Equipment and method for chopping and forming texture of chopped artificial stone surface layer of outer wall of building

By designing the texture chopping molding equipment for cutting the false stone surface layer of the building exterior wall, the electric motor drives the chopping components to reciprocate on the false stone surface layer, solving the problems of difficult operation and difficult quality control in the traditional crushing construction process, and achieving efficient and uniform texture forming effect.

CN119773076AActive Publication Date: 2025-04-08SHANGHAI CONSTR NO 5 GRP CO LTD
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Patent Information

Application Number
CN202411921235.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-04-08
Estimated Expiration
2044-12-25

AI Technical Summary

Technical Problem

The traditional construction technology of fake stone cutting requires high level of operators, difficult texture quality control, long construction time and high physical consumption.

Method used

A cutting and cutting-edge molding equipment for the exterior wall of the building is designed, including the cutting-edge molding part and the auxiliary displacement part. The motor drives the transmission shaft to drive the spindle to rotate, and drives the cutting components to reciprocate on the face to be cut, achieving uniform molding of the texture.

Benefits of technology

It significantly improves the efficiency and quality of the texture forming work of cutting the fake stone surface layer of the building exterior wall, simplifies the operation process, and reduces the physical energy consumption of construction workers.

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Abstract

The invention relates to a building outer wall chopped artificial stone surface layer texture chopping forming device and method, the device comprises a chopping forming part and an auxiliary displacement part, the chopping forming part comprises a handle and a chopping head, and a motor is arranged in the handle; a transmission shaft, a spindle, a chopping assembly and a shifting assembly are arranged in the chopping head, the motor drives the spindle to rotate through the transmission shaft, the chopping assembly comprises a U-shaped groove, a reciprocating element, a spring element, a connecting rod and a chopping blade, one end of the reciprocating element is fixed through the spring element, and the other end of the reciprocating element is fixed to the chopping blade through the connecting rod; the main shaft is provided with a first rack, the reciprocating element is provided with a second rack meshed with the first rack, and the reciprocating element can be driven by the main shaft to reciprocate in the U-shaped groove; the shifting assembly drives the chopping head to move on the decorative surface to be chopped; a clamping groove is formed in the side face of the auxiliary displacement part, and a clamping strip matched with the clamping groove is arranged on the side face of the chopping head. According to the invention, constructors can quickly construct the chopped artificial stone veneer with uniform and straight surface layer texture and consistent depth.
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Description

Technical Field

[0001] The invention relates to the technical field of building exterior wall decoration, and in particular to a device and a method for shaping the texture of a false stone surface layer on a building exterior wall. Background Art

[0002] Fake stone is a kind of artificial stone decoration with regular stone patterns like natural stone, which is made by mixing stone slag, cement and water and applying it on the surface of the building. After solidification and hardening, it is chopped and processed with tools such as axes and chisels. Fake stone can make the exterior wall of the building have the texture of natural stone, with a generous, neat, solemn and beautiful appearance. It is suitable for the walls, wall skirts, columns, steps, door and window frames and other parts of various buildings. However, the traditional construction process of fake stone requires a high level of operator skills. It is difficult to control the quality of the texture of the surface layer of fake stone, and the construction time is often long, and the operator's physical labor is large. Summary of the invention

[0003] The present invention provides a device and a method for shaping the texture of artificial stone surface layer on the exterior wall of a building, so as to solve the above technical problems.

[0004] In order to solve the above technical problems, the present invention provides a device for chopping and shaping the texture of artificial stone surface layer of building exterior wall, comprising a chopping and shaping part and an auxiliary displacement part.

[0005] The chopping and shaping part includes a handle and a chopping head, and the handle includes a first shell, a circuit board and a motor are arranged inside the first shell, and the circuit board is connected to the motor signal and controls the rotation of the motor; a switch and a control button are arranged on the outside of the first shell, and the switch and the control button are respectively connected to the circuit board signal;

[0006] The chopping head includes a second shell, in which a transmission shaft, a main shaft, a chopping assembly and a shifting assembly are arranged. The motor drives the main shaft to rotate through the transmission shaft. A group of the chopping assemblies are respectively arranged on the upper and lower sides of the main shaft, and each group of the chopping assemblies includes a plurality of chopping parts; each of the chopping parts includes a U-shaped groove, a reciprocating element, a spring element, a connecting rod and a chopping blade. One end of the reciprocating element is fixedly connected to the second shell through the spring element, and the other end is fixedly connected to the chopping blade through the connecting rod; the main shaft is provided with a plurality of first racks along the length direction, and a second rack meshing with the first rack is arranged on the side of the reciprocating element. Both ends of the reciprocating element are limited in the U-shaped groove, and the rotation of the main shaft drives the reciprocating element to reciprocate in the U-shaped groove; the shifting assembly includes a directional wheel, which drives the second shell to move on the surface to be chopped;

[0007] The auxiliary displacement part comprises a body, a side surface of the body is provided with a card slot with one end open and the other end blocked, and a side surface of the second shell is provided with a card strip matching the card slot, and the card strip can move in the card slot.

