An electric constant-tension foil winding machine
By designing an electric constant tension foil winding machine that integrates copper foil, insulating paper and partition belt material discharge, welding and winding, the problem of difficult and safety hazards of winding machines in the prior art is solved, and efficient and automated winding production is achieved.
Patent Information
- Application Number
- CN202510251675.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2045-03-05
AI Technical Summary
The existing three-winding transformer winding machine is difficult to replace material and has great safety hazards.
An electric constant tension foil winding machine is designed, integrating copper foil, insulating paper and partition belt feeding mechanism, as well as welding and winding mechanisms, to achieve efficient winding and welding of windings through electric drive and automation.
It realizes efficient and automated production of windings, reduces the difficulty and safety risks of material replacement, and improves production efficiency and product flatness.
Smart Images

Figure CN119764053B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of transformer processing, and particularly relates to an electric constant-tension foil winding machine. Background Art
[0002] A transformer is an electrical device used to change the AC voltage, and generally includes one or more windings and an iron core. Through the transformer, the voltage can be transferred from one circuit to another while changing the magnitude of the voltage. A three-winding transformer is a type of transformer. Each phase of the three-winding transformer has three windings, and the high, medium, and low voltage windings of each phase are all sleeved on the same iron core column; when one winding is connected to an AC power supply, different electromotive forces are induced in the other two windings. This type of transformer is used for loads that require two different voltage levels. Three different voltage levels usually appear in power plants and substations, so three-winding transformers are widely used in the power system.
[0003] In a three-winding transformer, the high-voltage winding, medium-voltage winding, and low-voltage winding are all wound around the iron core by a winding machine. The winding usually includes insulating paper, copper foil, and separator tape wound in sequence. In a conventional winding machine, the material tray of the separator tape is installed on the top of the machine. When changing the material, it is necessary for workers to climb to the top of the machine to change the material, which is difficult and has a large potential safety hazard.
[0004] Therefore, the prior art still needs to be improved and developed. Summary of the Invention
[0005] In view of the deficiencies of the above prior art, the purpose of the present invention is to provide an electric constant-tension foil winding machine to solve the above problems.
[0006] An electric constant-tension foil winding machine includes:
[0007] A base;
[0008] A copper foil unwinding mechanism, including a first bracket provided on the base, a first rotation driving device fixed to the first bracket, and an expandable clamp connected to the output end of the first rotation driving device. The expandable clamp is used for clamping the copper foil roll and unwinding the copper foil;
[0009] A welding mechanism, including a second bracket fixed to the base, a first guide rail provided on the second bracket and extending along the y direction, a first slider sliding along the y direction on the first guide rail, a welding frame fixed to the first slider, a bottom support fixed to the welding frame, a pressing plate that can be lifted and lowered above the bottom support, a first translation driving device provided along the y direction on the welding frame, and a welding head driven by the first translation driving device. A welding area is formed between the bottom support and the pressing plate, and the welding head faces the welding area and is used for welding a copper bar to the copper foil;
[0010] The insulating paper feeding mechanism includes at least two sets of feeding components spaced along the x direction on the base. Each feeding component includes a second guide rail fixed to the base along the y direction, a second slider sliding along the y direction on the second guide rail, a third bracket fixed to the second slider, and a feeding roller provided on the third bracket. The feeding roller is used to mount an insulating paper roll and release the insulating paper.
[0011] The separator belt feeding mechanism includes a fourth bracket fixed to the base, a second rotation driving device fixed to the fourth bracket, a third guide rail connected to the output end of the second rotation driving device and extending along the y direction, at least one third slider slidable along the y direction on the third guide rail, a mounting plate fixed to the third slider, and at least one material tray rotatably provided on the mounting plate. The material tray is used to mount a separator belt roll and release the separator belt.
[0012] The winding mechanism includes a fifth bracket fixed to the fourth bracket and a winding roller rotatably provided on the fifth bracket. The winding roller is used to wind the insulating paper, the copper foil, and the separator belt.
