Unlocking and locking device and method for battery changing cabinet
By integrating the lock detection module and the battery position detection module in the unlocking device of the battery swap cabinet, the battery theft problem caused by the failure of the battery locking part to return to the locking position in the prior art is solved, and higher battery anti-theft ability and operational convenience are achieved.
Patent Information
- Application Number
- CN202411949626.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2044-12-27
AI Technical Summary
The control accuracy and reliability of the existing battery swap cabinet unlocking device is low, which causes the old battery to be unlocked when it is not locked, but the control system sends a signal that the battery is locked, which may lead to battery theft.
A battery swap cabinet unlocking device is designed including a locking module, a motor drive component, a mechanical unlocking component, a battery position detection module and a locking detection module. The lock detection module detects the state of the locking module and the battery position detection module senses the battery access status, and comprehensively determines whether the battery is locked or unlocked, thereby improving the accuracy of the locking or unlocking state judgment.
It improves the accuracy of battery locking or unlocking status judgment, avoids the "false locking" phenomenon, enhances the anti-theft ability of the battery, and is more convenient to operate and more efficient.
Smart Images

Figure CN119754631A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of power exchange cabinets, and in particular to a power exchange cabinet unlocking device and method. Background Art
[0002] With the widespread use of electric two-wheeled vehicles, battery swap cabinets can facilitate users to quickly replace batteries, and have gradually become important equipment for providing battery replacement services. In order to ensure the safety of battery access and the convenience of operation, battery swap cabinets are usually equipped with unlocking devices for locking or unlocking batteries. However, the control accuracy and reliability of the unlocking device in the prior art are low, and it is easy for the battery swap cabinet to detect the return of the old battery, but the lock fails to connect with the old battery and reset to the locked state. At this time, the old battery is in an unlocked state and can still be pulled out, but the control system sends a signal that the battery has been locked. At this time, the user may be able to take away both the new and old batteries at the same time, resulting in battery theft. Summary of the invention
[0003] The embodiments of the present invention provide a battery swap cabinet unlocking device and method, which can help improve the anti-theft effect of the battery swap cabinet and help avoid the problem of battery theft.
[0004] In the first aspect, an embodiment of the present invention provides a battery swap cabinet unlocking device, which includes: a main body, a locking module, a motor drive component and a mechanical unlocking component, a battery position detection module and a locking detection module. The locking module is arranged in the main body, and the locking module is used to lock or unlock the battery in the battery swap cabinet. The locking module has a first state of locking the battery and a second state of unlocking the battery. The motor drive component and the mechanical unlocking component are both arranged in the main body, and both can drive the locking module to switch from the first state to the second state. The motor drive component includes a driving part, a transmission component and a sensor. The driving part can drive the transmission component to rotate, and the transmission component can trigger the sensor so that the sensor sends a position signal. The driving part receives the position signal and stops driving the transmission component to rotate. The battery position detection module can sense the battery access state and send an access signal, and the driving part can receive the access signal and drive the transmission component to rotate. The locking detection module can detect the state of the locking module and send an action signal to jointly determine whether the battery is locked or unlocked with the sensor.
[0005] The technical solution of the present invention is to set a locking module in the unlocking device of the power exchange cabinet. The locking module can be separated from or connected to the battery to unlock or lock the battery. The locking module has a first state of locking the battery and a second state of unlocking the battery. The battery is directly locked by setting the locking module. No key is required for locking. The battery is directly pushed in so that the battery and the locking module can be locked by buckling, which is convenient to operate. The battery position detection module is set to sense the battery access status and send an access signal. The locking detection module is set to detect the status of the locking module and send an action signal to jointly determine whether the battery is locked or unlocked with the sensor. The battery is locked or unlocked according to the signals fed back by the battery position detection module and the locking detection module. The accuracy of the battery locking or unlocking status judgment is improved, thereby avoiding the phenomenon of "false locking" such as the locking part failing to return to the locking position, and further improving the anti-theft ability of the battery. In addition, there is no need to wait for the power exchange cabinet door to be opened before pushing the battery in, which is more convenient to operate and more efficient. In the technical solution of the present invention, a mechanical unlocking component is provided, which can be moved under the action of external force so that the mechanical unlocking component can drive the locking module to move, so that the locking module is separated from the battery, so as to mechanically unlock the battery in the power swap cabinet, which is conducive to realizing the emergency unlocking function of the power swap cabinet when the power is off, and the user can also smoothly remove the battery when the power is off.
