Air filter suitable for new energy internal combustion engine
By introducing a guide mechanism and cleaning assembly into the air filter, the problem of easy damage to the side wall of the filter element and easy accumulation of dust is solved, extending the service life of the filter element and improving the filtration effect.
Patent Information
- Application Number
- CN202411949964.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2044-12-27
AI Technical Summary
During the use of existing air filters, one side of the filter element is easily damaged by the impact force of the air flow, and dust and impurities are easily accumulated, affecting the filtration effect.
An air filter suitable for new energy internal combustion engines is designed, and a guide mechanism is used to guide the air flow to move along the circumference of the inner wall of the main shell, reduce the impact force of the air flow on the side wall of the filter element, and clean up dust and impurities attached to the side wall of the filter element through the cleaning assembly.
It effectively extends the service life of the filter element, improves the effect and efficiency of air filtration, and prevents the continuous accumulation of dust and impurities on the outer wall of the filter element, resulting in a decrease in the filtration effect.
Smart Images

Figure CN119754972A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of air filters, and in particular to an air filter suitable for new energy internal combustion engines. Background Art
[0002] As an engine that generates power by burning fuel, the internal combustion engine is one of the most widely used engines in modern industry and transportation. With the advancement of technology, new energy internal combustion engines can achieve low-carbon and zero-carbon emissions, low noise, and high-efficiency operation, effectively solving the problems of high fuel consumption, high emissions, and high noise of old internal combustion engines, thereby gradually replacing old internal combustion engines and becoming a new development trend of internal combustion engines.
[0003] In recent years, ammonia hydrogen internal combustion engine, as a new energy internal combustion engine, uses a mixture of ammonia and hydrogen as fuel, combining the advantages of both fuels to achieve the goal of zero carbon emissions, thus helping to meet the challenges of global climate change and environmental protection. The air filter is an essential component of the intake system of the ammonia hydrogen internal combustion engine. Its main function is to filter out dust and impurities in the air, ensure the cleanliness of the gas entering the internal combustion engine, reduce the wear of various movement-related parts of the internal combustion engine, improve the reliability and durability of the internal combustion engine, thereby extending the service life of the internal combustion engine and reducing the maintenance frequency.
[0004] The existing air filter is mainly composed of an outer shell and a filter element. The filter element is cylindrical. When in use, air enters from the side of the outer shell through the air inlet pipe, and then is filtered by the filter element, so that dust in the air is separated from the filter element or attached to the filter element, and the filtered air is discharged from the outlet pipe connected to the inside of the filter element, thereby improving the cleanliness of the air entering the ammonia hydrogen internal combustion engine, avoiding the "cylinder pulling" phenomenon, and extending the service life of the internal combustion engine.
[0005] However, the existing air filter still has some defects during use: since the air enters from the side wall of the shell, one side of the filter element is always subjected to the instantaneous impact force when the airflow enters, which not only makes this part of the filter element more susceptible to damage than other parts, affecting the service life of the filter element, but also makes this part of the filter element more susceptible to accumulation of dust and impurities than other parts, affecting the filtering effect of the filter element. Summary of the invention
[0006] The present application proposes an air filter suitable for new energy internal combustion engines, which has the advantage of utilizing a guide mechanism to achieve full protection and timely cleaning of the filter element, thereby solving the problem that the side wall of the filter element opposite to the intake pipe is easily damaged and easily accumulates dust and impurities.
[0007] To achieve the above purpose, the present application adopts the following technical solution: an air filter suitable for a new energy internal combustion engine, comprising:
[0008] A shell mechanism is used to provide space for filtering air, the shell mechanism comprises a main shell, the top end of the main shell is fixedly connected with an upper sealing cover, the bottom end of the main shell is fixedly connected with a lower sealing cover, one side wall of the main shell is fixedly connected with an air inlet pipe, and the middle part of the lower sealing cover is fixedly connected with an air outlet pipe;
[0009] A filter mechanism is provided between the upper sealing cover and the lower sealing cover, and the filter mechanism is movably sleeved in the main housing. The filter mechanism is concentrically arranged with the main housing to filter the air;
[0010] A guide mechanism is provided between the filter mechanism and the main shell, and the guide mechanism is located on the side of the filter mechanism facing the air intake pipe, and is used to protect the side wall of the filter mechanism. When the air intake pipe takes in air, the guide mechanism can guide the air flow to move circumferentially along the inner wall of the main shell to reduce the air flow impact force on the side wall of the filter mechanism facing the air intake pipe.