[0013] Specifically, the copper foil feeding mechanism further includes a conveying mechanism. The conveying mechanism includes a limiting component provided on one side of the fourth bracket along the x direction and a conveying roller provided on the other side of the fourth bracket along the x direction. The limiting component includes a mounting frame fixed to the fourth bracket, a bottom roller and a pressing roller rotatably provided on the mounting frame. The pressing roller is located above the bottom roller and its height is adjustable; the copper foil can pass through the gap between the bottom roller and the pressing roller.
[0014] Specifically, the electric constant-tension foil winding machine further includes a spare feeding mechanism. The spare feeding mechanism includes a third rotation driving device fixed to the first bracket and an air shaft connected to the output end of the third rotation driving device.
[0015] Specifically, a column is provided on the base, a fourth guide rail along the y direction is provided on the column, a fourth slider slidably matched with the fourth guide rail is provided on the first bracket, and the first bracket is fixedly connected to the fourth slider.
[0016] Specifically, the copper foil feeding mechanism further includes a first pressing component. The first pressing component includes a first rotating shaft rotatably provided on the first bracket, a first push cylinder provided on the first bracket and used to drive the first rotating shaft to rotate, a first swing frame fixed to the first rotating shaft, and a first pressing roller rotatably provided on the first swing frame. The first pressing roller is located on one side of the expandable fixture and is used to press the copper foil roll.
[0017] Specifically, the winding mechanism also includes a second pressing assembly, which includes a second rotating shaft rotatably arranged on the fifth bracket, a second push cylinder arranged on the fifth bracket and used to drive the second rotating shaft to rotate, a second swing frame fixed to the second rotating shaft, a third swing frame rotatably arranged on the second swing frame, a spring connected between the second swing frame and the third swing frame, and two second pressing rollers rotatably arranged on the third swing frame, and the two second pressing rollers are both located below the winding roller and are used to press the winding.
[0018] Specifically, the welding mechanism further includes a cross connecting frame connected to the output end of the first translation drive device, and the welding head is fixed to the cross connecting frame and has an adjustable angle.
[0019] Specifically, the separating belt unloading mechanism further includes a lower pressing frame connected to one end of the mounting plate along the x-direction, and the lower pressing frame is located obliquely above the winding mechanism.
[0020] Specifically, a plurality of first guide wheels are provided on the mounting plate, a plurality of second guide wheels are provided on the lower pressing frame, and the insulating paper is wound around the first guide wheels and the second guide wheels in sequence and then rolled up by the receiving roller.
[0021] Specifically, the dividing belt unloading mechanism further includes a locking member, and the locking member is used to lock and fix the third sliding block to the third guide rail.
[0022] Beneficial effects of the present invention:
[0023] 1. The electric constant tension foil winding machine of the present invention comprises a base, a copper foil unwinding mechanism, a welding mechanism, an insulating paper unwinding mechanism, a separating tape unwinding mechanism and a winding mechanism, and can be used for the production and processing of three-winding transformers. Before processing, the copper foil roll is first installed on an open clamp and the copper foil is unwound, and then the copper foil is pulled to the welding mechanism, the copper bar is welded to the copper foil by a welding head, and the copper foil is pulled to the position of the winding mechanism, and then the insulating paper roll is installed on the unwinding roller and the insulating paper is unwound, and then the insulating paper is pulled to the position of the winding mechanism, and then the separating tape roll is installed on the material tray and the separating tape is unwound, and then the separating tape is pulled to the position of the winding mechanism, and finally the insulating paper, copper foil and separating tape are rolled up by the winding roller of the winding mechanism to form a single winding, and finally the iron core column is inserted to form a transformer, and welding and winding are integrated on the same machine, with high integration and small space occupied in the workshop;
[0024] 2. When the separator tape roll needs to be replaced, the third guide rail, the third slider, the mounting plate and the material tray can be driven to rotate by the second rotating drive device, so that the entire mounting plate and the material tray are tipped toward the winding mechanism to lower the height of the material tray. The staff can directly change the material tray, and the material change operation is easier. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 Schematic structural diagram of a winding formed by winding a copper foil, insulating paper, and a separator strip;
[0026] Figure 2 Front view of the electric constant-tension foil winding machine of the present application;
[0027] Figure 3 is Figure 2 Enlarged view of part A in
[0028] Figure 4 is Figure 2 Enlarged view of part B in
[0029] Figure 5 Top view of the electric constant-tension foil winding machine of the present application;
[0030] Figure 6 is Figure 4 Enlarged view of part C in
[0031] Figure 7 Schematic structural diagram of the electric constant-tension foil winding machine of the present application when welding a copper busbar;
[0032] Figure 8 Schematic structural diagram of the separator strip feeding mechanism of the present application turning downward.