[0006] According to the aforementioned embodiment of the first aspect of the present invention, the transmission assembly includes a first transmission wheel and a second transmission wheel that are meshed with each other, the first transmission wheel is connected to the driving part, and the second transmission wheel can trigger the sensor. The second transmission wheel includes: a wheel body, a convex tooth structure and a protrusion structure. The wheel body includes an eccentric column, and the eccentric column can drive the locking module to switch between a first state and a second state. The convex tooth structure is arranged on the outer periphery of the wheel body, and the second transmission wheel is meshed and connected with the first transmission wheel through the convex tooth structure. The protrusion structure is located outside the convex tooth structure, and the protrusion structure can trigger the sensor so that the sensor sends a signal in place.
[0007] According to the aforementioned embodiment of the first aspect of the present invention, the locking module further comprises: a locking portion, a pushing portion and a first elastic member for locking or unlocking the battery. The pushing portion is connected to the locking portion, the eccentric column and the mechanical unlocking assembly and can drive the locking portion to move to lock or unlock the battery. The first elastic member is connected to the locking portion and provides an elastic restoring force for the movement of the locking portion.
[0008] According to the aforementioned embodiment of the first aspect of the present invention, the locking portion is a barbed hook structure, and the locking portion forms an angle with the engaging surface of the battery, and the angle is 0° to 10°.
[0009] According to the aforementioned embodiment of the first aspect of the present invention, the locking module further comprises: a positioning pin. The positioning pin is arranged on one side of the locking module, and the positioning pin provides guidance for the battery when the battery is inserted.
[0010] According to the aforementioned embodiment of the first aspect of the present invention, the mechanical unlocking assembly includes: an unlocking paddle and a second elastic member. Under the action of an external force, the unlocking paddle can push the pushing portion to move, so that the pushing portion can drive the locking portion to move. The second elastic member is connected to the unlocking paddle, and under the action of an external force, the unlocking paddle is pushed and the second elastic member is compressed. When the external force leaves the unlocking paddle, the second elastic member can provide an elastic restoring force for the movement of the unlocking paddle.
[0011] According to the aforementioned embodiment of the first aspect of the present invention, the pushing portion includes a first guide channel and a second guide channel arranged to avoid each other, the eccentric column drives the locking portion to move through the first guide channel, and the unlocking paddle drives the locking portion to move through the second guide channel.
[0012] According to any of the aforementioned embodiments of the first aspect of the present invention, the unlocking device of the power exchange cabinet also includes a plug assembly connected to the battery, the plug assembly is arranged on the main body, and the plug assembly is integrally arranged with the locking module.
[0013] In the second aspect, an embodiment of the present invention provides a method for unlocking a power exchange cabinet, and the method for unlocking a power exchange cabinet is applied to a power exchange cabinet unlocking device according to any of the aforementioned embodiments of the first aspect of the present invention. The method for unlocking a power exchange cabinet includes: a battery position detection module detects the storage state of an inserted old battery and obtains a storage signal, a locking detection module detects the state of a locking part, and judges whether the old battery is inserted and is in a preset position of the power exchange cabinet based on the storage signal and the action signal; if it is judged that the old battery is inserted and is in the preset position of the power exchange cabinet, the driving part is controlled to drive the transmission assembly to rotate, the transmission assembly drives the locking module to move, the second transmission wheel triggers the sensor so that the sensor sends an in-position signal, the driving part receives the in-position signal and stops driving the transmission assembly to rotate, and the locking module unlocks the new battery; and the battery position detection module detects the removal state of the new battery and obtains a removal signal, and based on the removal signal, controls the driving part to drive the transmission assembly to rotate, the transmission assembly drives the locking module to reset, the second transmission wheel leaves the sensor, the driving part stops driving the transmission assembly, and the locking module is locked.
[0014] The technical solution of the present invention detects the storage status of the inserted old battery through the battery position detection module and obtains the storage signal, and the locking detection module detects the status of the locking part, and judges whether the old battery is inserted and is in the preset position of the battery swap cabinet based on the storage signal and the action signal; if it is judged that the old battery is inserted and is in the preset position of the battery swap cabinet, the driving part is controlled to drive the transmission assembly to rotate, the transmission assembly drives the locking module to move, the second transmission wheel triggers the sensor so that the sensor sends an in-position signal, the driving part receives the in-position signal and stops driving the transmission assembly to rotate, and the locking module unlocks the new battery; and the battery position detection module detects the removal status of the new battery and obtains the removal signal, and controls the driving part to drive the transmission assembly to rotate based on the removal signal, and the transmission assembly drives The dynamic locking module is reset, the second transmission wheel leaves the sensor, the driving unit stops driving the transmission assembly, and the locking module is locked. By setting the battery position detection module, it can sense the battery access status and send an access signal. The locking detection module is set to detect the status of the locking module and send an action signal to jointly determine whether the battery is locked or unlocked with the sensor. The battery is locked or unlocked based on the signals fed back by the battery position detection module and the locking detection module, thereby improving the accuracy of the battery locking or unlocking status judgment, thereby avoiding the phenomenon of "false locking" such as the locking unit failing to return to the locked position, further improving the battery's anti-theft ability, and there is no need to wait for the battery exchange cabinet door to be opened before pushing the battery in, the operation is more convenient and more efficient.
