A ceramic continuous forming device for degradable photosensitive resin materials

By designing a ceramic continuous forming device containing purification and reaction components, the problem of harmful waste gas pollution during ceramic printing is solved, and the absorption and treatment of waste gas is realized to protect the environment and the health of operators.

CN119748595AInactive Publication Date: 2025-04-04JINCI XINYI TECH DEV (NANTONG) CO LTD
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Patent Information

Application Number
CN202411955839.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-28
Publication Date
2025-04-04
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing degradable photosensitive resin materials will produce harmful waste gas during the printing process, resulting in environmental pollution and affecting the health of operators.

Method used

A ceramic continuous forming device including a work box, sealed door, rodless cylinder, 3D printer, agitating assembly, material extraction assembly, purification assembly and reaction assembly is designed. The device extracts harmful gases through a fan, and after condensation, it fully reacts with the reaction liquid to adsorb and treats harmful waste gases.

Benefits of technology

Effectively adsorb and treat harmful waste gases during the printing process of photosensitive resin ceramics, avoid environmental pollution, and protect the health of operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of photosensitive resin ceramic printing, and in particular to a device for continuously forming degradable photosensitive resin ceramics. The present invention provides a device for continuously forming degradable photosensitive resin ceramics that can adsorb and treat harmful waste gases in the process of photosensitive resin ceramic printing, avoid environmental damage, and protect the health of operators. A device for continuously forming degradable photosensitive resin ceramics, including a working box and a sealed door, etc. The upper and lower front sides of the working box are rotatably connected with the sealed door. The present invention starts a fan to extract the generated harmful gases into a purification box, condense them into liquid, and then drip them into a treatment box to fully react with the reaction liquid, thereby achieving the effect of being able to adsorb and treat harmful waste gases in the process of photosensitive resin ceramic printing, avoid environmental damage, and protect the health of operators.
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Description

Technical Field

[0001] The invention relates to the field of photosensitive resin ceramic printing, in particular to a device for continuously forming ceramics made of degradable photosensitive resin materials. Background Art

[0002] With the increasing awareness of environmental protection and the rapid development of advanced manufacturing technology, the production of ceramic materials is gradually turning to a greener, more efficient and intelligent direction. Degradable photosensitive resin materials can be rapidly cured under ultraviolet light or visible light to form a stable structure. At the same time, they can also be degraded in the natural environment or under specific conditions, thereby greatly reducing pollution to the environment.

[0003] Existing ceramic forming devices for biodegradable photosensitive resin materials mix biodegradable photosensitive resin materials with ceramic powders and prepare ceramic parts with complex shapes and high precision through a continuous, uninterrupted forming process, such as 3D printing technology. During the forming process, the photosensitive resin material quickly solidifies under the irradiation of light and tightly combines with the ceramic powder to form a solid ceramic structure. However, harmful exhaust gases are generated during the printing and forming process, which can easily cause environmental pollution and affect the health of operators, making it relatively inconvenient.

[0004] Therefore, a biodegradable photosensitive resin material ceramic continuous forming device has been developed, which can adsorb and treat harmful waste gases in the photosensitive resin ceramic printing process, avoid environmental damage, and protect the health of operators. Summary of the Invention

[0005] In order to overcome the disadvantages of the existing degradable photosensitive resin material ceramic printing process, which produces harmful waste gas, easily causes environmental pollution and affects the health of operators, and is relatively inconvenient, the present invention provides a degradable photosensitive resin material ceramic continuous forming device that can adsorb and treat harmful waste gas during the printing process of photosensitive resin ceramics, avoid environmental damage, and protect the health of operators.

