A vegetable sorting production line and defective product conveying mechanism
By designing a vegetable defective product conveying mechanism including a cutting knife and a storage plate, the problems of difficult delivery of defective vegetable and high operating cost in the prior art are solved, and efficient and energy-saving vegetable sorting and processing are achieved.
Patent Information
- Application Number
- CN202411867669.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-04-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing vegetable sorting technology, the poor vegetables are not chopped during the transportation process, resulting in increased transportation difficulty, excessive load of the equipment, and the conveying device cannot be properly dispatched according to actual needs, resulting in increased equipment operating costs and energy consumption.
A vegetable defective vegetables conveying mechanism is designed, including a cutting knife and storage plate in the treatment box. The cutting knife is driven down and up by a hydraulic cylinder to cut the defective vegetables, and the gravity sensor and hydraulic cylinder are used to achieve on-demand treatment and reasonable scheduling of vegetables.
By cutting and processing the poor vegetables, the conveying efficiency is improved, the equipment energy consumption is saved, and the overall operating cost is significantly reduced.
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Figure CN119771784A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of vegetable processing, and in particular relates to a vegetable sorting production line and a defective product conveying mechanism. Background Art
[0002] In the vegetable industry, sorting is an indispensable part of the agricultural product packaging process. Vegetable sorting not only affects the final quality of the product, but also directly affects market sales and consumer satisfaction. Sorted defective vegetables generally need to be loaded onto transfer vehicles through conveying mechanisms or directly transported to garbage collection points outside the factory to avoid the impact of defective products on subsequent packaging and sales links.
[0003] Problems with existing technologies: When transporting the sorted defective products, they are generally not chopped, and the whole vegetables are transported on the conveying device. The excessive volume of vegetables will not only increase the difficulty of the transportation process, but also may cause the carrying capacity of the transfer vehicle or garbage collection point to quickly reach the upper limit, thereby limiting the number of defective vegetables that can be processed. In addition, no matter how many defective products are sorted out, they will directly enter the conveying device for continuous transportation without distinction. This lack of flexibility in processing methods causes the conveying device to have to operate continuously, and it is difficult to reasonably schedule according to actual needs. This practice not only increases the operating cost of the equipment, but also increases energy consumption, which is contrary to the current production concept of energy conservation, emission reduction and efficient operation. Summary of the invention
[0004] The purpose of the present invention is to provide a vegetable sorting production line and a defective product conveying mechanism, which can cut the defective vegetables on the storage plate with better cutting effect, facilitate the subsequent conveying of the chopped vegetables, and realize on-demand processing and reasonable scheduling of defective vegetables, avoiding the ineffective continuous operation of the conveying device. This not only greatly improves the processing efficiency, but also effectively saves the energy consumption of the equipment and significantly reduces the overall operating cost.
[0005] The technical solution adopted by the present invention is as follows: A defective vegetable conveying mechanism comprises a processing box, a detachable cover is arranged on the top of the processing box, a cutting knife for cutting vegetables is arranged inside the processing box, the cutting knife is fan-shaped and has an opening in the middle, a placing plate for weighing vegetables is arranged inside the processing box, arc grooves are arranged on the top and bottom of the placing plate, and a first gravity sensor for weighing vegetables is arranged inside the arc groove; The processing box is provided with a turning mechanism inside to drive the storage plate to turn over and make the vegetables fall down; A rotating assembly for driving the storage plate to rotate is provided on one side of the processing box; A base is provided at the bottom of the processing box, and a feed trough is provided on the top of the base. A flexible feed pipe connected to the feed trough is connected to one side of the base, and the other end of the flexible feed pipe is connected to a discharge head. A first motor is provided on one side of the base, and the output shaft of the first motor extends to the feed trough and is fixed with a flexible dragon. The other end of the flexible dragon passes through the flexible feed pipe and is rotatably connected to the inner side of the discharge head. A second gravity sensor for detecting vegetables is provided inside the feed trough and at the end of the flexible feed pipe close to the discharge head.