[0033] Reference numerals are: base 10, copper foil feeding mechanism 20, first bracket 21, first rotation driving device 22, expandable clamp 23, copper foil 91, welding mechanism 30, second bracket 31, first guide rail 32, first slider 33, welding frame 34, bottom support 35, pressing plate 36, first translation driving device 37, welding head 38, copper busbar 94, insulating paper feeding mechanism 40, second guide rail 41, second slider 42, third bracket 43, feeding roller 44, insulating paper 92, separator strip feeding mechanism 50, fourth bracket 51, second rotation driving device 52, third guide rail 53, third slider 54, mounting plate 55, material tray 56, separator strip 93, winding mechanism 60, fifth bracket 61, winding roller 62, limiting component 71, conveying roller 72, mounting frame 711, bottom roller 712, pressing roller 713, spare feeding mechanism 80, third rotation driving device 81, air shaft 82, column 11, fourth guide rail 12, fourth slider 13, first pressing component 24, first rotating shaft 241, first push cylinder 242, first swing frame 243, first pressing roller 244, second pressing component 63, second rotating shaft 631, second push cylinder 632, second swing frame 633, third swing frame 634, spring 635, second pressing roller 636, winding 90, cross connecting frame 39, downward pressing frame 57, first guide wheel 58, second guide wheel 59, locking member 510. Detailed implementation manners
[0034] The present invention provides an electric constant tension foil winding machine. In order to make the purpose, technical solution and effect of the present invention clearer and more specific, the present invention is further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described here are only used to explain the present invention and are not used to limit the present invention.
[0035] In the description of the present invention, it should be understood that the descriptions involving orientations, such as up, down, front, back, left, right, etc., and the orientations or positional relationships indicated are based on the orientations or positional relationships described in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0036] like Figures 1 to 8 The electric constant tension foil winding machine of the present embodiment includes a base 10, a copper foil unwinding mechanism 20, a welding mechanism 30, an insulating paper unwinding mechanism 40, a separating tape unwinding mechanism 50 and a reeling mechanism 60. The present embodiment can be used for the production and processing of a three-winding transformer. Before processing, the copper foil roll is first installed on the open clamp 23 and the copper foil 91 is unwound. Then, the copper foil 91 is pulled to the welding mechanism 30, and the copper bar 94 is welded to the copper foil 91 by the welding head 38. Then, the copper foil 91 is pulled to the position of the reeling mechanism 60, and then Then, the insulating paper roll is installed on the unwinding roller 44 and the insulating paper 92 is released, and then the insulating paper 92 is pulled to the position of the winding mechanism 60, and then the dividing tape roll is installed on the material tray 56 and the dividing tape 93 is released, and then the dividing tape 93 is pulled to the position of the winding mechanism 60, and finally the insulating paper 92, copper foil 91 and dividing tape 93 are rolled up by the winding roller 62 of the winding mechanism 60 to form a single winding 90, and finally the iron core column is inserted to form a transformer, and welding and winding are integrated on the same machine, with high integration and small space occupied in the workshop.
