Drying implementation method for grain drying center

By using multiple rice dryers in the grain drying equipment to unified control, temperature and humidity sensors and detection parts, automatic loading, batch transportation and moisture content detection of grain is achieved, solving the problems of single functions and low working efficiency of existing equipment, and improving grain quality and storage safety.

CN119779006AInactive Publication Date: 2025-04-08PUCHENG COUNTY FUMEI AGRICULTURAL DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202411991615.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing grain drying equipment has a single function, and cannot process a large amount of grain at the same time, and lacks automatic feeding and transportation functions, resulting in low work efficiency and inconsistent grain quality.

Method used

Multiple rice dryers are used for unified control through the controller, equipped with temperature and humidity sensors and detection parts to realize automatic feeding, batch transportation and moisture content detection of grain to ensure the quality of grain drying.

Benefits of technology

The automated operation of grain drying equipment is realized, the work efficiency and grain quality are improved, manpower and material resources are saved, and the safe storage of grain is ensured through real-time monitoring and adjustment of drying parameters.

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Abstract

The invention provides a drying implementation method for a grain drying center, which comprises the following steps: step S1, in use, conveying rice to feed ports of a plurality of rice dryers through a conveying mechanism; s2, rice is dried through rice drying machines, the multiple rice drying machines are controlled through a controller, temperature and humidity sensors are installed on the multiple rice drying machines, and the temperature and humidity sensors are electrically connected with the controller; s3, when the drying duration of the rice drying machine reaches the duration set by the user, a temperature and humidity sensor feeds back the temperature and humidity in each rice drying machine to the controller in real time; s4, after the temperature and humidity of the rice are qualified, the rice is conveyed to the next step; feeding and conveying of a plurality of grain drying machines can be achieved, moisture content detection after grain drying can be achieved, and the grain quality is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of grain processing equipment, in particular to a drying implementation method for a grain drying center. Background Art

[0002] Grain drying equipment is often used in grain processing equipment. As we all know, when the temperature and humidity conditions in the environment where the grain is located meet the growth and reproduction of microorganisms, mildew will occur. That is to say, moisture and temperature are two important factors for the reproduction of microorganisms such as mold in grain (i.e., grain mildew). Under normal circumstances, controlling the moisture content of grain below the safe moisture content may prevent the mildew of grain. At present, the method to reduce the moisture content of grain is the spontaneous combustion and drying method. In the main grain producing areas, due to the large output and insufficient drying space, the moisture content of grain purchased by the grain depot often exceeds the safe moisture content, which is the main factor causing the mildew of grain in the grain depot, especially when the grain purchase period is in the cloudy weather; in addition, even if the moisture content of the grain does not exceed the safe moisture content when entering the warehouse, due to the spontaneous combustion and moisture return, the stored grain also needs to be dried regularly to ensure that the grain does not mildew. Due to the limitation of the drying space of the grain depot, the stored grain often cannot be dried on time, resulting in mildew of the grain in the grain depot.

[0003] There are some grain drying equipment in the prior art, but they are all grain dryers with relatively simple functions and cannot handle a large amount of grain that needs to be dried at one time. During the grain drying process, someone needs to perform the feeding and conveying operation separately, which has a relatively low work efficiency; and it is not possible to perform batch moisture content detection on the dried grain, so the quality of grain drying will be uneven. Summary of the invention

[0004] In view of this, an object of the present invention is to provide a drying method for a grain drying center that can realize loading and transportation of multiple grain dryers and can detect the moisture content of grain after drying, thereby improving the quality of grain.