[0006] A first mounting block for driving the cutting knife to rotate is provided inside the processing box, a buffer mechanism for buffering the cutting knife is provided between the first mounting block and the cutting knife, a first hydraulic cylinder is provided at the bottom of the cover, the output shaft of the first hydraulic cylinder is rotatably connected to the first mounting block, the outer surface of the first mounting block is provided with two mutually symmetrical sliders, the outer surface of the first mounting block is provided with a plug-in groove cooperating with the slider, a second spring fixed to the slider is provided inside the plug-in groove, a reciprocating rotating groove cooperating with the slider is provided along the circumferential direction on the inner surface of the processing box, the reciprocating rotating groove is integrally formed with a vertical groove and an oblique groove, and a ramp for limiting the slider is provided at the bending part of the reciprocating rotating groove.
[0007] The buffer mechanism includes a first spring fixed at the bottom of a first mounting block, a knife seat connected to a cutting knife is arranged at the bottom of the first spring, a guide rod is fixed at the top of the knife seat, and a guide groove cooperating with the guide rod is opened at the bottom of the first mounting block.
[0008] The flipping mechanism includes an annular mounting block rotatably mounted on the outer surface of the storage plate, an axle tube is symmetrically fixed to the outer surface of the annular mounting block, and the axle tube extends to the outside of the processing box and is rotatably connected to the processing box, a first gear is fixed to the outer wall of the axle tube extending to the outside of the processing box, a second mounting block is fixed to the outer wall of the processing box and located above the first gear, a tooth plate meshing with the first gear is slidably mounted on the bottom of the second mounting block, limit blocks are provided at both ends of the tooth plate, a connecting rod is rotatably mounted on one side of the top of the tooth plate, an arc plate is slidably mounted on the outer surface of the processing box, both ends of the arc plate are respectively rotatably connected to the connecting rod, and a second hydraulic cylinder for driving the arc plate to move is provided on one side of the processing box.
[0009] The rotating assembly includes an annular mounting block having an annular mounting groove on the inner side thereof, an annular gear being fixed on the outer wall of the storage plate and located in the mounting groove, a rotating shaft being rotatably installed passing through the interior of one of the shaft tubes, a third gear being meshed with the annular gear being fixed on one end of the rotating shaft, a third motor being fixed on the outer wall of the processing box, and an output shaft of the third motor being connected to one end of the rotating shaft via a second gear set.
[0010] A feed port is provided on one side of the processing box and above the placement plate. An inclined plate is fixed on one side of the feed port for vegetables to fall smoothly onto the placement plate. Baffles are provided on both sides of the inclined plate to limit the position of the vegetables. A dividing leaf is rotatably installed between the two baffles near the feed port. A second motor connected to the dividing leaf is provided on one side of the baffle.
[0011] The processing box is cylindrical, and is provided with openings at the top and the bottom.
[0012] The first gravity sensor, the first hydraulic cylinder and the second hydraulic cylinder are all electrically connected to an external controller. The first gravity sensor detects the weight of the vegetables on the storage plate in real time. When the set weight value is reached, the weight value is set in advance by the controller, and the external controller controls the operation of the first hydraulic cylinder and the second hydraulic cylinder.
[0013] The second gravity sensor and the first motor are both electrically connected to an external controller. As long as one of the second gravity sensors detects the presence of vegetables, the external controller controls the first motor to operate.
[0014] A vegetable sorting production line comprises a vegetable sorting rack connected to a defective vegetable conveying mechanism and an inclined plate, a conveyor belt for sorting vegetables is arranged inside the vegetable sorting rack, a cylinder is arranged on one side of the vegetable sorting rack, an arc-shaped push plate for pushing defective vegetables onto the inclined plate is fixed to the output shaft of the cylinder, and a visual module for detecting defective vegetables is arranged on the top of the vegetable sorting rack above the arc-shaped push plate.
[0015] The technical effects achieved by the present invention are: The cutting knife provided in the present invention drives the first mounting block to move up and down through the first hydraulic cylinder, and then cooperates with the upper slider to slide along the reciprocating rotating groove. When the first mounting block drives the cutting knife to descend, the defective vegetables on the storage plate are cut. When the first mounting block drives the cutting knife to rise, the cutting knife is driven to rotate and the cutting position of the cutting knife is adjusted, so that the cutting angle of the cutting knife will be changed next time, and the vegetables will be cut into smaller pieces, which is convenient for the subsequent transportation of the chopped vegetables. In addition, the cutting knife is fan-shaped and has an opening in the middle, which can effectively prevent the cut defective vegetables from sticking to the cutting knife and affecting the normal cutting of the equipment next time.
