Multifunctional formwork operating trolley cast-in-place anti-collision guardrail and construction method
By designing the cast-in-place anti-collision guardrail of multi-functional formwork operation trolley and its construction methods, the problems of large splicing errors, low safety factors and slow construction progress in traditional construction are solved, and an efficient and automated construction process is achieved, and construction efficiency and finished product quality are improved.
Patent Information
- Application Number
- CN202411915298.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-04-04
AI Technical Summary
The construction of traditional cast-in-place anti-collision guardrails has problems such as large formwork splicing error, low safety factor, slow construction progress, and poor finished product quality, making it difficult to achieve high-quality and efficient construction.
A multi-functional formwork operation trolley cast-in-place anti-collision guardrail and its construction method are designed, and the hydraulic lifting bracket is used to lift and lower the formwork. The elevation and line shape of the formwork are adjusted through the second boom, hook and top support device, and an automatic spraying device and an anticorrosion paint automatic coating device are set up. Combined with the mobile formwork trolley, automated construction is realized.
The construction efficiency of the formwork erection, spraying and anticorrosion paint coating process has been improved, the accuracy of formwork erection has been enhanced, and the automatic construction of spraying and coating has been realized, which has significantly accelerated the construction speed.
Smart Images

Figure CN119754155A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of bridges, and in particular to a cast-in-place anti-collision guardrail of a multifunctional template operating trolley and a construction method. Background Art
[0002] Traditional cast-in-place anti-collision guardrails have problems such as large template splicing errors, low safety factors, slow construction progress, and poor quality of finished products. Especially with the improvement of project quality requirements, the linear shape and elevation of cast-in-place anti-collision guardrails are becoming more and more stringent. If the anti-collision guardrail is constructed simply by manual labor and cranes, the construction time will be long. If the cast-in-place anti-collision guardrail is to achieve high-quality and high-efficiency construction results, a set of template trolleys that are easy to install and disassemble and quick to construct are required. In view of the existing problems of the above-mentioned cast-in-place anti-collision guardrail construction, a cast-in-place anti-collision guardrail with a multifunctional template operating trolley and a construction method thereof are proposed. Summary of the invention
[0003] The object of the present invention is to provide a cast-in-place anti-collision guardrail and a construction method for a multifunctional formwork operating trolley that solves the above-mentioned technical problems.
[0004] In order to solve the above technical problems, the present invention provides a construction method of a cast-in-place anti-collision guardrail using a multifunctional template operating trolley, comprising the following steps:
[0005] Step 1, trolley installation: Use steel sections to make two sets of upper trusses and lower trusses, assemble the upper trusses, lower trusses and supporting columns into an overall frame, and use another set of upper trusses and lower trusses to form an overall frame with supporting columns, and connect the two sets of frames horizontally with steel sections to form a trolley frame; then install the supporting columns on the supporting bottom beam, and rotatably install wheels on both sides of the supporting bottom beam. The front and rear supporting bottom beams are connected by double-piece steel sections to form a four-wheel drive walking structure; install the first sliding device and the second sliding device on both sides of the main truss, install a hydraulic lifting bracket on the first sliding device, and install a hanging basket on the second sliding device;
[0006] Step 2: Formwork installation: install the formwork below the hydraulic lifting bracket, set a second suspension rod and a hook on the crossbeam to connect with the formwork and the square lifting ring respectively to form an adjustable formwork device; then start the first sliding device to move the formwork to the design position of the anti-collision guardrail with the steel bars tied, the formwork includes an outer formwork and an inner formwork, start the second suspension rod, rotate the outer formwork and the inner formwork to a certain angle, start the first suspension rod, and lower the adjustable formwork device; then start the second suspension rod, rotate the outer formwork and the inner formwork back to their original positions, and install a top support device on the outer side of the inner formwork at the same time, and adjust the elevation and line shape of the formwork through the top support device and the hook;