[0037] Please refer to Figure 2 and Figure 5 The copper foil discharge mechanism 20 of this embodiment includes a first bracket 21 arranged on the base 10, a first rotating drive device 22 fixed to the first bracket 21, and an open clamp 23 connected to the output end of the first rotating drive device 22. The open clamp 23 is used to clamp the copper foil roll and discharge the copper foil 91. The open clamp 23 can adopt a self-centering open clamp without a spoke wheel as disclosed in Chinese patent announcement number CN219747675U, which can facilitate the staff to install or remove the copper foil roll. The first rotating drive device 22 can adopt a right-angle motor, which occupies a small space along the y direction.
[0038] Please refer to Figure 3 , Figure 6 and Figure 7, the welding mechanism 30 of this embodiment includes a second bracket 31 fixed to the base 10, a first guide rail 32 provided on the second bracket 31 and extending in the y direction, a first slider 33 sliding in the y direction on the first guide rail 32, a welding frame 34 fixed to the first slider 33, a bottom support 35 fixed to the welding frame 34, a pressing plate 36 that can be lifted and lowered above the bottom support 35, a first translation driving device 37 provided on the welding frame 34 in the y direction, and a welding head 38 driven by the first translation driving device 37. A welding area is formed between the bottom support 35 and the pressing plate 36. The welding head 38 is arranged facing the welding area and is used to weld the copper bar 94 to the copper foil 91. Usually, a winding 90 has two copper bars 94 as conductive terminals, which are respectively welded to the head and tail ends of the copper foil 91. When welding the copper bar 94, the first slider 33 can be driven to slide along the first guide rail 32 manually or by a linear driving device, so that the welding head 38 is adjusted in the y direction above the winding mechanism 60. Then, the copper foil 91 is pulled to the welding area, and the copper bar 94 is placed on the upper end of the copper foil 91. The pressing plate 36 is used to press the copper bar 94 and the copper foil 91. The first translation driving device 37 is used to drive the welding head 38 to realize the automatic welding of the welding head 38 in the y direction. After welding is completed, the copper foil 91 is pulled to the take-up roller 62 of the winding mechanism 60 and wound by the take-up roller 62. Then, the first slider 33 is driven to slide along the first guide rail 32 manually or by a linear driving device, so that the welding head 38 is moved away in the y direction to ensure that there is no obstruction above the position of the winding mechanism 60, providing an ample space for the winding work of the staff.
[0039] Please refer to Figure 2 , the insulating paper feeding mechanism 40 of this embodiment includes at least two sets of feeding components arranged at intervals in the x direction on the base 10. The feeding component includes a second guide rail 41 fixed to the base 10 in the y direction, a second slider 42 sliding in the y direction on the second guide rail 41, a third bracket 43 fixed to the second slider 42, and a feeding roller 44 provided on the third bracket 43. The feeding roller 44 is used to install the insulating paper roll and release the insulating paper 92. In this embodiment, at least two sets of feeding components are provided. When the insulating paper roll of one set of feeding components is used up, another set of feeding components can be directly switched, and the insulating paper roll of the other set of feeding components is pulled to the position of the winding mechanism 60 for winding. The feeding process does not require the machine to stop for a long time. In addition, in this embodiment, by providing the second guide rail 41 and the second slider 42, the third bracket 43 is installed on the second slider 42, and the feeding roller 44 is provided on the third bracket 43. When changing materials, the third bracket 43 and the feeding roller 44 can be moved out in the y direction, which is convenient for the staff to change materials, and the structure is ingenious.
[0040] Please refer to Figure 2 and Figure 8, the separator strip feeding mechanism 50 includes a fourth bracket 51 fixed to the base 10, a second rotation driving device 52 fixed to the fourth bracket 51, a third guide rail 53 connected to the output end of the second rotation driving device 52 and extending along the y direction, at least one third slider 54 slidable along the y direction on the third guide rail 53, a mounting plate 55 fixed to the third slider 54, and at least one reel 56 rotatably provided on the mounting plate 55. The reel 56 is used to mount the separator strip roll and release the separator strip 93. When the separator strip roll needs to be replaced, the second rotation driving device 52 can be used to drive the third guide rail 53, the third slider 54, the mounting plate 55 and the reel 56 to rotate, so that the entire mounting plate 55 and the reel 56 are turned over towards the winding mechanism 60, reducing the height of the reel 56, and the staff can directly replace the material on the reel 56, making the material replacement operation more convenient.
