A battery compartment contact piece detection device
By designing multiple components of the battery chamber contact sheet detection device, automated detection and classification are realized, solving the problems of low efficiency and poor adaptability of existing detection methods, and improving detection efficiency and accuracy.
Patent Information
- Application Number
- CN202510290207.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-04-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing battery chamber contact sheet detection methods are inefficient and cannot meet the needs of fast switching detection of contact sheets of different specifications, and lack efficient and flexible loading systems and automated classification systems.
A battery chamber contact sheet detection device is designed, including workpiece loading assembly, workpiece picking assembly, workpiece detection assembly, good product storage assembly and bad product collection assembly, through which automatic loading, detection, classification and feedback control is realized.
It improves detection efficiency and accuracy, reduces manual operation time and labor intensity, realizes rapid switching detection of contact sheets of different specifications, and enhances the versatility and adaptability of the detection device.
Smart Images

Figure CN119771771A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of high-end equipment manufacturing, and in particular to a battery compartment contact piece detection device. Background Art
[0002] As one of the key components of new energy vehicles and portable electronic devices, the quality of the internal contact pieces of the battery compartment directly affects the safety and reliability of the overall equipment. With the miniaturization trend of new energy technologies and electronic devices, the precision requirements for the battery compartment contact pieces are getting higher and higher. In order to ensure the long-term stable operation of the equipment, the dimensional tolerance control of the contact pieces has become particularly important, so the demand for contact piece inspection is becoming increasingly urgent.
[0003] There are two main methods for detecting the contact pieces of the battery compartment: manual detection and automated detection. Manual detection usually relies on the experience and skills of the operator. It has high flexibility but low efficiency, and long-term operation can easily lead to unstable detection quality. Automated detection uses machines to replace manual detection, which improves detection efficiency and accuracy. However, most of the existing automated detection devices are customized equipment for detecting contact pieces of specific specifications. It is difficult to adapt to the rapid switching detection requirements of contact pieces of different specifications, and the versatility is poor.
[0004] In the above-mentioned automated testing process, the existing automated testing equipment lacks an efficient and flexible feeding system and an automated classification system, and is unable to realize automatic feeding of contact sheets, automated classification after testing, and feedback control of test results, resulting in limited testing efficiency and accuracy.
[0005] Therefore, based on the above problems, the prior art needs to be improved. Summary of the invention
[0006] The purpose of this application is to improve the detection efficiency of battery compartment contact pieces.
[0007] The above-mentioned technical purpose of the present application is achieved through the following technical solutions: a battery compartment contact piece detection device, comprising a cabinet, the cabinet is provided with a workpiece loading assembly, the cabinet is provided with a receiving table and a workpiece picking assembly, the workpiece on the workpiece loading assembly is transferred to the receiving table by the workpiece picking assembly; the cabinet is provided with a workpiece detection assembly corresponding to the receiving table, which is used to detect the workpiece on the receiving table, and the workpiece detection assembly and the workpiece picking assembly are electrically connected; the cabinet is provided with a good product storage assembly and a bad product collection assembly, and the workpiece on the receiving table is transferred to the good product storage assembly or the bad product collection assembly by the workpiece picking assembly.
[0008] By adopting the above technical solution, the battery compartment contact piece can be automatically and orderly transported to the picking position through the workpiece feeding component, which reduces the time and labor intensity of manual feeding and greatly improves the feeding speed. The workpiece picking component can quickly transfer the workpiece from the workpiece feeding component to the receiving table, and transfer the workpiece to the good product storage component or the bad product collection component after the inspection is completed. The whole process is efficient and fast, which greatly shortens the transfer time compared with manual operation, thereby improving the efficiency of the overall inspection process. The workpiece detection component set on the cabinet corresponding to the receiving table is specifically for the battery compartment contact piece. It can be accurately detected according to the specific parameters and requirements of the contact piece, such as size, shape, conductivity, etc. Compared with manual inspection, it can more accurately find defects and problems of the contact piece. The good product storage component and the bad product collection component are set, and the workpiece after inspection is accurately classified and stored through the workpiece picking component, which is convenient for subsequent production management and quality control. The good product rate and the bad product rate can be quickly counted to provide data support for the improvement of the production process.
[0009] Optionally, the workpiece loading assembly includes a vibration plate, a loading track is provided on the vibration plate, a pick-up receiving block is provided at the conveying end of the loading track, a limit driving component is provided on the picking-up receiving block, and a limit block is provided on the limit driving component. The limit block is driven by the limit driving component to block or avoid the loading track, thereby controlling the workpiece in the loading track to enter the pick-up receiving block.
[0010] By adopting the above technical solution, the setting of the vibration plate can make the workpieces arranged in order and continuously transported to the upper feeding track, ensuring the continuity of the workpiece supply and providing a stable source of workpieces for subsequent inspection processes. The feeding track provides a clear path for the transmission of workpieces, so that the workpieces can be accurately moved to the position of the pick-up receiving block, reducing the position deviation and confusion during the transmission of the workpiece, and improving the accuracy and stability of feeding. The cooperation of the limit drive and the limit block can accurately control the timing of the workpiece in the feeding track entering the pick-up receiving block. The entry rhythm of the workpiece can be reasonably adjusted according to the speed requirements of the subsequent inspection and processing processes to avoid the accumulation or insufficient supply of workpieces. It helps to achieve the efficient operation of the entire detection device, improve production efficiency and ensure the coordination of each link.
