A micro-powered material guide trough
By designing an automatic cleaning dust blocking mechanism in the material guide groove, the problem of frequent cleaning of existing material guide groove curtains is solved, achieving more efficient cleaning and better dust reduction effects.
Patent Information
- Application Number
- CN202510021268.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-04-04
AI Technical Summary
The shielding of the existing material guide grooves is easily absorbed by dust during use, resulting in uncleanness and frequent cleaning, which is a large workload and time-consuming and labor-intensive.
A micro-powered guide gun is designed, including a conveying mechanism and a dust-retaining mechanism. The dust blocking mechanism includes an automatically cleanable curtain and a cleaning member, which consists of a brush, which moves vertically along the curtain by a driving assembly to clean the curtain.
By automatically cleaning the curtains, keeping them clean, avoiding dust contamination of the fabric, improving cleaning efficiency, saving manpower and material resources, and ensuring the dust reduction effect of the curtains.
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Figure CN119750109A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of material conveying, in particular to a micro-power material guiding trough. Background Art
[0002] The guide trough is an instrument used for guiding materials on a belt conveyor. Its main function is to concentrate the materials falling from the funnel to the middle of the conveyor belt, so as to prevent the materials from being scattered and the dust from leaking out. The guide trough is widely used in various manufacturing industries, such as food processing, chemical industry, metallurgy, pharmaceutical industry and construction industry, and is also used to transport cloth. The guide trough in the prior art is equipped with multiple curtains along its own transportation direction to form a pressure-equalizing dust-sealing and dust-reducing system, so that the dust can be depressurized, decelerated and settled, so that the cleaner airflow can flow out at the outlet of the guide trough. The multiple curtains are usually detachably installed on the outer box of the guide trough in a plug-in manner. As the use time increases, the dust isolated by the curtains will also be adsorbed on the curtains. Such unclean curtains will make the internal environment of the guide trough dirty. When the cloth passes through the unclean curtains, the dust will adhere to the cloth and pollute the cloth, so the staff needs to take out the curtains regularly for cleaning. However, it is very troublesome to take out and clean the curtains frequently, which is labor-intensive, time-consuming and labor-intensive. Summary of the invention
[0003] In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is to provide a micro-power material guide trough.
[0004] In order to solve the above technical problems, a technical solution adopted by the present invention is: to provide a micro-power material guide trough, including a box body and a conveying mechanism, and also including a dust blocking mechanism, the conveying mechanism includes a conveyor belt, the box body is arranged along the conveying direction of the conveyor belt and the transmission mechanism is located in the box body, the box body is provided with a feeding port and the dust blocking mechanism in sequence along the conveying direction of the conveyor belt, and the box body is provided with overflow prevention skirt plates at positions corresponding to the lateral sides of the conveyor belt;
[0005] The dust-blocking mechanism includes a curtain arranged on the upper end wall of the box body, the width of the curtain matches the width of the conveyor belt and the lateral sides of the curtain are respectively in contact with the opposite sides of the two anti-overflow skirts, the lower end of the curtain is in contact with the conveyor belt, and the dust-blocking mechanism also includes a cleaning member for cleaning the curtain, and the cleaning member moves vertically along the curtain to clean the curtain.
[0006] Furthermore, the conveyor belt includes a horizontal portion and two inclined portions arranged on both lateral sides of the horizontal portion, the two inclined portions are gradually inclined from close to the horizontal portion to away from the horizontal portion, and the two anti-overflow skirts are respectively arranged in the box at positions corresponding to the two inclined portions, and the lower end of the curtain matches and contacts with the upper surfaces of the horizontal portion and the two inclined portions.
[0007] Furthermore, any one of the two overflow prevention skirts includes a connecting portion connected to the upper end wall of the box body and an abutting portion located at the lower end of the connecting portion, and the abutting portion is inclined from top to bottom from away from the horizontal portion to close to the horizontal portion, and the lower end of the abutting portion contacts the upper surface of the corresponding inclined portion.