[0008] Preferably, a plurality of first partitions are provided in the first shell, and the first partitions divide the first shell into a plurality of first chambers, and the circuit board and the motor are arranged in different first chambers and connected by wires.

[0009] Preferably, a built-in battery is further provided in the first shell, and the built-in battery is located in a first cavity at the bottom of the first shell and is used to supply power to the circuit board; a charging interface corresponding to the built-in battery is also provided at the bottom of the first shell.

[0010] Preferably, a power indicator light for indicating the remaining power of the built-in battery is also provided on the outer side of the first housing.

[0011] Preferably, a first groove is provided on the upper surface of the second shell, a removable transparent plate is provided in the first groove; a second groove is provided on the lower surface of the second shell, a removable dust shield is provided in the second groove; a removable protective cover is provided on the side of the second shell close to the surface to be chopped.

[0012] Preferably, the transmission shaft and the main shaft are respectively installed in the second housing through bearings, and the output end of the motor, both ends of the transmission shaft and the end of the main shaft are respectively provided with bevel gears meshing in sequence.

[0013] Preferably, the plurality of chopping components are evenly distributed along the length direction of the main axis, and each of the chopping components is disposed in a second chamber separated by a second partition.

[0014] Preferably, there are four shifting assemblies, which are respectively located at the four corners of the chopping head close to the surface to be chop; the second shell surfaces corresponding to the four shifting assemblies are respectively concave inward to form arch grooves, and the directional wheels are respectively fixed to the bottom of the arch grooves through retractable connecting parts; when the directional wheels are in contact with the surface to be chop and the connecting parts are not under pressure, the chopping blade does not touch the surface to be chop; when the connecting parts are compressed and contracted, the chopping blade chops into the surface to be chop.

[0015] Preferably, the body is further provided with a handle and a verticality instrument panel, and the handle and the verticality instrument panel are jointly arranged on an adjacent surface of the body where the card slot is located.

[0016] The present invention also provides a method for forming a textured surface layer of artificial stone on a building exterior wall, which uses the above-mentioned equipment for forming a textured surface layer of artificial stone on a building exterior wall, and comprises the following steps:

[0017] Step 1: Turn on the switch and check the power status of the device;

[0018] Step 2: Remove the protective cover, check whether all parts are intact, and then press the control button to check whether the chopping blade operates normally;

[0019] Step 3: Perform trial cutting at a local position of the surface to be cut, so that the cutting blade can cut out textures on the artificial stone surface layer;

[0020] Step 4: placing the auxiliary displacement portion at a corner of the surface to be cut;

[0021] Step 5: Press the auxiliary displacement part tightly against the surface to be cut, insert the clamping strip on the side of the cutting head from the open end of the clamping slot of the auxiliary displacement part, and make the directional wheels of all the displacement components of the cutting forming part contact with the surface to be cut;

[0022] Step 6: Press and hold the control button to put the chopping blade into a reciprocating state, and apply pressure perpendicular to the surface to be chop to the chopping forming portion, so that the connecting parts of each shifting assembly are compressed and contracted at the same time, and each chopping blade chops out textures of the same depth on the surface to be chop;

[0023] Step 7: Release the control button, remove the pressure applied to the cut-and-cut part, allow the connectors of each displacement assembly to recover their deformation, and then move the cut-and-cut part along the slot to the next position;

[0024] Step 8: Repeat steps 6 to 7 until the card strip abuts against the closed end of the card slot, then move the auxiliary displacement portion and move the card strip to the open end of the card slot;

[0025] Step 9: Repeat steps 6 to 8 until the device reaches the other side boundary of the surface to be cut;

[0026] Step 10: reposition the device back to the boundary of the surface to be cut and offset the device to a next position compared to the previous position;

[0027] Step 11: Repeat steps 6 to 10 until the texture forming work of the surface to be cut and polished is completed.

[0028] Compared with the prior art, the equipment and method for forming the texture of the artificial stone surface layer of the building exterior wall provided by the present invention have the following advantages:

[0029] 1. The present invention uses a chopping and shaping part to chop the surface to be chopped, and uses an auxiliary shifting part to control the moving position of the chopping and shaping part, which helps construction workers to quickly apply a chopping artificial stone surface with uniform and straight surface texture and consistent depth, and significantly improves the efficiency and quality of the texture shaping work of the chopping artificial stone surface layer of the building exterior wall;

[0030] 2. The present invention has a simple structure, convenient operation and low cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a three-dimensional structural schematic diagram of a building exterior wall artificial stone surface texture chopping and shaping equipment in a specific embodiment of the present invention;

[0032] Figure 2 and Figure 3 It is a schematic diagram of the three-dimensional structure of the chopped and cut forming part in a specific embodiment of the present invention;

[0033] Figure 4 This is a schematic diagram of the three-dimensional structure of the chopped and cut part in a specific embodiment of the present invention (with the protective cover removed);