[0011] Optionally, the workpiece picking assembly includes a mounting table arranged on the cabinet, the mounting table is provided with a rotating driving member, the rotating driving member is provided with a rotating member, driving the rotating member to rotate relative to the mounting table; the rotating member is provided with a vertical mounting member, the vertical mounting member is provided with a horizontal mounting member, the horizontal mounting member is provided with a plurality of adjusting steering members, and the adjusting steering member is provided with a pneumatic picking member.
[0012] By adopting the above technical solution, the cooperation between the rotating drive member and the rotating member enables the workpiece picking component to pick up and transfer workpieces at different positions, thereby improving the flexibility and adaptability of the picking operation. Whether picking up the workpiece from the workpiece loading component or transferring the workpiece to the receiving table, the good product storage component or the bad product collection component, the target position can be reached quickly and accurately. The existence of the adjustable steering member enables the pneumatic picking member to perform fine direction control and adjust the different sides of the picked workpiece to face the workpiece detection device for detection. The pneumatic picking member uses the principle of air pressure to pick up the workpiece, and has the characteristics of fast response and efficient operation. It can complete the grabbing and releasing actions of the workpiece in a short time, thereby improving the efficiency of picking and transferring.
[0013] Optionally, a track groove is provided on the mounting platform, a roller is rotatably provided on the rotating member, and the roller is embedded in the track groove.
[0014] By adopting the above technical solution, the interlocking design of the roller and the track groove provides a stable track for the rotation of the rotating part. When the rotating driving part drives the rotating part to rotate, the roller rolls in the track groove, making the rotation process smoother, reducing the shaking and unstable factors in the rotation process, and ensuring the accuracy of workpiece picking and transfer. Stable rotation helps to protect the workpiece, avoid the workpiece from falling or being damaged due to unstable rotation, and improve the safety and reliability of the production process. The track groove plays a precise guiding role in the movement of the roller. The rotation angle and position of the rotating part can be strictly controlled, and the movement accuracy of the workpiece picking assembly is improved. The pneumatic pickup can accurately reach the target position to pick up the workpiece, and accurately transfer it to the specified position, improving the working accuracy of the entire detection device. Accurate motion control helps to improve production efficiency and reduce repeated operations and adjustment time caused by position errors.
[0015] Optionally, a slide rail is provided on the mounting platform, a slider is provided on the slide rail, a mounting block is provided on the slider, a slide groove is recessed in the horizontal mounting piece, and the mounting block is embedded in the slide groove.
[0016] By adopting the above technical solution, the combined design of the slide rail, slider and mounting block provides the horizontal mounting part with multi-dimensional movement capability in the horizontal direction. Flexible adjustment in different directions such as left and right, up and down in the horizontal direction can be achieved, so that the workpiece picking component can more accurately locate the workpieces in different positions, improving the adaptability and flexibility of the device. Combined with the rotation of the rotating part and the adjustment of the steering part, the pneumatic picking part can be accurately controlled in the two-dimensional space to meet various complex workpiece picking and transfer requirements. The movement of the slider on the slide rail usually has a high precision and can achieve precise position adjustment. This helps to ensure that the pneumatic picking part accurately reaches the workpiece position for picking, and accurately places the workpiece into the receiving table, the good product storage component or the defective product collection component, improving the accuracy and reliability of the workpiece transfer. The precise positioning capability can reduce the damage or picking failure of the workpiece caused by position error, and improve production efficiency and product quality.
[0017] Optionally, the receiving platforms are provided in plurality, the workpiece detection assembly includes a plurality of detection cameras, and auxiliary light sources are provided on the receiving platforms corresponding to the detection cameras.
[0018] By adopting the above technical solution, several receiving tables can accommodate multiple workpieces for inspection at the same time, which increases the number of workpieces inspected per unit time and greatly improves the inspection efficiency. Multiple workpieces can be inspected in parallel, reducing waiting time and speeding up the entire production process. Multiple inspection cameras can inspect workpieces on different receiving tables at the same time, further improving the speed of inspection. Each inspection camera can focus on one workpiece to ensure the accuracy and timeliness of inspection. The inspection camera can perform high-precision image acquisition of the workpiece and capture the detailed features of the workpiece. Multiple inspection cameras can shoot the workpiece from different angles, providing a more comprehensive inspection perspective, which helps to find subtle defects and problems on the workpiece. The setting of auxiliary light sources can provide good lighting conditions for the inspection camera, making the features of the workpiece more clearly visible. Uniform lighting can reduce shadows and reflections, improve the quality of the image, and thus enhance the accuracy of inspection.
[0019] Optionally, the good product storage assembly includes a first material belt conveyor and a second material belt conveyor arranged on the cabinet, which respectively wind up the two ends of the material belt; the first material belt conveyor is transmission-connected to a first conveying driving member, and is driven by the first conveying driving member to release the material belt to receive the workpiece; the second material belt conveyor is transmission-connected to a second conveying driving member, and is driven by the second conveying driving member to rewind the material belt that receives the workpiece.
