A tightening device for wire rope production
By designing a tightening device for wire rope production including multiple tightening boxes, threading tubes, tightening parts and synchronization mechanisms, the problem of the inability to tighten multiple wire ropes at the same time in the prior art is solved, and an efficient and practical synchronous tightening effect of multiple wire ropes is achieved.
Patent Information
- Application Number
- CN202510273173.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2025-04-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the production of existing wire ropes, the tightening device can only tighten one wire rope, and it cannot tighten multiple wire ropes at the same time, which is inconvenient to use.
A tightening device for the production of steel wire ropes is designed, including multiple tightening boxes, threading pipes, tightening parts, lifting mechanisms, synchronization mechanisms, indexing mechanisms and engagement mechanisms, which can accommodate multiple wire ropes at the same time, and synchronous tightening of multiple wire ropes through lifting and synchronous mechanisms.
It achieves the simultaneous tightening of multiple wire ropes, improves processing efficiency, is highly practical and is simple to install, avoids scratches and touches between wire ropes, and ensures processing quality.
Smart Images

Figure CN119754067A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel wire rope processing, and in particular to a tightening device for steel wire rope production. Background Art
[0002] Steel wire rope is a spiral steel wire bundle twisted together according to certain rules with steel wires that meet the requirements of mechanical properties and geometric dimensions. It is mainly composed of steel wires, rope cores and grease. The production process of steel wire rope is to first twist multiple layers of steel wires into strands, and then twist a certain number of strands into a spiral rope with the rope core as the center. When the steel wire rope does not rotate or hardly rotates around the longitudinal axis, this kind of steel wire rope is a non-rotating steel wire rope; this characteristic is caused by the opposite twisting directions of the inner and outer strands.
[0003] When a load is applied to a non-rotating wire rope, the torque generated by the rope core is opposite to the torque generated by the outer strands, thus forming a balance. During the production process of the wire rope, a tightening device is needed to tighten it for workers to process it. However, currently, a tightening device can only tighten one wire rope. When multiple wire ropes need to be tightened at the same time, multiple tightening devices need to be assembled on site, which is not convenient to use. Therefore, a tightening device for wire rope production is proposed, which can not only tighten one wire rope, but also tighten multiple wire ropes. Summary of the invention
[0004] The purpose of the present invention is to solve the problems existing in the prior art and to propose a tightening device for wire rope production.
[0005] To achieve the above object, the present invention adopts the following technical solutions: A tightening device for wire rope production comprises a frame, a plurality of tightening boxes are installed on the top of the frame, a wire threading tube is installed inside each of the tightening boxes, both end surfaces of the wire threading tube are flush with the two end surfaces of the tightening box, a wire rope passes through the inside of the wire threading tube, a tightening part is slidably installed above the wire rope, the tightening part is located inside the tightening box, and the bottom end of the tightening part passes through the bottom end of the tightening box.
[0006] It also includes a lifting mechanism, a synchronization mechanism, a transfer mechanism and a locking mechanism. The lifting mechanisms are arranged in pairs at both ends of the frame and are fixedly connected to the tightening boxes at both ends of the frame. The synchronization mechanism is connected to the paired lifting mechanisms and is located above the tightening box, and is used to drive the two lifting mechanisms to move synchronously. The upper and lower ends of the transfer mechanism are respectively connected to the synchronization mechanism and one of the lifting mechanisms, and are used to control the synchronous rotation of the lifting mechanism and the synchronization mechanism. The locking mechanism is located at the bottom of the tightening box, and is used to connect and fix two adjacent tightening parts.
[0007] The lifting mechanism includes an upper fixed block and a lower fixed block, the upper fixed block is fixedly mounted on the side top of the tightening box located at one end of the frame, the upper part of the upper fixed block is provided with an annular groove, the lower fixed block is fixedly mounted on the bottom end of the tightening box and is located below the upper fixed block, a rotating screw is rotatably mounted between the upper fixed block and the lower fixed block, a rotating handle is provided on the top of the rotating screw, and a lifting block is threadedly mounted on the lower part of the rotating screw, one end of the lifting block close to the tightening box is slidably connected to the tightening box, and one end of the lifting block away from the tightening box is fixedly connected to the connecting part, and the connecting part is connected to the tightening part inside the tightening box through a fixing nut.