[0007] Step 3: Fixing the formwork: Install the tension screws at the bottom of the outer formwork and the second inner formwork, then install the triangular bracket at the top of the outer formwork and the first inner formwork, connect one end of the adjustable tie rod to the triangular bracket, and fix the other end on the bridge deck; then remove the top support device, and separate the second suspension rod and the hook from the first lifting ear and the square lifting ring respectively, move to the next construction section, repeat the above steps of formwork installation and fixing, and set up and fix the formwork at the designed position;
[0008] Step 4: Installation of the crack device: After the template is erected, apply the release agent to one side of the steel plates on both sides, apply butter to both sides of the sandwich steel plate, install the steel plates on both sides and the sandwich steel plate in place along the grooves on the template, and then pour concrete;
[0009] Step 5: Formwork removal: After the concrete reaches the demolding strength, operate the first sliding device to move to the top of the formwork, lower the hydraulic lifting bracket, and connect the second suspension rod and the hook to the first lifting ear and the square lifting ring respectively; then remove the triangular bracket, the tension screw and the adjustable tie rod, and then operate the second suspension rod to open the outer formwork and the inner formwork at a certain angle, and at the same time lift the first suspension rod until the bottom of the formwork is higher than the top of the anti-collision guardrail, and then start the first sliding device to move the formwork to the inside of the trolley; after lowering the first suspension rod, remove the second suspension rod, the hook and the formwork, and repeat this step to complete the formwork removal;
[0010] Step 6: Automatic sprinkler installation: Use the automatic sprinkler to maintain the anti-collision guardrail. The L-shaped water pipe is installed on the hydraulic lifting bracket. The hook on the hydraulic lifting bracket hangs the second lifting ear on the C-shaped water pipe. Then the first sliding device is controlled to move above the anti-collision guardrail and lower it until the bottom of the C-shaped water pipe is lower than the bottom of the anti-collision guardrail. Then use the water pipe joint to connect the C-shaped water pipe and the L-shaped water pipe. At the same time, install the C-shaped water pipe on the hydraulic lifting bracket with a clamp, connect the connecting rod and the pulley to complete the installation and fixation of the water pipe, and connect the water tank truck at the same time.
[0011] Step 7: Spraying maintenance: After the automatic spraying device is installed, start the water pump to spray evenly on the anti-collision guardrail through the spray head on the water pipe. At the same time, start the walking system of the multi-functional template operation trolley and the water tank car, keep moving forward at the same speed, and complete the spraying work of the anti-collision guardrail;
[0012] Step 8: Dismantle the automatic sprinkler device: After the maintenance is completed, remove the connection between the water pipe and the water tank car, then remove the connection between the water pipe joint and the C-type water pipe, and at the same time remove the third suspension rod above the C-type water pipe, install the hook on the second lifting ear, and remove the connecting rod and pulley at the bottom end of the C-type water pipe; then start the hydraulic lifting bracket to raise the automatic sprinkler device. After the bottom of the water pipe is higher than the anti-collision guardrail, open the first sliding device to move the automatic sprinkler device to the inside of the trolley; after lowering the first suspension rod, remove the third suspension rod, clamp and water pipe;
[0013] Step nine, anti-corrosion paint spraying: install the automatic anti-corrosion paint coating device on the hydraulic lifting bracket, and also install the paint transport pipeline under the hydraulic lifting bracket through the hanger and the clamp; then control the first sliding device to move to the top of the anti-corrosion guardrail, control the hydraulic lifting bracket to lower the automatic anti-corrosion paint coating device, and connect the automatic anti-corrosion paint coating device with the paint transport mobile equipment. The anti-corrosion paint is transported by the paint transport mobile equipment and sprayed from the pressure nozzle of the automatic anti-corrosion paint coating device, and evenly sprayed on the anti-corrosion guardrail. While spraying, the paint transport mobile equipment and the multi-functional template operating trolley move forward synchronously.
[0014] The beneficial effects of the present invention are:
[0015] 1. The present invention adopts a hydraulic lifting bracket to lift and lower the formwork and related devices, thereby improving the construction efficiency of the processes such as formwork erection, spraying, and anti-corrosion paint coating.
[0016] 2. The present invention adjusts the elevation and line shape of the template by arranging a second hanger, a hook, and a top support device, thereby improving the accuracy of template erection.
[0017] 3. The present invention is provided with an automatic spraying device and an automatic anti-corrosion paint coating device, which realizes the automated construction of spraying and coating, and cooperates with a mobile template trolley to speed up the construction speed.