[0015] According to the aforementioned embodiment of the second aspect of the present invention, based on the storage signal and the action signal, judging whether the old battery is inserted and located in the preset position of the battery swap cabinet includes: if the battery position detection module detects that the battery is inserted, and the locking detection module detects that the state of the locking part is a closed-open-closed action signal, then it is judged that the old battery is inserted and located in the preset position of the battery swap cabinet.
[0016] The technical solution of the present invention is conducive to solving the problem that although the battery exchange cabinet detects the return of the old battery, the locking part fails to buckle with the old battery and reset to the locked state. At this time, the old battery is in an unlocked state and can still be pulled out, but the control system sends a signal that the battery is locked. At this time, the user may be able to take away both the new and old batteries at the same time, resulting in the problem of battery theft. By setting a locking detection module, it is possible to detect the state of the locking module and send an action signal to jointly determine whether the battery is locked or unlocked with the sensor. According to the signals fed back by the battery position detection module and the locking detection module, it is comprehensively judged whether the battery is locked or unlocked, thereby improving the accuracy of the battery locking or unlocking state judgment, thereby avoiding the phenomenon of "false locking" such as the locking part failing to return to the locked position, and further improving the anti-theft ability of the battery. The plug assembly is integrally arranged with the locking module. When ensuring that the locking module is locked, it is conducive to preventing the plug assembly from loosening or coming loose from the socket due to external force collision, thereby helping to avoid the problem of poor charging contact caused by power supply interruption. There is no need to wait for the door of the power exchange cabinet to be opened before pushing the battery in, which is more convenient and efficient. Under the action of external force, the mechanical unlocking component can be moved so that the mechanical unlocking component can drive the locking module to move, so that the locking module is separated from the battery, so as to mechanically unlock the battery in the battery swap cabinet, which is conducive to realizing the emergency unlocking function of the battery swap cabinet when the power is off. The user can also smoothly remove the battery when the power is off. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0018] Figure 1 This is a schematic diagram of the exploded structure of an embodiment of the unlocking device of the power exchange cabinet of the present invention;
[0019] Figure 2 It is a schematic diagram of the exploded structure of the locking module in one embodiment of the unlocking device of the power exchange cabinet of the present invention;
[0020] Figure 3 It is a schematic diagram of the first state of the locking module in one embodiment of the unlocking device of the power exchange cabinet of the present invention;
[0021] Figure 4 It is a schematic diagram of the second state of the locking module in one embodiment of the unlocking device of the power exchange cabinet of the present invention;
[0022] Figure 5 It is a schematic diagram of the false locking state of the locking module in one embodiment of the unlocking device for the power exchange cabinet of the present invention;
[0023] Figure 6 It is a schematic diagram of a second transmission wheel triggering sensor in one embodiment of a battery exchange cabinet unlocking device of the present invention;
[0024] Figure 7 It is a schematic diagram of the second transmission wheel leaving the sensor in one embodiment of the unlocking device of the power exchange cabinet of the present invention;
[0025] Figure 8 It is a schematic diagram of a mechanical unlocking module in a first state in an embodiment of an unlocking device for a power exchange cabinet of the present invention;
[0026] Fig. 9 A schematic diagram of mechanical unlocking in an embodiment of an unlocking device for a power exchange cabinet of the present invention;
[0027] Fig.10 This is a schematic diagram of the steps of an embodiment of a method for unlocking a power exchange cabinet of the present invention;
[0028] Fig.11 This is a flow chart of the steps for preventing false locking in one embodiment of a method for unlocking a power exchange cabinet of the present invention.
[0029] Description of Figure Numbers:
[0030] Main body-100, locking module-200, motor drive assembly-300, mechanical unlocking assembly-400, battery position detection module-500, locking detection module-600, plug assembly-700, battery-800;
[0031] Upper shell 110, lower shell 120, sealing gasket 130, protective coil 140, locking part 210, pushing part 220, first elastic member 230, positioning pin 240, sleeve 250, gasket 260, driving part 310, transmission assembly 320, sensor 330, unlocking paddle 410, second elastic member 420, guide part 430, magnetic steel 610, protective shell 620;
[0032] A first guide channel 231, a second guide channel 232, a first transmission wheel 321, a second transmission wheel 322, a reduction gear 323, and an O-ring 324;
[0033] Wheel body-3221, eccentric column-3222, convex tooth structure-3223, protrusion structure-3224;
[0034] Angle-A.