[0008] Preferably, the tightening box includes a tightening box body, a tightening box inner cavity is provided inside the tightening box body, a wire threading tube is installed inside the tightening box inner cavity, inner sliding grooves are provided on both side walls of the tightening box inner cavity, a tightening part is slidably installed in the inner sliding groove, and a pair of through grooves are symmetrically arranged in the middle of both sides of the bottom end of the tightening box inner cavity.
[0009] Preferably, the threading tube comprises a threading tube body, a threading tube inner cavity is arranged inside the threading tube body, a steel wire rope passes through the threading tube inner cavity, and a plurality of pressing grooves are arranged at intervals on the top of the threading tube body, and each of the pressing grooves is a semicircular structure.
[0010] Preferably, the tightening part includes a plurality of tightening pressure rods distributed at intervals, and every two tightening pressure rods are connected by a connecting rod, the tightening pressure rods are adapted to the pressure grooves, both ends of the tightening pressure rods on both sides are provided with inner sliding rods, the inner sliding rods are slidably installed in the inner sliding grooves, a support rod is provided below the connecting rod, a lower sliding rod is provided below the middle of the support rod, the lower sliding rod is slidably installed in the through groove and the bottom of the lower sliding rod is located below the tightening box, and the bottom of the lower sliding rod is provided with a through hole.
[0011] Preferably, the connecting part includes a connecting vertical plate and a connecting cross bar, the top of the connecting vertical plate is fixedly connected to the lifting block, the bottom of the connecting vertical plate is provided with a connecting cross bar close to the tightening box, and the outer end of the connecting cross bar is provided with a thread.
[0012] Preferably, the synchronization mechanism includes a main gear, which is fixedly mounted on a rotating screw of one of the lifting mechanisms and is located below the rotating handle, the main gear is meshed with a sub-gear, the sub-gear is fixedly mounted on a rotating rod, the rotating rod is rotatably mounted on the top of the tightening box, a main pulley is provided below the sub-gear, the main pulley rotates coaxially with the sub-gear, the main pulley and the sub- pulley are connected by a synchronous belt, and the sub- pulley is fixedly mounted on a rotating screw of the other lifting mechanism and is located below the rotating handle.
[0013] Preferably, the indexing mechanism comprises a small hydraulic cylinder, which is slidably mounted in an annular groove of the upper fixed block, and a small hydraulic cylinder rod is provided inside the small hydraulic cylinder, and the output end of the small hydraulic cylinder rod is rotationally connected to the bottom of the main gear.
[0014] Preferably, the locking mechanism comprises a right fixing block and a left fixing block, the right fixing block and the left fixing block are respectively mounted on two different tightening parts and the front ends of the right fixing block and the left fixing block are arranged opposite to each other, the internal thread of the right fixing block is provided with a first end of a locking rod, the interior of the left fixing block can be threadedly connected to the second end of the locking rod, a limiting groove is provided below the front end of the left fixing block, a through hole is provided in the middle of the limiting groove, a limiting block is sleeved on the locking rod, the top end of the limiting block contacts the bottom end of the tightening box, a limiting blade is provided at the bottom end of the limiting block, a rectangular groove is provided on the limiting blade, the size of the rectangular groove matches the size of the limiting groove, and a limiting strip is engaged in the through hole of the limiting groove.
[0015] Preferably, the right fixing block is fixedly mounted on the bottom of the first end of the first tightening part, the left fixing block is fixedly mounted on the bottom of the second end of the second tightening part adjacent to the first tightening part, the right fixing block and the left fixing block are respectively mounted on the ends of the two tightening parts close to each other and are both located below the tightening box, a horizontal stepped cylindrical cavity is provided inside the front end of the right fixing block, the outer cylindrical cavity has a slightly smaller diameter and is provided with a thread, the inner cylindrical cavity has a slightly larger diameter, a horizontal threaded cavity is provided inside the front end of the left fixing block, The diameter of the threaded cavity of the left fixing block is the same as the diameter of the outer cylindrical cavity of the right fixing block, the front end of the right fixing block is arranged opposite to the front end of the left fixing block, the opening directions of the cylindrical cavity of the right fixing block and the threaded cavity of the left fixing block are opposite and are located on the same center line, both ends of the clamping rod are provided with threads, the end of the first end of the clamping rod is connected to a clamping plate, the diameter of the clamping rod matches the diameters of the outer cylindrical cavity of the right fixing block and the threaded cavity of the left fixing block, and the diameter of the clamping plate matches the diameter of the inner cylindrical cavity of the left fixing block.