[0008] Furthermore, an end cover is provided on the upper end wall of the box body, a first protrusion is provided on the lower end of the end cover and the first protrusion extends into the box body, the width of the first protrusion matches the distance between the two anti-overflow skirts, the curtain is installed at the lower end of the first protrusion, and the cleaning piece is installed on the end cover at a position corresponding to the first protrusion.
[0009] Furthermore, the cleaning member includes a brush, which moves vertically to clean the curtain under the drive of a group of driving components. The brush faces the curtain and includes a first segment and two second segments located at both ends of the first segment. The two second segments can be extended and retracted relative to the first segment. The sum of the lengths of the first segment and the two second segments matches the distance between the two anti-overflow skirts. The length of the brush in a retracted state matches the width of the horizontal portion.
[0010] Furthermore, the two second segments are respectively located at the two ends of the first segment and are slidably connected to the first segment. Each of the second segments is provided with a slide groove along the length direction. The slide groove penetrates the second segment in a direction close to the curtain. The slide groove also penetrates the second segment in a direction close to the first segment. The size of the slide groove matches the first segment so that the first segment can slide inside it.
[0011] Furthermore, the first section is provided with a groove, the groove passes through the first section in a direction close to the curtain, an air extractor is provided in the groove, and the air extractor is connected to a collection box located outside the box body through a hose.
[0012] Furthermore, the driving assembly includes a rotating motor, a rotating shaft and a connecting rope. The rotating motor is installed on the end cover and the output shaft of the rotating motor extends horizontally and is connected to the rotating shaft. One end of the connecting rope is wound around the rotating shaft and the other end is fixedly connected to the brush.
[0013] Furthermore, a second protrusion is provided at the lower end of the end cover, and the second protrusion is arranged parallel to the first protrusion. A card slot is recessed upward at the lower end of the second protrusion, and the card slot passes through the second protrusion along the conveying direction of the conveyor belt. The width of the card slot matches the width of the brush so that the brush can be clamped therein. The rotating motor and the rotating shaft are installed in the second protrusion, and the connecting rope extends downward from the second protrusion and is fixedly connected to the brush.
[0014] Furthermore, the connecting portion is in an inverted L-shape, and the upper end of the connecting portion is detachably connected to the upper end wall of the box body by a plurality of bolts.
[0015] A micro-powered material guide trough of the present invention has at least the following beneficial effects: a cleaning mechanism is arranged on the dust-reducing curtain, and the cleaning mechanism can be controlled by a staff member to automatically clean the curtain, thereby keeping the curtain clean and preventing the curtain, which is supposed to reduce dust, from contaminating the fabric; the automatic cleaning of the cleaning mechanism replaces the manual cleaning of the staff, and the cleaning efficiency is higher. The staff member does not need to frequently take out the curtains one by one for cleaning, thereby saving manpower and material resources, improving work efficiency, and ensuring the dust-reducing effect of the curtain. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0017] Figure 1 It is a structural schematic diagram of an embodiment of a micro-power material guide trough of the present invention;
[0018] Figure 2 It is a partial structural schematic diagram of an embodiment of a micro-power material guide trough of the present invention;
[0019] Figure 3 It is a schematic diagram of structures such as an end cover, a curtain, and a cleaning member in one embodiment of a micro-powered material guide trough of the present invention;
[0020] Figure 4 It is a schematic diagram of structures such as an end cover, a blocking curtain and a first protrusion in one embodiment of a micro-power material guide trough of the present invention;
[0021] Figure 5 It is a schematic structural diagram of a brush in one embodiment of a micro-powered material guide trough of the present invention;
[0022] Figure 6 It is a schematic diagram of the partial structure of a brush in one embodiment of a micro-powered material guide trough of the present invention;
[0023] Figure 7It is a schematic diagram of structures such as an end cover, a brush and a driving assembly in one embodiment of a micro-power material guide trough of the present invention.