[0035] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0038] In addition, the descriptions of "first", "second", etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0039] The embodiments of the present invention provide a battery swap cabinet unlocking device and method, which can help improve the anti-theft effect of the battery swap cabinet and help avoid the problem of battery theft.
[0040] like Figures 1 to 5 As shown, an embodiment of the present invention provides a power exchange cabinet unlocking device. The power exchange cabinet unlocking device includes: a main body 100, a locking module 200, a motor drive assembly 300 and a mechanical unlocking assembly 400, a battery position detection module 500 and a locking detection module 600. The locking module 200 is arranged in the main body 100, and the locking module 200 is used to lock or unlock the battery 800 in the power exchange cabinet. The locking module 200 has a first state of locking the battery 800 and a second state of unlocking the battery 800. The motor drive assembly 300 and the mechanical unlocking assembly 400 are both arranged in the main body 100, and both can drive the locking module 200 to switch from the first state to the second state.
[0041] like Figure 6 As shown, the motor drive assembly 300 includes a drive unit 310, a transmission assembly 320 and a sensor 330. The drive unit 310 can drive the transmission assembly 320 to rotate. Figure 1As shown, the transmission assembly 320 includes a first transmission wheel 321, a second transmission wheel 322 and a reduction gear 323 that mesh with each other. The first transmission wheel 321 is connected to the driving part 310, and the first transmission wheel 321, the reduction gear 323 and the second transmission wheel 322 are in transmission connection to achieve speed reduction and torque increase. Figure 6 to Figure 7 As shown, the second transmission wheel 322 can trigger the sensor 330. Preferably, the sensor 330 is a micro switch for detecting the rotation position of the second transmission wheel 322, thereby controlling the start and stop of the driving part 310. The O-ring is used for sealing between the second transmission wheel 322 and the lower shell 120.
[0042] like Figure 1 As shown, the second transmission wheel 322 includes: a wheel body 3221, a convex tooth structure 3223 and a protruding structure 3224. The wheel body 3221 includes an eccentric column 3222, and the eccentric column 3222 can drive the locking module 200 to switch between the first state and the second state. The convex tooth structure 3223 is arranged on the outer periphery of the wheel body 3221, and the second transmission wheel 322 is meshed and connected with the first transmission wheel 321 through the convex tooth structure 3223. The protruding structure 3224 is located outside the convex tooth structure 3223, as shown in FIG. Figure 6 to Figure 7 As shown, the protruding structure 3224 can trigger the sensor 330 so that the sensor 330 sends a position signal, and the driving part 310 receives the position signal and stops driving the first transmission wheel 321 to rotate.
[0043] In this embodiment, the battery position detection module 500 can sense the access status of the battery 800 and send an access signal, and the driving unit 310 can receive the access signal and drive the transmission assembly 320 to rotate. The locking detection module 600 can detect the state of the locking unit 210 of the locking module 200 and send an action signal to determine whether the battery is locked or unlocked together with the sensor. Preferably, the battery position detection module 500 and the locking detection module 600 are reed switches. Figure 2 As shown, the locking detection module 600 further includes a magnet 610 , and the magnet 610 can feed back the position of the locking portion 210 to the locking detection module 600 .
[0044] The technical solution of the present invention is to set a locking module 200 in the unlocking device of the battery exchange cabinet. The locking module 200 can be separated from or connected to the battery 800 to unlock or lock the battery 800. The locking module 200 has a first state for locking the battery 800 and a second state for unlocking the battery 800. The battery 800 is directly locked by setting the locking module 200. No key is required for locking. The battery 800 can be directly pushed in, so that the battery 800 can be locked by snapping into the locking module 200. The operation is convenient.
[0045] By setting a battery position detection module 500 that can sense the access status of the battery 800 and send an access signal, and setting a locking detection module 600 that can detect the status of the locking part 210 of the locking module 200 and send an action signal to jointly determine whether the battery is locked or unlocked with the sensor, it is comprehensively judged whether the battery 800 is locked or unlocked based on the signals fed back by both the battery position detection module 500 and the locking detection module 600, thereby improving the accuracy of the judgment of the locked or unlocked status of the battery 800, thereby avoiding the phenomenon of "false locking" such as the locking part 210 failing to return to the locked position, further improving the anti-theft capability of the battery 800, and there is no need to wait for the battery exchange cabinet door to be opened before pushing the battery 800, so the operation is more convenient and more efficient.