[0016] The beneficial effects of the present invention are as follows: the present invention can accommodate multiple wire ropes to pass through at the same time by providing multiple tightening boxes and corresponding threading tubes, thereby improving processing efficiency; a tightening part is provided, and a single wire rope or multiple wire ropes are tightened by the tightening part; a lifting mechanism is provided in the present invention, and the lifting block is driven downward by the rotation of the rotating screw, and the tightening part is driven to tighten the wire rope under the connection of the connecting part, and a clamping mechanism is provided, and the threaded connection between the clamping rod and the left and right fixed blocks is used to realize the series connection of the tightening part, which is convenient for the synchronous lifting of multiple tightening parts, thereby tightening multiple wire ropes at the same time, which is highly practical and easy to install; a transfer mechanism is provided in the present invention and synchronization mechanism, and uses the indexing mechanism to control the lifting and lowering of the main gear, thereby controlling the movement of the synchronization mechanism, which facilitates the simultaneous movement of the lifting mechanisms on both sides of the frame. Under the connection of the locking mechanism, it can stably drive multiple tightening parts to tighten multiple steel wire ropes; this device can also control the indexing mechanism to release the connection relationship between the synchronization mechanism and the lifting mechanisms on both sides according to processing requirements, and can also control the locking mechanism to release the series relationship between two adjacent tightening parts, and only tighten the steel wire rope close to the lifting mechanism; each steel wire rope is installed in a different threading tube and is arranged at intervals, which can avoid scratches and touches between the steel wire ropes, and the processing quality is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention; Figure 2 A front view of an embodiment of the present invention; Figure 3 A top view of an embodiment of the present invention; Figure 4 for Figure 3 Sectional view in the AA direction; Figure 5 It is a structural schematic diagram of a threading tube according to an embodiment of the present invention; Figure 6 It is a structural schematic diagram of a tightening portion according to an embodiment of the present invention; Figure 7 for Figure 4 The enlarged view of point B in the middle; Figure 8 It is a partial structural schematic diagram of an embodiment of the present invention; Fig. 9 for Figure 8 Enlarged view of point C in the middle; Fig.10 It is a schematic structural diagram of the second embodiment of the present invention; Figure numbers: 1-frame; 2-tightening box; 201-tightening box body; 202-tightening box cavity; 203-inner slide groove; 204-threading groove; 3-threading tube; 301-threading tube body; 302-threading tube cavity; 303-pressing groove; 4-wire rope; 5-tightening part; 501-tightening pressure rod; 502-connecting rod; 503-inner slide rod; 504-support rod; 505-lower slide rod; 6-upper fixed block; 7-lower fixed block; 8-rotating screw; 9-lifting block; 10-connecting part; 1001-connecting vertical plate; 1002-connecting cross bar; 11-main gear; 12-secondary gear; 13-rotating rod; 14-main pulley; 15-synchronous belt; 16-secondary pulley; 17-right fixed block; 18-left fixed block; 19-clamping rod; 20-clamping plate; 21-limiting groove; 22-limiting block; 23-limiting blade; 24-limiting strip; 25-fixing nut; 26-small hydraulic cylinder; 27-small hydraulic cylinder rod. DETAILED DESCRIPTION
[0018] In order to provide a further understanding of the purpose, structure, features and functions of the present invention, the following detailed description is given in conjunction with the embodiments.
[0019] Embodiment 1: The present invention provides a tightening device for wire rope production, such as Figure 1-Figure 9 As shown, it is used to compress a single steel wire rope 4 or tighten multiple steel wire ropes 4 at the same time, including a frame 1, the frame 1 is used to support the entire device, a plurality of tightening boxes 2 are installed on the top of the frame 1, and a threading tube 3 is installed inside each tightening box 2. Both end surfaces of the threading tube 3 are flush with the two end surfaces of the tightening box 2. The steel wire rope 4 passes through the inside of the threading tube 3, and a tightening part 5 is slidably installed above the steel wire rope 4. The tightening part 5 is located inside the tightening box 2, and the bottom end of the tightening part 5 passes through the bottom end of the tightening box 2.