[0005] The present invention is implemented by the following method: a drying implementation method for a grain drying center, the implementation method comprising the following steps:

[0006] Step S1: during use, the rice is transported to the feed inlets of multiple rice dryers through a conveying mechanism;

[0007] Step S2, drying the rice by a rice dryer, and the plurality of rice dryers are controlled by a controller, the plurality of rice dryers are equipped with temperature and humidity sensors, and the temperature and humidity sensors are electrically connected to the controller;

[0008] Step S3, when the drying time of the rice dryer reaches the time set by the user, the temperature and humidity sensor will feed back the temperature and humidity inside each rice dryer to the controller in real time, and then discharge the material. A detection element is provided at the discharge port of the rice dryer to detect the moisture content of the rice;

[0009] Step S4: If the rice temperature and humidity are qualified, the rice is transferred to the next step. If the rice temperature and humidity are unqualified, it proves that the drying degree is not enough.

[0010] The rice is transported back to the rice dryer for further drying, and this cycle is repeated to achieve the drying effect of the rice.

[0011] Furthermore, the conveying mechanism includes a conveying cylinder, a screw conveyor is arranged inside the conveying cylinder, a plurality of discharge hoppers are connected to the left and right sides of the conveying cylinder at equal distances, an opening and closing part is arranged on the discharge hopper, a feed hopper is arranged at the feed port of the rice dryer, and the feed hopper is arranged in coordination with the discharge hopper.

[0012] Furthermore, the opening and closing member includes a support frame, the support frame is arranged on the discharge hopper, a first telescopic cylinder is embedded in the support frame, and an opening and closing plate is arranged at the end of the telescopic rod of the first telescopic cylinder.

[0013] Furthermore, a first exhaust pipe is connected to the upper surface of the rice dryer, and multiple first exhaust pipes are connected to an outlet pipe, the outlet pipe is connected to a filter box, an activated carbon filter plate is arranged at the upper end of the filter box, and a second exhaust pipe is connected to the upper surface of the filter box.

[0014] Furthermore, the detection element comprises a material receiving conveyor belt, which is arranged directly below the discharge port of the rice dryer. The material receiving conveyor belt is divided into multiple detection areas by multiple partitions, and a screening element is arranged in the detection area.

[0015] Furthermore, the partition includes a moisture content detector, and a plurality of gantries are equidistantly arranged on the upper surface of the left and right support plates of the material receiving conveyor belt, a second telescopic cylinder is embedded in the horizontal plate of the gantry, and the moisture content detector is arranged at the end of the telescopic rod of the second telescopic cylinder; the screening component includes a third telescopic cylinder, a plurality of the third telescopic cylinders are equidistantly embedded on the right support plate of the material receiving conveyor belt, a pushing plate is arranged at the end of the telescopic rod of the third telescopic cylinder, and a plurality of discharge hoppers corresponding to the pushing plate are equidistantly connected to the left support plate of the material receiving conveyor belt.

[0016] The beneficial effects of the present invention are as follows: the present invention can realize loading of multiple rice dryers and realize batch transportation of grains, and then can also detect the temperature and humidity of the rice dryer, timely monitor whether the drying conditions have been reached, and timely stop the machine to discharge the materials, so as to achieve energy saving. The detection part can realize moisture content detection after the rice is discharged to detect whether the moisture content of the rice is qualified. In this way, the whole batch of unqualified rice can be dried again, and the quality of the rice can be controlled, the quality of the rice can be improved, and the storage of the rice can be realized. The present invention has a simple structure and is easy to operate, and can effectively save manpower and material resources and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The figure is a flow chart of the method of the present invention.

[0018] Figure 2 It is a structural schematic diagram of the present invention.

[0019] Figure 3 It is the front view of the present invention.

[0020] Figure 4 It is a structural schematic diagram of the filter box. DETAILED DESCRIPTION

[0021] The present invention will be further described below in conjunction with the accompanying drawings.