[0041] Please refer to Figure 2 and Figure 5 , the winding mechanism 60 includes a fifth bracket 61 fixed to the fourth bracket 51 and a winding roller 62 rotatably provided on the fifth bracket 61. The winding roller 62 is used to wind the insulating paper 92, the copper foil 91 and the separator strip 93. A rotation driving device or a handle can be provided at one end of the winding roller 62 along the y direction. By driving the winding roller 62 to rotate through the rotation driving device or the handle, winding can be achieved.
[0042] Please refer to Figure 2 and Figure 4 , the copper foil feeding mechanism 20 further includes a conveying mechanism. The conveying mechanism includes a limiting component 71 provided on one side of the fourth bracket 51 along the x direction and a conveying roller 72 provided on the other side of the fourth bracket 51 along the x direction. The limiting component 71 includes a mounting frame 711 fixed to the fourth bracket 51, a bottom roller 712 and a pressure roller 713 rotatably provided on the mounting frame 711. The pressure roller 713 is located above the bottom roller 712 and its height is adjustable, which can adapt to the passing of copper foils 91 with different thicknesses, and has better compatibility. The copper foil 91 can pass through the gap between the bottom roller 712 and the pressure roller 713.
[0043] Please refer to Figure 2 and Figure 5 , the electric constant tension foil winding machine further includes a spare feeding mechanism 80. The spare feeding mechanism 80 includes a third rotation driving device 81 fixed to the first bracket 21 and an air shaft 82 connected to the output end of the third rotation driving device 81. For other types of transformers, wider copper foils 91 may be required. The use of the air shaft 82 can adapt to the installation of such copper foil rolls, providing more choices for production and processing.
[0044] Please refer to Figure 2, a column 11 is provided on the base 10, a fourth guide rail 12 in the y direction is provided on the column 11, a fourth slider 13 slidably engaged with the fourth guide rail 12 is provided on the first bracket 21, and the first bracket 21 is fixedly connected to the fourth slider 13. By providing the fourth guide rail 12 and the fourth slider 13, the copper foil unwinding mechanism 20 can be pulled out in the y direction, facilitating material change, and the copper foil unwinding mechanism 20 can adjust its position in the y direction to ensure the unwinding accuracy of the copper foil 91, making the flatness of the insulating paper 92, copper foil 91 and separator 93 better after winding.
[0045] To avoid the copper foil roll from loosening and causing the copper foil 91 to fall and stick to dust, please refer to Figure 2 , the copper foil unwinding mechanism 20 further includes a first pressing component 24. The first pressing component 24 includes a first rotating shaft 241 rotatably provided on the first bracket 21, a first push cylinder 242 provided on the first bracket 21 and used to drive the rotation of the first rotating shaft 241, a first swing frame 243 fixed to the first rotating shaft 241, and a first pressing roller 244 rotatably provided on the first swing frame 243. The first pressing roller 244 is located on one side of the expandable clamp 23 and is used to press the copper foil roll.
[0046] To make the winding 90 wind more tightly, the winding mechanism 60 further includes a second pressing component 63. The first pressing component 24 includes a second rotating shaft 631 rotatably provided on the fifth bracket 61, a second push cylinder 632 provided on the fifth bracket 61 and used to drive the rotation of the second rotating shaft 631, a second swing frame 633 fixed to the second rotating shaft 631, a third swing frame 634 rotatably provided on the second swing frame 633, a spring 635 connected between the second swing frame 633 and the third swing frame 634, and two second pressing rollers 636 rotatably provided on the third swing frame 634. Both of the two second pressing rollers 636 are located below the winding roller 62 and are used to press the winding 90.
[0047] Furthermore, the welding mechanism 30 of this embodiment further includes a cross connecting frame 39 connected to the output end of the first translation driving device 37. The welding head 38 is fixed to the cross connecting frame 39 and its angle is adjustable. The position and angle of the welding head 38 can be finely adjusted through the cross connecting frame 39 so that it can adapt to different welding scenarios.