[0020] like Figure 2 , Figure 7-Figure 8 As shown, the tightening box 2 includes a tightening box body 201, and a tightening box inner cavity 202 is provided inside the tightening box body 201. The threading tube 3 is located inside the tightening box inner cavity 202, which is convenient for installing the wire rope 4. Inner slide grooves 203 are provided on the two side walls of the tightening box inner cavity 202, and the inner slide rod 503 is slidably installed in the inner slide groove 203. A pair of through grooves 204 are symmetrically arranged in the middle of both sides of the bottom end of the tightening box inner cavity 202, and the lower slide rod 505 is slidably installed in the through groove 204 and the bottom of the lower slide rod 505 is located below the tightening box 2.
[0021] like Figure 5As shown, the threading tube 3 includes a threading tube body 301, which is fixedly installed at the bottom of the tightening box inner cavity 202. A threading tube inner cavity 302 is arranged inside the threading tube body 301, and a steel wire rope 4 passes through the threading tube inner cavity 302. A plurality of pressing grooves 303 are arranged at intervals on the top of the threading tube body 301, and each pressing groove 303 is a semicircular structure.
[0022] like Figure 6 As shown, the tightening portion 5 includes a plurality of tightening pressure rods 501 distributed at intervals and every two tightening pressure rods 501 are connected by a connecting rod 502. The number and size of the tightening pressure rods 501 are adapted to the pressure groove 303. Both ends of the tightening pressure rods 501 on both sides are provided with inner sliding rods 503, and the inner sliding rods 503 are slidably installed on the inner sliding groove 203. A support rod 504 is provided below the connecting rod 502, and a lower sliding rod 505 is provided below the middle part of the support rod 504. The lower sliding rod 505 is slidably installed in the through groove 204, and a through hole is provided at the bottom of the lower sliding rod 505 for easy connection with the connecting portion 10.
[0023] A tightening device for wire rope production, such as Figure 1 , Figure 2 , Figure 4 As shown, it also includes a lifting mechanism, which is arranged in pairs on both sides of the frame 1 and is fixedly connected to the tightening box 2 above the two sides of the frame 1. The lifting mechanism includes an upper fixed block 6 and a lower fixed block 7. The upper fixed block 6 is fixedly installed on the top of the side of the tightening box 2. The upper part of the upper fixed block 6 is provided with an annular groove. The lower fixed block 7 is fixedly installed on the bottom end of the side of the tightening box 2 and is located below the upper fixed block 6. A rotating screw 8 is rotatably installed between the upper fixed block 6 and the lower fixed block 7. A rotating handle is provided on the top of the rotating screw 8. The rotating handle is located above the upper fixed block 6. The bottom of the rotating screw 8 is rotatably installed on the lower fixed block 7. A lifting block 9 is threadedly installed on the lower part of the screw 8, and the lifting block 9 is located between the upper fixed block 6 and the lower fixed block 7. The end of the lifting block 9 close to the tightening box 2 is slidably connected to the tightening box 2, and the end of the lifting block 9 away from the tightening box 2 is fixedly connected to the connecting part 10, and the connecting part 10 is connected to the tightening part 5 inside the tightening box 2 through the fixing nut 25; turning the rotating handle causes the rotating screw 8 to rotate, and the lifting block 9 descends under the action of the rotating screw 8, thereby driving the connecting part 10 to descend. Since the connecting part 10 is connected to the tightening part 5 inside the tightening box 2, the tightening part 5 moves downward to tighten the wire rope 4.
[0024] like Figure 4As shown, the connecting part 10 includes a connecting vertical plate 1001 and a connecting cross bar 1002. The top of the connecting vertical plate 1001 is fixedly connected to the lifting block 9, and the bottom end of the connecting vertical plate 1001 is close to the tightening box 2. A connecting cross bar 1002 is provided. The connecting cross bar 1002 is a columnar structure, and the outer end of the connecting cross bar 1002 is provided with a thread. After the outer end of the connecting cross bar 1002 passes through the through hole at the bottom of the lower slide bar 505, it is threadedly connected to the fixing nut 25.