[0022] See also Figure 1 As shown, the present invention provides: a drying implementation method for a grain drying center, the implementation method comprising the following steps:

[0023] Step S1: during use, the rice is transported to the feed inlets of multiple rice dryers through a conveying mechanism;

[0024] Step S2, drying the rice by a rice dryer, and the plurality of rice dryers are controlled by a controller, the plurality of rice dryers are equipped with temperature and humidity sensors, and the temperature and humidity sensors are electrically connected to the controller;

[0025] Step S3, when the drying time of the rice dryer reaches the user-set time, such as setting the time to 8-10h, after a certain rice dryer reaches the set time, it can be shut down by the controller to achieve energy saving, and the temperature and humidity sensor will feed back the temperature and humidity inside each rice dryer to the controller in real time, and then discharge the material, and a detection member is provided at the discharge port of the rice dryer to detect the moisture content of the rice;

[0026] Step S4: If the rice temperature and humidity are qualified, the rice is transferred to the next step. If the rice temperature and humidity are unqualified, it proves that the drying degree is not enough.

[0027] The rice is transported back to the rice dryer for further drying, and this cycle is repeated to achieve the drying effect of the rice.

[0028] Please continue reading Figure 2 and Figure 3 As shown, in one embodiment of the present invention, the conveying mechanism 1 includes a conveying cylinder 11, a screw conveyor (not shown) is arranged in the conveying cylinder 11, a plurality of discharge hoppers 12 are connected to the left and right sides of the conveying cylinder 11 at equal distances, the discharge hopper 12 is provided with an opening and closing member 2, and a feed hopper 31 is arranged at the feed inlet of the rice dryer 3, and the feed hopper 31 is arranged in coordination with the discharge hopper 12. A large number of rice can be conveyed to different rice dryers 3 for drying through the screw conveyor, so as to realize the feeding of the rice dryer 3.

[0029] Please continue reading Figure 2 and Figure 3 As shown, in one embodiment of the present invention, the opening and closing member 2 includes a support frame 21, the support frame 21 is arranged on the discharge hopper 12, a first telescopic cylinder 22 is embedded on the support frame 21, and an opening and closing plate 23 is arranged at the end of the telescopic rod of the first telescopic cylinder 22. The first telescopic cylinder 22 can drive the opening and closing plate 23 to rise and fall, thereby realizing the opening and closing of the discharge hopper 12.

[0030] Please continue reading Figures 2 to 4 As shown, in one embodiment of the present invention, the upper surface of the rice dryer 3 is connected with a first exhaust pipe 32, and a plurality of first exhaust pipes 32 are connected with an outlet pipe 33, and the outlet pipe 33 is connected with a filter box 34, and an activated carbon filter plate 35 is arranged at the upper end of the filter box 34, and a second exhaust pipe 36 is connected to the upper surface of the filter box 34. The activated carbon filter plate 35 can filter the excess hot air after drying by the rice dryer 3, and the dust is filtered and then discharged to avoid air pollution.

[0031] Please continue reading Figure 2 and Figure 3 As shown, in one embodiment of the present invention, the detection member 4 includes a receiving conveyor belt 41, and the receiving conveyor belt 41 is arranged just below the discharge port of the rice dryer 3, and the receiving conveyor belt 41 is divided into a plurality of detection areas 42 by a plurality of partitions 5, and a screening member 6 is arranged in the detection area 42. The receiving conveyor belt 41 can realize the function of receiving the rice after drying by the rice dryer 3.

[0032] Please continue reading Figure 2 and Figure 3As shown, in one embodiment of the present invention, the partition 5 includes a moisture content detector 51, and a plurality of gantries 52 are equidistantly arranged on the upper surface of the left and right support plates of the material receiving conveyor belt 41, and a second telescopic cylinder 53 is embedded in the horizontal plate of the gantry 52, and the moisture content detector 51 is arranged at the end of the telescopic rod of the second telescopic cylinder 53; the screening component 6 includes a third telescopic cylinder 61, and a plurality of the third telescopic cylinders 61 are equidistantly embedded on the right support plate of the material receiving conveyor belt 41, and a pushing plate 62 is arranged at the end of the telescopic rod of the third telescopic cylinder 61, and a plurality of discharge hoppers 63 corresponding to the pushing plate 62 are equidistantly connected to the left support plate of the material receiving conveyor belt 41. The second telescopic cylinder 53 can drive the moisture content detector 51 to move up and down, so as to realize batch moisture content detection of rice, thereby judging whether the moisture content of a batch of rice is qualified. The third telescopic cylinder 61 can drive the push plate 62 to move left and right, so that when the rice is unqualified, it can be pushed out of the receiving conveyor belt 41 for collection, so as to facilitate the subsequent transportation back to the rice dryer for drying.