[0034] Figure 5 A top view of a cut-and-cut portion in a specific embodiment of the present invention;

[0035] Figure 6 It is a left side view of a chopped and cut part in a specific embodiment of the present invention;

[0036] Figure 7 It is a front view of a chopped and cut part in a specific embodiment of the present invention;

[0037] Figure 8 for Figure 5 AA section view;

[0038] Fig. 9 for Figure 5 BB cross-sectional view;

[0039] Fig.10 for Figure 6 CC section view;

[0040] Fig.11 for Figure 5 DD cross-sectional view;

[0041] Fig.12 for Figure 5 EE cross-sectional view;

[0042] Fig.13 for Figure 7 FF cross-sectional view;

[0043] Fig.14 for Figure 7GG cross-sectional view;

[0044] Fig.15 for Fig.14 A magnified schematic diagram of the H portion;

[0045] Fig.16 for Fig.14 An enlarged schematic diagram of part I;

[0046] Fig.17 It is a schematic diagram of the three-dimensional structure of a chopping assembly in a specific embodiment of the present invention;

[0047] Fig.18 It is a rear view of a chopping assembly in a specific embodiment of the present invention;

[0048] Fig.19 It is a schematic diagram of the three-dimensional structure of the auxiliary displacement part in a specific embodiment of the present invention.

[0049] In the figure: 100-handle, 110-first shell, 101-first partition, 120-circuit board, 121-control chip, 130-motor, 140-switch, 150-control button, 160-built-in battery, 161-charging interface, 170-power indicator light, 200-chopped head, 210-second shell, 201-second partition, 211-first groove, 212-transparent plate, 213-second groove, 214-dust shield, 215-protective cover, 220-transmission shaft, 221-bearing, 222- Bevel gear, 230-main shaft, 231-first rack, 240-cutting assembly, 204-connecting plate, 241-U-shaped groove, 242-reciprocating element, 243-spring element, 244-connecting rod, 245-cutting blade, 246-second rack, 247-roller, 248-limiting plate, 250-shifting assembly, 251-directional wheel, 252-arch groove, 253-connecting piece, 260-clip strip, 300-auxiliary shifting part, 310-body, 320-clip slot, 330-handle, 340-verticality instrument panel. DETAILED DESCRIPTION

[0050] In order to describe the technical solution of the above invention in more detail, specific embodiments are listed below to demonstrate the technical effects; it should be emphasized that these embodiments are used to illustrate the present invention but not to limit the scope of the present invention.

[0051] The invention provides a building exterior wall artificial stone surface layer texture chopping and shaping equipment, such as Figure 1 As shown, it includes a chopping and shaping portion and an auxiliary displacement portion 300, wherein:

[0052] Please focus on Figures 2 to 7The chopping and shaping part includes a handle 100 and a chopping head 200. The handle 100 includes a first shell 110. A circuit board 120 and a motor 130 are arranged in the first shell 110. The circuit board 120 is connected to the motor 130 by signal, and the motor 130 is controlled to rotate by a control chip 121 on the circuit board 120. A switch 140 and a control button 150 are arranged on the outside of the first shell 110. The switch 140 and the control button 150 are respectively connected to the circuit board 120 by signal. The switch 140 is used to control the activation and shutdown of the entire device, and the control button 150 is used to control the operation of the device, that is, when the control button 150 is in a pressed state, the device starts to run, and when the control button 150 is in a relaxed state, the device stops working.

[0053] The chopping head 200 includes a second shell 210, in which a transmission shaft 220, a main shaft 230, a chopping assembly 240 and a shift assembly 250 are arranged. The motor 130 drives the main shaft 230 to rotate through the transmission shaft 220. A group of the chopping assemblies 240 are respectively arranged on the upper and lower sides of the main shaft 230, and each group of the chopping assemblies 240 includes a plurality of chopping components; each of the chopping components includes a U-shaped groove 241, a reciprocating element 242, a spring element 243, a connecting rod 244 and a chopping blade 245. One end of the reciprocating element 242 is fixedly connected to the second shell 210 through the spring element 243, and the other end is connected to the chopping blade 245 through the connecting rod 244. 5 is fixedly connected; the spindle 230 is provided with a plurality of first racks along the length direction, and the side of the reciprocating element 242 is provided with a second rack 246 meshing with the first rack 231, and the two ends of the reciprocating element 242 are limited in the U-shaped groove 241. The rotation of the spindle 230 drives the reciprocating element 242 to reciprocate in the U-shaped groove 241, and the spring element 243 is used to help the reciprocating element 242 to reset when the first rack 231 and the second rack 246 are disengaged, thereby realizing the reciprocating movement of the chopping blade 245; the shifting assembly 250 includes a directional wheel 251, which drives the second housing 210 to move on the surface to be chopped (not shown), and then completes the chopping of the surface to be chopped.