[0025] A tightening device for wire rope production, such as Figure 4 As shown, it also includes a synchronization mechanism for driving the paired lifting mechanisms to work simultaneously, the synchronization mechanism includes a main gear 11, the main gear 11 is installed on the rotating screw 8 of one of the lifting mechanisms and is located below the rotating handle, the main gear 11 is meshed with a sub-gear 12, the sub-gear 12 is fixedly installed on the rotating rod 13, the rotating rod 13 is rotatably installed on the top of the tightening box 2, a main pulley 14 is provided below the sub-gear 12, the main pulley 14 is sleeved on the rotating rod 13 and rotates coaxially with the sub-gear 12, and the main pulley 14 and the sub-pull 16 are connected between the main pulley 14 and the sub-pull 16. They are connected by a synchronous belt 15, and the secondary pulley 16 is fixedly mounted on the rotating screw 8 of the other lifting mechanism and is located below the rotating handle; the rotating handle of the rotating screw 8 of the lifting mechanism on one side is rotated to rotate the rotating screw 8, thereby driving the main gear 11 to rotate, and since the main gear 11 is meshed with the secondary gear 12, the secondary gear 12 rotates, and the secondary gear 12 drives the main pulley 14 to rotate, and under the action of the synchronous belt 15, the secondary pulley 16 is driven to rotate, so that the lifting mechanism on the other side performs lifting and lowering movements synchronously.
[0026] A tightening device for wire rope production, such as Figure 4 As shown, it also includes a transfer mechanism, the upper and lower ends of the transfer mechanism are respectively connected to the lifting mechanism and the synchronization mechanism, and are used to control the synchronous rotation of the lifting mechanism and the synchronization mechanism. The transfer mechanism includes a small hydraulic cylinder 26, and the small hydraulic cylinder 26 is slidably installed in the annular groove of the upper fixed block 6. A small hydraulic cylinder rod 27 is provided inside the small hydraulic cylinder 26, and the output end of the small hydraulic cylinder rod 27 is rotatably connected to the bottom of the main gear 11; when the lifting mechanisms on both sides need to move at the same time, the small hydraulic cylinder 26 is started, and the small hydraulic cylinder rod 27 moves upward, so that the upper and lower end surfaces of the main gear 11 and the sub-gear 12 are flush, and when only the lifting mechanism on one side needs to move, the small hydraulic cylinder rod 27 contracts, driving the main gear 11 to move downward, so that the upper end surface of the main gear 11 is slightly lower than the lower end surface of the sub-gear 12.
[0027] A tightening device for wire rope production, such as Figure 7 , Fig. 9As shown, it also includes a locking mechanism, which includes a right fixing block 17 and a left fixing block 18, which are respectively installed on two different tightening parts 5 and the front ends of the right fixing block 17 and the left fixing block 18 are arranged opposite to each other, the internal thread of the right fixing block 17 is installed with the first end of the locking rod 19, and the interior of the left fixing block 18 can be threadedly connected with the second end of the locking rod 19, a limiting groove 21 is provided below the front end of the left fixing block 18, a through hole is provided in the middle of the limiting groove 21, a limiting block 22 is sleeved on the locking rod 19, the top end of the limiting block 22 contacts the bottom end of the tightening box 2, a limiting blade 23 is provided at the bottom end of the limiting block 22, a rectangular groove is provided on the limiting blade 23, the size of the rectangular groove matches the size of the limiting groove 21, and a limiting strip 24 is engaged in the through hole of the limiting groove 21.