[0018] 4. The present invention is provided with a bilateral movable formwork trolley, which can construct the anti-collision guardrails on both sides at the same time, thereby improving the construction speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] 5. Figure 1 This is a vertical view of the multifunctional template operation trolley of the present invention;
[0020] 6. Figure 2 It is a template erection adjustment elevation diagram of the present invention;
[0021] 7. Figure 3 It is a template installation elevation view of the present invention;
[0022] 8. Figure 4 It is a template fixing elevation diagram of the present invention;
[0023] 9. Figure 5 is a schematic diagram of a cutting device of the present invention;
[0024] 10. Figure 6 It is a schematic diagram of the automatic spraying operation of the present invention;
[0025] 11. Figure 7 It is the installation structure diagram of the automatic spraying device of the present invention;
[0026] 12. Figure 8 It is a schematic diagram of the installation and disassembly of the automatic spraying device of the present invention;
[0027] 13. Fig. 9 It is a schematic diagram of the anticorrosive paint spraying operation of the present invention;
[0028] 14. Fig.10 This is an installation structure diagram of the automatic coating device for anticorrosive paint of the present invention;
[0029] 15. Fig.11 It is a diagram showing the internal structure of the paint transporting mobile equipment of the present invention.
[0030] 16. In the figure, 1, upper truss; 2, lower truss; 3, supporting column; 4, main truss; 5, hydraulic lifting bracket; 6, hanging basket; 7, supporting bottom beam; 8, wheels; 9, adjustable template device; 10, top support device; 11, first sliding device; 12, second sliding device; 13, first suspension rod; 14, cross beam; 15, diagonal rod; 16, second suspension rod; 17, hook; 18, square lifting ring; 19, first lifting ear; 20. External template; 21. Internal template; 22. Hinge; 23. Top support rod; 24. Support; 25. Adjustable diagonal support; 26. Adjustable horizontal support; 27. Ear seat; 28. Extension lock; 29. First internal template; 30. Second internal template; 31. Screw rod; 32. Triangular bracket; 33. Adjustable pull rod; 34. Notch; 35. Steel plate; 36. Sandwich steel plate; 37. Release agent; 38. Butter; 39. Automatic Spraying device; 40, water tank car; 41, support beam; 42, second lifting lug; 43, third hanging rod; 44, first clamp; 45, C-type water pipe; 46, L-type water pipe; 47, water pipe joint; 48, spray head; 49, connecting rod; 50, pulley; 51, bottom end; 52, automatic coating device for anticorrosive paint; 53, paint transport and mobile equipment; 54, pressure nozzle; 55, fourth hanging rod; 56, second clamp; 57. First curved pipe; 58. Second curved pipe; 59. First vertical pipe; 60. Second vertical pipe; 61. Horizontal pipe; 62. Pipe joint; 63. Self-priming pump; 64. Delivery pipe; 65. Input pipe; 66. Fixed ring; 67. Chassis; 68. Support bottom rod; 69. Roller; 70. Rotating motor; 71. Rotating head; 72. Handle rod; 73. Stirring rod; 74. Storage box; 75. Base. DETAILED DESCRIPTION
[0031] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the present invention.
[0032] Those skilled in the art should understand that, in the disclosure of the present invention, the orientation or position relationship indicated by the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the orientation or position relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the above terms should not be understood as limiting the present invention.
[0033] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0034] like Figure 1-Figure 11 The present invention provides a method for constructing a cast-in-place anti-collision guardrail using a multifunctional template operating trolley, comprising the following steps:
[0035] Step 1: Trolley installation
[0036] Use steel sections to make two groups of upper trusses 1 and lower trusses 2, and then assemble the upper trusses 1, lower trusses 2 and support columns 3 into an integral frame. Similarly, another group of upper trusses 1 and lower trusses 2 and support columns 3 form an integral frame, and connect the two groups of frames horizontally with steel sections to form a trolley frame. Subsequently, the support columns 3 are installed on the support bottom beam 7, and the wheels 8 are rotatably installed on both sides of the support bottom beam 7. The front and rear support bottom beams 7 are connected by double-piece steel sections to form a four-wheel drive walking structure. The first sliding device 11 and the second sliding device 12 are respectively installed on both sides of the main truss 4, the hydraulic lifting bracket 5 is installed on the first sliding device 11, and the hanging basket 6 is installed on the second sliding device 12.
[0037] The first sliding device 11 and the second sliding device 12 are both provided with rollers for rotation, and the rotation of the rollers is controlled by motors.