[0048] In addition, please refer to Figure 8 As shown, the separator unwinding mechanism 50 further includes a pressing frame 57 connected to one end of the mounting plate 55 in the x direction. The pressing frame 57 is located obliquely above the winding mechanism 60. During the traction stage of the copper foil 91, it can be adjusted to the structure as shown in Figure 8 through the driving rotation of the second rotation driving device 52. The copper foil 91 is guided downward by the pressing frame 57 so that the copper foil 91 can be automatically pulled to the winding roller 62 of the winding mechanism 60.
[0049] Please refer to Figure 2 and Figure 3 As shown, a plurality of first guide wheels 58 are provided on the mounting plate 55, and a plurality of second guide wheels 59 are provided on the pressing frame 57. The insulating paper 92 is sequentially wound around the first guide wheels 58 and the second guide wheels 59 and then wound by the take-up roller 62. Through the guidance of the first guide wheels 58 and the second guide wheels 59, the insulating paper 92 can be stably conveyed.
[0050] Please refer to Figure 4 , the separating belt feeding mechanism 50 further includes a locking member 510. The locking member 510 can be a locking screw. The locking member 510 is used to lock and fix the third slider 54 to the third guide rail 53.
[0051] The above has specifically described the preferred embodiments of the present invention. However, the present invention is not limited to the described embodiments. Those skilled in the art can also make various equivalent variations or substitutions without departing from the spirit of the present invention. These equivalent variations or substitutions are all included within the scope defined by the claims of the present invention.
Claims
1. An electric constant tension foil winding machine, characterized in that: include: Base (10); A copper foil unwinding mechanism (20) comprising a first bracket (21) arranged on the base (10), a first rotation drive device (22) fixed to the first bracket (21), and an open clamp (23) connected to an output end of the first rotation drive device (22), wherein the open clamp (23) is used to clamp the copper foil roll and unwind the copper foil (91); A welding mechanism (30), comprising a second bracket (31) fixed to the base (10), a first guide rail (32) provided on the second bracket (31) and extending in the y direction, a first slider (33) sliding on the first guide rail (32) in the y direction, a welding frame (34) fixed to the first slider (33), a bottom bracket (35) fixed to the welding frame (34), a pressing plate (36) which can be raised and lowered above the bottom bracket (35), a first translation drive device (37) provided on the welding frame (34) in the y direction, and a welding head (38) driven by the first translation drive device (37), wherein a welding area is formed between the bottom bracket (35) and the pressing plate (36), and the welding head (38) is arranged toward the welding area and is used to weld a copper busbar (94) to the copper foil (91); An insulating paper unloading mechanism (40) comprises at least two sets of unloading assemblies arranged at intervals along the x-direction on the base (10), the unloading assembly comprising a second guide rail (41) fixed to the base (10) along the y-direction, a second slider (42) sliding along the second guide rail (41) along the y-direction, a third bracket (43) fixed to the second slider (42), and an unloading roller (44) arranged on the third bracket (43), the unloading roller (44) being used to install an insulating paper roll and unload insulating paper (92); A separator tape unloading mechanism (50) comprises a fourth bracket (51) fixed to the base (10), a second rotation drive device (52) fixed to the fourth bracket (51), a third guide rail (53) connected to the output end of the second rotation drive device (52) and extending along the y direction, at least one third slider (54) slidable along the y direction on the third guide rail (53), a mounting plate (55) fixed to the third slider (54), and at least one material tray (56) rotatably arranged on the mounting plate (55), wherein the material tray (56) is used to install a separator tape roll and unwind the separator tape (93); The reeling mechanism (60) comprises a fifth bracket (61) fixed to the fourth bracket (51), and a reeling roller (62) rotatably disposed on the fifth bracket (61), wherein the reeling roller (62) is used to reel up the insulating paper (92), the copper foil (91) and the separator tape (93).
