Production device and production method of tiger skin thousand-layer roll cake

Abstract

The present invention discloses a production device for tiger skin lasagna roll cakes, including a slitting module, the slitting module including a work frame, a cutter is provided on the work frame for lifting, a guide plate is also provided on the work frame, the guide plate is provided on the moving route of the cutter, a guide hole is provided on the guide plate for the cutter to pass through, and the cutter passes through the guide hole during the lifting and lowering process; a clamping cavity connected to the guide hole is provided inside the guide plate, a dust suction pipe is symmetrically provided inside the clamping cavity, and when the cutter passes through the guide hole upward after cutting, the dust suction pipe sucks away the debris attached to the surface of the cutter. The present invention uses a dust suction pipe embedded in the guide plate with the dust suction end facing the guide hole, when the cutter passes through the guide hole upward after cutting, the dust suction pipe can promptly suck away the debris attached to the surface of the cutter, which greatly reduces the possibility of debris adhering to subsequent cakes, ensures that the cutting surface is neat and smooth, and improves the appearance quality of the product.

Description

Technical Field

[0001] The invention belongs to the technical field of tiger skin lasagna pastry production, and in particular relates to a production device and a production method of tiger skin lasagna pastry. Background Art

[0002] Tiger Skin Thousand Layer Roll is a popular Chinese pastry that combines the characteristics of "tiger skin" and "thousand layers" to present a unique flavor and texture; the production equipment of Tiger Skin Thousand Layer Roll pastry needs to integrate multiple functional modules to ensure that the entire process from raw material preparation to finished product packaging is efficient, hygienic and of stable quality.

[0003] Tiger skin crepes are made up of multiple layers of very thin pancakes that are carefully rolled and stacked during the production process. Because each layer of pancake is usually smeared with a layer of cream or other fillings, the adhesion between the layers may not be particularly strong. When cutting, it is easy for the pancake layers to separate or break, resulting in crumbs, so the cutter is prone to crumbs sticking to the knife during the cutting process. If the cutter sticks too much crumbs, it may carry these crumbs to other pastries during subsequent cutting, and cause the cut surface to be uneven, with jagged or irregular edges, thus affecting the overall quality of the product. Summary of the invention

[0004] The present invention aims at solving the problems in the prior art and proposes the following technical solutions:

[0005] The present invention provides a production device for tiger skin lasagna cakes, comprising:

[0006] A slitting module, the slitting module comprising a working frame, a cutter is provided on the working frame for lifting, a guide plate is also provided on the working frame, the guide plate is provided on the moving route of the cutter, a guide hole is provided on the guide plate for the cutter to pass through, and the cutter passes through the guide hole during the lifting and lowering process;

[0007] The guide plate is provided with a clamping cavity connected to the guide hole, and a dust suction pipe is symmetrically arranged in the clamping cavity. The dust suction end of the dust suction pipe faces the guide hole. When the cutter passes upward through the guide hole after cutting, the dust suction pipe sucks away the debris attached to the surface of the cutter.

[0008] As a preferred embodiment of the above technical solution, the work frame is provided with an internally hollow mounting rod, the mounting rod is arranged at one end of the guide plate away from each other, a vacuum cleaner is arranged on the mounting rod, the dust suction pipe is arranged at the output end of the vacuum cleaner, the dust suction pipe extends from the inside of the mounting rod to the clamping cavity of the guide plate, and a plurality of branch pipes are arranged at the end of the dust suction pipe.

[0009] As a preferred embodiment of the above technical solution, the branch pipes are evenly spaced along the length direction of the guide hole.

[0010] As a preferred embodiment of the above technical solution, an oiling assembly is further included, wherein the oiling assembly includes rotating rollers arranged on both sides of the cutter, and the rotating rollers include a roller body and oil storage cotton sleeved outside the roller body.

[0011] As a preferred embodiment of the above technical solution, the oiling assembly includes a bracket arranged on the top of the guide plate, the roller is rotatably arranged on the bracket, the bracket includes a fixed part and a movable part, the roller is installed on the movable part, the fixed part includes a slot for the movable part to be inserted, and a spring is arranged in the slot.