[0038] Step 2: Template Installation
[0039] The template is installed below the hydraulic lifting support 5, and the second suspension rod 16 and the hook 17 are arranged on the crossbeam 14, respectively connected with the template and the square lifting ring 18 to form an adjustable template device 9. Then the first sliding device 11 is started to move the template to the design position of the anti-collision guardrail with the steel bars tied. The template includes an outer template 20 and an inner template 21, and the second suspension rod 16 is started to rotate the outer template 20 and the inner template 21 to a certain angle, and the first suspension rod 13 is started to slowly lower the adjustable template device 9. Then the second suspension rod 16 is started again to rotate the outer template 20 and the inner template 21 back to their original positions, and at the same time, the top support device 10 is installed on the outside of the inner template 21, and the template elevation and line shape are adjusted by the top support device 10 and the hook 17.
[0040] Specifically, the hydraulic lifting support 5 includes a first hanger 13, an inclined rod 15, and a cross beam 14, wherein the cross beam 14 is made of double-piece steel, the inclined rod 15 is used to connect the cross beam 14 and the first hanger 13, and the first hanger 13 is a hydraulic rod. The equipment installed on the cross beam 14 is controlled to move up and down by the lifting and lowering of the first hanger 13 to complete the template installation, spray maintenance and anti-corrosion paint coating.
[0041] Specifically, when the adjustable formwork device 9 is installed, the second suspension rod 16 and the hook 17 are first installed on the crossbeam 14 of the hydraulic lifting bracket 5. The second suspension rod 16 is connected to the first lifting ear 19 installed on the outer formwork 20 and the inner formwork 21 as a hydraulic rod. The inner formwork 21 includes a first inner formwork 29 and a second inner formwork 30. The outer formwork 20 and the first inner formwork 29 are connected to the square lifting ring 18 at the top with a hinge 22. The first inner formwork 29 and the second inner formwork 30 are also rotatably connected by a hinge 22.
[0042] Preferably, the top support device 10 includes a top support rod 23, an adjustable diagonal support 25 and an adjustable cross support 26. A support 24 is installed on the support column 3. One end of the top support rod 23 is rotatably installed on the support 24, and the other end is rotatably connected to one end of the adjustable cross support 26. One end of the adjustable cross support 26 is connected to an ear seat 27 installed on the second inner template 30. One end of the adjustable diagonal support 25 is connected to the ear seat 27 on the first inner template 29, and the other end is connected to the ear seat 27 on the top support rod 23.
[0043] When adjusting the template elevation, the first suspension rod 13 is used to roughly adjust the template elevation, and then the suspension hook 17 is moved up and down for fine adjustment. When adjusting the template line shape, the template line shape is first roughly adjusted by the second suspension rod 16, and then the adjustable cross brace 26 and the adjustable diagonal brace 25 are telescoped to finely adjust the line shape of the inner template 21, and then locked with the expansion lock 28.
[0044] In one embodiment of the present solution, the adjustable horizontal brace 26 and the adjustable diagonal brace 25 are both in the form of threaded telescopic rods, and the overall length is adjusted by rotating the threaded portion, and the expansion lock 28 can be a tightening bolt.
[0045] It is worth noting that the top support device 10 and the hook 17 can not only fine-tune the line shape and elevation of the template, but also play a role in fixing the template.
[0046] Step 3: Template Fixing
[0047] Install the tension screw 31 at the bottom of the outer formwork 20 and the second inner formwork 30, then install the triangular bracket 32 at the top of the outer formwork 20 and the first inner formwork 29, one end of the adjustable tie rod 33 is connected to the triangular bracket 32, and the other end is fixed to the bridge deck. Then remove the top support device 10, and at the same time, separate the second suspension rod 16 and the hook 17 from the first lifting ear 19 and the square lifting ring 18 respectively, move to the next construction section and repeat the above template installation and fixing steps to set up and fix the template at the designed position.
[0048] Step 4: Install the cutting device
[0049] After the formwork is erected, a release agent 37 is applied to one side surface of the steel plates 35 on both sides, and butter 38 is applied to both side surfaces of the sandwich steel plate 36. Then, the steel plates 35 on both sides and the sandwich steel plate 36 are installed in place along the notches 34 on the formwork, and then concrete is poured.
[0050] Step 5: Template removal
[0051] After the concrete reaches the demolding strength, operate the first sliding device 11 to move it to the top of the template, lower the hydraulic lifting bracket 5, and connect the second suspension rod 16 and the hook 17 to the first lifting ear 19 and the square lifting ring 18 respectively. Then remove the triangular bracket 32, the tension screw 31 and the adjustable tie rod 33, and then operate the second suspension rod 16 to open the outer template 20 and the inner template 21 to a certain angle, and at the same time lift the first suspension rod 13 until the bottom of the template is higher than the top of the anti-collision guardrail, and then start the first sliding device 11 to move the template to the inside of the trolley. After lowering the first suspension rod 13, remove the second suspension rod 16, the hook 17 and the template, and repeat this step to complete the template removal.
