A multi-way water valve structure for an integrated module of an automotive thermal management system
By designing a multi-port water valve structure for automotive thermal management systems, and using the control structure to control the plug block opening, the effect of single-port, double-port or three-port valves is achieved, the problem of difficulty in quickly switching multi-port modes in the prior art is solved, cost and space occupation are reduced, and the layout and quality of the whole vehicle are improved.
Patent Information
- Application Number
- CN202411882290.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-04-04
AI Technical Summary
It is difficult for the prior art to realize the rapid switching of multi-pass modes such as three-way and four-way in automotive thermal management systems, and multiple water valve solutions increase cost and space occupation, affecting the layout and quality of the vehicle.
A multi-port water valve structure is designed, including a water tank and a valve shell arranged on the water tank. The valve shell is equipped with a water outlet and a plug block. The opening of the plug block is controlled through the control structure to achieve the effect of a single-port, double-port or three-way valve, and flexibly control the number of water outlet valve ports.
It realizes flexible control of the number of water outlet valve ports, quickly switches the multi-pass mode, avoids water leakage, reduces cost and space occupation, and improves the layout and quality of the entire vehicle.
Smart Images

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Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of water valves, and in particular to a multi-way water valve structure for an integrated module of an automobile thermal management system. Background Art
[0002] At present, automotive thermal management requires controlling multi-circuit heat exchange. Instead of using two-way water valves and single-circuit heat exchange, we need to introduce two-way water valves, three-way water valves, etc. Controlling multi-way water circuits requires a multi-way water valve combination control structure.
[0003] The patent number is 202211593192.2, and the disclosure date is May 9, 2023. In a public specification, a multi-way water valve, a thermal management system and a new energy vehicle are disclosed, which relate to the field of new energy vehicle technology. Among them, the multi-way water valve includes: a shell, the valve shell has multiple independent cavities, the multiple cavities include: at least one first cavity and at least two second cavities, the shell has at least two connecting channels connecting the first cavity and the second cavity, and the shell has at least three first fluid inlets and outlets connecting each first cavity and the outside of the shell, and at least two second fluid inlets and outlets connecting each second cavity and the outside of the shell; multiple valve cores, the multiple valve cores include: at least one first valve core corresponding to and matching the at least one first cavity and at least two second valve cores corresponding to and matching the at least two second cavities.
[0004] Most of the existing technologies cannot achieve rapid switching between three-way and four-way modes. If multiple water valves are used, not only will the cost increase, but the valve body will also occupy more space, affecting the layout and quality of the entire vehicle and increasing the cost of using the vehicle. Summary of the invention
[0005] The present invention aims to provide a multi-way water valve structure for an integrated module of an automobile thermal management system, which can freely switch between multi-way modes.
[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a multi-way water valve structure for an integrated module of an automobile thermal management system, comprising a water tank and a valve shell arranged on the water tank, a water outlet is arranged in the valve shell, a plug for controlling the opening and closing of the water outlet is arranged in the valve shell, there are three water outlets, and a control structure for controlling the positions of different plugs respectively is arranged in the valve shell.
[0007] A middle column is provided in the middle of the valve block, a valve cover fitted with the middle column is provided on the valve housing, the control structure is arranged in the middle column, a rotating rod connected to the plug block is hinged on the middle column, and the control structure is connected to the rotating rod.
[0008] The center column is hollow, and the control structure includes a control rod arranged in the center column. The control rod is provided with a pressure rod in contact with the end of the rotating rod. The end of the rotating rod away from the plug is located inside the center column. The center column is provided with a straight groove, and the rotating rod is located in the straight groove.
[0009] A main water inlet is provided below the center column, a main water pipe is provided on the main water inlet, a branch water pipe is provided on the water outlet, a connecting water pipe is provided between the main water pipe and the branch water pipe, and a one-way cover plate is provided at the connection between the main water pipe and the branch water pipe.
[0010] A sealing plug connected to the control rod is arranged in the center column, the sealing plug is located at the bottom of the center column, a lifting piece is arranged at the top end of the control rod, and a connecting rod is arranged between the control rod and the sealing plug.