[0016] The storage plate provided in the present invention has a first gravity sensor arranged in the arc-shaped groove, which can accurately sense the weight of defective vegetables accumulated on the storage plate. When the weight of these defective vegetables reaches a preset threshold, the external control system responds immediately and instructs the second motor to stop running, thereby making the dividing leaves stand still, thereby effectively blocking subsequent defective vegetables on the inclined plate to ensure that they cannot continue to slide onto the storage plate, and then the defective vegetables that fall onto the storage plate are chopped, thereby realizing on-demand processing and reasonable scheduling of defective vegetables, avoiding ineffective continuous operation of the conveying device, which not only greatly improves the processing efficiency, but also effectively saves the energy consumption of the equipment, and significantly reduces the overall operating cost.
[0017] The two second gravity sensors provided in the present invention are respectively installed in the feed trough of the base and at the end of the flexible conveying pipe. When the defective vegetables after crushing fall into the feed trough of the base, the built-in second gravity sensor can quickly capture their existence and immediately send a detection signal to the external controller. After receiving the signal, the controller immediately instructs the first motor to start and drives the flexible dragon to start rotating, so as to efficiently transport the defective vegetable fragments along the flexible conveying pipe and finally discharge them smoothly through the discharge head. When the two second gravity sensors fail to detect the trace of the defective vegetables, they will send a signal to the external controller again to instruct the first motor to stop working in time. This mechanism effectively prevents the first motor from running continuously in vain, greatly improves the energy utilization efficiency, and significantly reduces the overall operating cost of the equipment. In addition, the combination of the flexible conveying pipe and the flexible dragon realizes the flexible adjustment of the falling position of the fragments, greatly improves the convenience of operation, eliminates the tedious process of manual handling, and greatly promotes the smooth progress of the sorting work, significantly improving the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the front three-dimensional structure of the present invention; Figure 2 It is a side view stereoscopic structural schematic diagram of the present invention; Figure 3 It is a schematic diagram of the internal three-dimensional structure of the processing box of the present invention; Figure 4 It is a partial cross-sectional structural schematic diagram of the processing box of the present invention; Figure 5 It is a schematic diagram of the cross-section structure of the slider of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the storage plate of the present invention; Figure 7 It is a top view of the three-dimensional structure of the base of the present invention; Figure 8 It is a schematic diagram of the three-dimensional structure of the blanking head of the present invention when viewed from above; Fig. 9 The present invention Figure 1 Schematic diagram of the enlarged structure of area A in the middle.
[0019] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 01. Vegetable sorting rack; 02. Conveyor belt; 03. Cylinder; 04. Visual module; 05. Arc push plate; 1. Processing box; 2. Cover; 3. First mounting block; 4. First hydraulic cylinder; 5. First spring; 6. Guide rod; 7. Knife holder; 8. Cutting knife; 9. Slider; 10. Second spring; 11. Reciprocating groove; 12. Ramp; 13. Axle tube; 14. Ring mounting block; 15. Storage plate; 16. Arc groove; 17. First gravity sensor device; 18, the first gear; 19, the second mounting block; 20, the tooth plate; 21, the connecting rod; 22, the arc plate; 23, the second hydraulic cylinder; 24, the second gear set; 25, the rotating shaft; 26, the third gear; 27, the ring gear; 28, the mounting groove; 29, the base; 30, the first motor; 31, the flexible dragon; 32, the flexible feed pipe; 33, the feed head; 34, the second gravity sensor; 35, the inclined plate; 36, the second motor; 37, the dividing blade. DETAILED DESCRIPTION
[0020] In order to make the purpose and advantages of the present invention more clearly understood, the present invention is specifically described below in conjunction with embodiments. It should be understood that the following text is only used to describe one or several specific embodiments of the present invention, and does not strictly limit the scope of protection of the specific claims of the present invention.