[0011] Furthermore, the filtering mechanism comprises:
[0012] A fixing plate, wherein the fixing plate is annular, and the inner ring of the fixing plate is movably sleeved with the upper end of the air outlet pipe, and the top surface height of the fixing plate is equal to the top surface height of the air outlet pipe;
[0013] An external fixing rod, the top outer side of the fixing plate is fixedly connected with the external fixing rod, the number of the external fixing rods is several, and the several external fixing rods are evenly arranged around the fixing plate;
[0014] An internal fixing rod, the inner side of the top end of the fixing plate is fixedly connected with the internal fixing rod, the number of the internal fixing rods is the same as the external fixing rods, and a plurality of the internal fixing rods are evenly arranged around the fixing plate, and the internal fixing rods and the external fixing rods are arranged alternately;
[0015] The movable plate is in the shape of a circular plate, and the diameter of the movable plate is equal to the outer diameter of the fixed plate. A top groove is provided at the bottom end of the movable plate, and the movable plate is movably connected with the outer fixing rod and the inner fixing rod through the top groove;
[0016] A filter element, wherein the filter element is movably arranged between a fixed plate and a movable plate, and the filter element is a foldable annular design, the lengths of the outer fixing rod and the inner fixing rod are equal, and the outer fixing rod and the inner fixing rod are longer than the lengths of the filter element, a fixing groove is provided on one side of the outer fixing rod, and the outer fixing rod is movably engaged with the outer edge of the filter element through the fixing groove, and a fixing groove is provided on one side of the inner fixing rod, and the inner fixing rod is movably engaged with the inner edge of the filter element through the fixing groove;
[0017] A movable column, wherein the bottom end of the movable column is fixedly connected to the top center of the movable plate, and the top end of the movable column is movably engaged with the inner bottom end of the upper sealing cover;
[0018] A movable ball, a movable groove is provided at the bottom end of the fixed plate, and the fixed plate is movably connected to the movable ball through the movable groove. There are several movable balls, and several movable balls are evenly arranged around the fixed plate. Three annular grooves are provided at the top end of the lower sealing cover, and the outermost and innermost annular grooves are movably sleeved with the bottom end of the fixed plate, and the middle annular groove contacts the bottom end of the movable ball.
[0019] Furthermore, the guiding mechanism comprises:
[0020] A guide plate, the top end of the guide plate is fitted with the upper sealing cover, and the bottom end of the guide plate is fitted with the lower sealing cover, the shape of the guide plate is arc-shaped, and the inner ring of the guide plate is adapted to the outer ring of the filter mechanism, the outer ring of the guide plate is provided with a plurality of guide grooves, and the inner wall of the guide groove is provided with a thread groove, and the guide grooves are arranged in a vertical array;
[0021] A guide rail, one end of which is fixedly connected to the inner wall of the main shell, and the other end of which is fitted with the filter mechanism. There are four guide rails, and the four guide rails are respectively arranged at the four corners of the guide plate. A guide hole is opened in the middle of the guide rail, and the guide rail is movably connected to the guide plate through the guide hole. A spring is arranged inside the guide rail, and the guide plate is connected to the main shell through the spring.
[0022] Furthermore, the guiding mechanism further comprises:
[0023] Cleaning components: a plurality of cleaning components are movably arranged on the guide plate to clean the side walls of the filtering mechanism.
[0024] Furthermore, the cleaning component comprises:
[0025] A connecting rod, a connecting hole is opened on the wall of the guide plate inside the guide groove, and the guide plate is movably connected with the connecting rod through the connecting hole. The number of the connecting rods is several, and the several connecting rods are arranged around the guide plate. The shape of the connecting hole is large at both ends and small in the middle;
[0026] A connecting piece, one end of the connecting rod is fixedly connected with the connecting piece, and the connecting piece is located inside the guide groove;
[0027] A connecting block, the other end of the connecting rod is fixedly connected with the connecting block, and the connecting block is located at the inner circle of the guide plate, and the connecting block is provided with cleaning hair.
[0028] Furthermore, a plurality of tooth grooves are formed on the side wall of the movable column below the upper sealing cover.
[0029] Furthermore, it also includes:
[0030] The movable push plate is placed on the top of the movable plate, and the movable push plate is located at the rear side of the movable column, one end of the movable push plate is movably connected to the top of the guide plate through an inverted "concave" type clamping piece, a plurality of connecting grooves are opened on one side of the movable push plate close to the movable column, and the movable push plate is movably hinged with the tooth block through the connecting groove, the movable push plate is meshed with the tooth groove of the movable column through the tooth block, the size of the connecting groove is larger than that of the tooth block, and the left side wall of the connecting groove and the left side wall of the tooth block have the same magnetism, when the tooth block and the movable column are in a meshing state, the right side wall of the tooth block fits with the right side wall of the connecting groove, and the left side wall of the tooth block does not fit with the left side wall of the connecting groove.
[0031] Furthermore, it also includes:
[0032] A fixed push plate, which is fixedly connected to the inner bottom end of the upper sealing cover, and is located at the front side of the movable column. A plurality of connecting grooves are provided on one side of the fixed push plate close to the movable column, and the fixed push plate is movably hinged with the tooth block through the connecting groove. The fixed push plate is meshed with the tooth groove of the movable column through the tooth block. The size of the connecting groove is larger than that of the tooth block, and the right side wall of the connecting groove and the right side wall of the tooth block have the same magnetism. When the tooth block and the movable column are in a meshing state, the left side wall of the tooth block fits with the left side wall of the connecting groove, and the right side wall of the tooth block does not fit with the right side wall of the connecting groove.