[0020] By adopting the above technical solution, the cooperation of the first material belt conveyor and the second material belt conveyor realizes the continuous conveying and winding of the material belt, and can quickly and orderly store the good workpieces. This automated storage method greatly improves the storage efficiency and reduces the time and labor intensity of manual operation. The first conveying drive member and the second conveying drive member respectively control the first material belt conveyor and the second material belt conveyor, so that the release and winding process of the material belt is more accurate and stable. The conveying speed and tension of the material belt can be adjusted according to actual production needs to ensure that the workpiece can be placed on the material belt steadily and safely wound up. The material belt can provide good protection for good workpieces. The material belt can prevent the workpiece from being contaminated by collision, scratches, dust and the like during storage and transportation, and maintain the surface quality and performance of the workpiece. The winding method of the material belt can make the workpieces closely arranged together, reduce space occupation, and also reduce the risk of shaking and displacement of the workpiece during transportation, further protecting the workpiece. The good workpiece wound on the material belt can be conveniently processed in subsequent packaging, storage and transportation. The standardized size and shape of the material strips make the management of workpieces more standardized and convenient, and improve the efficiency of production logistics.
[0021] Optionally, the cabinet is provided with a limiting track, and the material strip is embedded in the limiting track; the cabinet is provided with a mounting frame, and a protective film loading piece is rotatably provided on the mounting frame for releasing the protective film, the protective film is attached to the material strip, and a film sticking piece is provided on the limiting track, the protective film is wrapped around the film sticking piece, and the material strip moves relative to the limiting track, and the film sticking piece presses the protective film onto the material strip.
[0022] By adopting the above technical solution, the setting of the limiting track enables the material belt to move stably on a specific path, avoiding the deviation and distortion of the material belt during the conveying process. This ensures that the workpiece can be accurately placed at the predetermined position on the material belt, improving the accuracy and reliability of storage. The material belt is embedded in the limiting track, which reduces the friction and interference between the material belt and other components, makes the movement of the material belt smoother, and reduces the risk of damage to the material belt. The protective film released by the material on the protective film can provide additional protection for the workpiece on the material belt. The protective film can prevent the workpiece from being affected by external factors such as scratches, dust, and moisture, and maintain the surface quality and performance of the workpiece. The film sticking piece presses the protective film onto the material belt, ensuring a close fit between the protective film, the material belt and the workpiece, and improving the protective effect. At the same time, the stability of the film sticking process also ensures the integrity of the protective film and avoids wrinkling or falling off of the protective film.
[0023] Optionally, the cabinet is provided with a calibration drive, the calibration drive is connected to a rotating wheel, the rotating wheel is provided with a positioning pin, and the material belt is provided with a positioning hole.
[0024] By adopting the above technical solution, the cooperation between the check drive and the rotating wheel can provide precise power control for the movement of the material belt. By driving the check drive, it can be ensured that the rotating wheel rotates at a stable speed and direction, thereby driving the material belt to move accurately in the equipment, avoiding the material belt from being offset, stuck or too fast or too slow, and ensuring the smooth progress of the entire production process. The positioning pin cooperates with the positioning hole on the material belt to further enhance the accuracy of the material belt conveying. The positioning pin is inserted into the positioning hole to prevent the material belt from sliding or dislocating during the movement process, ensuring that the workpiece on the material belt is always in the correct position, and improving the accuracy of subsequent detection and storage. Accurate material belt conveying helps to improve the quality stability of the product. When the material belt can accurately transport the workpiece to each station, the error in the detection and storage process will be greatly reduced, thereby ensuring that each workpiece can be correctly processed and improving the consistency and reliability of the product. The cooperation of the positioning pin and the positioning hole can also prevent the material belt from shaking or deforming when it moves at high speed or is disturbed by external forces, maintain the flatness and stability of the material belt, and further improve the production quality.
[0025] Optionally, a fixing part is provided on the cabinet, a fixing shaft is provided on the fixing part, a pressing wheel is mounted on the fixing shaft, the pressing wheel and the rotating wheel cooperate to clamp the material strip, and the protective film is pressed and attached to the material strip through the pressing wheel.
[0026] By adopting the above technical solution, the combined design of the fixing part, the fixing shaft and the pressing wheel provides stable pressure for the pressing and attaching of the protective film. The pressing wheel and the rotating wheel cooperate to clamp the material belt, so that the protective film can be tightly attached to the material belt, avoiding bubbles, wrinkles or looseness, etc., to ensure that the protective film firmly protects the workpiece. This stable pressing action can improve the attachment quality of the protective film and enhance the protective effect on the workpiece. Even when the material belt moves or is affected by external forces, the protective film can maintain a good fit to prevent damage to the workpiece.
[0027] In summary, this application has at least the following beneficial effects: 1. The components of the entire battery compartment contact piece detection device are reasonably designed and compactly laid out. For example, the workpiece feeding component, workpiece picking component, workpiece detection component, good product storage component, and bad product collection component are all integrated on the cabinet, making effective use of space. This compact design not only reduces the footprint of the equipment, but also makes the layout of the production line more flexible and suitable for production sites of different sizes. At the same time, the distance between the components is relatively short, which also reduces the time waste of the workpiece during the transfer process and improves production efficiency.