[0011] The lifting member includes a pull-twist arranged at the top end of the middle column, the pull-twist is divided into a cap end and a column end, the column end is connected to the control rod, the cap end is arranged on the surface of the valve cover, and a pull rod is arranged inside the cap end.
[0012] A piston is arranged at the bottom of the column end, the control rod penetrates the piston and is inserted into the column end, a top plate is arranged at the top of the control rod, and a contraction spring is arranged between the top plate and the piston.
[0013] A sealing ring plate is arranged inside the middle column, the piston is fitted on top of the sealing ring plate, an ejection spring is arranged between the piston and the valve cover, and a supporting rod penetrating the valve housing is arranged at the bottom of the cap end.
[0014] The pressure rod is divided into a double rod and a single rod. The double rod is two thin rods with an angle of 120°. The angle between the single rod and one of the thin rods in the double rod is greater than 120°. A tilting rod is provided between the pressure rod and the control rod. A pressure groove is provided at one end of the rotating rod located in the center column. The end of the pressure rod is located in the pressure groove. The number of the rotating rods is equal to the number of the pressure rods.
[0015] The plug is embedded in the water outlet, and is in the shape of a truncated cone with a small bottom and a large top. The plug is hinged to the end of the rotating rod, and the rotating rod is hinged in the center column through a shaft.
[0016] The technical effect of the present invention is: by controlling the opening of different plugs through the control structure, the effect of a single-way, two-way or three-way valve is realized, the number of water outlet valve ports is flexibly controlled, and the gravity of the water in the valve is used to press on the plug to avoid water leakage. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] This specification includes the following drawings, which show the following contents:
[0018] Figure 1 It is a structural schematic diagram of a multi-way water valve structure for an integrated module of an automobile thermal management system according to the present invention;
[0019] Figure 2 for Figure 1 A schematic diagram of a control structure of a multi-way water valve structure for an integrated module of an automotive thermal management system;
[0020] Figure 3 for Figure 2 An enlarged schematic diagram of a multi-way water valve structure for an integrated module of an automotive thermal management system;
[0021] Figure 4 for Figure 1 Schematic diagram of a pressure rod of a multi-way water valve structure used in an integrated module of an automotive thermal management system.
[0022] The markings in the figure are: 1. water tank; 2. valve housing; 31. water outlet; 4. plug; 5. control structure; 51. center column; 52. valve cover; 53. rotating rod; 54. control rod; 55. pressure rod; 551. double rod; 552. single rod; 553. tilting rod; 56. straight groove; 32. main water outlet; 33. main water pipe; 34. water distribution pipe; 35. connecting water pipe; 36. one-way cover plate; 5. connecting rod; 6. lifting member; 61. pulling and twisting; 611. cap end; 612. column end; 62. pull rod; 63. piston; 64. top plate; 65. contraction spring; 66. sealing ring plate; 67. ejection spring; 68. support rod; 7. sealing plug. DETAILED DESCRIPTION
[0023] The specific implementation methods of the present invention are further explained in detail below by describing the embodiments with reference to the accompanying drawings, with the aim of helping those skilled in the art to have a more complete, accurate and in-depth understanding of the inventive concept and technical solution of the present invention and facilitating their implementation.
[0024] See also Figure 1-4 A multi-way water valve structure for an integrated module of an automobile thermal management system comprises a water tank 1 and a valve housing 2 arranged on the water tank 1, a water outlet 31 is arranged in the valve housing 2, a plug 4 for controlling the opening and closing of the water outlet 31 is arranged in the valve housing 2, there are three water outlets 31, and a control structure 5 for respectively controlling the positions of different plugs 4 is arranged in the valve housing 2; different plugs 4 are opened by controlling the control structure 5 to achieve the effect of a single-way, two-way or three-way valve, and realize flexible control of the number of water outlet valve ports, and use the gravity of water in the valve to press on the plug 4 to avoid water leakage.