[0054] Please focus on Fig.19 The auxiliary displacement part 300 includes a body 310, and a side of the body 310 is provided with a slot 320 with one end open and the other end blocked. The side of the second shell 210 is provided with a clip 260 matching the slot 320, and the clip 260 can move in the slot 320, so that the chopping position and route of the chopping head 200 are limited by the auxiliary displacement part 300.

[0055] The adoption of the above structure helps construction workers to quickly construct a cut artificial stone veneer with a uniform and straight surface texture and consistent depth, which significantly improves the efficiency and quality of the texture forming work of the cut artificial stone surface layer of the building exterior wall.

[0056] In some embodiments, please refer to Figure 8 and Fig. 9 The first housing 110 is provided with a plurality of first partitions 101, which divide the first housing 110 into a plurality of first chambers. The circuit board 120 and the motor 130 are arranged in different first chambers and connected by wires. The first partitions 101 can facilitate the installation and fixation of each component and avoid mutual influence of each component. Similarly, the second housing 210 can also be partitioned by the same partitions, which will not be described here.

[0057] In some embodiments, please refer to Figure 8 and Fig. 9 A built-in battery 160 is also provided in the first shell 110. The built-in battery 160 is located in a first cavity at the bottom of the first shell 110 and is used to power the circuit board 120. A charging interface 161 corresponding to the built-in battery 160 is also provided at the bottom of the first shell 110.

[0058] In some embodiments, please refer to Figure 2 and Fig. 9 The outer side of the first housing 110 is also provided with a power indicator light 170 for indicating the remaining power of the built-in battery 160.

[0059] Specifically, the overall shape of the first housing 110 in this embodiment is a right angle, and the cross-sectional shape is a rectangle, which is convenient for hand gripping. The switch 140 and the control button 150 are embedded on the front outer surface of the first housing 110, and the power indicator light 170 is embedded on the rear outer surface of the first housing 110. The switch 140 controls the activation and shutdown of the entire device, the control button 150 controls the operating state of the device, and the power indicator light 170 indicates the power status of the device by displaying different colors. The control chip 121 installed on the circuit board 120 drives the motor 130 to rotate. The circuit board 120, the built-in battery 160 and the motor 130 are all placed in an independent first chamber and remain stable when the device is working. The switch 140, the control button 150, the power indicator light 170, the built-in battery 160 and the motor 130 are all connected to the circuit board 120 through a number of wires to form a circuit.

[0060] In some embodiments, please refer to Figures 2 to 5The upper surface of the second housing 210 is provided with a first groove 211, and a removable transparent plate 212 is provided in the first groove 211; the lower surface of the second housing 210 is provided with a second groove 213, and a removable dust shield 214 is provided in the second groove 213; a removable protective cover 215 is provided on the side of the second housing 210 close to the surface to be cut and polished. Specifically, the cross-sectional shape of the second housing 210 is a concave shape, wherein an opening is provided on each of the two opposite surfaces of the concave front side, and the cutting blade 245 extends from the opening to contact the surface to be cut and complete the cutting, and the overall shape of the protective cover 215 is a hollow rectangular parallelepiped with one side open, and the open side thereof can be fixedly mounted on the front side of the second housing 210 and cover and protect all the displacement components 250 and the cutting components 240 exposed outside the second housing 210. The concave boundaries of the upper and lower surfaces of the second housing 210 are respectively provided with a continuous first groove 211 and a second groove 213, which are used to embed a transparent plate 212 for easy observation and a dust shield 214 for easy replacement. In this embodiment, the transparent plate 212 can be a rectangular transparent glass plate (such as high-strength tempered glass), an acrylic plate, etc., and each side can be embedded in the first groove 211 and can be pulled out from the first groove 211, so as to facilitate cleaning or replacement of the transparent plate 212 and prevent the transparent plate 212 from breaking during the use of the device. The cross-sectional shape of the dust shield 214 is rectangular, and each side can be embedded in the second groove 213 and can be pulled out from the second groove 213, so as to facilitate cleaning of dust and other debris on the dust shield 214.

[0061] In some embodiments, please refer to Fig.10 The transmission shaft 220 and the main shaft 230 are respectively installed in the second housing 210 through bearings 221, and the output end of the motor 130, the two ends of the transmission shaft 220 and the end of the main shaft 230 are respectively provided with bevel gears 222 that mesh in sequence. In this embodiment, the second housing 210 is provided with a plurality of bearing seats at the position for mounting the transmission shaft 220 and the main shaft 230. A plurality of (two in this embodiment) transmission shafts 220 are meshed in sequence to realize power transmission and direction change. Each transmission shaft 220 is a rod with a circular cross-section. A bearing 221 is fixed at both ends of each transmission shaft 220 at a certain distance from the end. Each bearing 221 is fixed on each bearing seat. A bevel gear 222 is fixed at both end heads of each transmission shaft 220. The two bevel gears 222 between the two transmission shafts 220 are meshed for transmission. The cross-sectional shape of the main shaft 230 is circular. The two ends of the main shaft 230 are respectively fixed to the inside of the second housing 210 by bearings 221 and bearing seats. The middle section of the main shaft 230 is located in the concave space of the second housing 210.

