A machine tool operation and maintenance system

Abstract

The present invention provides a machine tool operation and maintenance system, including: a data receiving module, a data analysis module, a data processing module, an operation and maintenance data display, an operation and maintenance management module and an alarm system; the data processing module includes: fault analysis and fault handling suggestions, the output end of the data receiving module is electrically connected to the data analysis module, the output end of the data analysis module is electrically connected to the data processing module, the output end of the data processing module is electrically connected to the operation and maintenance data display, and the output end of the operation and maintenance data display is electrically connected to the operation and maintenance management module. By providing: a controller, wireless data transmission and wired data transmission, the data is collected by the data acquisition module and transmitted respectively through wired data transmission and wireless data transmission, which can prevent the wired or wireless reception from failing during the transmission process, affecting the reception of the signal, and thus failing to accurately eliminate and handle the fault.

Description

Technical Field

[0001] The present invention relates to the technical field of machine tool operation and maintenance systems, and in particular to a machine tool operation and maintenance system. Background Art

[0002] Machine tools refer to machines that manufacture machines and machinery. Machine tools play a major role in the construction of national economic modernization.

[0003] Lathes are machine tools that mainly use turning tools to turn rotating workpieces. Drills, reamer, reamers, taps, dies and knurling tools can also be used on lathes for corresponding processing. Lathes are mainly used to process shafts, discs, sleeves and other workpieces with rotating surfaces. They are the most widely used type of machine tools in machinery manufacturing and repair factories.

[0004] Machine tool operation and maintenance refers to the comprehensive operation, maintenance and management of machine tool equipment to ensure its stable operation, improve production efficiency and reduce failure rate. Machine tool operation and maintenance in the existing technology all adopts the installation and detection of various sensors. When a sensor fails, the alarm operation is completed through the alarm. At this time, the staff needs to carry out maintenance, and at the same time, it is necessary to check the damage of a specific part, so it consumes a lot of time. It is impossible to make modification suggestions based on the damage of the machine tool. Therefore, the operator cannot deal with simple problems. For example, if common fault codes appear in the mechanical parts, electrical systems, hydraulic systems, etc. of the machine tool, it is impossible to complete the quick maintenance operation according to the suggestions. Summary of the invention

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the present invention provides a machine tool operation and maintenance system, which solves the problem that during maintenance, it is necessary to check for damage to a specific part, which consumes a lot of time and cannot provide modification suggestions based on the damage to the machine tool.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: A machine tool operation and maintenance system, including: a data receiving module, a data analysis module, a data processing module, an operation and maintenance data display module, an operation and maintenance management module and an alarm system;

[0009] The data processing module includes: fault analysis and fault handling suggestions, the output end of the data receiving module is electrically connected to the data analysis module, the output end of the data analysis module is electrically connected to the data processing module, the output end of the data processing module is electrically connected to the operation and maintenance data display, the output end of the operation and maintenance data display is electrically connected to the operation and maintenance management module, and the output end of the operation and maintenance management module is electrically connected to the alarm system;

[0010] The data receiving module includes: a controller, wireless data transmission, wired data transmission and a data acquisition module. The input end of the data receiving module is electrically connected to the controller, and the input end of the controller is electrically connected to the wireless data transmission and the wired data transmission respectively. The input ends of the wired data transmission and the wireless data transmission are both electrically connected to the data acquisition module.

[0011] Preferably, the output ends of the alarm system are electrically connected to an indicator light alarm and a remote display alarm respectively.

[0012] Preferably, the input ends of the data acquisition module are electrically connected to a temperature sensing unit, a pressure sensing unit, a displacement sensing unit, an angle sensing unit, a force sensing unit, a current sensing unit and a liquid level sensing unit, respectively.

[0013] Preferably, the output end of the alarm system is electrically connected to an indicator light alarm and a remote display alarm respectively.

[0014] Preferably, the operation and maintenance data display includes a display screen.