[0012] As a preferred embodiment of the above technical solution, the work frame is also provided with an oil supply box and an oil supply pipe connected to the oil supply box, a nozzle is provided at the end of the oil supply pipe, and a plurality of nozzles are spaced apart along the length direction of the roller.

[0013] As a preferred embodiment of the above technical solution, a driving member is arranged on the top of the working frame, and the cutter is arranged at the output end of the driving member.

[0014] The present invention also provides a method for producing tiger skin lasagna cakes, which uses the above-mentioned tiger skin lasagna cake production device, comprising the following steps:

[0015] S1, the cutter moves downward to cut the tiger skin Thousand Layer Roll;

[0016] S2, the cutter passes through the guide hole of the guide plate, and the guide plate guides the movement of the cutter;

[0017] S3, the cutting action of the cutter is completed once;

[0018] S4, the cutter moves upward to reposition and passes through the guide hole of the guide plate, and at the same time, the dust suction pipe arranged in the guide plate sucks away the debris attached to the surface of the cutter.

[0019] The beneficial effects of the present invention are:

[0020] (1) The present invention has a dust suction tube embedded in the guide plate with the dust suction end facing the guide hole. When the cutter passes upward through the guide hole after cutting, the dust suction tube can promptly suck away the debris attached to the surface of the cutter, which greatly reduces the possibility of the debris adhering to the subsequent pastries, ensures that the cut surface is neat and smooth, and improves the appearance quality of the product; and the design of the dust suction tube can automatically clean the cutter after each cut without manual intervention, greatly reducing the time of stopping to clean the cutter and improving the overall efficiency of the production line; in addition, the dust suction tube can not only remove the debris of the cutter, but also reduce the pastry dust suspended in the air, thereby improving the working environment of the workshop.

[0021] (2) The present invention provides an oiling assembly with two rollers in close contact with the two sides of the cutter. When the cutter moves up and down, the edible oil or other anti-sticking agent is evenly transferred to the surface of the cutter through the oil storage cotton, so that a thin lubricating film is formed on the surface of the cutter, thereby effectively reducing the possibility of pastry crumbs adhering to the cutter. It can not only prevent the occurrence of sticking to the cutter, but also significantly reduce the friction between the cutter and the pastry, making the cutting process smoother, thereby ensuring the neatness of the cutting surface and improving the appearance quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 What is shown is a front view schematic diagram of the production device in the embodiment;

[0023] Figure 2 What is shown is a schematic diagram of the guide plate in the embodiment (top view);

[0024] Figure 3 What is shown is a cross-sectional schematic diagram of the guide plate in the embodiment (top view);

[0025] Figure 4 The diagram shown is a schematic diagram of the dust suction pipe and the mounting rod in the embodiment;

[0026] Figure 5 Shown is a schematic diagram of a rotating roller in an embodiment;

[0027] Figure 6 What is shown is a schematic diagram of the positions of the rotating roller and the guide plate in the embodiment (top view);

[0028] Figure 7 Shown is a schematic diagram of a bracket in an embodiment;

[0029] Figure 8 The figure shows the arrangement diagram of the oil supply pipe and the nozzle in the embodiment (looking from the bottom);

[0030] Figure numerals: 1. conveying module; 11. working frame; 12. cutter; 13. driving member; 21. mounting rod; 22. guide plate; 23. guide hole; 24. clamping chamber; 25. dust suction pipe; 26. branch pipe; 27. dust collector; 30. oiling assembly; 31. roller; 311. roller body; 312. oil storage cotton; 32. bracket; 321. fixed part; 322. movable part; 323. spring; 41. oil supply box; 42. oil supply pipe; 43. nozzle. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments.

[0032] Example

[0033] like Figure 1 , Figure 2 , Figure 3 As shown, Figure 1 What is shown is a front view schematic diagram of the production device in the embodiment; Figure 2 What is shown is a schematic diagram of the guide plate in the embodiment (top view); Figure 3 What is shown is a cross-sectional schematic diagram of the guide plate in the embodiment (top view);

[0034] The device includes:

[0035] Conveying module 1;

[0036] The slitting module includes a work frame 11, on which a cutter 12 is provided for lifting and lowering. The work frame 11 is also provided with a guide plate 22, which is provided on the moving route of the cutter 12. The guide plate 22 is provided with a guide hole 23 for the cutter 12 to pass through, and the cutter 12 passes through the guide hole 23 during the lifting and lowering process;

[0037] A clamping cavity 24 connected to the guide hole 23 is arranged inside the guide plate 22, and a dust suction pipe 25 is symmetrically arranged inside the clamping cavity 24. The dust suction end of the dust suction pipe 25 faces the guide hole 23. When the cutter 12 passes upward through the guide hole 23 after cutting, the dust suction pipe 25 sucks away the debris attached to the surface of the cutter 12.