[0052] Step 6: Automatic sprinkler installation
[0053] The automatic spray device 39 is used to maintain the anti-collision guardrail. The L-shaped water pipe 46 is installed on the hydraulic lifting bracket 5 by a clamp connection method. The hook 17 on the hydraulic lifting bracket 5 is used to hang the second lug 42 on the C-shaped water pipe 45. Then the first sliding device 11 is controlled to move above the anti-collision guardrail and slowly descend until the bottom of the C-shaped water pipe 45 is lower than the bottom of the anti-collision guardrail. Then the water pipe joint 47 is used to connect the C-shaped water pipe 45 and the L-shaped water pipe 46. At the same time, the C-shaped water pipe 45 is installed on the hydraulic lifting bracket 5 by a clamp, and the connecting rod 49 and the pulley 50 are connected to complete the installation and fixation of the water pipe, and the water tank car 40 is connected at the same time.
[0054] Specifically, the automatic sprinkler device 39 includes a C-shaped water pipe 45, an L-shaped water pipe 46, a connecting rod 49, a pulley 50 and a water pipe joint 47. The connecting rod 49 is installed at the bottom end 51 of the C-shaped water pipe 45 and the L-shaped water pipe 46, and the pulley 50 is installed at the end of the connecting rod 49.
[0055] Furthermore, a support beam 41 is installed on the cross beam 14 of the hydraulic lifting bracket 5, and a plurality of third suspension rods 43 are installed below the support beam 41. The third suspension rods 43 are connected to a plurality of first hoops 44 on the C-shaped water pipe 45 and the L-shaped water pipe 46.
[0056] Furthermore, a hook 17 is installed at the end of the crossbeam 14 outside the anti-collision guardrail for hanging a C-shaped water pipe 45.
[0057] Step 7: Spray maintenance
[0058] After the automatic spraying device 39 is installed, the water pump is started to spray evenly on the anti-collision guardrail through the spray head 48 on the water pipe. At the same time, the walking system of the multifunctional template operation trolley and the water tank car 40 is started, and the same speed is maintained to move forward to complete the spraying work of the anti-collision guardrail.
[0059] Step 8: Dismantle the automatic sprinkler system
[0060] After the maintenance is completed, the connection between the water pipe and the water tank car 40 is removed, and then the connection between the water pipe joint 47 and the C-type water pipe 45 is removed. At the same time, the third suspension rod 43 above the C-type water pipe 45 is removed, and the hook 17 is installed on the second lifting ear 42. Then, the connecting rod 49 and the pulley 50 at the bottom end 51 of the C-type water pipe 45 are removed. Then, the hydraulic lifting bracket 5 is started to raise the automatic spraying device 39. After the bottom of the water pipe is higher than the anti-collision guardrail, the first sliding device 11 is opened to move the automatic spraying device 39 to the inside of the trolley. After lowering the first suspension rod 13, the third suspension rod 43, the clamp and the water pipe are removed.
[0061] Step 9: Anti-corrosion paint spraying
[0062] An automatic anti-corrosion paint coating device 52 is installed on the hydraulic lifting bracket 5, and a paint transport pipeline is installed below the hydraulic lifting bracket 5 through a suspension rod and a clamp. Then, the first sliding device 11 is manipulated to move above the anti-corrosion paint guardrail, and the hydraulic lifting bracket 5 is controlled to lower the automatic anti-corrosion paint coating device 52, and the automatic anti-corrosion paint coating device 52 is connected to the paint transport mobile device 53. The anti-corrosion paint is transported through the paint transport mobile device 53, sprayed from the pressure nozzle 54 of the automatic anti-corrosion paint coating device 52, and evenly sprayed on the anti-corrosion paint guardrail. During the spraying, the paint transport mobile device 53 and the multifunctional template operation trolley move forward synchronously.
[0063] Specifically, the automatic anticorrosive paint coating device 52 includes a transverse pipe 61, a first curved pipe 57, a second curved pipe 58, a first vertical pipe 59 and a second vertical pipe 60. The pipes are integrally manufactured without splicing. A pressure nozzle 54 is provided on the pipe, which can spray uniform mist liquid. A pipe joint 62 is provided on the first vertical pipe 59, and the pipe joint 62 is connected to the pipe on the paint transport mobile device 53.