[0006] The technical implementation scheme of the present invention is: a continuous forming device for degradable photosensitive resin material ceramics, including a working box, a sealed door, a first rodless cylinder, a second rodless cylinder, a 3D printer, a stirring assembly, a material taking assembly, a purification assembly and a reaction assembly. The upper and lower front sides of the working box are rotatably connected with sealed doors. The upper part of the working box is connected to two groups of front and rear first rodless cylinders, each group is composed of two left and right first rodless cylinders, and the sliders of the first rodless cylinders in the same group are connected to the second rodless cylinders, and the sliders of the second rodless cylinders are connected to the 3D printer. The upper side of the working box is provided with a stirring assembly capable of stirring and mixing raw materials, the inner side of the middle part of the working box is provided with a material taking assembly for facilitating the removal of printed ceramics, the right side of the working box is provided with an adsorption assembly capable of adsorbing harmful waste gas, and the lower part of the working box is provided with a reaction assembly capable of reacting and treating harmful substances.

[0007] Optionally, each sealed door is provided with a handle.

[0008] Optionally, an observation window is provided on the upper sealed door.

[0009] Optionally, the stirring assembly further includes a material storage barrel, a first motor, a stirring frame and a feed pipe. The material storage barrel is connected to the upper middle side of the working box, the upper side of the material storage barrel is connected to the first motor, the stirring frame is rotatably connected to the inside of the material storage barrel, the stirring frame is connected to the output shaft of the first motor, and a feed pipe is connected between the material storage barrel and the 3D printer, and the feed pipe passes through the upper part of the working box.

[0010] Optionally, the material taking assembly includes a filter tank, a workbench, an electric push rod and an ejection rack. The filter tank is connected to the inner side of the middle of the work box, the upper side of the filter tank is connected to the workbench, the middle of the filter tank is connected to the electric push rod, and the ejection rack is connected to the telescopic end of the electric push rod, and the ejection rack is in contact with the workbench.

[0011] Optionally, a water spray pipe is further included, and the water spray pipe is connected between the 3D printer and the top of the working box.

[0012] Optionally, the purification component includes a mounting frame, an activated carbon plate, a purification box, a fan, a condenser and a sewer pipe. The mounting frame is slidably connected to the upper right part of the working box, the activated carbon plate is clamped on the water spray pipe, the purification box is connected to the right side of the upper part of the working box, the fan is rotatably connected to the inner side of the upper part of the purification box, the upper part of the purification box is also connected to the condenser, the condenser is located below the fan, the lower side of the purification box is also connected to the sewer pipe, and the sewer pipe passes through the working box.

[0013] Optionally, the reaction assembly includes a filter plate, a processing box, a valve, a second motor, a rotating frame and a connecting rod. The filter plate is slidably connected to the lower part of the working box, and the processing box is also slidably connected to the inner side of the lower part of the working box. The processing box is located below the filter plate. A valve is provided on the right side of the processing box. The second motor is connected to the left side of the processing box. A connecting rod is connected to the output shaft of the second motor. The connecting rod is rotatably connected to the processing box, and the right side of the connecting rod is detachably connected to the rotating frame.

[0014] The present invention has the following advantages: 1. The present invention starts the fan to extract the generated harmful gases into the purification box, condenses them into liquid, and then drips them into the treatment box to fully react with the reaction liquid, thereby achieving the effect of adsorbing and treating the harmful waste gas in the photosensitive resin ceramic printing process, avoiding environmental damage and protecting the health of operators.

[0015] 2. The present invention can start the electric push rod to move the ejection frame upward to lift the printed ceramics, and then open the sealed door to take out the ceramics, thereby facilitating the removal of the printed ceramics and improving printing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0017] Figure 2 This is a schematic diagram of the first three-dimensional structure of the present invention.

[0018] Figure 3 This is a schematic diagram of the second three-dimensional structure of the present invention.

[0019] Figure 4 This is a schematic diagram of a third cross-sectional three-dimensional structure of the present invention.

[0020] Figure 5 This is a schematic diagram of the fourth three-dimensional structure of the present invention.

[0021] Figure 6 This is a schematic diagram of the fifth three-dimensional structure of the present invention.

[0022] Figure 7 This is a schematic diagram of the sixth three-dimensional structure of the present invention.

[0023] Figure 8 This is a schematic diagram of the seventh three-dimensional structure of the present invention.