[0062] In addition, the entire chopping assembly 240 can be disposed in an independent third housing, such as Fig.17 and18 As shown, the third housing is connected and fixed to the second housing 210 by means of screws, nuts and other connectors, which facilitates the overall installation and replacement of the chopping assembly 240. The first housing 110, the second housing 210 and the third housing can all be disassembled and disassembled, so as to facilitate the repair or replacement of the internal components. The edges and corners of the first housing 110 are rounded, and the outer surface of the first housing 110 is roughened to facilitate the gripping of the construction personnel.

[0063] In some embodiments, please refer to Figures 10 to 18 , multiple cutting parts are evenly distributed along the length direction of the main shaft 230, and each cutting part is arranged in a second chamber separated by the second partition 201. In other words, the cutting components 240 are divided into two groups, upper and lower, with the main shaft 230 as the dividing line, and the two groups of cutting components 240 are connected by a connecting plate 204, and each group of cutting components 240 is arranged with multiple cutting parts along the length direction of the main shaft 230. The cross-sectional shape of the second partition 201 is rectangular, and each second partition 201 is parallel, equidistant and perpendicular to the length direction of the main shaft 230. Each second partition 201 is divided into a plurality of second chambers of the same size for independently accommodating the cutting parts, thereby maintaining the stability of the equipment and avoiding mutual interference.

[0064] Specifically, please refer to Figures 13 to 15 The first rack 231 is disposed on the surface of the middle section of the main shaft 230. The first racks 231 are identical and their length direction is consistent with the length direction of the main shaft 230. The two ends of the first racks 231 are close to the surface of the second shell 210 but do not contact the surface of the second shell 210. The second partition 201 can enclose a rectangular second chamber. Each second chamber is provided with four U-shaped grooves 241, a reciprocating element 242, a spring element 243 and a connecting rod 344. The length direction of the U-shaped groove 241 is perpendicular to the length direction of the main shaft 230. The overall shape of the reciprocating element 242 is a rectangular parallelepiped. The reciprocating element 242 is provided with a plurality of rollers 247 at the four edges close to the U-shaped groove 241. The rollers 247 can roll back and forth in the U-shaped groove 241. The reciprocating element 242 is provided with a plurality of second racks 246. The second racks 247 can roll back and forth in the U-shaped groove 241. The bar 246 and the first rack 231 can be meshed with each other for transmission, one end of the spring element 243 is fixedly connected to the rear surface of the reciprocating element 242, and the other end is fixedly connected to the second shell 210, and the two ends of the connecting rod 244 are respectively fixedly connected to the front surface of the reciprocating element 242 and the chopping blade 245, and the spring element 243 and the connecting rod 244 are respectively located on both sides of the reciprocating element 142, so that the reciprocating motion of multiple chopping blades 245 is realized by the rotation of the main shaft 230, thereby completing a chopping artificial stone surface with uniform and straight texture and consistent depth.

[0065] In addition, please continue to refer to Figures 13 to 15Each chopping component also includes a limit plate 248, the cross-sectional shape of the limit plate 248 is rectangular, the plate surface of the limit plate 248 is perpendicular to the length direction of the U-shaped groove 241, and the four sides of the limit plate 248 are fixed to the inner surface of the second shell 210. The limit plate 248 located on the upper side of the main shaft 230 is located at the rear end of the U-shaped groove 241, and the limit plate 248 located on the lower side of the main shaft 230 is located at the front end of the U-shaped groove 241, thereby preventing the reciprocating element 242 from moving too far. In other words, the positional relationship between the limit plate 248, the reciprocating element 242 and the spring element 243 in the two chopping components of the chopping assembly 240 is different, please refer to Fig.13 The reciprocating element 242 and the spring element 243 in the chopped component on the upper side of the main shaft 230 are on both sides of the limit plate 248, and the reciprocating element 242 and the spring element 243 in the chopped component on the lower side of the main shaft 230 are on the same side of the limit plate 1148; the initial state of the spring element 243 in the chopped component on the upper side of the main shaft 230 is a tensile state; the initial state of the spring element 243 in the chopped component on the lower side of the main shaft 230 is a compressive state; the reciprocating elements 242 in the two chopped components are initially tightly fitted with the limit plate 248 due to the action of the spring element 243.

[0066] In other embodiments, flexible materials (such as rubber pads) may be added to the two opposite sides of the limit plate 248 and the reciprocating element 242 to reduce the force and sound of the collision between the limit plate 248 and the reciprocating element 242 to achieve a buffering effect.