[0028] The right fixing block 17 is fixedly installed at the bottom of the first end of the first tightening part 5, and the left fixing block 18 is fixedly installed at the bottom of the second end of the second tightening part 5 adjacent to the first tightening part 5. The right fixing block 17 and the left fixing block 18 are respectively installed at the ends of the two tightening parts 5 close to each other and are both located below the tightening box 2. A horizontal stepped cylindrical cavity is provided inside the front end of the right fixing block 17. The diameter of the outer cylindrical cavity is slightly smaller and is provided with a thread, and the diameter of the inner cylindrical cavity is slightly larger. A horizontal threaded cavity is provided inside the front end of the left fixing block 18. The diameter of the threaded cavity of the left fixing block 18 is the same as the diameter of the outer cylindrical cavity of the right fixing block 17. The front end of the right fixing block 17 is arranged opposite to the front end of the left fixing block 18. The opening directions of the cylindrical cavity of the right fixing block 17 and the threaded cavity of the left fixing block 18 are opposite and located at the same center. On the line, both ends of the locking rod 19 are provided with threads, and the end of the first end of the locking rod 19 is connected with a locking plate 20. The diameter of the locking rod 19 matches the diameter of the outer cylindrical cavity of the right fixing block 17 and the threaded cavity of the left fixing block 18, and the diameter of the locking plate 20 matches the diameter of the inner cylindrical cavity of the left fixing block 18; when the tightening parts 5 in the two adjacent tightening boxes 2 need to work at the same time, the locking rod 19 is rotated, and the second end of the locking rod 19 enters the threaded cavity of the left fixing block 18 and is threadedly connected to the left fixing block 18. When the locking plate 20 is engaged between the outer cylindrical cavity and the inner cylindrical cavity of the right fixing block 17, it stops. At this time, the rectangular groove of the limiting blade 23 is just engaged with the limiting groove 21, and the limiting blade 23 is engaged and fixed by the limiting strip 24, and the two adjacent tightening parts 5 are connected to move synchronously.
[0029] Before the device is put into operation, the connecting cross bar 1002 of the connecting part 10 of the lifting mechanism passes through the through hole on the lower slide bar 505 on the side of the tightening part 5 close to the lifting mechanism, and is then tightened and fixed by the fixing nut 25.
[0030] When it is necessary to tighten multiple steel wire ropes, multiple steel wire ropes 4 are inserted into the interior of the threading tube 3, the locking mechanism between the two adjacent tightening parts 5 is connected, and the locking rod 19 is rotated. The second end of the locking rod 19 enters the threaded cavity of the left fixed block 18 and is threadedly connected with the left fixed block 18. When the locking plate 20 is locked between the outer cylindrical cavity and the inner cylindrical cavity of the right fixed block 17, it stops. At this time, the rectangular groove of the limiting blade 23 is just locked in the limiting groove 21, and the limiting blade 23 is locked and fixed by the limiting strip 24, and the two adjacent tightening parts 5 are connected; start the small hydraulic cylinder 26, and the small hydraulic cylinder rod 27 moves upward, so that the upper and lower end surfaces of the main gear 11 and the auxiliary gear 12 are flush, and the main gear 11 is meshed with the auxiliary gear 12.
[0031] During operation, the rotating screw 8 of the lifting mechanism connected to the transfer mechanism is rotated, and the rotating screw 8 drives the main gear 11 to rotate and then drives the sub-gear 12 to rotate. The sub-gear 12 drives the main pulley 14 to rotate, and under the action of the synchronous belt 15, it drives the sub-pulley 16 to rotate and then drives the rotating screw 8 of the other lifting mechanism to rotate. The rotating screws 8 on both sides respectively drive the lifting blocks 9 on both sides to move downward, and then drive the connecting parts 10 on both sides to move downward. Since the connecting parts 10 are connected to the tightening parts 5, and the adjacent tightening parts 5 are connected by a locking mechanism, when the connecting parts 10 on both sides descend, they will drive multiple tightening parts 5 of the device to move downward, thereby tightening the wire rope 4.
[0032] When it is necessary to tighten a single wire rope, the small hydraulic cylinder 26 is started, and the small hydraulic cylinder rod 27 contracts, driving the main gear 11 to move downward, so that the upper end surface of the main gear 11 is slightly lower than the lower end surface of the sub-gear 12, and the main gear 11 does not mesh with the sub-gear 12; the connection relationship of the locking mechanism between the two adjacent tightening parts 5 is released; the single wire rope 4 is passed into any one of the threading tubes 3 on both sides of the frame 1, and the rotating screw 8 of the corresponding lifting mechanism is rotated. The rotating screw 8 drives the lifting block 9 to rotate and then drives the connecting part 10 to rotate. The connecting part 10 drives the tightening part 5 connected thereto to move downward, and the wire rope 4 is tightened.