[0038] The working frame 11 is arranged at one side of the conveying module 1 , and the cutter 12 continuously cuts the tiger skin lasagna rolls on the conveying module 1 .

[0039] A driving member 13 is arranged on the top of the work frame 11, and the cutter 12 is arranged at the output end of the driving member 13. The driving member 13 is a cylinder, a hydraulic cylinder, etc. in the prior art, and plays the role of driving the cutter 12 to move in the vertical direction.

[0040] The guide plate 22 with the guide hole 23 guides the movement and cutting process of the cutter 12; through the dust suction tube 25 embedded in the guide plate 22 and with the dust suction end facing the guide hole 23, when the cutter 12 passes upward through the guide hole 23 after cutting, the dust suction tube 25 can promptly suck away the debris attached to the surface of the cutter 12, which greatly reduces the possibility of the debris adhering to the subsequent pastries, ensures that the cutting surface is neat and smooth, and improves the appearance quality of the product; and the design of the dust suction tube 25 can automatically clean the cutter 12 after each cutting without manual intervention, greatly reducing the time of stopping to clean the cutter 12 and improving the overall efficiency of the production line; in addition, the dust suction tube 25 can not only remove the debris of the cutter 12, but also reduce the pastry dust suspended in the air, thereby improving the working environment of the workshop.

[0041] like Figure 1 , Figure 3 , Figure 4As shown, Figure 1 What is shown is a front view schematic diagram of the production device in the embodiment; Figure 3 What is shown is a cross-sectional schematic diagram of the guide plate in the embodiment (top view); Figure 4 The diagram shown is a schematic diagram of the dust suction pipe and the mounting rod in the embodiment;

[0042] The work frame 11 is provided with a hollow mounting rod 21, which is arranged at one end of the guide plate 22 away from each other. A dust collector 27 is arranged on each mounting rod 21, and a dust suction pipe 25 is arranged at the output end of the dust collector 27. The dust suction pipe 25 extends from the inside of the mounting rod 21 to the clamping cavity 24 of the guide plate 22, and a plurality of branch pipes 26 are arranged at the end of the dust suction pipe 25;

[0043] The branch pipes 26 are evenly spaced apart along the length direction of the guide hole 23 .

[0044] The vacuum cleaner 27 provides suction force to ensure that the debris on the cutter 12 can be effectively sucked and removed. The vacuum cleaner 27 sucks in and collects the debris through the vacuum pipe 25 provided at its output end for subsequent processing.

[0045] The interior of the mounting rod 21 is communicated with the clamping cavity 24 , and serves to mount the dust suction pipe 25 , so that the dust suction pipe 25 extends from the outside to the inside of the guide plate 22 , thereby ensuring the concealment and neatness of the dust suction pipe 25 .

[0046] The branch pipe 26 is a branch of the dust suction pipe 25. The multiple branch pipes 26 are evenly spaced along the length direction of the guide hole 23. The dust suction port of each branch pipe 26 faces the guide hole 23, ensuring that when the cutter 12 moves up and down, the debris at various positions on the surface of the cutter 12 can be sucked away in time, thereby increasing the dust suction area and improving the dust suction efficiency.

[0047] like Figure 1 , Figure 5 , Figure 6 , Figure 7 As shown, Figure 1 What is shown is a front view schematic diagram of the production device in the embodiment; Figure 5 Shown is a schematic diagram of a rotating roller in an embodiment; Figure 6 What is shown is a schematic diagram of the positions of the rotating roller and the guide plate in the embodiment (top view); Figure 7 Shown is a schematic diagram of a bracket in an embodiment;

[0048] The oiling assembly 30 includes a rotating roller 31 disposed on both sides of the cutter 12, and the rotating roller 31 includes a roller body 311 and an oil storage cotton 312 sleeved outside the roller body 311;

[0049] The inside of the oil storage cotton 312 is soaked with a proper amount of edible oil or anti-sticking agent; and the edible oil or anti-sticking agent will not have any negative impact on the taste and safety of the cakes.