[0028] 2. The structural design of the device is relatively simple, the functions of each component are clear, and it is easy to maintain and repair. For example, if the rotating drive parts, adjustment steering parts and pneumatic pickup parts in the workpiece picking assembly fail, they can be quickly replaced or repaired without large-scale disassembly and overhaul of the entire equipment. There are many standard and common parts used in the equipment, such as slide rails, sliders, rollers, etc. These parts are easy to buy on the market, which reduces maintenance costs and repair time. In addition, the maintenance of the equipment is also relatively simple. It only requires regular inspection and cleaning of key components to ensure the normal operation of the equipment.
[0029] 3. The detection device can be adjusted and optimized according to different production needs. For example, the vibration frequency of the vibration plate, the angle of the feeding track, the speed and position of the workpiece pickup assembly and other parameters can be adjusted to adapt to the detection and storage of battery compartment contact pieces of different sizes and shapes. The equipment has relatively low requirements for the production environment and can work normally under different environmental conditions such as temperature, humidity and dust. At the same time, the equipment has high stability and reliability, can maintain good performance during long-term continuous operation, and adapt to various high-intensity production tasks. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a structural schematic diagram of a battery compartment contact piece detection device; Figure 2 It is a schematic diagram of the structure of the workpiece feeding assembly; Figure 3 is a schematic diagram of the structure of the workpiece picking assembly; Figure 4 It is a schematic diagram of the position of the slider and the mounting block; Figure 5 It is a schematic diagram of the structure of the workpiece detection component; Figure 6 It is a schematic diagram of the structure of the good product storage component; Figure 7 It is a schematic diagram of the structure of the verification drive component.
[0031] Reference numerals 1. Cabinet; 2. Workpiece loading assembly; 21. Vibrating plate; 22. Loading rail; 23. Pick-up receiving block; 24. Limit drive; 25. Limit block; 3. Receiver; 4. Workpiece picking assembly; 41. Mounting table; 42. Rotation drive; 43. Rotation; 44. Vertical mounting; 45. Horizontal mounting; 46. Adjustment steering; 47. Pneumatic picking; 48. Roller; 49. Slide rail; 410. Slider; 411. Mounting block; 5. Workpiece detection assembly; 51. Detection Camera; 52, auxiliary light source; 6, good product storage component; 61, first material belt conveyor; 62, second material belt conveyor; 63, first conveyor drive; 64, second conveyor drive; 65, limit track; 66, mounting frame; 67, protective film loading component; 68, film sticking component; 69, verification drive; 610, rotating wheel; 611, positioning pin; 612, fixing component; 613, fixed shaft; 614, pressing wheel; 7, defective product collection component; 8, track slide; 9, slide. DETAILED DESCRIPTION
[0032] The present application is further described in detail below in conjunction with the accompanying drawings.
[0033] Example 1 In this embodiment, refer to Figure 1-7 A battery compartment contact piece detection device provided in an embodiment of the present application includes a cabinet 1, a workpiece loading component 2 is provided on the cabinet 1, a receiving platform 3 and a workpiece picking component 4 are provided on the cabinet 1, and the workpiece on the workpiece loading component 2 is transferred to the receiving platform 3 through the workpiece picking component 4; the cabinet 1 is provided with a workpiece detection component 5 corresponding to the receiving platform 3, which is used to detect the workpiece on the receiving platform 3, and the workpiece detection component 5 and the workpiece picking component 4 are electrically connected; the cabinet 1 is provided with a good product storage component 6 and a bad product collection component 7, and the workpiece on the receiving platform 3 is transferred to the good product storage component 6 or the bad product collection component 7 through the workpiece picking component 4.
[0034] The specific steps include: starting the detection device, and each component performs self-test to ensure that the hardware equipment is in normal working condition. Read the customer drawing tolerance standard data and store it in the system memory as the basis for detection. The workpiece loading component 2 starts working to make the workpiece wait to be picked up. The workpiece picking component 4 transfers the workpiece from the workpiece loading component 2 to the receiving table 3 according to the preset program and position parameters. The workpiece detection component 5 is turned on to detect the workpiece on the receiving table 3. The workpiece detection component 5 collects the image data of the workpiece and transmits it to the control system for analysis and processing. The control system detects and judges the size, shape, appearance and other characteristics of the workpiece according to the customer drawing tolerance standard to determine whether the workpiece is a good product or a defective product. If the workpiece is judged to be a good product, the workpiece picking component 4 transfers it to the good product storage component 6. If the workpiece is judged to be a defective product, the workpiece picking component 4 transfers it to the defective product collection component 7. Repeat the above steps to load, pick up, detect and classify the next workpiece to achieve continuous automatic detection. The control system monitors the operating status of the equipment in real time, including the working status of each component, the detection progress of the workpiece, etc. If equipment failure or abnormal detection occurs, the system will send out an alarm signal to remind the operator to handle it.