[0033] Embodiment 2: The present invention provides a tightening device for steel wire rope production, such as Fig.10 As shown, it is used to tighten multiple steel wire ropes 4 at the same time, including a frame 1, the frame 1 is used to support the entire device, a plurality of tightening boxes 2 are installed on the top of the frame 1, every two tightening boxes 2 are connected to each other, each tightening box 2 is installed with a threading tube 3 inside, both end surfaces of the threading tube 3 are flush with the two end surfaces of the tightening box 2, the inside of the threading tube 3 passes through the steel wire rope 4, and a tightening part 5 is slidably installed above the steel wire rope 4, the tightening part 5 is located inside the tightening box 2, and the bottom end of the tightening part 5 passes through the bottom end of the tightening box 2.
[0034] It also includes a lifting mechanism, a synchronization mechanism, a transfer mechanism and a locking mechanism. The lifting mechanisms are arranged in pairs at both ends of the frame 1 and are fixedly connected to the tightening boxes 2 at both ends of the frame 1. The synchronization mechanism is connected to the paired lifting mechanisms and is located above the tightening box 2, and is used to drive the two lifting mechanisms to move synchronously. The upper and lower ends of the transfer mechanism are respectively connected to the synchronization mechanism and one of the lifting mechanisms, and are used to control the synchronous rotation of the lifting mechanism and the synchronization mechanism. The locking mechanism is located at the bottom of the tightening box 2, and is used to connect and fix two adjacent tightening parts 5.
[0035] The present invention provides a tightening device for wire rope production, and the connection relationship and specific structure of other components refer to the first embodiment.
[0036] The present invention has been described by the above-mentioned relevant embodiments, however, the above-mentioned embodiments are only examples for implementing the present invention. It must be pointed out that the disclosed embodiments do not limit the scope of the present invention. On the contrary, changes and modifications made without departing from the spirit and scope of the present invention are all within the scope of patent protection of the present invention.
Claims
1. A tightening device for steel wire rope production, comprising a frame, characterized in that: A plurality of tightening boxes are installed on the top of the frame, and a threading tube is installed inside each of the tightening boxes. Both end surfaces of the threading tube are flush with the two end surfaces of the tightening box. A steel wire rope passes through the inside of the threading tube, and a tightening part is slidably installed above the steel wire rope. The tightening part is located inside the tightening box, and the bottom end of the tightening part passes through the bottom end of the tightening box. It also includes a lifting mechanism, a synchronization mechanism, a transfer mechanism and a clamping mechanism. The lifting mechanisms are arranged in pairs at both ends of the frame and are fixedly connected to the tightening boxes at both ends of the frame. The synchronization mechanism is connected to the paired lifting mechanisms and is located above the tightening box, and is used to drive the two lifting mechanisms to move synchronously. The upper and lower ends of the transfer mechanism are respectively connected to the synchronization mechanism and one of the lifting mechanisms, and are used to control the synchronous rotation of the lifting mechanism and the synchronization mechanism. The clamping mechanism is located at the bottom of the tightening box, and is used to connect and fix two adjacent tightening parts. The lifting mechanism includes an upper fixed block and a lower fixed block, the upper fixed block is fixedly mounted on the side top of the tightening box located at one end of the frame, the upper part of the upper fixed block is provided with an annular groove, the lower fixed block is fixedly mounted on the bottom end of the tightening box and is located below the upper fixed block, a rotating screw is rotatably mounted between the upper fixed block and the lower fixed block, a rotating handle is provided on the top of the rotating screw, and a lifting block is threadedly mounted on the lower part of the rotating screw, one end of the lifting block close to the tightening box is slidably connected to the tightening box, and one end of the lifting block away from the tightening box is fixedly connected to the connecting part, and the connecting part is connected to the tightening part inside the tightening box through a fixing nut.
2. A tightening device for steel wire rope production according to claim 1, characterized in that: The tightening box includes a tightening box body, a tightening box inner cavity is provided inside the tightening box body, a wire threading tube is installed inside the tightening box inner cavity, inner sliding grooves are provided on both side walls of the tightening box inner cavity, a tightening part is slidably installed in the inner sliding groove, and a pair of through grooves are symmetrically arranged in the middle of both sides of the bottom end of the tightening box inner cavity.
3. A tightening device for steel wire rope production according to claim 2, characterized in that: The threading tube comprises a threading tube body, a threading tube inner cavity is arranged inside the threading tube body, a steel wire rope passes through the threading tube inner cavity, and a plurality of pressing grooves are arranged at intervals on the top of the threading tube body, and each of the pressing grooves is a semicircular structure.