[0067] In some embodiments, please refer to Figure 4 There are four displacement components 250, which are respectively located at the four corners of the chopping head 200 close to the surface to be chopped. Fig.11 , 12and 16, the surfaces of the second housing 210 corresponding to the four shifting assemblies 250 are respectively concave inward to form an arch groove 252, and the directional wheels 251 are respectively fixed to the bottom of the arch groove 252 through retractable connectors 253; when the directional wheels 251 are in contact with the surface to be chopped and the connector 253 is not under pressure, the chopping blade 245 does not touch the surface to be chopped; when the connector 253 is compressed and shrunk, the chopping blade 245 chops into the surface to be chopped. Specifically, the shifting assemblies 250 are all located on the two surfaces on the front side of the second housing 210, the directional wheels 251 are connected to the front end of the connector 253 and can be directional and rotatable, and the rear end of the connector 253 is fixed to the bottom of the arch groove 252 through a nut. When the connector 253 is under pressure, it will shrink and deform to a certain extent, and it will recover after the pressure is removed. It should be noted that there needs to be a certain friction between the directional wheel 251 of the displacement assembly 250 and the surface to be cut, so as to ensure that the device only moves in a directional direction without deviation in other directions when in operation.

[0068] In some embodiments, please refer to Fig.19 The body 310 is also provided with a handle 330 and a verticality meter panel 340, which are disposed on a surface adjacent to the surface of the body 310 where the slot 320 is located. In this embodiment, the cross-sectional shape of the body 310 is rectangular, and a slot 320 is provided on the right side of the body 310. The slot 320 is vertically through-through and has an open upper end and a closed lower end. The handle 330 and the verticality meter panel 340 are disposed on the back of the body 310.

[0069] When the clamping strip 260 is inserted into the clamping slot 320, the chopped and formed part and the auxiliary displacement part 300 always keep close contact, and the clamping strip 260 can move up and down in the clamping slot 320, so that the chopped and formed part and the auxiliary displacement part 300 of the equipment move relative to each other; with the expansion and contraction deformation of the connecting member 253 of the displacement assembly, the clamping strip 260 can shift forward and backward in the clamping slot 320. Of course, the front of the body 310 should have a certain degree of roughness to ensure that the auxiliary displacement part 300 and the surface to be chopped remain relatively stable during the use of the equipment by the construction personnel, and no accidental shift or dislocation occurs.

[0070] In addition, in order to reduce the overall weight of the equipment and facilitate operation by construction personnel, the equipment's outer shell (including the first outer shell 110, the second outer shell 210 and the third outer shell), partitions, body 310 and other enclosure parts can be made of ABS plastic, and the equipment's bearing seat, transmission shaft 220, bearings 221, gears, main shaft 230, chopping assembly 240 and other parts that play a mechanical transmission and chopping role can be made of lightweight alloy steel.

[0071] The present invention also provides a method for forming a textured surface layer of artificial stone on a building exterior wall, which uses the above-mentioned equipment for forming a textured surface layer of artificial stone on a building exterior wall, and comprises the following steps:

[0072] Step 1: Turn on the switch 140 and check the power status of the device. If the power indicator light 170 shows that the power is low, charging is required to ensure that the device has sufficient power.

[0073] Step 2: Remove the protective cover 215, check whether the shifting assembly 250, the chopping assembly 240 and other components are intact, and then press the control button 150 to check whether the chopping blade 245 operates normally.

[0074] Step 3: Perform trial chiseling at a local position of the surface to be chiseled, so that the chiseling blade 245 can normally and smoothly chisel out a texture of a certain depth on the artificial stone surface layer.

[0075] Step 4: Place the auxiliary displacement part 300 at a corner of the surface to be chopped, such as the upper right corner, so that the rough surface of the body 310 fits with the surface layer to be chopped. The slot 320 is located on the right side of the auxiliary displacement part 300 with the open end facing upward. Adjust the auxiliary displacement part 300 with the help of the verticality instrument panel 340 to keep the auxiliary displacement part 300 in a vertical state.

[0076] Step 5: Hold the handle 330 of the auxiliary displacement part 300 with your left hand and press the auxiliary displacement part 300 against the surface to be cut to ensure that the auxiliary displacement part 300 does not shift; hold the handle 100 of the cutting and forming part with your right hand, insert the clip 260 on the side of the cutting head 200 from the open end of the slot 320 of the auxiliary displacement part 300, and make the directional wheels 251 of all the displacement components 250 of the cutting and forming part contact with the surface to be cut.

[0077] Step 6: Press and hold the control button 150 to put the chopping blade 245 in a reciprocating state, and apply pressure perpendicular to the surface to be chop to the chopping forming portion, so that the connecting parts 253 of each shifting assembly 250 are compressed and contracted at the same time, and each chopping blade 245 chops a texture of the same depth on the surface to be chop.

[0078] Step 7: Release the control button 150, remove the pressure applied to the chopping and cutting forming part, allow the connecting parts 253 of each shifting assembly 250 to restore their deformation, and then move the chopping and cutting forming part along the slot 320 to the next position, such as moving downward a certain distance, to ensure that the chopping and cutting blade 245 covers a certain existing texture.

[0079] Step 8: Repeat steps 6 to 7 until the clip 260 abuts against the closed end of the lower portion of the slot 320 , then move the auxiliary displacement portion 300 downward and move the clip 260 to the open end of the upper portion of the slot 320 , without allowing the clip 260 to slip out of the slot 320 .

