkage gear 232 changes, and the spheres 25 arranged at adjacent positions of the two sections of the extension rod 24 ensure the flexibility of the relative movement between the extension rods 24, so that the extension rod 24 can be accurately adjusted in multiple dimensions, thereby driving the clamping assembly 26 to accurately adapt to the shape and size of the workpiece, ensuring that the workpiece is stably and accurately fixed in the optimal position for magnetic line processing.

[0031] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0032] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.

[0033] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments.

[0034] It is apparent to those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the invention, and the changes still fall within the protection scope of the invention.

Claims

1. A magnetic line processing device with an adjustable clamp, comprising a magnetic workbench (1), characterized in that: A clamp mechanism (2) is installed on the inner wall of the magnetic workbench (1), and the clamp mechanism (2) comprises a base plate (21), a twisting tool (22), a gear assembly (23), an extension rod (24), a sphere (25) and a clamping assembly (26). The bottom surface of the base plate (21) is tightly fitted with the inner side of the magnetic workbench (1). The base plate (21) and the twisting tool (22) are fixedly connected via the gear assembly (23). The twisting tool (22) is embedded in the base plate (21). The extension rod (24) is arranged on the inner wall of the magnetic workbench (1). The top surface of the twisting tool (22), the extension rod (24) has two sections, the sphere (25) is arranged at adjacent positions of the two sections of the extension rod (24), the clamping assembly (26) is arranged at the top of the extension rod (24), a folding plate (3) is installed above the magnetic workbench (1), a fixing assembly (31) is installed on the side of the magnetic workbench (1) away from the folding plate (3), an embedded layer (4) is arranged inside the magnetic workbench (1), and a vibration motor (41) is arranged at the bottom of the embedded layer (4).

2. The magnetic flux processing device with an adjustable clamp according to claim 1, characterized in that: The gear assembly (23) comprises a main gear (231) and a linkage gear (232), and the main gear (231) and the linkage gear (232) are both provided with short rods, and the short rods of the main gear (231) and the linkage gear (232) are respectively arranged inside the bottom plate (21) and the twisting tool (22).

3. The magnetic flux processing device with an adjustable clamp according to claim 1, characterized in that: The clamping assembly (26) comprises a clamping plate (261), a base (262) and a spring; the clamping plate (261) is connected to the base (262) via the spring, and the spring is built into the base (262).

4. The magnetic flux processing device with an adjustable clamp according to claim 1, characterized in that: There are four groups of vibration motors (41), which are respectively arranged at four ends of the embedded layer (4).

5. The magnetic flux processing device with an adjustable clamp according to claim 1, characterized in that: The fixing assembly (31) comprises a concave plate (311), a fixing column (312), an intercepting rod (313) and a short plate (314); the concave plate (311) has two pieces; the fixing column (312) passes through the intercepting rod (313), and the two ends are connected to the two concave plates (311); the top of the intercepting rod (313) is provided with a short plate (314) at one end away from the fixing column (312); the short plate (314) is located outside the concave plate (311).

6. The magnetic flux processing device with an adjustable clamp according to claim 1, characterized in that: A hydraulic cylinder is provided in the magnetic workbench (1) at the bottom plate (21).

7. The magnetic flux processing device with an adjustable clamp according to claim 3, characterized in that: The inner side of the clamping plate (261) is provided with an anti-slip pad, and the clamping plate (261) is provided with fine holes.

Images