[0035] Example 2 In this embodiment, refer to Figure 2 The workpiece loading component 2 includes a vibration plate 21, a loading track 22 is arranged on the component vibration plate 21, a picking-up receiving block 23 is arranged at the conveying end of the component loading track 22, a limiting driving component 24 is arranged on the component picking-up receiving block 23, and a limiting block 25 is arranged on the component limiting driving component 24. The component limiting block 25 is driven by the component limiting driving component 24 to block or avoid the component loading track 22, so as to control the workpiece in the component loading track 22 to enter the component picking-up receiving block 23.
[0036] Preferably, the limit drive 24 provided on the pick-up receiving block 23 can be a cylinder drive mechanism or a motor drive mechanism. The cylinder drive mechanism is suitable for limiting the position of large-load workpieces, has a fast response speed, and is suitable for rapid limiting; the motor drive mechanism is suitable for workpieces with high precision requirements, and can achieve fine adjustment of the limit accuracy. The limit block 25 is usually made of cemented carbide or alumina material, which has good wear resistance. The connection between the limit drive 24 and the limit block 25 can be achieved by key connection to ensure limited lateral force transmission and reduce wear.
[0037] The coordination relationship of the above-mentioned workpiece feeding assembly 2 is as follows: the vibration plate 21 delivers the workpieces in a disordered state to the feeding track 22, and the workpieces are arranged in order through the feeding track 22 and arrive at the pick-up receiving block 23. In this process, the limit block 25 cooperates with the limit drive 24 to accurately place the workpiece at the end of the feeding track 22. The structure of the entire feeding assembly is compact, and through the reasonable track and limit design, the randomness of the workpiece in the feeding process is reduced, and the accuracy of subsequent detection is improved.
[0038] The implementation principle of this embodiment is: by adopting an efficient workpiece feeding system, the accuracy and stability of the workpiece feeding process are improved. The combined application of the limit drive 24 and the limit block 25 avoids the displacement and stacking of the workpieces during the feeding process, ensuring that each workpiece can be accurately picked up by the workpiece picking component 4, thereby improving the working efficiency of the overall detection device. The device not only realizes the automatic loading of workpieces, but also provides a sufficient source of workpieces for the subsequent detection links, ensuring the stability of the entire detection process.
[0039] Example 3 In this embodiment, refer to Figure 3-4 The workpiece picking assembly 4 includes a mounting platform 41 arranged on the cabinet 1, a rotating driving member 42 is provided on the mounting platform 41, a rotating member 43 is provided on the rotating driving member 42, and the rotating member 43 is driven to rotate relative to the mounting platform 41 by the rotating driving member 42; a vertical mounting member 44 is rotatably provided on the rotating member 43, so that the setting direction of the vertical mounting member 44 is always vertically downward; a horizontal mounting member 45 is provided on the vertical mounting member 44, and the setting direction of the horizontal mounting member 45 is perpendicular to the setting direction of the vertical mounting member 44, and a plurality of adjusting steering members 46 are provided on the horizontal mounting member 45, and each adjusting steering member 46 is provided with a pneumatic picking member 47 for adjusting the orientation of the workpiece on the pneumatic picking member 47.
[0040] The matching relationship of the workpiece picking assembly 4 is as follows: the rotating driving member 42 drives the rotating member 43 to rotate on the mounting platform 41, thereby enabling the horizontal mounting member 45 to achieve vertical height adjustment, that is, adjusting the picking height of the pneumatic picking member 47. A horizontal mounting member 45 is provided on the vertical mounting member 44, and the rotating member 43 rotates, so that the horizontal mounting member 45 can move in the left and right directions, that is, adjust the horizontal position of the pneumatic picking member 47 to meet the picking requirements of workpieces in different positions. Several adjusting steering members 46 on the horizontal mounting member 45 further enhance the position adjustment capability of the picking assembly, so that the pneumatic picking member 47 picks up the workpiece and adjusts the orientation of different sides of the workpiece.
[0041] Specifically, the pneumatic pickup member 47 used in this embodiment can be selected as a suction cup or a pickup method that combines a vacuum suction cup with a manipulator. Suction cup picking is suitable for workpieces with a flat surface and good wear resistance, and is not easy to cause damage to the workpiece surface; the composite picking method can improve the applicability of picking up complex workpieces while ensuring the stability of picking. The design of the pneumatic pickup member 47 takes into account factors such as the workpiece morphology and material to ensure fast picking without affecting the quality of the workpiece. In addition, each adjustment steering member 46 is provided with a spacing fine-tuning function, which can accurately adjust the suction cup position according to the actual workpiece size to improve the picking accuracy.
[0042] The implementation principle of this embodiment is: by optimizing the function of the workpiece picking component 4, the accuracy and efficiency of the workpiece circulation link inside the detection device are improved. The coordinated work of the multi-stage drive mechanism makes the workpiece picking action more accurate and fast. At the same time, the design of each adjustment steering member 46 enables the picking component to flexibly cope with workpieces of different sizes and shapes. The improvement of the workpiece picking component 4 in this embodiment further enhances the automation of the detection device, ensuring that each workpiece can be detected at an accurate position, thereby ensuring the final quality of the product.