[0046] By setting up a mechanical unlocking component 400, the mechanical unlocking component 400 can be pushed under the action of external force so that the mechanical unlocking component 400 can drive the locking module 200 to move, so that the locking module 200 is separated from the battery 800, so as to mechanically unlock the battery 800 in the power exchange cabinet, which is conducive to realizing the emergency unlocking function of the power exchange cabinet when the power is off, and the user can also smoothly remove the battery 800 when the power is off.
[0047] By setting the motor drive assembly 300, when it is necessary to unlock the new battery 800 in the battery exchange cabinet, the battery position detection module 500 can sense the access status of the battery 800 and send an access signal, the drive unit 310 can receive the access signal and drive the transmission assembly 320 to rotate, the second transmission wheel 322 can trigger the sensor 330 so that the sensor 330 sends a position signal, and the drive unit 310 receives the position signal and stops driving the transmission assembly 320 to rotate. The motor drive assembly 300 can drive the locking module 200 to switch from the first state to the second state to unlock the new battery 800, which is conducive to realizing the automatic unlocking and locking operation of the motor, avoiding manual intervention, and improving the convenience and efficiency of operation. In this embodiment, the drive unit 310 includes a motor.
[0048] In this embodiment, if Figure 1 As shown, the main body 100 also includes an upper cover 110, a lower cover 120, a sealing gasket 130, and a protective coil 140. The upper cover 110 and the lower cover 120 can seal the interior of the main body 100 and play a dust-proof role. The upper cover 110 is used to isolate the electronic component compartment from the outside. The sealing gasket 130 is arranged between the upper cover 110 and the lower cover 120 to seal the interior of the main body 100. The protective coil 140 is used to protect the wires inside the main body 100.
[0049] like Figure 1 As shown, the locking module 200 is disposed on the lower housing 120. Figure 2As shown, the locking module 200 further includes: a locking portion 210, a pushing portion 220 and a first elastic member 230 for locking or unlocking the battery 800. The pushing portion 220 is connected to the locking portion 210, the eccentric column 3222 and the mechanical unlocking assembly 400 and can drive the locking portion 210 to move to lock or unlock the battery 800. The first elastic member 230 is connected to the locking portion 210 and provides an elastic restoring force for the movement of the locking portion 210. Preferably, the first elastic member 230 is a torsion spring, which can provide good elastic restoring force.
[0050] Preferably, if Figures 3 to 5 As shown, the locking module 200 further includes a sleeve 250, which is used to connect the pushing portion 220 and the locking portion 210, so that the contact surface of the locking portion 210 and the pushing portion 220 is in rolling contact, which is conducive to reducing friction. A gasket 260 can also be provided between the locking portion 210 and the lower shell 120 to reduce the contact area between the locking portion 210 and the lower shell 120, which is conducive to reducing friction.
[0051] like Figures 3 to 5 As shown, the locking portion 210 is a barbed hook structure, which is helpful to avoid Figure 5 As shown, due to processing and assembly errors, the locking portion 210 and the battery 800 are not firmly engaged. Figure 3 As shown, the locking surfaces between the locking portion 210 and the battery 800 form an angle A, which is 0° to 10°, so that the locking portion 210 and the battery 800 are locked more securely.
[0052] like Figure 1 to Figure 2 As shown, the locking module 200 further includes a positioning pin 240. The positioning pin 240 is disposed on one side of the locking module 200, and the positioning pin 240 provides guidance and positioning for the battery 800 when the battery 800 is inserted.
[0053] like Figure 2 As shown, the mechanical unlocking assembly 400 includes: an unlocking paddle 410, a guide portion 430 and a second elastic member 420. Figures 8 to 9 As shown, under the action of external force, the unlocking paddle 410 can push the pushing part 220 to move through the guide part 430, so that the pushing part 220 can drive the locking part 210 to move. The second elastic member 420 is arranged on the guide part 430. Under the action of external force, the unlocking paddle 410 is pushed and the second elastic member 420 is compressed. When the external force leaves the unlocking paddle 410, the second elastic member 420 can provide elastic restoring force for the movement of the unlocking paddle 410. Preferably, the second elastic member 420 is a spring, which can provide good elastic restoring force for the unlocking paddle 410.
[0054] like Figures 3 to 5As shown, the pushing portion 220 includes a first guide channel 231 and a second guide channel 232 that are arranged to avoid each other. The eccentric column 3222 drives the locking portion 210 to move through the first guide channel 231, and the guide portion 430 of the unlocking paddle 410 drives the locking portion 210 to move through the second guide channel 232.