[0021] like Figure 3-Figure 5 As shown, a defective vegetable conveying mechanism comprises a processing box 1, a detachable cover 2 is arranged on the top of the processing box 1, a cutting knife 8 for cutting vegetables is arranged inside the processing box 1, the cutting knife 8 is fan-shaped and has an opening in the middle, a first mounting block 3 for driving the cutting knife 8 to rotate is arranged inside the processing box 1, a buffer mechanism for buffering the cutting knife 8 is arranged between the first mounting block 3 and the cutting knife 8, a first hydraulic cylinder 4 is arranged at the bottom of the cover 2, the output shaft of the first hydraulic cylinder 4 is rotatably connected to the first mounting block 3, the outer surface of the first mounting block 3 is arranged on two mutually symmetrical sliders 9, the outer surface of the first mounting block 3 is provided with a plug-in groove matched with the slider 9, the inside of the plug-in groove is provided with a second spring 10 fixed with the slider 9, the inner surface of the processing box 1 is provided with a reciprocating rotating groove 11 matched with the slider 9 along the circumferential direction, the reciprocating rotating groove 11 is formed with a vertical groove and an inclined groove in one body, and a ramp 12 for limiting the slider 9 is arranged at the bending part of the reciprocating rotating groove 11; The processing box 1 is cylindrical and has openings at the top and bottom; The buffer mechanism includes a first spring 5 fixed at the bottom of a first mounting block 3, a knife seat 7 connected to a cutting knife 8 is provided at the bottom of the first spring 5, a guide rod 6 is fixed at the top of the knife seat 7, and a guide groove cooperating with the guide rod 6 is provided at the bottom of the first mounting block 3.
[0022] According to the above structure, the cover 2 is connected with the top bolt of the processing box 1, which is convenient for disassembly of the cover 2, and then convenient for maintenance of the parts inside the processing box 1; the cutting knife 8 can effectively prevent the cut vegetables from sticking to the cutting knife 8 when cutting vegetables, thereby improving the cutting stability of the cutting knife 8; the ramp 12 allows the slider 9 to slide smoothly in one direction in the reciprocating rotating groove 11, so that the equipment can operate normally; When cutting vegetables, the first hydraulic cylinder 4 is started by controlling the external controller, and the first hydraulic cylinder 4 drives the first mounting block 3 to descend. The slider 9 on the first mounting block 3 slides along the reciprocating groove 11. When the first mounting block 3 descends, the slider 9 descends along the vertical groove and drives the cutting knife 8 to descend to cut the vegetables on the storage plate 15. When the first hydraulic cylinder 4 drives the first mounting block 3 to rise, it cooperates with the ramp 12 to make the slider 9 rise along the inclined groove and drive the first mounting block 3 to rotate, thereby driving the cutting knife 8 to rotate and adjusting the cutting position of the cutting knife 8. When the first mounting block 3 is driven to descend by the first hydraulic cylinder 4 again, the cutting position of the cutting knife 8 on the vegetables will change, which will make the vegetables cut into smaller pieces, and facilitate the subsequent transportation of the chopped vegetables.
[0023] like Figure 1 , Figure 2 , Figure 3 , Figure 6 and Fig. 9 As shown, a placing plate 15 for weighing vegetables is disposed inside the processing box 1, and arc-shaped grooves 16 are disposed on the top and bottom of the placing plate 15, and a first gravity sensor 17 for weighing vegetables is disposed inside the arc-shaped groove 16; The inside of the processing box 1 is provided with a turning mechanism for driving the placing plate 15 to turn over and causing the vegetables to fall; the turning mechanism includes an annular mounting block 14 rotatably mounted on the outer surface of the placing plate 15, an axle tube 13 is symmetrically fixed on the outer surface of the annular mounting block 14, and the axle tube 13 extends to the outside of the processing box 1 and is rotatably connected to the processing box 1, a first gear 18 is fixed to the outer wall of the axle tube 13 extending to the outside of the processing box 1, a second mounting block 19 is fixed to the outer wall of the processing box 1 and located above the first gear 18, a tooth plate 20 meshing with the first gear 18 is slidably mounted on the bottom of the second mounting block 19, both ends of the tooth plate 20 are provided with limit blocks, a connecting rod 21 is rotatably mounted on one side of the top of the tooth plate 20, an arc plate 22 is slidably mounted on the outer surface of the processing box 1, and both ends of the arc plate 22 are rotatably connected to the connecting rod 21, and a second hydraulic cylinder 23 for driving the arc plate 22 to move is provided on one side of the processing box 1; A feed inlet is provided on one side of the processing box 1 and above the placement plate 15. A sloping plate 35 is fixed on one side of the feed inlet so that vegetables can smoothly fall onto the placement plate 15. Baffles are provided on both sides of the sloping plate 35 to limit the position of the vegetables. A dividing blade 37 is rotatably installed between the two baffles near the feed inlet. A second motor 36 connected to the dividing blade 37 is provided on one side of the baffle. The first gravity sensor 17, the first hydraulic cylinder 4 and the second hydraulic cylinder 23 are all electrically connected to an external controller. The first gravity sensor 17 detects the weight of the vegetables on the storage plate 15 in real time. When the set weight value is reached, the weight value is set in advance by the controller, and the external controller controls the operation of the first hydraulic cylinder 4 and the second hydraulic cylinder 23.