[0043] In this embodiment, refer to Figure 3 A track slide groove 8 is provided on the mounting platform 41 , and a roller 48 is rotatably provided on the rotating member 43 , and the roller 48 is embedded and installed in the track slide groove 8 .
[0044] Specifically, the rotating member 43 is fixed on the mounting platform 41 by a suitable mounting method to ensure that the rotating member 43 can stably rotate relative to the mounting platform 41. The roller 48 is installed on the rotating member 43, and the installation position of the roller 48 must ensure that it can be accurately embedded in the track chute 8 on the mounting platform 41. The shape and size of the track chute 8 must match the roller 48 to ensure that the roller 48 can roll smoothly in the chute 9 without getting stuck or disengaged. When the rotating driving member 42 drives the rotating member 43 to rotate, the roller 48 rolls in the track chute 8. By controlling the speed and direction of the rotating driving member 42, the rotation angle and speed of the rotating member 43 can be accurately controlled. For example, a motor can be used as the rotating driving member 42, and different rotation requirements of the rotating member 43 can be achieved by adjusting the speed and forward and reverse rotation of the motor. The motor can be connected to the rotating member 43 by gear transmission, belt transmission, etc. to ensure stable transmission of power. The interlocking design of the roller 48 and the track slot 8 provides a stable track for the rotation of the rotating member 43, reducing shaking and instability during the rotation process. This helps to improve the accuracy of workpiece picking and transfer, and avoids the workpiece from falling or being damaged due to unstable rotation. The track slot 8 plays a precise guiding role in the movement of the roller 48, which can strictly control the rotation angle and position of the rotating member 43, and improve the movement accuracy of the workpiece picking assembly 4. This enables the pneumatic pick-up member 47 to accurately reach the target position to pick up the workpiece and accurately transfer it to the specified position.
[0045] In this embodiment, refer to Figure 4 A slide rail 49 is provided on the mounting platform 41 , a slider 410 is provided on the slide rail 49 , a mounting block 411 is provided on the slider 410 , a slide groove 9 is recessed in the horizontal mounting member 45 , and the mounting block 411 is embedded in the slide groove 9 .
[0046] Specifically, a slide rail 49 is installed on the mounting table 41 to ensure that the mounting position of the slide rail 49 is horizontal and firm. A slider 410 is installed on the slide rail 49, and the slider 410 must be able to slide smoothly on the slide rail 49. A mounting block 411 is fixedly installed on the slider 410, and a concave slide groove 9 is set on the horizontal mounting member 45 so that the mounting block 411 can be fitted into the slide groove 9. By controlling the sliding of the slider 410 on the slide rail 49 and the sliding of the mounting block 411 relative to the slide groove 9, stable movement of the horizontal mounting member 45 in the vertical and horizontal directions can be achieved. The movement of the slider 410 on the slide rail 49 usually has a high precision and can achieve precise position adjustment. This helps to ensure that the pneumatic pick-up member 47 accurately reaches the workpiece position for picking up, and accurately places the workpiece into the receiving table 3, the good product storage component 6 or the defective product collection component 7, thereby improving the accuracy and reliability of workpiece transfer.
[0047] Example 4 In this embodiment, refer to Figure 5 , there are several receiving platforms 3 arranged in a matrix on the cabinet 1 to improve the detection efficiency. Preferably, four receiving platforms 3 are provided, which can detect the right side, left side, front side and top side of the workpiece respectively. The workpiece detection component 5 includes several high-precision detection cameras 51, and a detection camera 51 is correspondingly arranged above each receiving platform 3 to ensure comprehensive and accurate detection of each workpiece. An auxiliary light source 52 is provided on the receiving platform 3 corresponding to the detection camera 51. The auxiliary light source 52 adopts an LED lamp with adjustable brightness, which can provide appropriate light intensity according to different detection requirements.
[0048] During the working process, after the workpiece is placed on the first receiving platform 3 by the workpiece picking component 4, the detection camera 51 immediately collects the right side image of the workpiece. The auxiliary light source 52 provides uniform and stable lighting for the detection camera 51, reduces shadows and reflections, and makes the detailed features of the workpiece more clearly visible. After completing the right side detection of the workpiece, the workpiece is transferred to the second receiving platform 3 by the workpiece picking component 4, and the left side of the workpiece is detected; after completing the left side detection of the workpiece, the workpiece is transferred to the third receiving platform 3 by the workpiece picking component 4, and the front of the workpiece is detected; after completing the front detection of the workpiece, the workpiece is transferred to the fourth receiving platform 3 by the workpiece picking component 4, and the top surface of the workpiece is detected; according to the different sides of the workpiece to be detected, the shooting direction of the detection camera 51 and the lighting direction of the auxiliary light source 52 are adjusted accordingly.
[0049] In addition, in order to further improve the accuracy and reliability of detection, image recognition algorithms and data analysis software can be integrated into the detection camera 51. The image recognition algorithm can automatically identify the features of the workpiece, such as shape, size, color, etc., and compare them with the preset standards to determine whether the workpiece is qualified. The data analysis software can count and analyze the detection data, generate a detection report, and provide data support for the improvement of the production process.