[0033] The beneficial effects of the present invention are as follows:
[0034] The present application provides an air filter suitable for a new energy internal combustion engine. A guide mechanism is movably arranged between the filter mechanism and the intake pipe, and the guide mechanism is composed of a guide plate, a guide rail and a cleaning assembly. When the intake pipe takes in air, the guide plate effectively guides the airflow to move circumferentially along the main shell, thereby protecting the side wall of the filter element facing the intake pipe, so that the side wall of the filter element does not have to bear the instantaneous impact force when the airflow enters, thereby preventing the filter element from being damaged and extending the service life of the filter element. At the same time, the guide plate is pushed by the airflow to move toward the filter element, so that the cleaning assembly is inserted into the filter element for cleaning, thereby fully cleaning the dust and impurities attached to the side wall of the filter element, improving the filtering effect and efficiency of the filter element on the air, thereby preventing the outer wall of the filter element from continuously accumulating dust and impurities and causing a decrease in the filtering effect.
[0035] By providing a guide groove on the outer wall of the guide plate and a spiral groove on the guide groove, the air flow blocked by the guide plate is effectively guided, and the air flow is prompted to rotate when moving circumferentially along the main shell body, so that a part of the dust with large mass does not have time to pass through the filter element with the air due to inertia and adheres to the inner wall of the main shell body, which effectively reduces the filtering pressure of the filter element. At the same time, because the cleaning component is movably connected to the guide groove of the guide plate and can swing up and down, when the air flow rotates along the guide groove of the guide plate, the air flow can push the cleaning component to swing up and down, so as to fully clean the outer wall of the filter element, thereby further improving the filtering effect of the air and further extending the service life of the filter element.
[0036] By setting up a filtering mechanism, the filter element is set between the fixed plate and the movable plate, and the filter element is fixed and supported by an external fixing rod and an internal fixing rod, so that the layers of the filter element remain separated, thereby improving the stability of the position and posture of the filter element. This can avoid the problem of reduced filtering effect caused by the adhesion of the filter element due to long-term use, facilitate the disassembly and replacement of the filter element, and prepare for the subsequent self-rotation of the filter element.
[0037] By connecting a movable push plate to the inner wall of the guide plate, and a tooth block is movably provided in the movable push plate, when the guide plate moves toward the direction close to the filter element, the tooth block on the movable push plate engages with the movable column, thereby driving the filter mechanism to rotate as a whole, realizing the change of the position of the side wall of the filter element, so that the cleaning component on the guide plate can clean various positions of the filter element, further improving the filtering efficiency of the filter element; at the same time, by arranging a fixed push plate at the bottom end of the upper sealing cover, and a tooth block is movably provided in the fixed push plate, when the guide plate moves away from the filter element, the tooth block on the fixed push plate engages with the movable column, so that the filter mechanism as a whole does not rotate, effectively ensuring that the filter mechanism rotates only in one direction, further ensuring that various parts of the filter element can be fully cleaned. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below. Obviously, the drawings in the following description are only embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on the provided drawings without creative work:
[0039] Figure 1 It is the overall three-dimensional structure diagram of the present invention;
[0040] Figure 2 It is a three-dimensional structural diagram of the overall front view section of the present invention;
[0041] Figure 3 For the present invention Figure 2 A magnified structural diagram;
[0042] Figure 4 It is a three-dimensional structural diagram of the overall top view section of the present invention;
[0043] Figure 5 For the present invention Figure 4 The enlarged structure diagram at B;
[0044] Figure 6 It is a three-dimensional structural diagram of the housing mechanism without the upper sealing cover in the present invention;
[0045] Figure 7 It is a three-dimensional structural diagram of the upper sealing cover in the present invention;
[0046] Figure 8 It is a three-dimensional structural diagram of the filtering mechanism, the guiding mechanism, the movable push plate and the fixed push plate of the present invention;
[0047] Fig. 9 It is a three-dimensional structural diagram of the filtering mechanism in the present invention;
[0048] Fig.10 It is a three-dimensional structural diagram of the movable plate in the present invention;
[0049] Fig.11 It is a three-dimensional structural diagram of the filter mechanism in the present invention in a disassembled state;
[0050] Fig.12 For the present invention Fig.11 The enlarged structure diagram at C;
[0051] Fig.13 It is a three-dimensional structural diagram of the guide mechanism and the movable column, the movable push plate and the fixed push plate in the present invention;
[0052] Fig.14 For the present invention Fig.14 A top-view cross-sectional three-dimensional structural diagram;
[0053] Fig.15 It is a front cross-sectional three-dimensional structural diagram of the guide plate and the cleaning assembly in the present invention;
[0054] Fig.16 For the present invention Fig.15 Enlarged structural diagram at D.
[0055] In the figure: 1. shell mechanism; 11. main shell; 12. upper sealing cover; 13. lower sealing cover; 14. air inlet pipe; 15. air outlet pipe; 2. filtering mechanism; 21. fixed plate; 22. outer fixed rod; 23. inner fixed rod; 24. filter element; 25. movable plate; 26. movable column; 27. movable ball; 3. guiding mechanism; 31. guide plate; 32. guide rail; 4. cleaning assembly; 41. connecting rod; 42. connecting piece; 43. connecting block; 5. movable push plate; 6. fixed push plate; 7. gear block. DETAILED DESCRIPTION
[0056] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0057] Embodiment 1, an air filter suitable for a new energy internal combustion engine, comprising a main housing 11, such as Figure 1 , Figure 2 , Figure 4 , Figure 6 and Figure 7 The top end of the main shell 11 is fixedly connected with an upper sealing cover 12, and the bottom end of the main shell 11 is fixedly connected with a lower sealing cover 13. The upper sealing cover 12 and the lower sealing cover 13 are used to seal the two ends of the main shell 11, which can provide conditions for the filter mechanism 2 to be stably installed in the main shell 11. In addition, the upper sealing cover 12 or the lower sealing cover 13 can be removed from the main shell 11 to achieve the replacement of the filter mechanism 2. One side wall of the main shell 11 is fixedly connected with an air inlet pipe 14, and the middle part of the lower sealing cover 13 is fixedly connected with an air outlet pipe 15. The air inlet pipe 14 can be used to allow air to enter the main shell 11, and the air outlet pipe 15 can be used to allow air to be discharged from the main shell 11. The main shell 11, the upper sealing cover 12, the lower sealing cover 13, the air inlet pipe 14 and the air outlet pipe 15 together constitute the outer shell mechanism 1, which is used to provide space for filtering air.