[0024] According to the above structure, the first gravity sensor 17 is electrically connected to the external controller. When the first gravity sensor 17 detects that the defective vegetables falling on the placing plate 15 reach the set weight value, the external control controls the second motor 36 to stop working and stops the dividing blade 37 from rotating, blocking the defective vegetables on the inclined plate 35 so that the defective vegetables cannot fall on the placing plate 15. Then, the defective vegetables falling on the placing plate 15 are chopped. After the chopping is completed, the external controller controls the second hydraulic cylinder 23 to start, and the second hydraulic cylinder 23 drives the arc plate 22 to move. The arc plate 22 drives the tooth plate 20 to move through the connecting rod 21. The tooth plate 20 is engaged with the first gear 18 to drive the shaft tube 13 The shaft tube 13 rotates, and the placing plate 15 on the annular mounting block 14 is turned over 180 degrees, so that the vegetables on the placing plate 15 can be cleaned conveniently. After the placing plate 15 is turned over, the other side of the placing plate 15 faces upward, and the external controller controls the second motor 36 to work. The second motor 36 drives the dividing blade 37 to rotate, and the defective vegetables on the inclined plate 35 are conveyed to the placing plate 15, and the above operation is repeated to weigh, cut and clean the defective vegetables. The structure is simple, and when sorting defective vegetables, the defective vegetable conveying mechanism is prevented from being in working state all the time, and the equipment can work intermittently. When a certain weight of defective vegetables is collected, they are processed at the same time, which saves energy for the equipment and reduces the operating cost.
[0025] like Figure 1 , Figure 3 , Figure 6 and Fig. 9 As shown, a rotating assembly for driving the placement plate 15 to rotate is provided on one side of the processing box 1; the rotating assembly includes a ring-shaped mounting groove 28 formed on the inner side of the ring-shaped mounting block 14, a ring gear 27 is fixed on the outer wall of the placement plate 15 and located in the mounting groove 28, a rotating shaft 25 is rotatably installed inside one of the shaft tubes 13, a third gear 26 meshing with the ring gear 27 is fixed to one end of the rotating shaft 25, a third motor is fixed to the outer wall of the processing box 1, and the output shaft of the third motor is connected to one end of the rotating shaft 25 through the second gear set 24; According to the above structure, before cutting the defective vegetables, the defective vegetables follow the inclined plate 35 in cooperation with the second motor 36 and drive the dividing blades 37 to rotate, so that the defective vegetables fall onto the placing plate 15. At this time, the third motor is started by the external controller, and the third motor drives the rotating shaft 25 to rotate through the second gear set 24. The rotating shaft 25 drives the third gear 26 to rotate, and the third gear 26 drives the ring gear 27 to rotate. The ring gear 27 drives the placing plate 15 to rotate, so that the defective vegetables are evenly scattered on the placing plate 15, thereby improving the cutting effect of the vegetables.