[0064] Furthermore, when the automatic anticorrosive paint coating device 52 is installed, the clamp is installed on the transverse pipe 61 and connected to the third suspension rod 43, and the other end of the third suspension rod 43 is installed on the support beam 41. The fourth suspension rod 55 is installed on both sides of the cross beam 14 by bolt connection, and the second clamp 56 is installed on the first curved pipe 57 on both sides, and then the fourth suspension rod 55 is connected to the second clamp 56.
[0065] Specifically, the paint transporting and mobile device 53 includes a pumping device and a rotating device, both of which are mounted on a chassis 67 , a supporting bottom rod 68 is mounted under the chassis 67 , and a roller 69 is rotatably mounted at the bottom of the bottom rod 68 .
[0066] Among them, the self-priming pump 63 is installed on the base 75 of the chassis 67, the delivery pipe 64 is installed above the self-priming pump 63, the input pipe 65 is installed on the side of the self-priming pump 63, and the fixing ring 66 is used to fix it, so that the pump suction device is installed, and the delivery pipe 64 is connected to the pipe joint 62, and the input pipe 65 is connected to the reserve tank 74.
[0067] Furthermore, when installing the rotating device, two rotating motors 70 are first installed on the top of the storage box 74. The rotating heads 71 of the rotating motors 70 are connected to the handle rods 72. After starting the rotating motors 70, the stirring rods 73 can be controlled to stir the anti-corrosion paint in the storage box 74.
[0068] It is worth noting that stirring the anti-corrosion paint can prevent the anti-corrosion paint from settling or becoming uneven.
[0069] The invention also discloses a multifunctional formwork operating trolley cast-in-place anti-collision guardrail, which is obtained by a multifunctional formwork operating trolley cast-in-place anti-collision guardrail construction method.
[0070] The present invention is not limited to the above-mentioned optimal implementation mode. Anyone can derive other various forms of products under the inspiration of the present invention. However, no matter what changes are made in the shape or structure, all technical solutions that are the same or similar to those of the present application fall within the protection scope of the present invention.
Claims
1. The construction method of cast-in-place anti-collision guardrail with multifunctional formwork operating trolley is characterized in that: The following steps are involved: Step 1, trolley installation: using steel sections to make two groups of upper trusses (1) and lower trusses (2), assembling the upper trusses (1), lower trusses (2) and supporting columns (3) into an integral frame, and assembling another group of upper trusses (1) and lower trusses (2) and supporting columns (3) into an integral frame, and connecting the two groups of frames transversely with steel sections to form a trolley frame; then installing the supporting columns (3) on the supporting bottom beam (7), rotatably installing wheels (8) on both sides of the supporting bottom beam (7), and using double-piece steel sections to connect the front and rear supporting bottom beams (7) to form a four-wheel drive walking structure; installing a first sliding device (11) and a second sliding device (12) on both sides of the main truss (4), respectively, installing a hydraulic lifting bracket (5) on the first sliding device (11), and installing a hanging basket (6) on the second sliding device (12); Step 2, template installation: install the template below the hydraulic lifting support (5), set a second suspension rod (16) and a hook (17) on the crossbeam (14) and connect them to the template and the square lifting ring (18) respectively to form an adjustable template device (9); then start the first sliding device (11) to move the template to the design position of the anti-collision guardrail with steel bars tied, the template includes an outer template (20) and an inner template (21), start the second suspension rod (16), rotate the outer template (20) and the inner template (21) to a certain angle, start the first suspension rod (13), and lower the adjustable template device (9); then start the second suspension rod (16), rotate the outer template (20) and the inner template (21) back to their original positions, and at the same time install a supporting device (10) on the outer side of the inner template (21), and adjust the template elevation and line shape by the supporting device (10) and the hook (17); Step 3, template fixing: Install the tension screws (31) at the bottom of the outer template (20) and the second inner template (30), then install the triangular bracket (32) at the top of the outer template (20) and the first inner template (29), one end of the adjustable tie rod (33) is connected to the triangular bracket (32), and the other end is fixed to the bridge deck; then remove the top support device (10), and at the same time, separate the second suspension rod (16) and the hook (17) from the first lifting ear (19) and the square lifting ring (18), move to the next construction section, repeat the