[0058] like Figure 2 and Figure 4 A filter mechanism 2 is disposed between the upper sealing cover 12 and the lower sealing cover 13, and the filter mechanism 2 is movably sleeved in the main housing 11. The filter mechanism 2 is concentrically disposed with the main housing 11 for filtering the air.
[0059] like Figure 2-Figure 5 , Figure 7 A guide mechanism 3 is provided between the filter mechanism 2 and the main housing 11, and the guide mechanism 3 is located on the side of the filter mechanism 2 facing the air inlet pipe 14, and is used to protect the side wall of the filter mechanism 2. When the air inlet pipe 14 is inletting, the guide mechanism 3 can guide the air flow to move along the circumferential direction of the inner wall of the main housing 11 to reduce the air flow impact force on the side wall of the filter mechanism 2 facing the air inlet pipe 14, thereby preventing the filter element 24 from being damaged and extending the service life of the filter element 24. Specifically, as Figure 7 and Fig.13The guide mechanism 3 includes a guide plate 31, the top end of the guide plate 31 is fitted with the upper sealing cover 12, and the bottom end of the guide plate 31 is fitted with the lower sealing cover 13, to ensure the stability of the guide plate 31 set in the shell mechanism 1, the shape of the guide plate 31 is arc-shaped, and the inner ring of the guide plate 31 is adapted to the outer ring of the filter mechanism 2, which can fully protect the side wall of the filter mechanism 2 facing the air inlet pipe 14, the outer ring of the guide plate 31 is provided with a plurality of guide grooves, and the inner wall of the guide groove is provided with a thread groove, the guide grooves are arranged in a vertical array, and can guide the air flow blocked by the guide plate 31, so that the air flow is self-rotating when it moves circumferentially along the main shell 11, so that a part of the dust with large mass is attached to the inner wall of the main shell 11 due to inertia before it can pass through the filter element 24 with the air, effectively To reduce the filtering pressure of the filter element 24, one end of the guide rail 32 is fixedly connected to the inner wall of the main shell 11, and the other end of the guide rail 32 is fitted with the filter mechanism 2. There are four guide rails 32, and the four guide rails 32 are respectively arranged at the four corners of the guide plate 31. A guide hole is opened in the middle of the guide rail 32, and the guide rail 32 is movably connected with the guide plate 31 through the guide hole, further ensuring the stability of the guide plate 31 arranged in the shell mechanism 1. A spring is arranged inside the guide rail 32, and the guide plate 31 is connected to the main shell 11 through the spring. When the guide plate 31 is not subjected to wind force, under the tension of the spring, the guide plate 31 is close to the intake pipe 14. When the guide plate 31 is subjected to wind force, the guide plate 31 overcomes the tension of the spring and approaches the filter mechanism 2, thereby providing help for cleaning dust and impurities attached to the filter mechanism 2.
[0060] Embodiment 2, based on embodiment 1, as Figure 2-Figure 3 The guide mechanism 3 also includes a cleaning component 4. A plurality of cleaning components 4 are movably provided on the guide plate 31 for cleaning the side wall of the filter mechanism 2. Figure 15-16 The cleaning assembly 4 includes a connecting rod 41. A connecting hole is provided on the wall of the guide plate 31 inside the guide groove, and the guide plate 31 is movably connected to the connecting rod 41 through the connecting hole. There are a number of connecting rods 41, and a number of connecting rods 41 are arranged around the guide plate 31, so that the cleaning assembly 4 can fully cover the filter mechanism 2 and clean the dust on the filter mechanism 2. The shape of the connecting hole is large at both ends and small in the middle, so that the connecting rod 41 can swing up and down along the connecting hole, thereby preparing for fully cleaning the side wall of the filter mechanism 2. One end of the connecting rod 41 is fixedly connected to a connecting piece 42. The connecting piece 42 is located inside the guide groove, and the shape of the connecting piece 42 can be set according to needs to ensure that the connecting piece 42 can fully contact the airflow in different directions. The other end of the connecting rod 41 is fixedly connected to a connecting block 43, and the connecting block 43 is located on the inner circle of the guide plate 31. Cleaning bristles are provided on the connecting block 43. When the airflow spirally rotates in the guide groove, the air flow can push the connecting piece 42 to swing up and down, and drive the connecting rod 41 and the connecting block 43 to swing, thereby expanding the scanning area of the cleaning component 4 and achieving full cleaning of the side wall of the filter mechanism 2 by the cleaning bristles.