[0024] The meanings of the symbols in the accompanying drawings are:
[0025] Box body 1, feed pipe 11, mounting pipe 12, end cover 13, first protrusion 14, second protrusion 15, conveying mechanism 2, conveyor belt 21, horizontal part 211, inclined part 212, conveying roller 22, dust blocking mechanism 3, curtain 31, cleaning part 32, brush 321, first section 3211, second section 3212, slide groove 3213, first limiting groove 3214, first limiting block 3215, vacuum pump 3216, slot 3217, second limiting block 3218, second limiting groove 3219, drive assembly 322, motor 3221, rotating shaft 3222, connecting rope 3223, anti-overflow skirt 4, connecting part 41, abutting part 42, bolt 43. DETAILED DESCRIPTION
[0026] The present invention will be further described below in conjunction with the accompanying drawings.
[0027] Reference Figure 1 As shown, a micro-powered material guide trough of the present invention comprises a box body 1, a conveying mechanism 2 and a dust shielding mechanism 3. The box body 1 is rectangular and is arranged along the conveying direction of the conveying mechanism 2 to enclose the conveying mechanism 2. The box body 1 is provided with a feed inlet and the dust shielding mechanism 3 in sequence along the conveying direction of the conveying mechanism 2, and the dust shielding mechanism 3 may have a plurality of dust shielding mechanisms 3 arranged at intervals along the conveying direction of the conveying mechanism 2. The conveying mechanism 2 comprises a conveyor belt 21, and overflow prevention skirt plates 4 are detachably provided at positions on both sides of the lateral direction of the conveyor belt 21 in the box body 1.
[0028] The upper end wall outside the box body 1 is provided with a feed pipe 11, and the feed pipe 11 is hollow and communicated with the interior of the box body 1. A section of the feed pipe 11 away from the box body 1 is funnel-shaped, that is, the outer diameter of the upper section of the feed pipe 11 is larger than the outer diameter of the lower section, so that the funnel-shaped arrangement facilitates the entry of materials. The upper end wall of the box body 1 is provided with a mounting tube 12, and the mounting tube 12 is communicated with the interior of the box body 1. An end cover 13 is provided at the upper end of the mounting tube 12, and the inner diameter of the end cover 13 matches the outer diameter of the mounting tube 12 so as to be snapped onto the mounting tube 12. The end cover 13 is used to install the dust shielding mechanism 3, so the number of the end covers 13 should match the number of the dust shielding mechanism 3 (in the illustrated embodiment drawings, the number of the end cover 13 and the number of the dust shielding mechanism 3 are each shown as only one). A first protrusion 14 is provided at the lower end of the end cover 13 and the first protrusion 14 extends into the box body 1. The first protrusion 14 is provided along the width direction of the conveyor belt 21 and the width of the first protrusion 14 matches the distance between the two anti-overflow skirt plates 4. A second protrusion 15 is also provided at the lower end of the end cover 13. The second protrusion 15 is provided in parallel with the first protrusion 14 and the width of the second protrusion 15 is greater than the width of the first protrusion 14.
[0029] The conveying mechanism 2 includes a conveyor belt 21, and the conveyor belt 21 is driven by a conveying roller 22 (the conveyor belt 21 of the material guide trough is a relatively mature existing technology, so it will not be described in detail here). The conveyor belt 21 includes a horizontal portion 211 and two inclined portions 212 arranged on both sides of the horizontal portion 211. The two inclined portions 212 are gradually inclined from close to the horizontal portion 211 to away from the horizontal portion 211, so that a concave accommodating space is formed between the two inclined portions 212 and the horizontal portion 211 to hold the material. The two anti-overflow skirts 4 are respectively arranged corresponding to the two inclined portions 212, and are used to limit the material in the accommodating space described above without overflowing. Each of the anti-overflow skirts 4 is arranged along the conveying direction of the conveyor belt 21 and each of the anti-overflow skirts 4 includes a connecting portion 41 connected to the upper end wall of the box body 1 and an abutting portion 42 located at the lower end of the connecting portion 41, please refer to Figure 2 The connecting portion 41 is in an inverted L-shape, and the horizontal portion 211 of the connecting portion 41 is in close contact with the upper end wall inside the box body 1, and is detachably connected to the box body 1 through a plurality of bolts 43. A plurality of the bolts 43 are evenly spaced between the connecting portion 41 and the box body 1 along the length direction of the anti-overflow skirt 4, so that the force between each of the bolts 43 is evenly applied, and the connection between the connecting portion 41 and the box body 1 is more stable. The abutting portion 42 is inclined from top to bottom, from away from the horizontal portion 211 to close to the horizontal portion 211, and the lower end of the abutting portion 42 contacts the upper surface of the corresponding inclined portion 212.