[0055] In this embodiment, when the operator uses the unlocking jig to push the unlocking paddle 410, the unlocking paddle 410 can squeeze the second elastic member 420 to drive the guide portion 430 to push the pushing portion 220 along the second guide channel 232, so that the pushing portion 220 can drive the locking portion 210 to move, so as to unlock the battery 800 and realize the emergency mechanical unlocking function. In other embodiments, other methods can also be used to toggle the unlocking paddle 410. This application does not limit the form of toggling the unlocking paddle 410. It can be a specially designed unlocking key, or an ordinary paddle, or the operator can directly manually toggle the unlocking paddle 410 with a finger. Emergency mechanical unlocking can be achieved by simply toggling the unlocking paddle 410. In the case of power failure or system failure in the power exchange cabinet, it is more convenient for users to quickly and conveniently toggle the mechanical unlocking assembly 400 to mechanically unlock the battery 800 in the power exchange cabinet, thereby improving the user experience.
[0056] When the unlocking jig leaves the unlocking paddle 410, the second elastic member 420 can provide elastic restoring force for the unlocking paddle 410. The second elastic member 420 will reset the unlocking paddle 410, and the unlocking paddle 410 will no longer be in contact with the locking portion 210. The locking portion 210 returns to the locked position, realizing the automatic locking function after emergency mechanical unlocking.
[0057] like Figure 1 As shown, the unlocking device of the power exchange cabinet also includes a plug assembly 700 connected to the battery 800. The plug assembly 700 is arranged on the main body 100. The plug assembly 700 and the locking module 200 are integrally arranged. When the locking module 200 is ensured to be locked, it is beneficial to prevent the plug assembly 700 from loosening or coming loose from the socket due to external force collision, thereby helping to avoid the problem of poor charging contact caused by power interruption.
[0058] Next, the specific unlocking process of the unlocking device of the power swap cabinet is described.
[0059] When it is necessary to unlock the new battery 800 in the power exchange cabinet, the battery position detection module 500 detects that the old battery 800 is in place and sends an access signal, and the drive unit 310 receives the access signal and starts to rotate. The drive unit 310 drives the first transmission wheel 321 to rotate, and the rotation of the first transmission wheel 321 drives the reduction gear 323 to rotate, thereby driving the second transmission wheel 322 to rotate, and the eccentric column 3222 of the second transmission wheel 322 contacts the first guide channel 231 on the push part 220, so that the push part 220 moves upward and the locking part 210 opens. When the protruding structure 3224 on the second transmission wheel 322 contacts the sensor 330, it sends a signal of arrival, and the drive unit 310 receives the signal of arrival and stops driving the transmission assembly 320 to rotate. The locking part 210 will stop at the unlocked position, and the power exchange cabinet unlocking device realizes the unlocking of the new battery 800.
[0060] After taking out the new battery 800, the battery position detection module 500 detects that the new battery 800 has been taken out, and the driving part 310 starts to rotate upon receiving the instruction, and the driving part 310 drives the first transmission wheel 321 to rotate, and the rotation of the first transmission wheel 321 drives the reduction gear 323 to rotate, thereby driving the second transmission wheel 322 to rotate, and the eccentric column 3222 on the second transmission wheel 322 contacts the first guide channel 231 on the pushing part 220, so that the pushing part 220 moves downward, and the first elastic member 230 resets the locking part 210, and when the protruding structure 3224 on the second transmission wheel 322 disengages from the sensor 330, the driving part 310 stops rotating upon receiving the instruction, and the locking part 210 stops in the locked position.
[0061] When replacing the old battery 800, push the old battery 800 into the battery 800 compartment of the power exchange cabinet along the preset channel, and the positioning pin 240 on the locking module 200 will guide the old battery 800 to a suitable position. When the old battery 800 contacts the locking part 210, the guide angle of the locking part 210 will open the locking part 210. When the old battery 800 passes through the guide angle of the locking part 210, the locking part 210 returns to the locked state under the action of the first elastic member 230, and the locking part 210 will lock the old battery 800 to achieve the locking of the old battery 800. The battery position detection module 500 detects whether the old battery 800 is in place, and the locking detection module 600 detects the state of the locking part 210 and sends an action signal. According to the signals fed back by the battery position detection module 500 and the locking detection module 600, it is comprehensively judged whether the battery 800 is locked or unlocked.
[0062] When emergency mechanical unlocking is required, open the front door of the power exchange cabinet, use a specific tool to pull the unlocking paddle 410, and the unlocking paddle 410 will push the locking part 210 to move to the unlocked state, thereby realizing the mechanical unlocking of the locking module 200. When the unlocking paddle 410 is withdrawn by external force, the second elastic member 420 will reset the unlocking paddle 410, and the unlocking paddle 410 will no longer contact the locking part 210, and the locking part 210 will return to the locked position.