[0061] Embodiment 3, based on embodiment 2, Figure 2-Figure 5 , the filtering mechanism 2 includes a fixing plate 21, such as Fig. 9 The fixing plate 21 is annular, and the inner ring of the fixing plate 21 is movably connected to the upper end of the outlet pipe 15, which can ensure that the filter mechanism 2 and the outlet pipe 15 are concentrically arranged, and the top surface height of the fixing plate 21 is equal to the top surface height of the outlet pipe 15, which can ensure the stability of the fixing plate 21 being connected to the outlet pipe 15. Figure 11-Figure 12 The outer side of the top of the fixing plate 21 is fixedly connected with an external fixing rod 22, the number of which is several, and the several external fixing rods 22 are evenly arranged around the fixing plate 21, the inner side of the top of the fixing plate 21 is fixedly connected with an internal fixing rod 23, the number of which is the same as that of the external fixing rod 22, and the several internal fixing rods 23 are evenly arranged around the fixing plate 21, and the internal fixing rods 23 and the external fixing rods 22 are alternately arranged, so as to provide conditions for supporting and fixing the filter element 24, such as Fig.10 The movable plate 25 is in the shape of a circular plate, and the diameter of the movable plate 25 is equal to the outer diameter of the fixed plate 21. A top groove is provided at the bottom end of the movable plate 25, and the movable plate 25 is movably connected with the outer fixing rod 22 and the inner fixing rod 23 through the top groove, so that the fixed plate 21, the outer fixing rod 22, the inner fixing rod 23 and the movable plate 25 form a complete whole, which is convenient for limiting and fixing the filter element 24. Fig.11 The filter element 24 is movably arranged between the fixed plate 21 and the movable plate 25, and the filter element 24 is a folded ring design, which can effectively increase the filtering area and enhance the filtering effect. The lengths of the outer fixing rod 22 and the inner fixing rod 23 are equal, and the outer fixing rod 22 and the inner fixing rod 23 are longer than the lengths of the filter element 24, so that the movable plate 25 can be fully fitted with the filter element 24 while being stably supported by the outer fixing rod 22 and the inner fixing rod 23, so as to prevent the filter mechanism 2 from filtering the air insufficiently. A fixing groove is opened on one side of the outer fixing rod 22, and the outer fixing rod 22 passes through the fixing groove. The outer corners of the filter element 24 are movably engaged with each other, and a fixing groove is provided on one side of the inner fixing rod 23, and the inner fixing rod 23 is movably engaged with the inner corners of the filter element 24 through the fixing groove, so that the outer fixing rod 22 and the inner fixing rod 23 can be used to limit the corners of the filter element 24, so that the layers of the filter element 24 are kept separated, and the stability of the position and posture of the filter element 24 is improved, which can avoid the problem of reduced filtering effect caused by the adhesion of the filter element 24 due to long-term use, and it is convenient to disassemble and replace the filter element 24, and it can also prepare for the stable self-rotation of the filter element 24. Fig.11 The bottom end of the movable column 26 is fixedly connected to the top center of the movable plate 25, and the top end of the movable column 26 is movably engaged with the inner bottom end of the upper sealing cover 12. When the upper sealing cover 12 is installed on the main housing 11, the upper sealing cover 12 and the lower sealing cover 13 can be used to stably engage the filter mechanism 2 as a whole. Fig. 9 A movable groove is provided at the bottom end of the fixed plate 21, and the fixed plate 21 is movably connected with the movable ball 27 through the movable groove. There are a number of movable balls 27, and the plurality of movable balls 27 are evenly arranged around the fixed plate 21, which can reduce the friction resistance of the fixed plate 21 during self-rotation. Three annular grooves are provided at the top end of the lower sealing cover 13, and the outermost and innermost annular grooves are movably sleeved with the bottom end of the fixed plate 21, and the middle annular groove contacts with the bottom end of the movable ball 27. The setting of the annular grooves can not only enhance the stability of the fixed plate 21 set on the lower sealing cover 13, but also effectively block dust and impurities from moving toward the direction of the air outlet pipe 15 through the three-layer design, thereby improving the service life of the device.
[0062] Embodiment 4, based on embodiment 3, Figure 13-14 The side wall of the movable column 26 located below the upper sealing cover 12 is provided with a plurality of tooth grooves, which can provide conditions for the movable column 26 to rotate.