[0015] Preferably, the output end of the data processing module is also electrically connected to a fault analysis, the output end of the fault analysis is electrically connected to a fault handling suggestion, and the output end of the fault handling suggestion is electrically connected to the input end of the operation and maintenance data display.

[0016] (III) Beneficial effects

[0017] The present invention provides a machine tool operation and maintenance system. It has the following beneficial effects:

[0018] 1. The present invention is provided with: a data processing module, a fault analysis, a fault handling suggestion and an alarm system. The data received by the data receiving module is analyzed by the data processing module. After the analysis, the fault is analyzed and displayed by the data processing module. First, after the fault analysis, a fault suggestion can be given, and the suggestion is electrically transmitted to the transportation data display to facilitate the operator to complete the fault elimination according to the suggestion. At the same time, the fault can also complete the alarm of the indicator light and the remote display alarm through the alarm system, and the processing work of the maintenance personnel can be reported in time.

[0019] 2. The present invention is provided with: a controller, wireless data transmission and wired data transmission. After the data is collected by the data acquisition module, it is transmitted through wired data transmission and wireless data transmission respectively, which can prevent the wired or wireless reception from malfunctioning during the transmission process, affecting the reception of the signal, and thus making it impossible to accurately eliminate and process the fault.

[0020] 3. The present invention is provided with: a data acquisition module, a temperature sensing unit, a pressure sensing unit, and a displacement sensing unit. By providing multiple sensing units, the machine tool can maintain a set state during operation and perform operation. When a problem occurs in a mechanical component, electrical system or hydraulic system, the fault analysis can be given in time, and the fault of a certain sensing unit can be quickly and accurately located, thereby improving operation and maintenance work. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the process flow of the machine tool operation and maintenance system of the present invention;

[0022] Figure 2 It is a schematic diagram of the data receiving module flow of the present invention;

[0023] Figure 3 It is a flow chart of the data acquisition module of the present invention. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] Embodiment 1:

[0026] like Figure 1-3As shown, an embodiment of the present invention provides a machine tool operation and maintenance system, including: a data receiving module, a data analysis module, a data processing module, an operation and maintenance data display, an operation and maintenance management module and an alarm system; the data processing module includes: fault analysis and fault handling suggestions, the output end of the data receiving module is electrically connected to the data analysis module, and the data analysis module can analyze the received data to complete the troubleshooting of faults or warnings, the output end of the data analysis module is electrically connected to the data processing module, the data received by the data receiving module is analyzed by the data processing module, and after the analysis, the fault is analyzed and displayed by the data processing module, and the output end of the data processing module is electrically connected to the operation and maintenance data display, and the operation and maintenance data display includes a display screen, and the display screen in the operation and maintenance data display can display both faults and operations. The output end of the operation and maintenance data display is electrically connected to the operation and maintenance management module. The operation and maintenance management module can automatically generate an operation and maintenance order for the transmitted warning, alarm and other information according to the warning and alarm types, and notify the maintenance management personnel to inspect, repair and troubleshoot the machine tool equipment according to the content of the operation and maintenance order. The output end of the operation and maintenance management module is electrically connected to the alarm system. The alarm system can also complete the alarm of the indicator light and the remote display alarm when a fault occurs, and can report the processing work of the maintenance personnel in time. The output end of the alarm system is electrically connected to the indicator light alarm and the remote display alarm. The output end of the alarm system is electrically connected to the indicator light alarm and the remote display alarm. The remote display alarm can communicate with the maintenance personnel in time, and the fault and alarm are received with the fastest efficiency.