[0025] A center column 51 is provided in the middle of the valve block, a valve cover 52 which fits with the center column 51 is provided on the valve housing 2, a control structure 5 is arranged in the center column 51, a rotating rod 53 which is hinged on the center column 51 and is connected to the plug block 4, and the control structure 5 is connected to the rotating rod 53; the rotation of the rotating rod 53 is controlled by the control structure 5, so that the rotating rod 53 is used to drive the piston 63 to move, and when the end of the rotating rod 53 outside the center column 51 rises, it drives the plug block 4 to leave the water outlet 31, so as to control the opening and closing of the water outlet 31, and by opening the water outlets 31 of different numbers and positions, the purpose of achieving single-way, double-way or three-way is achieved.
[0026] The middle column 51 is hollow, and the control structure 5 includes a control rod 54 arranged in the middle column 51. The control rod 54 is provided with a pressure rod 55 in contact with the end of the rotating rod 53. The end of the rotating rod 53 away from the plug 4 is located inside the middle column 51. The middle column 51 is provided with a straight groove 56, and the rotating rod 53 is located in the straight groove 56; the lifting and lowering of the control rod 54 drives the pressure rod 55 to move, and the pressure rod 55 pushes the end of the rotating rod 53 located in the middle column 51 to rotate, thereby controlling the rotation of the rotating rod 53. A counterweight block is installed on the rotating rod 53. When the pressure rod 55 no longer presses down the rotating rod 53, under the action of gravity, the counterweight block and the plug 4 descend under the action of gravity and fall into the water outlet 31, and the water outlet 31 is blocked by the plug 4.
[0027] A main water inlet 32 is provided below the middle column 51, a main water pipe 33 is provided on the main water inlet 32, a branch water pipe 34 is provided on the water outlet 31, a connecting water pipe 35 is provided between the main water pipe 33 and the branch water pipe 34, and a one-way cover plate 36 is provided at the connection between the main water pipe 33 and the branch water pipe 34; when it is necessary to achieve a three-way connection, it is only necessary to open the main water inlet 32, and the liquid in the valve housing 2 will flow into the branch water pipe 34 through the main water pipe, and a one-way cover plate 36 is provided between the main water pipe and the branch water pipe 34 to prevent the liquid in the branch water pipe 34 from flowing back, and the one-way cover plate 36 is a cover with the top hinged in the main water pipe, and the one-way cover plate 36 covers the connection port of the main water pipe 33 and the branch water pipe 34, which can effectively prevent the liquid in the branch water pipe 34 from flowing back to other branch water pipes 34 through the main water pipe 33 and the connecting water pipe 35.
[0028] A sealing plug 7 connected to a control rod 54 is provided in the middle column 51. The sealing plug 7 is located at the bottom of the middle column 51. A lifting piece 6 is provided at the top of the control rod 54. A connecting rod 5 is provided between the control rod 54 and the sealing plug 7. The main water outlet 32 is blocked by the sealing plug 7, and the sealing plug 7 is pulled by the lifting piece 6 to achieve the purpose of opening and closing the main water outlet 32.
[0029] The lifting member 6 includes a pull-twist 61 arranged at the top end of the middle column 51. The pull-twist 61 is divided into a cap end 611 and a column end 612. The column end 612 is connected to the control rod 54. The cap end 611 is arranged on the surface of the valve cover 52. A pull rod 62 is arranged inside the cap end 611. The control rod 54 is driven to move by the pull-twist 61. At the same time, the cap end 611 is located on the surface of the valve cover 52. When it is necessary to pull the pull-twist 61, pulling the pull rod 62 can facilitate the operator to pull the pull-twist 61 up.