[0063] An air filter suitable for a new energy internal combustion engine also includes a movable push plate 5, such as Figure 13-14 The movable push plate 5 is placed on the top of the movable plate 25, and the movable push plate 5 is located at the rear side of the movable column 26. One end of the movable push plate 5 is movably connected with the top of the guide plate 31 through an inverted "concave" type clamping piece. When the guide plate 31 moves, the guide plate 31 can drive the movable push plate 5 to move synchronously. A plurality of connecting grooves are provided on one side of the movable push plate 5 close to the movable column 26, and the movable push plate 5 is movably hinged with the tooth block 7 through the connecting groove. The movable push plate 5 is meshed with the tooth groove of the movable column 26 through the tooth block 7. When the guide plate 31 and the movable push plate 5 move synchronously, the tooth block 7 on the movable push plate 5 can push the movable column 26 to rotate. The size of the connecting groove is larger than that of the tooth block 7, and the left side wall of the connecting groove and the left side wall of the tooth block 7 have the same magnetism. The tooth block 7 can be pushed to be in a vertical state in the connecting groove through the magnetic repulsion force, and mesh with the movable column 26. 6 is in the meshing state, the right side wall of the tooth block 7 is in contact with the right side wall of the connecting groove, and the left side wall of the tooth block 7 is not in contact with the left side wall of the connecting groove. At this time, if the movable push plate 5 is pushed to the left, the tooth block 7 is blocked by the right side wall of the connecting groove and cannot be deflected, so that the tooth block 7 remains in the vertical state, and can overcome the resistance of the movable column 26 and push the movable column 26 to rotate. If the movable push plate 5 is pushed to the right, the tooth block 7 will be deflected to the left side of the connecting groove due to the resistance of the movable column 26, so as not to mesh with the tooth groove of the movable column 26. Therefore, when the guide plate 31 moves toward the direction close to the filter element 24, the tooth block 7 on the movable push plate 5 is meshed with the movable column 26, thereby driving the filter mechanism 2 to rotate as a whole, realizing the change of the position of the side wall of the filter element 24, so that the cleaning component 4 on the guide plate 31 can clean various positions of the filter element 24, further improving the filtering efficiency of the filter element 24.
[0064] An air filter suitable for a new energy internal combustion engine also includes a fixed push plate 6, such as Figure 13-14 , the fixed push plate 6 is fixedly connected to the inner bottom end of the upper sealing cover 12, and the fixed push plate 6 is located at the front side of the movable column 26, which effectively ensures that the fixed push plate 6 will always be stationary. A number of connecting grooves are provided on one side of the fixed push plate 6 close to the movable column 26, and the fixed push plate 6 is movably hinged with the tooth block 7 through the connecting groove. The fixed push plate 6 is meshed with the tooth groove of the movable column 26 through the tooth block 7. The size of the connecting groove is larger than that of the tooth block 7, and the right side wall of the connecting groove and the right side wall of the tooth block 7 have the same magnetism. The tooth block 7 can be pushed to a vertical state in the connecting groove through the magnetic repulsion force and meshed with the movable column 26. When the tooth block 7 and the movable column 26 are in a meshing state, the left side wall of the tooth block 7 fits with the left side wall of the connecting groove, and the right side wall of the tooth block 7 does not fit with the right side wall of the connecting groove. At this time, if the movable push plate 5 is pushed to the left When the movable push plate 5 is moved, the movable column 26 will have a counterclockwise rotation force under the action of the movable push plate 5, so that the tooth block 7 in the fixed push plate 6 is pushed and deflected to the right in the connecting groove, so that the tooth block 7 on the fixed push plate 6 does not mesh with the tooth groove of the movable column 26, so as to facilitate the movable push plate 5 to push the movable column 26 to rotate. If the movable push plate 5 is pushed to the right, the tooth block 7 on the fixed push plate 6 is in a vertical state meshed with the movable column 26 and cannot be deflected to the left, so that the movable column 26 cannot rotate clockwise under the thrust of the movable push plate 5. Therefore, when the guide plate 31 moves away from the filter element 24, the tooth block 7 on the fixed push plate 6 meshes with the movable column 26, so that the filter mechanism 2 as a whole does not rotate, effectively ensuring that the filter mechanism 2 only rotates in one direction, and further ensuring that all parts of the filter element 24 can be fully cleaned.
[0065] The working principle of the method of the present invention is as follows:
[0066] When the device is assembled, the filter element 24 is first sleeved on the fixed plate 21, and the lower end of the filter element 24 is fitted with the fixed plate 21. When sleeved, pay attention to the corners of the filter element 24 to be clamped with the outer fixing rod 22 and the inner fixing rod 23 one by one. Then, the movable plate 25 is installed on the top of the outer fixing rod 22 and the inner fixing rod 23, and the upper end of the filter element 24 is fitted with the movable plate 25. In this way, the fixed plate 21, the outer fixing rod 22, the inner fixing rod 23 and the movable plate 25 can fix and support the filter element 24, so that the layers of the filter element 24 are kept separated, the stability of the position and posture of the filter element 24 is improved, and the adhesion of the filter element 24 caused by long-term use can be avoided. The filter element 24 can be easily disassembled and replaced, and the filter element 24 can be prepared for self-rotation. Then, the lower sealing cover 13 is installed at the bottom of the main housing 11, and the guide plate 31 is installed in the main housing 11, and the guide plate 31 is movably engaged with the guide rail 32. The filter mechanism 2 is installed in the main housing 11, and the fixed plate 21 is movably engaged with the lower sealing cover 13. Then, the movable push plate 5 is placed on the movable plate 25, and the movable push plate 5 is connected with the guide plate 31. Finally, the upper sealing cover 12 is installed at the top of the main housing 11 to fix the filter mechanism 2 and the guide mechanism 3, thereby realizing the assembly of the device.