[0024] Figure 9 This is a schematic diagram of the eighth three-dimensional structure of the present invention.

[0025] Figure 10 This is a ninth three-dimensional structural diagram of the present invention.

[0026] The meaning of the reference numbers in the figure: 1: working box, 2: sealing door, 3: first rodless cylinder, 4: second rodless cylinder, 5: 3D printer, 6: storage barrel, 7: first motor, 8: stirring rack, 9: feeding pipe, 10: filter tank, 11: workbench, 12: electric push rod, 13: ejection rack, 14: water spray pipe, 15: mounting rack, 16: activated carbon plate, 17: purification box, 18: fan, 19: condenser, 20: sewer pipe, 21: filter plate, 22: treatment box, 23: valve, 24: second motor, 25: rotating rack, 26: connecting rod. DETAILED DESCRIPTION

[0027] To make the objectives, technical solutions, and advantages of the present invention more apparent, the present invention will be further described in detail below with reference to the accompanying drawings. It is hereby stated that any directional terms such as "up," "down," "left," "right," "front," "back," "inside," and "outside" that appear or will appear herein are based solely on the accompanying drawings and are not intended to limit the present invention.

[0028] A device for continuously forming ceramics made of degradable photosensitive resin materials, such as Figures 1-4 As shown, it includes a working box 1, a sealing door 2, a first rodless cylinder 3, a second rodless cylinder 4, a 3D printer 5, a stirring assembly, a material taking assembly, a purification assembly and a reaction assembly. The upper and lower front sides of the working box 1 are rotatably connected with the sealing door 2, and the sealing door 2 is provided with a handle for easy opening. The upper sealing door 2 is provided with an observation window for easy observation of the printing process. The upper part of the working box 1 is connected to two front and rear groups of first rodless cylinders 3, each group is composed of two left and right first rodless cylinders 3, and the sliders of the first rodless cylinders 3 in the same group are connected to the second rodless cylinder 4, and the sliders of the second rodless cylinder 4 are connected to the 3D printer 5. The upper side of the working box 1 is provided with a stirring assembly, the inner side of the middle part of the working box 1 is provided with a material taking assembly for removal, the right side of the working box 1 is provided with an adsorption assembly, and the lower part of the working box 1 is provided with a reaction assembly.

[0029] like Figure 1 、 Figure 4 、 Figure 5 and Figure 6 As shown, the stirring assembly also includes a material storage barrel 6, a first motor 7, a stirring frame 8 and a feeding pipe 9. The material storage barrel 6 is connected to the upper middle side of the working box 1, and the first motor 7 is connected to the upper side of the material storage barrel 6. The stirring frame 8 is rotatably connected to the inside of the material storage barrel 6, and the stirring frame 8 is connected to the output shaft of the first motor 7. A feeding pipe 9 is connected between the material storage barrel 6 and the 3D printer 5, and the feeding pipe 9 passes through the upper part of the working box 1.

[0030] like Figure 4 、 Figure 5 、 Figure 6 and Figure 7As shown, the material taking assembly includes a filter tank 10, a workbench 11, an electric push rod 12, an ejector rack 13 and a water spray pipe 14. The filter tank 10 is connected to the inner side of the middle of the work box 1, the upper side of the filter tank 10 is connected to the workbench 11, the middle of the filter tank 10 is connected to the electric push rod 12, the telescopic end of the electric push rod 12 is connected to the ejector rack 13, the ejector rack 13 is in contact with the workbench 11, and a water spray pipe 14 is connected between the 3D printer 5 and the top of the work box 1.

[0031] like Figure 8 and Figure 9 As shown, the purification component includes a mounting frame 15, an activated carbon plate 16, a purification box 17, a fan 18, a condenser 19 and a drain pipe 20. The mounting frame 15 is slidably connected to the upper right part of the working box 1, and the activated carbon plate 16 is clamped on the water spray pipe 14. The purification box 17 is connected to the right side of the upper part of the working box 1. The fan 18 is rotatably connected to the inner side of the upper part of the purification box 17. The upper part of the purification box 17 is also connected to the condenser 19, and the condenser 19 is located below the fan 18. The lower side of the purification box 17 is also connected to the drain pipe 20, and the drain pipe 20 passes through the working box 1.