[0030] A piston 63 is provided at the bottom of the column end 612, and the control rod 54 passes through the piston 63 and is inserted into the column end 612. A top plate 64 is provided at the top of the control rod 54, and a contraction spring 65 is provided between the top plate 64 and the piston 63; a semi-arc groove is provided on the inner side of the middle column 51, and a spring ball matched with the groove is provided on the outer side of the piston 63. By utilizing the cooperation of the spring ball and the groove, the operator can sense the elasticity of the spring ball to achieve the purpose of sensing the rotation angle of the control rod 54. At the same time, the piston 63 can prevent the liquid from overflowing through the middle column 51 to avoid liquid overflow, and use the contraction spring 65 to pull the control rod 54 down, so that the control rod 54 receives a downward pulling force, ensuring that the control rod 54 can push the rotating rod 53 to rotate. At the same time, a slider is provided on the outer side of the top plate 64, and a sliding groove matched with the slider is provided on the inner wall of the middle column 51, ensuring that the control rod 54 can be driven to rotate while the pull-twist 61 rotates, thereby driving the pressure rod 55 to rotate.
[0031] A sealing ring plate 66 is provided in the middle column 51, and the piston 63 is fitted on top of the sealing ring plate 66. An ejection spring 67 is provided between the piston 63 and the valve cover 52, and a support rod 68 that passes through the valve housing 2 is provided at the bottom of the cap end 611; the sealing ring plate 66 and the piston 63 are fitted together, and the sealing ring plate 66 is used to support the piston 63 to avoid excessive descent, and the piston 63 can be squeezed by the ejection spring 67 to achieve a better sealing effect and avoid leakage. A plurality of plug holes that cooperate with the support rod 68 are also provided on the valve housing 2, and the distribution of the plug holes is the same as that of the grooves. When the total water outlet 32 needs to be fully opened, it is only necessary to pull up the pull-twist 61 to make the support rod 68 completely pass through the plug hole, and rotate the pull-twist 61 until the support rod 68 does not correspond to the plug hole, so that the pull-twist 61 cannot drop. In this way, the sealing plug 4 can be kept unable to block the total water outlet 32, thereby achieving the purpose of the three-way connection.
[0032] The pressure rod 55 is divided into a double rod 551 and a single rod. The double rod 551 is two thin rods with an angle of 120°. The angle between the single rod and one of the thin rods in the double rod 551 is greater than 120°. A tilting rod 553 is provided between the pressure rod 55 and the control rod 54. A pressing groove is provided at one end of the rotating rod 53 located in the middle column 51. The end of the pressure rod 55 is located in the pressing groove. The number of rotating rods 53 is equal to the number of pressure rods 55. The double rod 551 is used to control the rotation of the two rotating rods 53 to open the two water outlets 31 to achieve double-pass. The single rod is used to control the opening of a single water outlet 31 to achieve single-pass. At the same time, the position of the groove in the middle column 51 can be used to determine the positions of the double rod 551 and the single rod, which is convenient for control. The presence of the groove can prevent the end of the pressure rod 55 from separating from the rotating rod 53 when the pressure rod 55 presses down the rotating rod 53.
[0033] The plug 4 is embedded in the water outlet 31. The plug 4 is in the shape of a truncated cone with a small bottom and a large top. The plug 4 is hinged to the end of the rotating rod 53, and the rotating rod 53 is hinged in the middle column 51 through an axis. The plug 4 of this shape can better block the water outlet 31 and can reduce the situation where the plug 4 cannot block the water outlet 31 due to fluctuation displacement and other reasons.
[0034] The technical effect of the present invention is: different plugs 4 are controlled to open by the control structure 5 to achieve the effect of a single-way, two-way or three-way valve, to achieve flexible control of the number of water outlet valve ports, and to use the gravity of the water in the valve to press on the plug 4 to avoid water leakage.
[0035] The present invention is described above by way of example in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-mentioned methods. As long as various non-substantial improvements are made using the method concept and technical solution of the present invention; or the above concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.
Claims
1. A multi-way water valve structure for an integrated module of an automobile thermal management system, comprising a water tank (1) and a valve housing (2) arranged on the water tank (1), characterized in that: A water outlet (31) is provided in the valve housing (2), a plug (4) for controlling the opening and closing of the water outlet (31) is provided in the valve housing (2), there are three water outlets (31), and a control structure (5) for respectively controlling the positions of different plugs (4) is provided in the valve housing (2).