[0030] Please refer to Figure 3 and Figure 4 , the dust shield mechanism 3 is detachably provided on the box body 1, specifically, the dust shield mechanism 3 is provided on the end cover 13, that is, the dust shield mechanism 3 is detachably provided on the box body 1 through the end cover 13. The dust shield mechanism 3 includes a curtain 31, the width of which matches the distance between the two anti-overflow skirts 4 and the curtain 31 is installed at the lower end of the first protrusion 14. The lateral sides of the curtain 31 are in contact with the opposite sides of the two anti-overflow skirts 4 respectively, and the lower end of the curtain 31 is processed with a bevel to match and fit with the surfaces of the abutment portion 42 and the inclined portion 212 respectively, and the bottom edge of the curtain 31 fits with the horizontal portion 211.
[0031] The dust blocking mechanism 3 further includes a cleaning member 32 for cleaning the curtain 31. The cleaning member 32 moves vertically along the curtain 31 to clean the curtain 31. The cleaning member 32 is mounted at the lower end of the second protrusion 15. The cleaning member 32 includes a brush 321 and a driving component 322 for driving the brush 321 to move vertically. Figure 5 and Figure 6The brush 321 faces the curtain 31 and includes a first segment 3211 and two second segments 3212 located at both ends of the first segment 3211, and the two second segments 3212 can be extended relative to the first segment 3211. When the first segment 3211 and the two second segments 3212 are extended, the sum of the lengths of the first segment 3211 and the two second segments 3212 matches the distance between the two anti-overflow skirts 4, and the length of the brush 321 in a fully retracted state matches the width of the horizontal portion 211. Specifically, the two second segments 3212 are respectively located at both ends of the first segment 3211 and are slidably connected to the first segment 3211, the outer diameter of each second segment 3212 is greater than the outer diameter of the first segment 3211, and the two second segments 3212 are both provided with a slide groove 3213 along the length direction. The slide groove 3213 penetrates the corresponding second segment 3212 in the direction close to the curtain 31, and the slide groove 3213 also penetrates the second segment 3212 in the direction close to the first segment 3211. The size of the slide groove 3213 matches the first segment 3211 so that the first segment 3211 can slide inside. A first limiting assembly is provided between each second segment 3212 and the first segment 3211. The first limiting assembly includes a first limiting groove 3214 and a first limiting block 3215. The first limiting block 3215 is T-shaped and is installed on the side of the first segment 3211 away from the curtain 31, and the first limiting block 3215 is located at a position on the first segment 3211 close to the end in the length direction. The first limiting groove 3214 is provided on a side wall of the slide 3213 away from the curtain 31, and the cross section of the first limiting groove 3214 is T-shaped to match the first limiting block 3215, and the first limiting block 3215 is slidably connected to the first limiting groove 3214. The first segment 3211 is provided with a groove, and the groove passes through the first segment 3211 in the direction close to the curtain 31. An air pump 3216 is provided in the groove, and the air pump 3216 is connected to a collection box (not shown in the figure) located outside the box body 1 through a hose. A card slot 3217 is recessed upward at the lower end of the second protrusion 15, and the card slot 3217 passes through the second protrusion 15 along the conveying direction of the conveyor belt 21. The width of the card slot 3217 matches the width of the brush 321 so that the brush 321 can be clamped therein. A second limiting component is provided between the brush 321 and the card slot 3217. The second limiting assembly includes a second limiting block 3218 and a second limiting groove 3219 .There are two second limit blocks 3218, and the two second limit blocks 3218 are respectively located on the end faces of the two second segments 3212 that are away from each other. The cross section of the second limit block 3218 is trapezoidal, that is, the outer diameter of the end of the second limit block 3218 close to the corresponding second segment 3212 gradually decreases. There are also two second limit grooves 3219, and the two second limit grooves 3219 are respectively opened on the two side walls of the slot 3217, that is, the two second limit grooves 3219 are respectively opened corresponding to the two second limit blocks 3218, and the second limit grooves 3219 are trapezoidal matching the second limit blocks 3218, and the second limit blocks 3218 are slidably connected to the corresponding second limit grooves 3219. The second limit assembly can make the brush 321 more stable in the slot 3217.