[0032] like Figure 1 and Figure 10 As shown, the reaction assembly includes a filter plate 21, a processing box 22, a valve 23, a second motor 24, a rotating frame 25 and a connecting rod 26. The filter plate 21 is slidably connected to the lower part of the working box 1, and the processing box 22 is also slidably connected to the inner side of the lower part of the working box 1. The processing box 22 is located below the filter plate 21. A valve 23 is provided on the right side of the processing box 22. The second motor 24 is connected to the left side of the processing box 22. A connecting rod 26 is connected to the output shaft of the second motor 24. The connecting rod 26 is rotatably connected to the processing box 22, and the rotating frame 25 is detachably connected to the right side of the connecting rod 26.

[0033] When using the present invention, first place the working box 1 in the continuous forming area of ​​the degradable photosensitive resin material ceramic, add the photosensitive resin ceramic raw material to be formed into the storage barrel 6, and then start the first motor 7 to rotate the stirring frame 8 to stir the raw material inside the storage barrel 6, so that the photosensitive resin ceramic raw material is evenly mixed and prevent the photosensitive resin ceramic raw material from solidifying inside the storage barrel 6. After the photosensitive resin ceramic raw material is evenly mixed, the first rodless cylinder 3 and the second rodless cylinder 4 can be started. Through the cooperation of the first rodless cylinder 3 and the second rodless cylinder 4, the 3D printer 5 can move forward, backward, left and right. , so that the raw materials inside the storage barrel 6 pass through the feed pipe 9 and are sprayed on the workbench 11, thereby printing the required ceramic shape. After the ceramic printing and curing are completed, the cured ceramic can be rinsed through the water spray pipe 14 to rinse the excess raw materials remaining on the surface and filter through the filter tank 10. The residual printing material will remain on the filter tank 10 for easy recycling, and the waste liquid will flow into the processing box 22 after passing through the filter plate 21 for processing. After that, the electric push rod 12 can be started to make the ejection rack 13 move upward to lift the printed ceramic, and then open the sealing door 2 to take out the ceramic, which makes it easy to print. The function of taking out the printed ceramics is to start the fan 18 on the purification box 17 during the printing process, and to extract the waste gas in the printing process into the purification box 17. During the extraction process, the waste gas will first pass through the activated carbon plate 16 on the mounting frame 15 for adsorption, and absorb some harmful substances. By pulling out the mounting frame 15, the activated carbon plate 16 can be replaced. After the waste gas enters the purification box 17 again, it can be condensed by the condenser 19 to condense the harmful gas into liquefaction. The liquefied harmful substances will drip onto the filter plate 21 through the sewer pipe 20, and the residual harmful substances will be filtered out by the filter plate 21. The impurities flow into the treatment box 22, which contains a reaction liquid that can react with harmful substances. By starting the second motor 24, the connecting rod 26 is rotated, driving the rotating frame 25 to stir the treatment liquid and the harmful substances evenly, so that the treatment liquid and the harmful substances can be evenly mixed, so that the treatment liquid and the harmful substances can be fully reacted. After the treatment is completed, the waste liquid in the treatment box 22 can be taken out for centralized treatment, thereby absorbing and treating harmful waste gas in the process of photosensitive resin ceramic printing, avoiding environmental damage and protecting the health of operators.

[0034] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art from this disclosure that various changes or modifications may be made to the present invention without departing from the principles and spirit of the invention as defined in the claims. Therefore, the detailed description of the disclosed embodiments is intended to be illustrative only and not to limit the present invention, which is to be defined by the claims.