[0067] When air enters the main housing 11 through the air intake pipe 14, since a guide plate 31 is provided between the air intake pipe 14 and the filter mechanism 2, the air flow is blocked by the guide plate 31 and cannot directly face the filter mechanism 2, thereby effectively protecting the side wall of the filter element 24 facing the air intake pipe 14, so that the side wall of the filter element 24 does not need to bear the instantaneous impact force when the air flow enters, thereby preventing the filter element 24 from being damaged and extending the service life of the filter element 24. The blocked air flow moves along the guide groove of the guide plate 31. Since a spiral groove is provided on the guide groove, the air flow is effectively caused to rotate when it moves to both sides of the guide plate 31, so that a part of the dust with a large mass does not have time to pass through the filter element with the air due to inertia. 24 is attached to the inner wall of the main shell 11, which effectively reduces the filtering pressure of the filter element 24. At the same time, due to the thrust of the air flow, the guide plate 31 is approached to the filtering mechanism 2. Since the cleaning component 4 is provided on the guide plate 31, the cleaning component 4 can be inserted into the filter element 24 for cleaning, so that the dust and impurities attached to the side wall of the filter element 24 are fully cleaned, and the filtering effect and efficiency of the filter element 24 on the air are improved, thereby preventing the outer wall of the filter element 24 from continuously accumulating dust and impurities and causing the filtering effect to decrease. In addition, since the air flow on the guide plate 31 performs self-rotation motion, the cleaning component 4 can be pushed to swing up and down, so that the outer wall of the filter element 24 is fully cleaned.
[0068] When the guide plate 31 is acted upon by the wind and approaches the filter mechanism 2, the tooth block 7 on the movable push plate 5 meshes with the movable column 26, thereby driving the filter mechanism 2 to rotate as a whole, thereby changing the position of the side wall of the filter element 24. This not only enables the cleaning component 4 on the guide plate 31 to clean various positions of the filter element 24, thereby further improving the filtration efficiency of the filter element 24, but also changes the position of the filter mechanism 2, so that the filter mechanism 2 will not stay in the same position for a long time, thereby increasing the service life of the filter mechanism 2. When the guide plate 31 is acted upon by the spring and approaches the intake pipe 14, the tooth block 7 on the fixed push plate 6 meshes with the movable column 26, thereby moving the movable push plate 5 but not rotating the filter mechanism 2 as a whole, thereby effectively ensuring that the filter mechanism 2 rotates only in one direction, thereby further ensuring that various parts of the filter element 24 can be fully cleaned.
[0069] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An air filter suitable for a new energy internal combustion engine, characterized in that: include: A shell mechanism (1) is used to provide a space for filtering air, the shell mechanism (1) comprising a main shell (11), the top end of the main shell (11) is fixedly connected with an upper sealing cover (12), the bottom end of the main shell (11) is fixedly connected with a lower sealing cover (13), a side wall of the main shell (11) is fixedly connected with an air inlet pipe (14), and the middle part of the lower sealing cover (13) is fixedly connected with an air outlet pipe (15); A filter mechanism (2), wherein the filter mechanism (2) is disposed between the upper sealing cover (12) and the lower sealing cover (13), and the filter mechanism (2) is movably sleeved in the main housing (11), and the filter mechanism (2) is concentrically disposed with the main housing (11) for filtering air; A guide mechanism (3) is provided between the filter mechanism (2) and the main housing (11), and the guide mechanism (3) is located on a side of the filter mechanism (2) facing the air intake pipe (14), and is used to protect the side wall of the filter mechanism (2). When the air intake pipe (14) takes in air, the guide mechanism (3) can guide the air flow to move along the circumferential direction of the inner wall of the main housing (11), so as to reduce the air flow impact force on the side wall of the filter mechanism (2) facing the air intake pipe (14).
2. The air filter suitable for a new energy internal combustion engine according to claim 1, characterized in that: The filtering mechanism (2) comprises: A fixing plate (21), wherein the fixing plate (21) is annular, and the inner ring of the fixing plate (21) is movably sleeved with the upper end of the air outlet pipe (15), and the top surface height of the fixing plate (21) is equal to the top surface height of the air outlet pipe (15); An external fixing rod (22), the outer side of the top end of the fixing plate (21) is fixedly connected with the external fixing rod (22), the number of the external fixing rods (22) is several, and the several external fixing rods (22) are evenly arranged around the fixing plate (21); An internal fixing rod (23), wherein the inner side of the top end of the fixing plate (21) is fixedly connected with the internal fixing rod (23), the number of the internal fixing rods (23) is the same as the number of the external fixing rods (22), and a plurality of the internal fixing rods (23) are evenly arranged around the fixing plate (21), and the internal fixing rods (23) and the external fixing rods (22) are arranged alternately; The movable plate (25) is in the shape of a circular plate, and the diameter of the movable plate (25) is equal to the outer diameter of the fixed plate (21). A top groove is provided at the bottom end of the movable plate (25), and the movable plate (25) is movably connected with the outer fixing rod (22) and the inner fixing rod (23) through the top groove; A filter element (24), wherein the filter element (24) is movably arranged between a fixed plate (21) and a movable plate (25), and the filter element (24) is of a foldable annular design, the outer fixing rod (22) and the inner fixing rod (23) are of equal length, and the outer fixing rod (22) and the inner fixing rod (23) are longer than the length of the filter element (24), a fixing groove is provided on one side of the outer fixing rod (22), and the outer fixing rod (22) is movably engaged with an outer edge of the filter element (24) through the fixing groove, and a fixing groove is provided on one side of the inner fixing rod (23), and the inner fixing rod (23) is movably engaged with an inner edge of the filter element (24) through the fixing groove; A movable column (26), the bottom end of the movable column (26) is fixedly connected to the top center of the movable plate (25), and the top end of the movable column (26) is movably engaged with the inner bottom end of the upper sealing cover (12); A movable ball (27), a movable groove is provided at the bottom end of the fixed plate (21), and the fixed plate (21) is movably connected with the movable ball (27) through the movable groove, the number of the movable balls (27) is several, and the several movable balls (27) are evenly arranged around the fixed plate (21), the top end of the lower sealing cover (13) is provided with three annular grooves, and the outermost and innermost annular grooves are movably connected with the bottom end of the fixed plate (21), and the middle annular groove contacts the bottom end of the movable ball (27).