[0080] Step 9: Repeat steps 6 to 8 until the device reaches the lower boundary of the surface to be cut.

[0081] Step 10: Reposition the device to the upper boundary of the surface to be cut and offset the device to the left by a certain distance compared to the previous position, and use the verticality instrument panel 340 again to ensure that the entire device is in a vertical state.

[0082] Step 11: Repeat steps 6 to 10, from top to bottom and from right to left, until the texture forming work of the surface to be chopped and cut is completed.

[0083] It should be noted that in step 10, if there is no clear design requirement for the texture spacing of the artificial stone surface layer, the distance of the left shift of the equipment can be determined by intuitive judgment to ensure that the formed texture is roughly uniform; if there is a clear design requirement for the texture spacing of the artificial stone surface layer, markings can be made with the help of tools such as rulers and charcoal pencils to assist in determining the positioning of the left shift of the equipment.

[0084] In addition, in the actual construction process of the project, if the area of ​​the artificial stone surface layer of the building exterior wall to be chopped is large or there are local problems such as columns, waistlines, door and window openings, etc., the surface layer to be chopped can be planned into several partitions according to the specific situation, and then the construction work can be carried out in each partition in sequence or simultaneously according to the above steps.

[0085] In summary, the present invention provides a device and method for chopping and shaping textures of artificial stone surface layers on exterior walls of buildings. The device includes a chopping and shaping part and an auxiliary shifting part 300. The chopping and shaping part includes a handle 100 and a chopping head 200. The handle 100 includes a first shell 110. A circuit board 120 and a motor 130 are arranged in the first shell 110. The circuit board 120 is connected to the motor 130 by signal. A switch 140 and a control button 150 are arranged on the outside of the first shell 110. The switch 140 and the control button 150 are respectively connected to the circuit board 120 by signal. The chopping head 200 includes a second shell 210. A transmission shaft 220, a main shaft 230, a chopping assembly 240 and a shifting assembly 250 are arranged in the second shell 210. The motor 130 drives the main shaft 230 to rotate through the transmission shaft 220. A group of The chopping and polishing components 240, each group of the chopping and polishing components 240 includes a plurality of chopping and polishing parts; each of the chopping and polishing parts includes a U-shaped groove 241, a reciprocating element 242, a spring element 243, a connecting rod 244 and a chopping and polishing blade 245, one end of the reciprocating element 242 is fixedly connected to the second shell 210 through the spring element 243, and the other end is fixedly connected to the chopping and polishing blade 245 through the connecting rod 244; the main shaft 230 is provided with a plurality of first racks along the length direction, and the side of the reciprocating element 242 is provided with a second rack 246 meshing with the first rack 231, and both ends of the reciprocating element 242 are limited in the U-shaped groove 241, and the rotation of the main shaft 230 drives the reciprocating element 242 to reciprocate in the U-shaped groove 241; the shifting component 250 includes a directional wheel 251, which drives the second shell 210 to move on the surface to be chopped, and then completes the chopping of the surface to be chopped. The auxiliary displacement part 300 includes a body 310, a slot 320 with one end open and the other end blocked is provided on the side of the body 310, and a clamping strip 260 matching the slot 320 is provided on the side of the second housing 210, and the clamping strip 260 can move in the slot 320, so as to limit the position and route of the chopping head 200 by using the auxiliary displacement part 300. The above structure helps construction workers to quickly apply a chopping artificial stone surface with uniform and straight surface texture and consistent depth, which significantly improves the efficiency and quality of the texture forming work of the chopping artificial stone surface layer of the building exterior wall.

[0086] Obviously, those skilled in the art can make various changes and modifications to the invention without departing from the spirit and scope of the invention. Thus, if these modifications and variations of the invention fall within the scope of the claims of the invention and their equivalents, the invention is also intended to include these modifications and variations.

Claims

1. A device for shaping the texture of artificial stone surface layer on building exterior walls, characterized in that: It includes a cutting and shaping part and an auxiliary displacement part. The chopping and shaping part includes a handle and a chopping head, the handle includes a first shell, a circuit board and a motor are arranged inside the first shell, the circuit board is connected to the motor signal and controls the motor to rotate; a switch and a control button are arranged on the outside of the first shell, the switch and the control button are respectively connected to the circuit board signal; The chopping head includes a second shell, in which a transmission shaft, a main shaft, a chopping assembly and a shifting assembly are arranged. The motor drives the main shaft to rotate through the transmission shaft. A group of the chopping assemblies are respectively arranged on the upper and lower sides of the main shaft, and each group of the chopping assemblies includes a plurality of chopping parts; each of the chopping parts includes a U-shaped groove, a reciprocating element, a spring element, a connecting rod and a chopping blade. One end of the reciprocating element is fixedly connected to the second shell through the spring element, and the other end is fixedly connected to the chopping blade through the connecting rod; the main shaft is provided with a plurality of first racks along the length direction, and a second rack meshing with the first rack is arranged on the side of the reciprocating element. Both ends of the reciprocating element are limited in the U-shaped groove, and the rotation of the main shaft drives the reciprocating element to reciprocate in the U-shaped groove; the shifting assembly includes a directional wheel, which drives the second shell to move on the surface to be chopped; The auxiliary displacement part comprises a body, a side surface of the body is provided with a card slot with one end open and the other end blocked, and a side surface of the second shell is provided with a card strip matching the card slot, and the card strip can move in the card slot.