above template installation and fixing steps, and set up and fix the template at the designed position; Step 4: Installing the seam-breaking device: After the template is erected, a release agent (37) is applied to one side of the steel plates (35) on both sides, and butter (38) is applied to both sides of the sandwich steel plate (36). Then, the steel plates (35) on both sides and the sandwich steel plate (36) are installed in place along the notches (34) on the template, and then concrete is poured; Step 5, formwork removal: After the concrete reaches the demolding strength, operate the first sliding device (11) to move to the top of the formwork, lower the hydraulic lifting bracket (5), and connect the second suspension rod (16) and the hook (17) to the first lifting ear (19) and the square lifting ring (18) respectively; then remove the triangular bracket (32), the tension screw rod (31) and the adjustable tie rod (33), and then operate the second suspension rod (16) to open the outer formwork (20) and the inner formwork (21) to a certain angle, and at the same time lift the first suspension rod (13) until the bottom of the formwork is higher than the top of the anti-collision guardrail, and then start the first sliding device (11) to move the formwork to the inside of the trolley; after lowering the first suspension rod (13), remove the second suspension rod (16), the hook (17) and the formwork, and repeat this step to complete the formwork removal; Step 6, installation of the automatic spray device (39): The automatic spray device (39) is used to maintain the anti-collision guardrail. The L-shaped water pipe (46) is installed on the hydraulic lifting bracket (5). The hook (17) on the hydraulic lifting bracket (5) hangs the second lifting lug (42) on the C-shaped water pipe (45), and then the first sliding device (11) is controlled to move to the top of the anti-collision guardrail and descend until the bottom of the C-shaped water pipe (45) is lower than the bottom of the anti-collision guardrail; the C-shaped water pipe (45) and the L-shaped water pipe (46) are connected by a water pipe joint (47), and the C-shaped water pipe (45) is installed on the hydraulic lifting bracket (5) in a clamping manner, and the connecting rod (49) and the pulley (50) are connected to complete the installation and fixation of the water pipe, and the water tank car (40) is connected at the same time; Step 7, spraying maintenance: After the automatic spraying device (39) is installed, start the water pump, spray the water evenly on the anti-collision guardrail through the spray head (48) on the water pipe, and at the same time start the walking system of the multifunctional template operation trolley and the water tank car (40), keep moving forward at the same speed, and complete the spraying work of the anti-collision guardrail; Step 8, dismantling the automatic spraying device: after the maintenance is completed, the connection between the water pipe and the water tank car (40) is dismantled, and then the connection between the water pipe joint (47) and the C-shaped water pipe (45) is dismantled, and at the same time, the third suspension rod (43) above the C-shaped water pipe (45) is dismantled, the hook (17) is installed on the second lifting ear (42), and the connecting rod (49) and the pulley (50) at the bottom end (51) of the C-shaped water pipe (45) are dismantled; then, the hydraulic lifting bracket (5) is started to raise the automatic spraying device (39), and after the bottom of the water pipe is higher than the anti-collision guardrail, the first sliding device (11) is opened to move the automatic spraying device (39) to the inside of the trolley; after lowering the first suspension rod (13), the third suspension rod (43), the clamp and the water pipe are dismantled; Step nine, anti-corrosion paint spraying: install the anti-corrosion paint automatic coating device (52) on the hydraulic lifting bracket (5), and similarly install the paint transport pipeline under the hydraulic lifting bracket (5) through the suspension rod and the clamp; then manipulate the first sliding device (11) to move above the anti-corrosion guardrail, control the hydraulic lifting bracket (5) to lower the anti-corrosion paint automatic coating device (52), and connect the anti-corrosion paint automatic coating device (52) with the paint transport mobile device (53), transport the anti-corrosion paint through the paint transport mobile device (53), spray it from the pressure nozzle (54) of the anti-corrosion paint automatic coating device (52), and spray it evenly on the anti-corrosion guardrail. While spraying, the paint transport mobile device (53) and the multifunctional template operating trolley move forward synchronously.
2. The construction method of cast-in-place anti-collision guardrail using a multifunctional formwork operating trolley according to claim 1 is characterized in that: The hydraulic lifting support (5) comprises a first suspension rod (13), an inclined rod (15), and a cross beam (14); the cross beam (14) is formed by double-jointed steel sections; and the inclined rod (15) is used to connect the cross beam (14) and the first suspension rod (13).