[0026] like Figure 1 , Figure 2 , Figure 3 , Figure 7 and Figure 8 As shown, a base 29 is provided at the bottom of the processing box 1, a feed trough is provided at the top of the base 29, a flexible feed pipe 32 connected to the feed trough is connected to one side of the base 29, and the other end of the flexible feed pipe 32 is connected to a discharge head 33, a first motor 30 is provided on one side of the base 29, an output shaft of the first motor 30 extends to the feed trough and a flexible dragon 31 is fixed therein, the other end of the flexible dragon 31 passes through the flexible feed pipe 32 and is rotatably connected to the inner side of the discharge head 33, and a second gravity sensor 34 for detecting vegetables is provided inside the feed trough and at the end of the flexible feed pipe 32 near the discharge head 33; The second gravity sensors 34 and the first motor 30 are both electrically connected to an external controller. As long as one of the second gravity sensors 34 detects the presence of vegetables, the external controller controls the first motor 30 to operate.
[0027] According to the above structure, when the defective vegetables after crushing fall into the feeding trough on the base 29, the presence of the defective vegetables is detected by the second gravity sensor 34 arranged inside, and the detection signal is transmitted to the external controller. The external controller controls the first motor 30 to start, and the first motor 30 drives the flexible dragon 31 to rotate, and makes the defective vegetable fragments move along the flexible conveying pipe 32 and be discharged from the discharge head 33. When the two second gravity sensors 34 cannot detect the presence of defective vegetables, the signal will be transmitted to the external controller again to control the first motor 30 to stop working, which can effectively avoid the continuous operation of the first motor 30, save energy, and reduce the operating cost of the equipment; the cooperation of the flexible conveying pipe 32 and the flexible dragon 31 can change the falling position of the fragments according to needs, and it is also convenient to transport the defective vegetables to the outdoor garbage collection point. There is no need to manually transport the defective vegetables, which can facilitate the sorting operation, has high work efficiency, and can reduce labor costs.
[0028] like Figure 1 and Figure 2As shown, a vegetable sorting production line includes a defective vegetable conveying mechanism and a vegetable sorting rack 01 connected to an inclined plate 35. A conveyor belt 02 for sorting vegetables is arranged inside the vegetable sorting rack 01. A cylinder 03 is arranged on one side of the vegetable sorting rack 01. An arc-shaped push plate 05 for pushing defective vegetables onto the inclined plate 35 is fixed to the output shaft of the cylinder 03. A visual module 04 for detecting defective vegetables is arranged on the top of the vegetable sorting rack 01 above the arc-shaped push plate 05. The visual module 04 is a prior art. The camera of the visual module 04 takes pictures of the vegetables being conveyed, and the information is sent to an external controller, which is then detected and analyzed by a remote device. When defective vegetables are detected, the cylinder 03 is started by the controller to push the arc-shaped push plate 05 forward, push the defective vegetables out, and push them onto the inclined plate 35.
[0029] The working principle of the present invention is as follows: when in use, the camera of the visual module 04 takes pictures of the vegetables being transported, and the information is sent to an external controller, and is detected and analyzed by a remote device. When defective vegetables are detected, the cylinder 03 is started by the controller to push the arc-shaped push plate 05 forward, push the defective vegetables out, and push them onto the inclined plate 35, start the second motor 36, the second motor 36 drives the dividing blade 37 to rotate, and the defective vegetables on the inclined plate 35 fall onto the storage plate 15 through the dividing blade 37, and at the same time, start the third motor, the third motor drives the rotating shaft 25 to rotate through the second gear set 24, the rotating shaft 25 drives the third gear 26 to rotate, the third gear 26 drives the ring gear 27 to rotate, and the ring gear 27 drives the storage plate 15. The plate 15 rotates so that defective vegetables are evenly scattered on the storage plate 15. When the first gravity sensor 17 detects that the defective vegetables falling on the storage plate 15 reach the set weight value, the external control controls the second motor 36 to stop working and stops the distribution blade 37 from rotating, blocking the defective vegetables on the inclined plate 35 so that the defective vegetables cannot fall on the storage plate 15. The first hydraulic cylinder 4 is started by the external controller, and the first hydraulic cylinder 4 drives the first mounting block 3 to descend. The slider 9 on the first mounting block 3 slides along the reciprocating rotation groove 11. When the first mounting block 3 descends, the slider 9 descends along the vertical groove and drives the cutting knife 8 to descend to cut the vegetables on the storage plate 15. When the first hydraulic cylinder 4 drives the first mounting block 3 to rise, it cooperates with