[0063] like Fig.10 As shown, an embodiment of the present invention further provides a method for unlocking a power exchange cabinet, and the method for unlocking a power exchange cabinet is applied to the power exchange cabinet unlocking device of any of the aforementioned embodiments. The method for unlocking a power exchange cabinet includes:
[0064] The battery position detection module 500 detects the storage status of the inserted old battery 800 and obtains a storage signal. The locking detection module 600 detects the status of the locking part 210 and determines whether the old battery 800 is inserted and is in the preset position of the battery swap cabinet based on the storage signal and the action signal.
[0065] If it is determined that the old battery 800 is inserted and is in the preset position of the battery exchange cabinet, the control drive unit 310 drives the transmission assembly 320 to rotate, the transmission assembly 320 drives the locking module 200 to move, and the second transmission wheel 322 triggers the sensor 330 so that the sensor 330 sends an in-place signal. The drive unit 310 receives the in-place signal and stops driving the transmission assembly 320 to rotate, and the locking module 200 unlocks the new battery 800.
[0066] The battery position detection module 500 detects the removal status of the new battery 800 and obtains a removal signal. Based on the removal signal, the driving unit 310 is controlled to drive the transmission assembly 320 to rotate, and the transmission assembly 320 drives the locking module 200 to reset. The second transmission wheel 322 leaves the sensor 330, the driving unit 310 stops driving the transmission assembly 320, and the locking module 200 is locked.
[0067] The technical solution of the present invention can sense the access status of the battery 800 and send an access signal by setting a battery position detection module 500, and can detect the status of the locking part 210 of the locking module 200 and send an action signal by setting a locking detection module 600. It can comprehensively judge whether the battery 800 is locked or unlocked based on the signals fed back by both the battery position detection module 500 and the locking detection module 600, thereby improving the accuracy of judging the locked or unlocked status of the battery 800, thereby avoiding the phenomenon of "false locking" such as the locking part 210 failing to return to the locked position, further improving the anti-theft capability of the battery 800, and there is no need to wait for the battery exchange cabinet door to be opened before pushing the battery 800 in, which makes the operation more convenient and efficient.
[0068] like Fig.11As shown, the unlocking method of the power exchange cabinet also includes the step of preventing false locking. Based on the storage signal and the action signal, judging whether the old battery 800 is inserted and located at the preset position of the power exchange cabinet includes: if the battery position detection module 500 detects that the battery 800 is inserted, and the locking detection module 600 detects that the state of the locking part 210 is a closed-open-closed action signal, then it is judged that the old battery 800 is inserted and located at the preset position of the power exchange cabinet.
[0069] The technical solution of the present invention is conducive to solving the problem that although the battery exchange cabinet detects the return of the old battery 800, the locking part 210 fails to buckle with the old battery 800 and reset to the locked state. At this time, the old battery 800 is in an unlocked state and can still be pulled out, but the control system sends a signal that the battery 800 is locked. At this time, the user may be able to take away both the new and old batteries 800 at the same time, thereby causing the battery 800 to be stolen. By setting the locking detection module 600, it is possible to detect the state of the locking module 200 and send an action signal to jointly determine whether the battery is locked or unlocked with the sensor. According to the signals fed back by the battery position detection module 500 and the locking detection module 600, it is comprehensively determined whether the battery 800 is locked or unlocked, thereby improving the accuracy of the judgment of the locked or unlocked state of the battery 800, thereby avoiding the phenomenon of "false locking" such as the locking part 210 failing to return to the locked position, and further improving the anti-theft ability of the battery 800. The plug assembly 700 is integrally arranged with the locking module 200. When the locking module 200 is locked, it is helpful to prevent the plug assembly 700 from loosening or coming loose from the socket due to external force collision, thereby helping to avoid the problem of poor charging contact caused by power interruption. There is no need to wait for the door of the power exchange cabinet to open before pushing the battery 800 in, which makes the operation more convenient and more efficient. Under the action of external force, the mechanical unlocking assembly 400 can be toggled so that the mechanical unlocking assembly 400 can drive the locking module 200 to move, so that the locking module 200 is separated from the battery 800, so as to mechanically unlock the battery 800 in the power exchange cabinet, which is conducive to realizing the emergency unlocking function of the power exchange cabinet in the power-off state, and the user can also smoothly remove the battery 800 in the power-off state.