[0050] The implementation principle of this embodiment is: by increasing the number of receiving platforms 3 and optimizing the configuration of the detection camera 51 and the auxiliary light source 52, the detection efficiency and accuracy of the detection device are improved. The coordinated work of multiple receiving platforms 3 and the detection cameras 51 makes the detection process more efficient and accurate. At the same time, the application of image recognition algorithms and data analysis software provides strong support for quality control of the production process.
[0051] Example 5 In this embodiment, refer to Figure 6The good product storage component 6 includes a first material belt conveyor 61 and a second material belt conveyor 62 provided on the cabinet 1, which respectively wind up the two ends of the material belt. The first material belt conveyor 61 is connected to the first conveying drive 63, and the second material belt conveyor 62 is connected to the second conveying drive 64. When the workpiece is determined to be a good product, the workpiece picking component 4 places the good workpiece on the material belt. The first conveying drive 63 drives the first material belt conveyor 61 to release the material belt and receive the workpiece. At the same time, the second conveying drive 64 drives the second material belt conveyor 62 to reel up the material belt that receives the workpiece. In order to improve the utilization rate and storage efficiency of the material belt, a plurality of equally spaced positioning grooves can be provided on the material belt, and each positioning groove can accommodate a workpiece. When the workpiece is placed on the material belt, it falls into the positioning groove to ensure that the position of the workpiece on the material belt is accurate.
[0052] At the same time, in order to prevent the workpiece from moving or colliding on the material belt, a layer of anti-skid pad or buffer material can be set on the surface of the material belt. The anti-skid pad can increase the friction between the workpiece and the material belt to prevent the workpiece from sliding. The buffer material can reduce the vibration and impact of the workpiece during the conveying process and protect the surface quality of the workpiece.
[0053] The implementation principle of this embodiment is: by optimizing the structure and function of the good product storage assembly 6, the storage efficiency and management level of good products are improved. The cooperation of the material belt conveyor and the guide roller makes the material belt conveying more stable and accurate. The setting of the positioning groove and the anti-slip pad ensures the stable position of the workpiece on the material belt, and improves the quality and reliability of storage.
[0054] Example 6 In this embodiment, refer to Figure 6 A limiting track 65 is provided on the cabinet 1, and the material strip is fitted into the limiting track 65; a mounting frame 66 is provided on the cabinet 1, and a protective film loading member 67 is rotatably provided on the mounting frame 66 for releasing the protective film, and the protective film is attached to the material strip. A film sticking member 68 is provided on the limiting track 65, and the protective film is wrapped around the film sticking member 68. When the material strip moves relative to the limiting track 65, the film sticking member 68 presses the protective film onto the material strip.
[0055] Specifically, a limiting track 65 is installed on the cabinet 1. The limiting track 65 is made of high-strength aluminum alloy and has good wear resistance and stability. The shape of the track is designed to be a groove that matches the width of the material belt to ensure that the material belt can fit tightly into it. When the material belt is released from the first material belt conveyor 61, it can accurately enter the limiting track 65. The length of the limiting track 65 is designed according to actual production needs to ensure that the material belt can maintain a stable position during the entire conveying process. A mounting frame 66 is installed on the cabinet 1. The mounting frame 66 is welded with steel and has sufficient strength and stability. A protective film loading member 67 is installed on the mounting frame 66. The protective film loading member 67 can be a reel device with a protective film wound on it. When the material belt moves in the limiting track 65, the protective film loading member 67 synchronously releases the protective film so that the protective film is attached to the material belt. When the material tape passes through the film sticking member 68, the film sticking member 68 presses the protective film onto the material tape to ensure that the protective film and the material tape are tightly attached without bubbles and wrinkles.
[0056] In this embodiment, refer to Figure 6-7 The cabinet 1 is provided with a check drive member 69, the check drive member 69 is connected to a rotating wheel 610, the rotating wheel 610 is provided with a positioning pin 611, and the material belt is provided with a positioning hole.
[0057] Specifically, the cabinet 1 is equipped with a calibration drive 69, which can be a stepper motor with precise control capability. The calibration drive 69 is connected to the rotating wheel 610 through a transmission belt, and the rotating wheel 610 is made of stainless steel with good wear resistance and strength. When the material belt moves in the limiting track 65, the calibration drive 69 drives the rotating wheel 610 to rotate, and the positioning pin 611 on the rotating wheel 610 cooperates with the positioning hole on the material belt to ensure that the moving position of the material belt is accurate. The positioning pin 611 is made of cemented carbide, has high strength and wear resistance, and can be accurately inserted into the positioning hole to prevent the material belt from shifting during movement.
[0058] In this embodiment, a fixing part 612 is provided on the cabinet 1, a fixing shaft 613 is provided on the fixing part 612, a pressing wheel 614 is mounted on the fixing shaft 613, the pressing wheel 614 and the rotating wheel 610 cooperate to clamp the material strip, and the protective film is pressed and attached to the material strip through the pressing wheel 614.