[0033] The telescopic cylinder, rice dryer, conveyor belt, screw conveyor, temperature and humidity sensor and moisture content detector in the present invention are all prior arts, which can be clearly understood by those skilled in the art and will not be described in detail here. The temperature and humidity sensor can be SHT11, and the moisture content detector can be a material moisture meter, but it is not limited to this.

[0034] The above description is only a preferred embodiment of the present invention. All equivalent changes and modifications made according to the scope of the patent application of the present invention should fall within the scope of the present invention.

Claims

1. A method for achieving drying in a grain drying center, characterized in that: The implementation method comprises the following steps: Step S1: during use, the rice is transported to the feed inlets of multiple rice dryers through a conveying mechanism; Step S2, drying the rice by a rice dryer, and the plurality of rice dryers are controlled by a controller, the plurality of rice dryers are equipped with temperature and humidity sensors, and the temperature and humidity sensors are electrically connected to the controller; Step S3, when the drying time of the rice dryer reaches the time set by the user, the temperature and humidity sensor will feed back the temperature and humidity inside each rice dryer to the controller in real time, and then discharge the material. A detection element is provided at the discharge port of the rice dryer to detect the moisture content of the rice; Step S4, after the rice temperature and humidity are qualified, it is transmitted to the next step. If the rice temperature and humidity are unqualified, it proves that the drying degree is insufficient, and it is transported back to the rice dryer for drying again, and this cycle is used to achieve the drying effect of the rice.

2. The method for achieving drying in a grain drying center according to claim 1, characterized in that: The conveying mechanism includes a conveying cylinder, a screw conveyor is arranged inside the conveying cylinder, a plurality of discharge hoppers are connected to the left and right sides of the conveying cylinder at equal distances, an opening and closing piece is arranged on the discharge hopper, a feed hopper is arranged at the feed inlet of the rice dryer, and the feed hopper is arranged in coordination with the discharge hopper.

3. The drying method for a grain drying center according to claim 2, characterized in that: The opening and closing member comprises a support frame, the discharging hopper is provided with the support frame, a first telescopic cylinder is embedded in the support frame, and an opening and closing plate is provided at the end of the telescopic rod of the first telescopic cylinder.

4. The method for achieving drying in a grain drying center according to claim 1, characterized in that: The upper surface of the rice dryer is connected to a first exhaust pipe, and multiple first exhaust pipes are connected to an outlet pipe. The outlet pipe is connected to a filter box. An activated carbon filter plate is arranged at the upper end of the filter box. The upper surface of the filter box is connected to a second exhaust pipe.

5. The method for achieving drying in a grain drying center according to claim 1, characterized in that: The detection element comprises a material receiving conveyor belt, which is arranged just below the discharge port of the rice dryer. The material receiving conveyor belt is divided into a plurality of detection areas by a plurality of partitions, and a screening element is arranged in the detection area.

6. The method for achieving drying in a grain drying center according to claim 5, characterized in that: The partition includes a moisture content detector, and a plurality of gantries are equidistantly arranged on the upper surface of the left and right support plates of the material receiving conveyor belt, a second telescopic cylinder is embedded in the horizontal plate of the gantry, and the moisture content detector is arranged at the end of the telescopic rod of the second telescopic cylinder; the screening component includes a third telescopic cylinder, a plurality of the third telescopic cylinders are equidistantly embedded on the right support plate of the material receiving conveyor belt, a pushing plate is arranged at the end of the telescopic rod of the third telescopic cylinder, and a plurality of discharge hoppers corresponding to the pushing plate are equidistantly connected to the left support plate of the material receiving conveyor belt.