[0032] Please refer to Figure 7 The driving assembly 322 is arranged in the second protrusion 15, and includes a rotating motor 3221, a rotating shaft 3222 and a connecting rope 3223. The number of the rotating motors 3221 is two, and the two rotating motors 3221 are installed in the second protrusion 15. Specifically, the two rotating motors 3221 are respectively arranged at positions corresponding to the two second sections 3212. The output shafts of the rotating motors 3221 extend horizontally, and each output shaft is connected to a rotating shaft 3222, and a connecting rope 3223 is wound around each rotating shaft 3222. One end of the connecting rope 3223 is wound around the corresponding rotating shaft 3222, and the other end extends vertically downward and is fixedly connected to the end of the upper end surface of the corresponding second section 3212 away from the first section 3211.
[0033] One embodiment of a micro-powered material guide trough of the present invention works as follows: the material to be transported is put into the box 1 through the feed pipe 11, and the material falls onto the conveyor belt 21, and the conveyor belt 21 transports the material. In this process, the material will pass through the barrier curtain 31, and the barrier curtain 31 will block the dust raised by the material in the box 1 to prevent the dust from flying. At the same time, the barrier curtain 31 will brush off some of the dust on the material. After a period of time, dust will accumulate on the barrier curtain 31, and it needs to be cleaned.
[0034] It should be emphasized that if the conveying direction of the conveyor belt 21 is from the first side of the curtain 31 to the second side of the curtain 31, then each brush 321 is arranged on the first side of the curtain 31. In the initial state, the brush 321 is located at the highest point of its own travel, that is, the brush 321 is located in the card slot 3217, the two second limit blocks 3218 are respectively located in the two second limit slots 3219, and the two second sections 3212 are extended relative to the first section 3211. When cleaning is required, the rotary motor 3221 is started to rotate forward, and the two rotary motors 3221 in the same group of driving components 322 rotate synchronously, and the two connecting ropes 3223 are loosened at the same time, so that the brush 321 falls due to its own gravity, and the curtain 31 is continuously brushed and cleaned during the falling process. When the brush 321 falls to a position corresponding to the abutment portion 42, the two second sections move toward each other due to the influence of the inclined surfaces of the two abutment portions 42 on both sides, that is, the two second sections shrink toward the first section due to the contact of the two abutment portions 42. When the brush 321 falls to a position corresponding to the inclined section 212, the two second sections move toward each other due to the influence of the inclined surfaces of the two inclined sections 212 on both sides. That is, due to the sliding connection between the two second sections and the first section, the width of the brush 321 can change with the inclination of the overflow prevention skirt 4 and the conveyor belt 21, and the brush 321 can clean the entire curtain 31. Then the rotating motor 3221 is reversed, and at this time, the two connecting ropes 3223 are retracted at the same time, and the brush 321 is lifted upward. Since the two connecting ropes 3223 are connected to the ends of the second segments 3212 , when there is no longer abutment between the two ends of the two second segments 3212 by the abutment portions 42 or the inclined portions 212 , the two second segments 3212 will return to their initial positions under the pulling of the two connecting ropes 3223 .
[0035] During the movement of the brush 321, the air extractor 3216 is always in operation to suck out the dust swept by the brush 321. Under the operation of the cleaning member 32, the staff only needs to clean the dust collection box in time, and does not need to frequently take out the curtain 31 for cleaning. At the same time, the cleaning member 32 is arranged on the end cover 13 like the curtain 31, so that the staff can take it out for maintenance and other operations.