2. The electric constant tension foil winding machine according to claim 1, characterized in that: The copper foil unloading mechanism (20) further comprises a conveying mechanism, the conveying mechanism comprising a limit assembly (71) arranged on one side of the fourth bracket (51) along the x-direction, and a conveying roller (72) arranged on the other side of the fourth bracket (51) along the x-direction, the limit assembly (71) comprising a mounting frame (711) fixed to the fourth bracket (51), a bottom roller (712) and a pressure roller (713) rotatably arranged on the mounting frame (711), the pressure roller (713) being located above the bottom roller (712) and having an adjustable height; the copper foil (91) can pass through a gap between the bottom roller (712) and the pressure roller (713).
3. The electric constant tension foil winding machine according to claim 1, characterized in that: The electric constant tension foil winding machine further comprises a standby unwinding mechanism (80), wherein the standby unwinding mechanism (80) comprises a third rotation drive device (81) fixed to the first bracket (21), and an inflatable shaft (82) connected to the output end of the third rotation drive device (81).
4. The electric constant tension foil winding machine according to claim 1, characterized in that: The base (10) is provided with a column (11), the column (11) is provided with a fourth guide rail (12) along the y direction, the first bracket (21) is provided with a fourth slide block (13) slidably matched with the fourth guide rail (12), and the first bracket (21) is fixedly connected to the fourth slide block (13).
5. The electric constant tension foil winding machine according to claim 1, characterized in that: The copper foil unloading mechanism (20) further comprises a first pressing assembly (24), the first pressing assembly (24) comprising a first rotating shaft (241) rotatably mounted on the first bracket (21), a first pushing cylinder (242) mounted on the first bracket (21) and used to drive the first rotating shaft (241) to rotate, a first swing frame (243) fixed to the first rotating shaft (241), and a first pressing roller (244) rotatably mounted on the first swing frame (243), the first pressing roller (244) being located on one side of the open clamp (23) and used to press the copper foil roll.
6. The electric constant tension foil winding machine according to claim 1, characterized in that: The winding mechanism (60) further includes a second pressing assembly (63), the second pressing assembly (63) including a second rotating shaft (631) rotatably disposed on the fifth bracket (61), a second pushing cylinder (632) disposed on the fifth bracket (61) and used to drive the second rotating shaft (631) to rotate, a second swing frame (633) fixed to the second rotating shaft (631), a third swing frame (634) rotatably disposed on the second swing frame (633), a spring (635) connected between the second swing frame (633) and the third swing frame (634), and two second pressing rollers (636) rotatably disposed on the third swing frame (634), wherein the two second pressing rollers (636) are both located below the winding roller (62) and are used to press the winding (90).
7. The electric constant tension foil winding machine according to claim 1, characterized in that: The welding mechanism (30) further comprises a cross connecting frame (39) connected to the output end of the first translation drive device (37), and the welding head (38) is fixed to the cross connecting frame (39) and has an adjustable angle.
8. The electric constant tension foil winding machine according to claim 1, characterized in that: The dividing strip unwinding mechanism (50) further comprises a lower pressing frame (57) connected to one end of the mounting plate (55) along the x-direction, the lower pressing frame (57) being located obliquely above the winding mechanism (60).
9. The electric constant tension foil winding machine according to claim 8, characterized in that: A plurality of first guide wheels (58) are provided on the mounting plate (55), a plurality of second guide wheels (59) are provided on the lower pressing frame (57), and the insulating paper (92) is wound around the first guide wheels (58) and the second guide wheels (59) in sequence and then wound up by the receiving roller (62).
10. The electric constant tension foil winding machine according to claim 1, characterized in that: The dividing belt unloading mechanism (50) further comprises a locking member (510), wherein the locking member (510) is used to lock and fix the third sliding block (54) to the third guide rail (53).
Citation Information
Patent Citations
Self-centering opening type clamp for spoke-free rim
CN219747675U
Automatic constant-tension winding equipment for low-voltage and high-voltage coils and using method
CN118782379A
Foil tensioning device of foil winding machine of transformer
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