[0059] Specifically, a fixing part 612 is installed on the cabinet 1. The fixing part 612 is made of steel and fixed to the cabinet 1 by bolts. A fixed shaft 613 is installed on the fixing part 612. The fixing shaft 613 is made of stainless steel and has good strength and wear resistance. A pressing wheel 614 is mounted on the fixing shaft 613. The pressing wheel 614 is made of rubber and has certain elasticity and pressure. The pressing wheel 614 cooperates with the rotating wheel 610 to clamp the material belt. When the material belt moves in the limiting track 65, the pressing wheel 614 presses the protective film onto the material belt to ensure that the protective film fits tightly with the material belt. The pressure of the pressing wheel 614 can be adjusted by adjusting the spring or screw on the fixing part 612 to adapt to protective films and material belts of different thicknesses.
[0060] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A battery compartment contact piece detection device, characterized in that: The invention comprises a cabinet (1), wherein a workpiece loading component (2) is provided on the cabinet (1), and a receiving platform (3) and a workpiece picking component (4) are provided on the cabinet (1), and the workpiece on the workpiece loading component (2) is transferred to the receiving platform (3) by the workpiece picking component (4); the cabinet (1) is provided with a workpiece detection component (5) corresponding to the receiving platform (3), and is used to detect the workpiece on the receiving platform (3), and the workpiece detection component (5) and the workpiece picking component (4) are electrically connected; the cabinet (1) is provided with a good product storage component (6) and a bad product collection component (7), and the workpiece on the receiving platform (3) is transferred to the good product storage component (6) or the bad product collection component (7) by the workpiece picking component (4).
2. A battery compartment contact piece detection device according to claim 1, characterized in that: The workpiece loading assembly (2) comprises a vibration plate (21), a loading track (22) is provided on the vibration plate (21), a pick-up receiving block (23) is provided at the conveying end of the loading track (22), a limit drive component (24) is provided on the picking-up receiving block (23), a limit block (25) is provided on the limit drive component (24), and the limit block (25) is driven by the limit drive component (24) to block or avoid the loading track (22), thereby controlling the workpiece in the loading track (22) to enter the pick-up receiving block (23).
3. A battery compartment contact piece detection device according to claim 1, characterized in that: The workpiece picking assembly (4) comprises a mounting platform (41) arranged on the cabinet (1); a rotating driving member (42) is provided on the mounting platform (41); a rotating member (43) is provided on the rotating driving member (42) for driving the rotating member (43) to rotate relative to the mounting platform (41); a vertical mounting member (44) is rotatably provided on the rotating member (43); a horizontal mounting member (45) is provided on the vertical mounting member (44); a plurality of adjusting steering members (46) are provided on the horizontal mounting member (45); and a pneumatic picking member (47) is provided on the adjusting steering member (46).
4. A battery compartment contact piece detection device according to claim 3, characterized in that: A track slide groove (8) is provided on the mounting platform (41), a roller (48) is rotatably provided on the rotating member (43), and the roller (48) is embedded in the track slide groove (8).
5. A battery compartment contact piece detection device according to claim 4, characterized in that: The mounting platform (41) is provided with a slide rail (49), the slide rail (49) is provided with a slider (410), the slider (410) is provided with a mounting block (411), a slide groove (9) is recessed in the horizontal mounting member (45), and the mounting block (411) is embedded in the slide groove (9).
6. A battery compartment contact piece detection device according to claim 1, characterized in that: The receiving platform (3) is provided with a plurality of them, the workpiece detection assembly (5) comprises a plurality of detection cameras (51), and an auxiliary light source (52) is provided on the receiving platform (3) corresponding to the detection cameras (51).
7. A battery compartment contact piece detection device according to claim 1, characterized in that: The good product storage component (6) includes a first material belt conveyor (61) and a second material belt conveyor (62) arranged on the cabinet (1), which respectively wind up the two ends of the material belt; the first material belt conveyor (61) is transmission-connected to a first conveying driving member (63), and is driven by the first conveying driving member (63) to enable the first material belt conveyor (61) to release the material belt to receive the workpiece; the second material belt conveyor (62) is transmission-connected to a second conveying driving member (64), and is driven by the second conveying driving member (64) to enable the second material belt conveyor (62) to wind up the material belt receiving the workpiece.
8. A battery compartment contact piece detection device according to claim 7, characterized in that: The cabinet (1) is provided with a limiting track (65), and the material strip is inserted into the limiting track (65); the cabinet (1) is provided with a mounting frame (66), and a protective film loading member (67) is rotatably provided on the mounting frame (66) for releasing the protective film, and the protective film is attached to the material strip; the limiting track (65) is provided with a film sticking member (68), and the protective film is wound around the film sticking member (68), and the material strip moves relative to the limiting track (65), and the film sticking member (68) presses the protective film onto the material strip.
9. A battery compartment contact piece detection device according to claim 8, characterized in that: The cabinet (1) is provided with a calibration drive member (69), the calibration drive member (69) is connected to a rotating wheel (610), the rotating wheel (610) is provided with a positioning pin (611), and the material belt is provided with a positioning hole.
10. A battery compartment contact piece detection device according to claim 9, characterized in that: The cabinet (1) is provided with a fixing part (612), the fixing part (612) is provided with a fixing shaft (613), the fixing shaft (613) is provided with a pressing wheel (614), the pressing wheel (614) and the rotating wheel (610) cooperate to clamp the material strip, and the protective film is pressed and attached to the material strip through the pressing wheel (614).
Citation Information
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