[0027] The data receiving module includes: a controller, wireless data transmission, wired data transmission and a data acquisition module. The input end of the data receiving module is electrically connected to the controller. The input end of the controller is electrically connected to the wireless data transmission and the wired data transmission respectively. After the data is collected by the data acquisition module, it is transmitted through the wired data transmission and the wireless data transmission respectively, which can prevent the wired or wireless reception from failing during the transmission process, affecting the reception of the signal, so that the failure cannot be accurately eliminated and processed. The input ends of the wired data transmission and the wireless data transmission are electrically connected to the data acquisition module. The input ends of the data acquisition module are electrically connected to the temperature sensing unit, the pressure sensing unit, the displacement sensing unit, the angle sensing unit, etc. Sensing unit, force sensing unit, current sensing unit and liquid level sensing unit. By setting up multiple sensing units, the set state can be maintained during the operation of the machine tool to perform operation work. When a problem occurs in a mechanical component, electrical system or hydraulic system, the fault analysis can be given in time, and the fault of a certain sensor unit can be quickly and accurately located, thereby improving the operation and maintenance work. The output end of the data processing module is also electrically connected to the fault analysis. After the fault analysis, fault suggestions can be given, and the suggestions are electrically transmitted to the transportation data display to facilitate operators to complete troubleshooting according to the suggestions. The output end of the fault analysis is electrically connected to the fault handling suggestion, and the output end of the fault handling suggestion is electrically connected to the input end of the operation and maintenance data display.

[0028] Embodiment 2:

[0029] The difference between this embodiment and the first embodiment is that: a machine tool operation and maintenance system includes: a data receiving module, a data analysis module, a data processing module, an operation and maintenance data display, an operation and maintenance management module and an alarm system; the data processing module includes: fault analysis and fault handling suggestions, the output end of the data receiving module is electrically connected to the data analysis module, and the data analysis module can analyze the received data to complete the troubleshooting of faults or warnings, the output end of the data analysis module is electrically connected to the data processing module, the data received by the data receiving module is analyzed by the data processing module, and the fault analysis and fault display are performed by the data processing module after analysis, the output end of the data processing module is electrically connected to the operation and maintenance data display, and the operation and maintenance data display includes a display screen, and the display screen in the operation and maintenance data display can be used to display faults and operation All operations are displayed on the display screen. The output end of the operation and maintenance data display is electrically connected to the operation and maintenance management module. The operation and maintenance management module can automatically generate an operation and maintenance order based on the type of warning and alarm for the transmitted warning, alarm and other information, and notify the maintenance management personnel to inspect, repair and troubleshoot the machine tool equipment according to the content of the operation and maintenance order. The output end of the operation and maintenance management module is electrically connected to the alarm system. The alarm system can also complete the alarm of the indicator light and the remote display alarm when a fault occurs, and can promptly report the processing work of the maintenance personnel. The output end of the alarm system is electrically connected to the indicator light alarm and the remote display alarm. The output end of the alarm system is electrically connected to the indicator light alarm and the remote display alarm. The remote display alarm can promptly communicate with the remote alarm of the maintenance personnel, and the fault and alarm are received with the fastest efficiency.

[0030] The data receiving module includes: a controller, wireless data transmission, wired data transmission and a data acquisition module. The input end of the data receiving module is electrically connected to the controller. The input end of the controller is electrically connected to the wireless data transmission and the wired data transmission respectively. After the data is collected by the data acquisition module, it is transmitted through the wired data transmission and the wireless data transmission respectively, which can prevent the wired or wireless reception from failing during the transmission process, affecting the reception of the signal, and thus failing to accurately eliminate and process the failure. The input ends of the wired data transmission and the wireless data transmission are electrically connected to the data acquisition module. The input ends of the data acquisition module are electrically connected to the temperature sensing unit, the pressure sensing unit, the displacement sensing unit, the angle sensing unit, the force sensing unit, the current sensing unit and the liquid level sensing unit respectively. By providing a plurality of sensing units, the set state can be maintained during the operation of the machine tool for operation. When a problem occurs in a certain mechanical component, electrical system or hydraulic system, the fault analysis can be given in time, and the fault of a certain sensing unit can be quickly and accurately located, thereby improving the operation and maintenance work.