4. A tightening device for steel wire rope production according to claim 3, characterized in that: The tightening part includes a plurality of tightening pressure rods distributed at intervals, and every two tightening pressure rods are connected by a connecting rod, the tightening pressure rods are adapted to the pressure grooves, both ends of the tightening pressure rods on both sides are provided with inner sliding rods, the inner sliding rods are slidably installed in the inner sliding grooves, a support rod is provided below the connecting rod, a lower sliding rod is provided below the middle of the support rod, the lower sliding rod is slidably installed in the through groove and the bottom of the lower sliding rod is located below the tightening box, and the bottom of the lower sliding rod is provided with a through hole.
5. A tightening device for steel wire rope production according to claim 1, characterized in that: The connecting part includes a connecting vertical plate and a connecting cross bar. The top of the connecting vertical plate is fixedly connected to the lifting block. The bottom end of the connecting vertical plate is provided with a connecting cross bar on one side close to the tightening box. The outer end of the connecting cross bar is provided with a thread.
6. A tightening device for steel wire rope production according to claim 1, characterized in that: The synchronization mechanism includes a main gear, which is fixedly mounted on a rotating screw of one of the lifting mechanisms and is located below a rotating handle. The main gear is meshed with a sub-gear, and the sub-gear is fixedly mounted on a rotating rod, and the rotating rod is rotatably mounted on the top of a tightening box. A main pulley is provided below the sub-gear, and the main pulley rotates coaxially with the sub-gear. The main pulley and the sub-pull are connected by a synchronous belt, and the sub-pullet is fixedly mounted on a rotating screw of another lifting mechanism and is located below the rotating handle.
7. A tightening device for steel wire rope production according to claim 1, characterized in that: The indexing mechanism comprises a small hydraulic cylinder, which is slidably mounted in an annular groove of the upper fixed block. A small hydraulic cylinder rod is arranged inside the small hydraulic cylinder, and an output end of the small hydraulic cylinder rod is rotationally connected to the bottom of the main gear.
8. A tightening device for steel wire rope production according to claim 1, characterized in that: The locking mechanism comprises a right fixing block and a left fixing block, wherein the right fixing block and the left fixing block are respectively mounted on two different tightening parts and the front ends of the right fixing block and the left fixing block are arranged opposite to each other, the internal thread of the right fixing block is provided with a first end of a locking rod, the interior of the left fixing block can be threadedly connected to the second end of the locking rod, a limiting groove is provided below the front end of the left fixing block, a through hole is provided in the middle of the limiting groove, a limiting block is sleeved on the locking rod, the top end of the limiting block contacts the bottom end of the tightening box, a limiting blade is provided at the bottom end of the limiting block, a rectangular groove is provided on the limiting blade, the size of the rectangular groove matches the size of the limiting groove, and a limiting strip is engaged in the through hole of the limiting groove.
9. A tightening device for steel wire rope production according to claim 8, characterized in that: The right fixing block is fixedly installed at the bottom of the first end of the first tightening part, and the left fixing block is fixedly installed at the bottom of the second end of the second tightening part adjacent to the first tightening part. The right fixing block and the left fixing block are respectively installed at one end of the two tightening parts close to each other and are both located below the tightening box. A horizontal stepped cylindrical cavity is provided inside the front end of the right fixing block. The stepped cylindrical cavity includes an outer cylindrical cavity and an inner cylindrical cavity. The outer cylindrical cavity has a slightly smaller diameter and is provided with a thread. The inner cylindrical cavity has a slightly larger diameter. A horizontal stepped cylindrical cavity is provided inside the front end of the left fixing block. The threaded cavity of the left fixing block is the same as the diameter of the outer cylindrical cavity of the right fixing block, the front end of the right fixing block is arranged opposite to the front end of the left fixing block, the opening directions of the cylindrical cavity of the right fixing block and the threaded cavity of the left fixing block are opposite and located on the same center line, both ends of the clamping rod are provided with threads, the end of the first end of the clamping rod is connected to a clamping plate, the diameter of the clamping rod matches the diameters of the outer cylindrical cavity of the right fixing block and the threaded cavity of the left fixing block, and the diameter of the clamping plate matches the diameter of the inner cylindrical cavity of the left fixing block.
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