[0070] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A power exchange cabinet unlocking device, characterized in that: The power exchange cabinet unlocking device comprises: main body; A locking module, the locking module is arranged in the main body, the locking module is used to lock or unlock the battery in the power exchange cabinet, and the locking module has a first state of locking the battery and a second state of unlocking the battery; A motor drive component and a mechanical unlocking component, wherein the motor drive component and the mechanical unlocking component are both arranged in the main body and can drive the locking module to switch from the first state to the second state. The motor drive assembly includes a drive unit, a transmission assembly and a sensor, wherein the drive unit can drive the transmission assembly to rotate, the transmission assembly can trigger the sensor so that the sensor sends an in-position signal, and the drive unit receives the in-position signal and stops driving the transmission assembly to rotate; A battery position detection module, wherein the battery position detection module can sense the battery access status and send an access signal, and the driving unit can receive the access signal and drive the transmission assembly to rotate; and A locking detection module is capable of detecting the state of the locking module and sending an action signal to jointly determine with the sensor whether the battery is locked or unlocked.
2. The unlocking device for the power exchange cabinet according to claim 1, characterized in that: The transmission assembly includes a first transmission wheel and a second transmission wheel meshing with each other, the first transmission wheel is connected to the driving part, the second transmission wheel can trigger the sensor, and the second transmission wheel includes: A wheel body, wherein the wheel body comprises an eccentric column, and the eccentric column is capable of driving the locking module to switch between the first state and the second state; a convex tooth structure, wherein the convex tooth structure is disposed on the outer periphery of the wheel body, and the second transmission wheel is meshedly connected with the first transmission wheel through the convex tooth structure; and A protruding structure, wherein the protruding structure is located outside the protruding tooth structure, and the protruding structure can trigger the sensor so that the sensor sends a position signal.
3. The unlocking device for the power exchange cabinet according to claim 2, characterized in that: The locking module further comprises: a locking portion for locking or unlocking the battery; a pushing portion, the pushing portion being connected to the locking portion, the eccentric column, and the mechanical unlocking assembly and being capable of driving the locking portion to move so as to lock or unlock the battery; and A first elastic member is connected to the locking portion and provides an elastic restoring force for the movement of the locking portion.
4. The unlocking device for the power exchange cabinet according to claim 3, characterized in that: The locking portion is a barbed hook structure, and an angle is formed between the locking portion and the buckling surface of the battery, and the angle is 0° to 10°.
5. The unlocking device for a power exchange cabinet according to claim 3, characterized in that: The locking module also includes: A positioning pin is arranged on one side of the locking module, and the positioning pin provides guidance for the battery when the battery is inserted.
6. The unlocking device for a power exchange cabinet according to claim 3, characterized in that: The mechanical unlocking assembly comprises: an unlocking paddle, which can push the pushing portion to move under the action of an external force, so that the pushing portion can drive the locking portion to move; and The second elastic member is connected to the unlocking paddle, and the unlocking paddle is pushed and the second elastic member is compressed under the action of an external force. When the external force leaves the unlocking paddle, the second elastic member can provide elastic restoring force for the movement of the unlocking paddle.
7. The unlocking device for a power exchange cabinet according to claim 6, characterized in that: The pushing portion includes a first guide channel and a second guide channel which are arranged to avoid each other. The eccentric column drives the locking portion to move through the first guide channel, and the unlocking paddle drives the locking portion to move through the second guide channel.
8. The unlocking device for a power exchange cabinet according to any one of claims 1 to 7, characterized in that: The unlocking device of the power exchange cabinet also includes a plug assembly connected to the battery, the plug assembly is arranged on the main body, and the plug assembly is integrally arranged with the locking module.
9. A method for unlocking a power exchange cabinet, characterized in that: The power exchange cabinet unlocking method is applied to the power exchange cabinet unlocking device according to any one of claims 1 to 8, and the power exchange cabinet unlocking method includes: The battery position detection module detects the storage state of the inserted old battery and obtains a storage signal, and the locking detection module detects the state of the locking part, and determines whether the old battery is inserted and located at a preset position of the battery swap cabinet based on the storage signal and the action signal; If it is determined that the old battery is inserted and is in the preset position of the battery swap cabinet, the control driving unit drives the transmission assembly to rotate, the transmission assembly drives the locking module to move, the second transmission wheel triggers the sensor so that the sensor sends an in-position signal, the driving unit receives the in-position signal and stops driving the transmission assembly to rotate, and the locking module unlocks the new battery; and The battery position detection module detects the removal status of the new battery and obtains a removal signal. Based on the removal signal, the drive unit is controlled to drive the transmission assembly to rotate, and the transmission assembly drives the locking module to reset. The second transmission wheel leaves the sensor, the drive unit stops driving the transmission assembly, and the locking module is locked.
10. The method for unlocking a power exchange cabinet according to claim 9, characterized in that: The determining, based on the storage signal and the action signal, whether the old battery is inserted and located at a preset position of the battery swap cabinet includes: If the battery position detection module detects that the battery is inserted, and the locking detection module detects that the state of the locking part is a closed-open-closed action signal, it is determined that the old battery is inserted and is in the preset position of the battery swap cabinet.
Citation Information
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