2. The equipment for cutting and shaping the texture of artificial stone surface layer of building exterior wall as claimed in claim 1, characterized in that: A plurality of first partitions are arranged in the first shell, and the first partitions divide the first shell into a plurality of first chambers. The circuit board and the motor are arranged in different first chambers and are connected by wires.

3. The equipment for shaping the texture of the artificial stone surface layer of the building exterior wall as claimed in claim 2 is characterized in that: A built-in battery is also provided in the first shell. The built-in battery is located in a first cavity at the bottom of the first shell and is used to supply power to the circuit board. A charging interface corresponding to the built-in battery is also provided at the bottom of the first shell.

4. The equipment for shaping the texture of the artificial stone surface layer of the building exterior wall as claimed in claim 3 is characterized in that: The outer side of the first housing is also provided with a power indicator light for indicating the remaining power of the built-in battery.

5. The equipment for cutting and shaping the texture of artificial stone surface layer of building exterior wall as claimed in claim 1, characterized in that: A first groove is provided on the upper surface of the second shell, and a removable transparent plate is provided in the first groove; a second groove is provided on the lower surface of the second shell, and a removable dust shield is provided in the second groove; a removable protective cover is provided on the side of the second shell close to the surface to be chopped.

6. The equipment for cutting and shaping the texture of artificial stone surface layer of building exterior wall as claimed in claim 1, characterized in that: The transmission shaft and the main shaft are respectively installed in the second housing through bearings, and the output end of the motor, the two ends of the transmission shaft and the end of the main shaft are respectively provided with bevel gears meshing in sequence.

7. The equipment for shaping the texture of artificial stone surface layer on the building exterior wall as claimed in claim 1, characterized in that: The plurality of chopping components are evenly distributed along the length direction of the main axis, and each of the chopping components is arranged in a second chamber separated by a second partition.

8. The equipment for cutting and shaping the texture of artificial stone surface layer of building exterior wall as claimed in claim 1, characterized in that: There are four shifting components, which are respectively located at the four corners of the chopping head close to the surface to be chop; the second shell surfaces corresponding to the four shifting components are respectively concave inward to form arch grooves, and the directional wheels are respectively fixed to the bottom of the arch grooves through retractable connecting parts; when the directional wheels are in contact with the surface to be chop and the connecting parts are not under pressure, the chopping blade does not touch the surface to be chop; when the connecting parts are compressed and contracted, the chopping blade chops into the surface to be chop.

9. The equipment for shaping the texture of artificial stone surface layer on the building exterior wall as claimed in claim 1, characterized in that: The body is also provided with a handle and a verticality instrument panel, and the handle and the verticality instrument panel are jointly arranged on an adjacent surface of the body where the card slot is located.

10. A method for shaping the texture of artificial stone surface layer on building exterior wall, characterized in that: The device for cutting and shaping the texture of the artificial stone surface layer of the building exterior wall as claimed in claim 1 comprises the following steps: Step 1: Turn on the switch and check the power status of the device; Step 2: Remove the protective cover, check whether all parts are intact, and then press the control button to check whether the chopping blade operates normally; Step 3: Perform trial cutting at a local position of the surface to be cut, so that the cutting blade can cut out textures on the artificial stone surface layer; Step 4: placing the auxiliary displacement portion at a corner of the surface to be cut; Step 5: Press the auxiliary displacement part tightly against the surface to be cut, insert the clamping strip on the side of the cutting head from the open end of the clamping slot of the auxiliary displacement part, and make the directional wheels of all the displacement components of the cutting forming part contact with the surface to be cut; Step 6: Press and hold the control button to put the chopping blade into a reciprocating state, and apply pressure perpendicular to the surface to be chop to the chopping forming portion, so that the connecting parts of each shifting assembly are compressed and contracted at the same time, and each chopping blade chops out textures of the same depth on the surface to be chop; Step 7: Release the control button, remove the pressure applied to the cut-and-cut part, allow the connectors of each displacement assembly to recover their deformation, and then move the cut-and-cut part along the slot to the next position; Step 8: Repeat steps 6 to 7 until the card strip abuts against the closed end of the card slot, then move the auxiliary displacement portion and move the card strip to the open end of the card slot; Step 9: Repeat steps 6 to 8 until the device reaches the other side boundary of the surface to be cut; Step 10: reposition the device back to the boundary of the surface to be cut and offset the device to a next position compared to the previous position; Step 11: Repeat steps 6 to 10 until the texture forming work of the surface to be cut and polished is completed.

Citation Information

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