3. The air filter suitable for a new energy internal combustion engine according to claim 2, characterized in that: The guiding mechanism (3) comprises: A guide plate (31), wherein the top end of the guide plate (31) is in contact with the upper sealing cover (12), and the bottom end of the guide plate (31) is in contact with the lower sealing cover (13), the guide plate (31) is in an arc shape, and the inner ring of the guide plate (31) is adapted to the outer ring of the filter mechanism (2), the outer ring of the guide plate (31) is provided with a plurality of guide grooves, and the inner wall of the guide groove is provided with a thread groove, and the guide grooves are arranged in a vertical array; A guide rail (32), one end of the guide rail (32) is fixedly connected to the inner wall of the main shell (11), and the other end of the guide rail (32) is in contact with the filter mechanism (2), the number of the guide rails (32) is four, and the four guide rails (32) are respectively arranged at the four corners of the guide plate (31), a guide hole is opened in the middle of the guide rail (32), and the guide rail (32) is movably connected to the guide plate (31) through the guide hole, a spring is arranged inside the guide rail (32), and the guide plate (31) is connected to the main shell (11) through the spring.
4. The air filter suitable for a new energy internal combustion engine according to claim 3, characterized in that: The guide mechanism (3) further comprises: A cleaning component (4), wherein a plurality of cleaning components (4) are movably arranged on the guide plate (31) and are used to clean the side wall of the filter mechanism (2).
5. The air filter suitable for a new energy internal combustion engine according to claim 4, characterized in that: The cleaning component (4) comprises: A connecting rod (41), a connecting hole is opened on the wall surface of the guide plate (31) inside the guide groove, and the guide plate (31) is movably connected to the connecting rod (41) through the connecting hole. The connecting rods (41) are provided in a certain number, and the connecting rods (41) are arranged around the guide plate (31). The shape of the connecting hole is large at both ends and small in the middle. A connecting piece (42), one end of the connecting rod (41) is fixedly connected to the connecting piece (42), and the connecting piece (42) is located inside the guide groove; A connecting block (43), the other end of the connecting rod (41) is fixedly connected with the connecting block (43), and the connecting block (43) is located in the inner circle of the guide plate (31), and a cleaning bristle is arranged on the connecting block (43).
6. The air filter suitable for a new energy internal combustion engine according to claim 5, characterized in that: A plurality of tooth grooves are formed on the side wall of the movable column (26) located below the upper sealing cover (12).
7. The air filter suitable for a new energy internal combustion engine according to claim 6, characterized in that: Also includes: A movable push plate (5), the movable push plate (5) is placed at the top of the movable plate (25), and the movable push plate (5) is located at the rear side of the movable column (26), one end of the movable push plate (5) is movably connected to the top of the guide plate (31) through an inverted "concave" type clamping piece, a plurality of connecting grooves are opened on one side of the movable push plate (5) close to the movable column (26), and the movable push plate (5) is movably hinged to the tooth block (7) through the connecting groove, and the movable push plate (5) is meshed with the tooth groove of the movable column (26) through the tooth block (7), the size of the connecting groove is larger than that of the tooth block (7), and the left side wall of the connecting groove and the left side wall of the tooth block (7) have the same magnetism, when the tooth block (7) and the movable column (26) are in a meshing state, the right side wall of the tooth block (7) is in contact with the right side wall of the connecting groove, and the left side wall of the tooth block (7) is not in contact with the left side wall of the connecting groove.
8. The air filter suitable for a new energy internal combustion engine according to claim 7, characterized in that: Also includes: A fixed push plate (6), wherein the fixed push plate (6) is fixedly connected to the inner bottom end of the upper sealing cover (12), and the fixed push plate (6) is located on the front side of the movable column (26), and a plurality of connecting grooves are opened on one side of the fixed push plate (6) close to the movable column (26), and the fixed push plate (6) is movably hinged with the tooth block (7) through the connecting groove, and the fixed push plate (6) is meshed with the tooth groove of the movable column (26) through the tooth block (7), the size of the connecting groove is larger than that of the tooth block (7), and the right side wall of the connecting groove and the right side wall of the tooth block (7) have the same magnetism, and when the tooth block (7) and the movable column (26) are in a meshing state, the left side wall of the tooth block (7) fits with the left side wall of the connecting groove, and the right side wall of the tooth block (7) does not fit with the right side wall of the connecting groove.
Citation Information
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