the uphill platform 1 2, the slide block 9 is raised along the inclined slot, and drives the first mounting block 3 to rotate, thereby driving the cutting knife 8 to rotate, and adjusting the cutting position of the cutting knife 8. When the first mounting block 3 is driven down by the first hydraulic cylinder 4 again, the cutting position of the cutting knife 8 on the vegetables will be changed, which will make the vegetables cut more finely, and facilitate the subsequent transportation of the chopped vegetables. After the chopping is completed, the external controller controls the second hydraulic cylinder 23 to start, and the second hydraulic cylinder 23 drives the arc plate 22 to move. The arc plate 22 drives the tooth plate 20 to move through the connecting rod 21. The tooth plate 20 is meshed with the first gear 18, driving the shaft tube 13 to rotate. The shaft tube 13 drives the storage plate 15 on the annular mounting block 14 to flip 180 degrees, which is convenient for cleaning the vegetables on the storage plate 15. The storage plate 15 flips After rotation, the other side of the storage plate 15 faces upward, and the external controller controls the second motor 36 to work. The second motor 36 drives the dividing blade 37 to rotate, and transports the defective vegetables on the inclined plate 35 to the storage plate 15, and repeats the above operation. When the crushed defective vegetables fall into the feeding trough on the base 29, the second gravity sensor 34 arranged inside detects the presence of defective vegetables, and transmits the detection signal to the external controller. The external controller controls the first motor 30 to start, and the first motor 30 drives the flexible dragon 31 to rotate, and makes the defective vegetable fragments move along the flexible conveying pipe 32 and be discharged from the discharge head 33. When the two second gravity sensors 34 cannot detect the presence of defective vegetables, the signal will be transmitted to the external controller again.Controlling the first motor 30 to stop working can effectively prevent the first motor 30 from working continuously, saving energy and reducing the operating cost of the equipment.
[0030] The above is only a preferred embodiment of the present invention. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the principles of the present invention, and these improvements and modifications should also be considered as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the art unless otherwise specified and limited.
Claims
1. A defective vegetable conveying mechanism, comprising a processing box (1), characterized in that: A detachable cover (2) is provided on the top of the processing box (1), a cutting knife (8) for cutting vegetables is provided inside the processing box (1), the cutting knife (8) is fan-shaped and has an opening in the middle, a placing plate (15) for weighing vegetables is provided inside the processing box (1), the placing plate (15) is provided with an arc-shaped groove (16) on the top and the bottom, and a first gravity sensor (17) for weighing vegetables is provided inside the arc-shaped groove (16); The processing box (1) is provided with a turning mechanism inside to drive the storage plate (15) to turn over and cause the vegetables to fall down; A rotating assembly for driving the storage plate (15) to rotate is provided on one side of the processing box (1); A base (29) is provided at the bottom of the processing box (1), a feed trough is provided at the top of the base (29), a flexible feed pipe (32) connected to the feed trough is connected to one side of the base (29), the other end of the flexible feed pipe (32) is connected to a discharge head (33), a first motor (30) is provided on one side of the base (29), an output shaft of the first motor (30) extends into the feed trough and is fixed with a flexible dragon (31), the other end of the flexible dragon (31) passes through the flexible feed pipe (32) and is rotatably connected to the inside of the discharge head (33), and a second gravity sensor (34) for detecting vegetables is provided inside the feed trough and at the end of the flexible feed pipe (32) close to the discharge head (33).
2. A defective vegetable conveying mechanism according to claim 1, characterized in that: A first mounting block (3) for driving the cutting blade (8) to rotate is arranged inside the processing box (1), and a buffer mechanism for buffering the cutting blade (8) is arranged between the first mounting block (3) and the cutting blade (8). A first hydraulic cylinder (4) is arranged at the bottom of the cover (2), and the output shaft of the first hydraulic cylinder (4) is rotatably connected to the first mounting block (3). The outer surface of the first mounting block (3) is provided with two mutually symmetrical sliders (9). The outer surface of the first mounting block (3) is provided with a plug-in groove for matching with the slider (9), and a second spring (10) fixed to the slider (9) is arranged inside the plug-in groove. A reciprocating rotating groove (11) for matching with the slider (9) is arranged on the inner surface of the processing box (1) along the circumferential direction. The reciprocating rotating groove (11) has a vertical groove and an inclined groove formed in one body, and a ramp (12) for limiting the slider (9) is arranged at the bending part of the reciprocating rotating groove (11).