Claims

1. A device for continuously forming ceramics made of degradable photosensitive resin material, characterized by: The invention comprises a working box (1), a sealing door (2), a first rodless cylinder (3), a second rodless cylinder (4), a 3D printer (5), a stirring component, a material taking component, a purification component and a reaction component. The front sides of the upper and lower upper parts of the working box (1) are rotatably connected to the sealing door (2). The upper part of the working box (1) is connected to two groups of first rodless cylinders (3) in front and back, each group is composed of two left and right first rodless cylinders (3). The sliders of the first rodless cylinders (3) in the same group are connected to the second rodless cylinders (4). The sliders of the second rodless cylinders (4) are connected to the 3D printer (5). The upper side of the working box (1) is provided with a stirring component capable of stirring and mixing raw materials. The inner side of the middle part of the working box (1) is provided with a material taking component for facilitating the taking out of the printed ceramics. The right side of the working box (1) is provided with an adsorption component capable of adsorbing harmful exhaust gas. The lower part of the working box (1) is provided with a reaction component capable of reacting and treating harmful substances.

2. A device for continuously forming ceramics made of degradable photosensitive resin material according to claim 1, characterized in that: The sealed doors (2) are each provided with a handle.

3. A device for continuously forming ceramics made of degradable photosensitive resin material according to claim 1, characterized in that: An observation window is provided on the upper sealing door (2).

4. A device for continuously forming ceramics made of degradable photosensitive resin material according to claim 1, characterized in that: The stirring assembly also comprises a material storage barrel (6), a first motor (7), a stirring frame (8) and a feeding pipe (9); the material storage barrel (6) is connected to the upper middle side of the working box (1); the upper side of the material storage barrel (6) is connected to the first motor (7); the stirring frame (8) is rotatably connected inside the material storage barrel (6); the stirring frame (8) is connected to the output shaft of the first motor (7); a feeding pipe (9) is connected between the material storage barrel (6) and the 3D printer (5); and the feeding pipe (9) passes through the upper part of the working box (1).

5. A device for continuously forming ceramics made of degradable photosensitive resin material according to claim 4, characterized in that: The material taking component comprises a filter tank (10), a workbench (11), an electric push rod (12) and an ejector frame (13); the filter tank (10) is connected to the inner side of the middle of the work box (1); the upper side of the filter tank (10) is connected to the workbench (11); the middle of the filter tank (10) is connected to the electric push rod (12); the ejector frame (13) is connected to the telescopic end of the electric push rod (12); and the ejector frame (13) is in contact with the workbench (11).

6. A degradable photosensitive resin material ceramic continuous forming device according to claim 5, characterized in that: It also includes a water spray pipe (14), and the water spray pipe (14) is connected between the 3D printer (5) and the top of the working box (1).

7. A degradable photosensitive resin material ceramic continuous forming device according to claim 5, characterized in that: The purification component comprises a mounting frame (15), an activated carbon plate (16), a purification box (17), a fan (18), a condenser pipe (19) and a downpipe (20); the mounting frame (15) is slidably connected to the upper right part of the working box (1); the activated carbon plate (16) is clamped on the water spray pipe (14); the purification box (17) is connected to the upper right side of the working box (1); the fan (18) is rotatably connected to the inner side of the upper part of the purification box (17); the condenser pipe (19) is also connected to the upper part of the purification box (17); the condenser pipe (19) is located below the fan (18); the downpipe (20) is also connected to the lower side of the purification box (17); and the downpipe (20) passes through the working box (1).

8. A device for continuously forming ceramics made of degradable photosensitive resin material according to claim 7, characterized in that: The reaction assembly comprises a filter plate (21), a processing box (22), a valve (23), a second motor (24), a rotating frame (25) and a connecting rod (26); the filter plate (21) is slidably clamped at the lower part of the working box (1); the processing box (22) is also slidably connected to the inner side of the lower part of the working box (1); the processing box (22) is located below the filter plate (21); a valve (23) is provided on the right side of the processing box (22); the second motor (24) is connected to the left side of the processing box (22); a connecting rod (26) is connected to the output shaft of the second motor (24); the connecting rod (26) is rotatably connected to the processing box (22); and the rotating frame (25) is detachably connected to the right side of the connecting rod (26).