[0050] The two rollers 311 are closely attached to the two sides of the cutter 12. When the cutter 12 moves up and down, the edible oil or other anti-sticking agent is evenly transferred to the surface of the cutter 12 through the oil storage cotton 312, so that a thin lubricating film is formed on the surface of the cutter 12, thereby effectively reducing the possibility of cake crumbs adhering to the cutter 12, not only preventing the occurrence of the knife sticking phenomenon, but also significantly reducing the friction between the cutter 12 and the cake, making the cutting process smoother, thereby ensuring the neatness of the cutting surface and improving the appearance quality of the product;

[0051] In addition, the wear of the cutter 12 can be reduced, the service life of the cutter 12 can be extended, and the cutting speed can be increased, thereby further improving the production efficiency.

[0052] like Figure 6 , Figure 7 As shown, Figure 6 What is shown is a schematic diagram of the positions of the rotating roller and the guide plate in the embodiment (top view); Figure 7 Shown is a schematic diagram of a bracket in an embodiment;

[0053] The oiling assembly 30 includes a bracket 32 ​​arranged on the top of the guide plate 22, and the roller 31 is rotatably arranged on the bracket 32. The bracket 32 ​​includes a fixed part 321 and a movable part 322. The roller 31 is installed on the movable part 322. The fixed part 321 includes a slot for the movable part 322 to be inserted, and a spring 323 is arranged in the slot.

[0054] The fixed portion 321 is installed on the top of the guide plate 22, and plays the role of supporting the oiling assembly 30. The fixed portion 321 includes a slot for the movable portion 322 to be inserted, so that the movable portion 322 can move left and right within a certain range, and provide a constant pressure under the action of the spring 323 so that the roller 31 is always close to the cutter 12, ensuring that the grease can be evenly distributed on the surface of the cutter 12.

[0055] like Figure 1 , Figure 8 As shown, Figure 1 What is shown is a front view schematic diagram of the production device in the embodiment; Figure 8 The figure shows the arrangement diagram of the oil supply pipe and the nozzle in the embodiment (looking from the bottom);

[0056] The work frame 11 is also provided with an oil supply box 41 and an oil supply pipe 42 connected to the oil supply box 41 . A nozzle 43 is provided at the end of the oil supply pipe 42 . A plurality of nozzles 43 are spaced apart along the length direction of the rotating roller 31 .

[0057] The oil supply tank 41 stores lubricating oil, which provides an oil source for the oil storage cotton 312. The oil supply pipe 42 transports the lubricating oil from the oil supply tank 41 to the nozzle 43. The nozzle 43 sprays the lubricating oil evenly onto the oil storage cotton 312 on the surface of the roller 31. Multiple nozzles 43 are arranged at intervals along the length direction of the roller 31 to ensure that the entire roller surface can obtain sufficient lubricating oil.

[0058] The position of the oil supply tank 41 is higher than the oil storage cotton 312, and the oil can be supplied naturally by gravity. It is also recommended to set a pump body in the oil supply tank 41 to provide power.

[0059] Working principle: When the device is in use, the tiger skin Thousand Layer Roll is transported through the conveying module 1, and the cutter 12 on the working frame 11 continuously cuts the tiger skin Thousand Layer Roll by moving up and down. When the cutter 12 moves downward to cut, the two rollers 311 always rotate close to the two sides of the cutter 12, and the edible oil or other anti-sticking agent is evenly transferred to the surface of the cutter 12 through the oil storage cotton 312, so that a thin lubricating film is formed on the surface of the cutter 12; and when the cutter 12 passes through the guide hole 23 of the guide plate 22 upward after the cutting action is completed, the dust suction pipe 25 arranged in the guide plate 22 can promptly absorb the debris attached to the surface of the cutter 12.