Claims
1. A micro-power material guide trough, comprising a box body and a transmission mechanism, characterized in that: It also includes a dust blocking mechanism, the conveying mechanism includes a conveyor belt, the box is arranged along the conveying direction of the conveyor belt and the transmission mechanism is located in the box, the box is provided with a feeding port and the dust blocking mechanism in sequence along the conveying direction of the conveyor belt, and the box is provided with anti-overflow skirt plates at positions corresponding to the lateral sides of the conveyor belt; The dust-blocking mechanism includes a curtain arranged on the upper end wall of the box body, the width of the curtain matches the width of the conveyor belt and the lateral sides of the curtain are respectively in contact with the opposite sides of the two anti-overflow skirts, the lower end of the curtain is in contact with the conveyor belt, and the dust-blocking mechanism also includes a cleaning member for cleaning the curtain, and the cleaning member moves vertically along the curtain to clean the curtain.
2. A micro-power material guide trough as claimed in claim 1, characterized in that: The conveyor belt includes a horizontal portion and two inclined portions arranged on both sides of the horizontal portion, the two inclined portions are gradually inclined from close to the horizontal portion to away from the horizontal portion, the two anti-overflow skirts are respectively arranged in the box at positions corresponding to the two inclined portions, and the lower end of the curtain matches and contacts with the upper surfaces of the horizontal portion and the two inclined portions.
3. A micro-power material guide trough as claimed in claim 2, characterized in that: Any of the two overflow prevention skirts includes a connecting portion connected to the upper end wall of the box body and an abutting portion located at the lower end of the connecting portion, the abutting portion is inclined from top to bottom from away from the horizontal portion to close to the horizontal portion, and the lower end of the abutting portion contacts the upper surface of the corresponding inclined portion.
4. A micro-power material guide trough as claimed in claim 2, characterized in that: An end cover is provided on the upper end wall of the box body, a first protrusion is provided on the lower end of the end cover and the first protrusion extends into the box body, the width of the first protrusion matches the distance between the two anti-overflow skirts, the curtain is installed at the lower end of the first protrusion, and the cleaning member is installed on the end cover at a position corresponding to the first protrusion.
5. A micro-power material guide trough as claimed in claim 4, characterized in that: The cleaning member includes a brush, which moves vertically to clean the curtain under the drive of a group of driving components. The brush faces the curtain and includes a first segment and two second segments located at both ends of the first segment. The two second segments can be extended and retracted relative to the first segment. The sum of the lengths of the first segment and the two second segments matches the distance between the two anti-overflow skirts. The length of the brush in a retracted state matches the width of the horizontal portion.
6. A micro-power material guide trough as claimed in claim 5, characterized in that: The two second segments are respectively located at the two ends of the first segment and are slidably connected to the first segment. Each of the second segments is provided with a slide groove along the length direction. The slide groove penetrates the second segment in a direction close to the curtain. The slide groove also penetrates the second segment in a direction close to the first segment. The size of the slide groove matches the first segment so that the first segment can slide therein.
7. A micro-power material guide trough as claimed in claim 5, characterized in that: The first section is provided with a groove, the groove passes through the first section in a direction close to the curtain, an air extractor is arranged in the groove, and the air extractor is connected to a collection box located outside the box body through a hose.
8. A micro-power material guide trough as claimed in claim 5, characterized in that: The driving assembly includes a rotating motor, a rotating shaft and a connecting rope. The rotating motor is installed on the end cover and the output shaft of the rotating motor extends horizontally and is connected to the rotating shaft. One end of the connecting rope is wound around the rotating shaft and the other end is fixedly connected to the brush.
9. A micro-power material guide trough as claimed in claim 8, characterized in that: A second protrusion is provided at the lower end of the end cover, and the second protrusion is arranged parallel to the first protrusion. A card slot is concave upward at the lower end of the second protrusion, and the card slot passes through the second protrusion along the conveying direction of the conveyor belt. The width of the card slot matches the width of the brush so that the brush can be clamped therein. The rotating motor and the rotating shaft are installed in the second protrusion, and the connecting rope extends downward from the second protrusion and is fixedly connected to the brush.
10. A micro-power material guide trough as claimed in claim 3, characterized in that: The connecting portion is in an inverted L-shape, and the upper end of the connecting portion is detachably connected to the upper end wall of the box body through a plurality of bolts.
Citation Information
Cited By
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