3. The construction method of cast-in-place anti-collision guardrail using a multifunctional formwork operating trolley according to claim 1 is characterized in that: In step 2, when the adjustable template device (9) is installed, firstly, a second suspension rod (16) and a suspension hook (17) are installed on the crossbeam (14) of the hydraulic lifting support (5), and the second suspension rod (16) is connected to a first suspension ear (19) installed on the outer template (20) and the inner template (21), and the inner template (21) includes a first inner template (29) and a second inner template (30), and the outer template (20) and the first inner template (29) are connected to a square suspension ring (18) at the top by a hinge (22), and the first inner template (29) and the second inner template (30) are rotatably connected by a hinge (22).
4. The construction method of cast-in-place anti-collision guardrail using a multifunctional formwork operating trolley according to claim 1 is characterized in that: The top support device (10) comprises a top support rod (23), an adjustable diagonal support (25) and an adjustable cross support (26); a support (24) is installed on the support column (3); one end of the top support rod (23) is rotatably installed on the support (24), and the other end is rotatably connected to one end of the adjustable cross support (26); one end of the adjustable cross support (26) is connected to an ear seat (27) installed on the second inner template (30); one end of the adjustable diagonal support (25) is connected to the ear seat (27) on the first inner template (29), and the other end is connected to the ear seat (27) on the top support rod (23).
5. The construction method of cast-in-place anti-collision guardrail using a multifunctional formwork operating trolley according to claim 1 is characterized in that: In step 2, when adjusting the template elevation, the first suspension rod (13) is used to roughly adjust the template elevation, and then the suspension hook (17) is used to move up and down for fine adjustment; when adjusting the template line shape, the second suspension rod (16) is used to roughly adjust the template line shape, and then the adjustable cross brace (26) and the adjustable diagonal brace (25) are used to finely adjust the line shape of the inner template (21) by telescoping, and then locked with the expansion lock (28).
6. The construction method of cast-in-place anti-collision guardrail using a multifunctional formwork operating trolley according to claim 1 is characterized in that: The automatic sprinkler device (39) comprises a C-shaped water pipe (45), an L-shaped water pipe (46), a connecting rod (49), a pulley (50) and a water pipe joint (47); the connecting rod (49) is installed at the bottom end (51) of the C-shaped water pipe (45) and the L-shaped water pipe (46); the pulley (50) is installed at the end of the connecting rod (49); a support beam (41) is installed on the cross beam (14) of the hydraulic lifting bracket (5); a plurality of third suspension rods (43) are installed below the support beam (41); and the third suspension rods (43) are connected to a plurality of first hoops (44) on the C-shaped water pipe (45) and the L-shaped water pipe (46).
7. The construction method of cast-in-place anti-collision guardrail using a multifunctional formwork operating trolley according to claim 1 is characterized in that: The automatic anticorrosive paint coating device (52) comprises a transverse pipeline (61), a first curved pipeline (57), a second curved pipeline (58), a first vertical pipeline (59) and a second vertical pipeline (60), a pressure nozzle (54) is arranged on the pipeline, a pipeline joint (62) is arranged on the first vertical pipeline (59), and the pipeline joint (62) is connected to the pipeline on the paint transport and mobile equipment (53).
8. The construction method of cast-in-place anti-collision guardrail using a multifunctional formwork operating trolley according to claim 1 is characterized in that: The paint transport and mobile equipment (53) comprises a pumping device and a rotating device, both of which are mounted on a chassis (67), a supporting bottom rod (68) is mounted under the chassis (67), and a roller (69) is rotatably mounted at the bottom of the bottom rod (68); a self-priming pump (63) is mounted on a base (75) of the chassis (67), a delivery pipe (64) is mounted above the self-priming pump (63), an input pipe (65) is mounted on the side of the self-priming pump (63), and a fixing ring (66) is used for fixing, and the delivery pipe (64) is connected to a pipe joint (62), and the input pipe (65) is connected to a storage tank (74).
9. The construction method of cast-in-place anti-collision guardrail using a multifunctional formwork operating trolley according to claim 8 is characterized in that: When the rotating device is installed, two rotating motors (70) are first installed on the top of the storage box (74), and the rotating heads (71) of the rotating motors (70) are connected to the handle rod (72). After the rotating motors (70) are started, the stirring rods (73) can be controlled to stir the anticorrosive paint in the storage box (74).
10. A multifunctional formwork operating trolley cast-in-place anti-collision guardrail, characterized in that: It is obtained by the construction method of the cast-in-place anti-collision guardrail of the multifunctional formwork operating trolley according to any one of claims 1-9.