3. A defective vegetable conveying mechanism according to claim 2, characterized in that: The buffer mechanism comprises a first spring (5) fixed at the bottom of a first mounting block (3), a knife seat (7) connected to a cutting knife (8) is arranged at the bottom of the first spring (5), a guide rod (6) is fixed at the top of the knife seat (7), and a guide groove cooperating with the guide rod (6) is provided at the bottom of the first mounting block (3).
4. A defective vegetable conveying mechanism according to claim 1, characterized in that: The flip mechanism comprises an annular mounting block (14) rotatably mounted on the outer surface of the storage plate (15); an axle tube (13) is symmetrically fixed on the outer surface of the annular mounting block (14); the axle tube (13) extends to the outside of the processing box (1) and is rotatably connected to the processing box (1); a first gear (18) is fixed to the outer wall of the axle tube (13) extending to the outside of the processing box (1); a second mounting block (19) is fixed to the outer wall of the processing box (1) and located above the first gear (18); a tooth plate (20) meshing with the first gear (18) is slidably mounted on the bottom of the second mounting block (19); both ends of the tooth plate (20) are provided with limit blocks; a connecting rod (21) is rotatably mounted on one side of the top of the tooth plate (20); an arc plate (22) is slidably mounted on the outer surface of the processing box (1) in an upward and downward manner; both ends of the arc plate (22) are rotatably connected to the connecting rod (21); and a second hydraulic cylinder (23) for driving the arc plate (22) to move is provided on one side of the processing box (1).
5. A defective vegetable conveying mechanism according to claim 4, characterized in that: The rotating assembly comprises an annular mounting block (14) with an annular mounting groove (28) formed on the inner side thereof, an annular gear (27) being fixed on the outer wall of the storage plate (15) and located in the mounting groove (28), a rotating shaft (25) being rotatably mounted passing through the interior of one of the shaft tubes (13), a third gear (26) being fixed at one end of the rotating shaft (25) being meshed with the annular gear (27), and a third motor being fixed at the outer wall of the processing box (1), the output shaft of the third motor being connected to one end of the rotating shaft (25) via a second gear set (24).
6. A defective vegetable conveying mechanism according to claim 1, characterized in that: A feed inlet is provided on one side of the processing box (1) and located above the storage plate (15); a sloping plate (35) is fixed on one side of the feed inlet so that vegetables can smoothly fall onto the storage plate (15); baffles are provided on both sides of the sloping plate (35) to limit the position of the vegetables; a dividing blade (37) is rotatably mounted between the two baffles near the feed inlet; and a second motor (36) connected to the dividing blade (37) is provided on one side of the baffle.
7. The defective vegetable conveying mechanism according to claim 1, characterized in that: The processing box (1) is cylindrical, and is provided with openings at the top and the bottom.
8. The defective vegetable conveying mechanism according to claim 1, characterized in that: The first gravity sensor (17), the first hydraulic cylinder (4) and the second hydraulic cylinder (23) are all electrically connected to an external controller. The first gravity sensor (17) detects the weight of the vegetables on the storage plate (15) in real time. When a set weight value is reached, the weight value is set in advance by the controller, and the external controller controls the operation of the first hydraulic cylinder (4) and the second hydraulic cylinder (23).
9. The defective vegetable conveying mechanism according to claim 1, characterized in that: The second gravity sensor (34) and the first motor (30) are both electrically connected to an external controller, and as long as one of the second gravity sensors (34) detects the presence of vegetables, the external controller controls the first motor (30) to operate.
10. A vegetable sorting production line, used for the defective vegetable conveying mechanism according to any one of claims 1 to 9, characterized in that: The invention comprises a vegetable sorting rack (01) connected to an inclined plate (35), wherein a conveyor belt (02) for sorting vegetables is arranged inside the vegetable sorting rack (01), a cylinder (03) is arranged on one side of the vegetable sorting rack (01), an arc-shaped push plate (05) for pushing defective vegetables onto the inclined plate (35) is fixed to the output shaft of the cylinder (03), and a visual module (04) for detecting defective vegetables is arranged on the top of the vegetable sorting rack (01) and located above the arc-shaped push plate (05).