[0031] Embodiment three:

[0032] The difference between this embodiment and the first embodiment is that: a machine tool operation and maintenance system includes: a data receiving module, a data analysis module, a data processing module, an operation and maintenance data display, an operation and maintenance management module and an alarm system; the data processing module includes: fault analysis and fault handling suggestions, the output end of the data receiving module is electrically connected to the data analysis module, and the data analysis module can analyze the received data to complete the troubleshooting of faults or warnings, the output end of the data analysis module is electrically connected to the data processing module, the data received by the data receiving module is analyzed by the data processing module, and the fault analysis and fault display are performed by the data processing module after analysis, the output end of the data processing module is electrically connected to the operation and maintenance data display, and the operation and maintenance data display includes a display screen, and the display screen in the operation and maintenance data display can be used to display faults and operation All operations are displayed on the display screen. The output end of the operation and maintenance data display is electrically connected to the operation and maintenance management module. The operation and maintenance management module can automatically generate an operation and maintenance order based on the type of warning and alarm for the transmitted warning, alarm and other information, and notify the maintenance management personnel to inspect, repair and troubleshoot the machine tool equipment according to the content of the operation and maintenance order. The output end of the operation and maintenance management module is electrically connected to the alarm system. The alarm system can also complete the alarm of the indicator light and the remote display alarm when a fault occurs, and can promptly report the processing work of the maintenance personnel. The output end of the alarm system is electrically connected to the indicator light alarm and the remote display alarm. The output end of the alarm system is electrically connected to the indicator light alarm and the remote display alarm. The remote display alarm can promptly communicate with the remote alarm of the maintenance personnel, and the fault and alarm are received with the fastest efficiency.

[0033] The data receiving module includes: a controller, wireless data transmission, wired data transmission and a data acquisition module. The input end of the data receiving module is electrically connected to the controller, and the input end of the controller is electrically connected to the wireless data transmission and the wired data transmission respectively. After the data is collected by the data acquisition module, it is transmitted through wired data transmission and wireless data transmission respectively, which can prevent the wired or wireless reception from malfunctioning during the transmission process, affecting the reception of the signal, thereby failing to accurately eliminate and process the malfunction.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A machine tool operation and maintenance system, characterized in that: include: Data receiving module, data analysis module, data processing module, operation and maintenance data display, operation and maintenance management module and alarm system; The data processing module includes: fault analysis and fault handling suggestions, the output end of the data receiving module is electrically connected to the data analysis module, the output end of the data analysis module is electrically connected to the data processing module, the output end of the data processing module is electrically connected to the operation and maintenance data display, the output end of the operation and maintenance data display is electrically connected to the operation and maintenance management module, and the output end of the operation and maintenance management module is electrically connected to the alarm system; The data receiving module includes: a controller, wireless data transmission, wired data transmission and a data acquisition module. The input end of the data receiving module is electrically connected to the controller, and the input end of the controller is electrically connected to the wireless data transmission and the wired data transmission respectively. The input ends of the wired data transmission and the wireless data transmission are both electrically connected to the data acquisition module.

2. A machine tool operation and maintenance system according to claim 1, characterized in that: The output ends of the alarm system are electrically connected to an indicator light alarm and a remote display alarm.

3. A machine tool operation and maintenance system according to claim 1, characterized in that: The input ends of the data acquisition module are electrically connected to a temperature sensing unit, a pressure sensing unit, a displacement sensing unit, an angle sensing unit, a force sensing unit, a current sensing unit and a liquid level sensing unit respectively.

4. A machine tool operation and maintenance system according to claim 1, characterized in that: The output end of the alarm system is electrically connected to an indicator light alarm and a remote display alarm.

5. A machine tool operation and maintenance system according to claim 1, characterized in that: The operation and maintenance data display includes a display screen.

6. A machine tool operation and maintenance system according to claim 1, characterized in that: The output end of the data processing module is also electrically connected to a fault analysis, the output end of the fault analysis is electrically connected to a fault handling suggestion, and the output end of the fault handling suggestion is electrically connected to the input end of the operation and maintenance data display.

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