2. A multi-way water valve structure for an integrated module of an automotive thermal management system according to claim 1, characterized in that: A middle column (51) is provided in the middle of the valve block, a valve cover (52) which fits the middle column (51) is provided on the valve housing (2), the control structure (5) is arranged in the middle column (51), a rotating rod (53) which is connected to the plug block (4) is hinged on the middle column (51), and the control structure (5) is connected to the rotating rod (53).
3. A multi-way water valve structure for an integrated module of an automotive thermal management system according to claim 2, characterized in that: The middle column (51) is hollow, and the control structure (5) comprises a control rod (54) arranged in the middle column (51), and a pressure rod (55) is provided on the control rod (54) and contacts the end of the rotating rod (53), and one end of the rotating rod (53) away from the plug (4) is located inside the middle column (51), and a straight groove (56) is provided on the middle column (51), and the rotating rod (53) is located in the straight groove (56).
4. A multi-way water valve structure for an integrated module of an automotive thermal management system according to claim 2 or 3, characterized in that: A main water inlet (32) is provided below the center column (51), a main water pipe (33) is provided on the main water inlet (32), a water branch pipe (34) is provided on the water outlet (31), a connecting water pipe (35) is provided between the main water pipe (33) and the water branch pipe (34), and a one-way cover plate (36) is provided at the connection between the main water pipe (33) and the water branch pipe (34).
5. The multi-way water valve structure for an integrated module of an automotive thermal management system according to claim 3, characterized in that: A sealing plug (7) connected to a control rod (54) is provided in the middle column (51); the sealing plug (7) is located at the bottom of the middle column (51); a lifting piece (6) is provided at the top of the control rod (54); and a connecting rod (5) is provided between the control rod (54) and the sealing plug (7).
6. A multi-way water valve structure for an integrated module of an automotive thermal management system according to claim 5, characterized in that: The lifting member (6) includes a pull-twist (61) arranged at the top end of the middle column (51), and the pull-twist (61) is divided into a cap end (611) and a column end (612), and the column end (612) is connected to the control rod (54), and the cap end (611) is arranged on the surface of the valve cover (52), and a pull rod (62) is arranged inside the cap end (611).
7. The multi-way water valve structure for an integrated module of an automotive thermal management system according to claim 6, characterized in that: A piston (63) is provided at the bottom of the column end (612), the control rod (54) passes through the piston (63) and is inserted into the column end (612), a top plate (64) is provided at the top of the control rod (54), and a contraction spring (65) is provided between the top plate (64) and the piston (63).
8. The multi-way water valve structure for an integrated module of an automotive thermal management system according to claim 7, characterized in that: A sealing ring plate (66) is provided inside the center column (51), the piston (63) is fitted on top of the sealing ring plate (66), an ejection spring (67) is provided between the piston (63) and the valve cover (52), and a support rod (68) penetrating the valve housing (2) is provided at the bottom of the cap end (611).
9. The multi-way water valve structure for an integrated module of an automotive thermal management system according to claim 3 is characterized in that: The compression rod (55) is divided into a double rod (551) and a single rod. The double rod (551) is two thin rods with an included angle of 120°. The included angle between the single rod and one of the thin rods in the double rod (551) is greater than 120°. An inclined rod (553) is provided between the compression rod (55) and the control rod (54). One end of the rotating rod (53) located in the center column (51) is provided with a compression groove. The end of the compression rod (55) is located in the compression groove. The number of the rotating rods (53) is equal to the number of the compression rods (55).
10. The multi-way water valve structure for an integrated module of an automobile thermal management system according to claim 2, characterized in that: The plug (4) is embedded in the water outlet (31). The plug (4) is in the shape of a truncated cone with a smaller bottom and a larger top. The plug (4) is hinged to the end of a rotating rod (53). The rotating rod (53) is hinged to the center column (51) via a shaft.
Citation Information
Patent Citations
Multi-way water valve, heat management system and new energy automobile
CN116085496A