[0060] A method for producing tiger skin Thousand Layer Roll cakes is also provided, which uses the above-mentioned tiger skin Thousand Layer Roll cake production device and comprises the following steps:

[0061] S1, the cutter 12 moves downward to cut the tiger skin Thousand Layer Roll;

[0062] S2, the cutter 12 passes through the guide hole 23 of the guide plate 22, and the guide plate 22 guides the movement of the cutter 12;

[0063] S3, the cutting action of the cutter 12 is completed once;

[0064] S4, the cutter 12 moves upward to reset and passes through the guide hole 23 of the guide plate 22, and at the same time, the dust suction pipe 25 provided in the guide plate 22 sucks away the debris attached to the surface of the cutter 12.

[0065] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them.

Claims

1. A production device for tiger skin Thousand Layer Roll cakes, characterized in that: include: A slitting module, the slitting module comprising a working frame (11), a cutter (12) being arranged on the working frame (11) for lifting, a guide plate (22) being arranged on the working frame (11), the guide plate (22) being arranged on a moving route of the cutter (12), a guide hole (23) being provided on the guide plate (22) for the cutter (12) to pass through, and the cutter (12) passing through the guide hole (23) during the lifting and lowering process; A clamping cavity (24) in communication with the guide hole (23) is arranged inside the guide plate (22), and a dust suction pipe (25) is symmetrically arranged inside the clamping cavity (24), and the dust suction end of the dust suction pipe (25) faces the guide hole (23). When the cutter (12) passes through the guide hole (23) upward after cutting, the dust suction pipe (25) sucks away debris attached to the surface of the cutter (12).

2. The production device for tiger skin lasagna cake according to claim 1, characterized in that: The working frame (11) is provided with a mounting rod (21) with a hollow interior. The mounting rod (21) is arranged at one end of the guide plate (22) away from each other. A dust collector (27) is arranged on each mounting rod (21). The dust suction pipe (25) is arranged at the output end of the dust collector (27). The dust suction pipe (25) extends from the interior of the mounting rod (21) to the clamping cavity (24) of the guide plate (22). A plurality of branch pipes (26) are arranged at the end of the dust suction pipe (25).

3. The production device of tiger skin lasagna cake according to claim 2, characterized in that: The branch pipes (26) are evenly spaced and arranged along the length direction of the guide hole (23).

4. The production device of tiger skin lasagna cake according to claim 1, characterized in that: It also includes an oiling assembly (30), the oiling assembly (30) including rollers (31) arranged in close contact with both sides of the cutter (12), the rollers (31) including a roller body (311) and oil storage cotton (312) sleeved on the outside of the roller body (311).

5. The production device of tiger skin lasagna cake according to claim 4, characterized in that: The oiling assembly (30) comprises a bracket (32) arranged on the top of the guide plate (22), the roller (31) is rotatably arranged on the bracket (32), the bracket (32) comprises a fixed part (321) and a movable part (322), the roller (31) is installed on the movable part (322), the fixed part (321) comprises a slot for the movable part (322) to be inserted, and a spring (323) is arranged in the slot.

6. The production device of tiger skin lasagna cake according to claim 5, characterized in that: The working frame (11) is also provided with an oil supply box (41) and an oil supply pipe (42) connected to the oil supply box (41); a nozzle (43) is provided at the end of the oil supply pipe (42); and a plurality of nozzles (43) are arranged at intervals along the length direction of the rotating roller (31).

7. The production device of tiger skin lasagna cake according to claim 1, characterized in that: A driving member (13) is arranged on the top of the working frame (11), and the cutter (12) is arranged at the output end of the driving member (13).

8. A method for producing tiger skin lasagna cakes, using the tiger skin lasagna cake production device according to claims 1-7, characterized in that: The following steps are involved: S1, the cutter (12) moves downward to cut the tiger skin lasagna; S2, the cutter (12) passes through the guide hole (23) of the guide plate (22), and the guide plate (22) guides the movement of the cutter (12); S3, the cutting action of the cutter (12) is completed once; S4, when the cutter (12) moves upward to reset, it passes through the guide hole (23) of the guide plate (22), and at the same time, the dust suction pipe (25) arranged in the guide plate (22) sucks away the debris attached to the surface of the cutter (12).

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