A resin anchoring agent preparation and testing integrated machine and testing method

By designing a resin anchor agent preparation and testing integrated machine including a power unit, a driving component, agitating scraping mechanism, a test mechanism and a vibration mechanism, the problem of cumbersome, time-consuming and unintuitive testing of resin anchor agent in the prior art is solved, and the intuitiveness of consistency test and the energy efficiency of thermal stability test are improved, and the preparation efficiency of resin anchor agent sludge is improved.

CN119779920AActive Publication Date: 2025-04-08BEIJING TIME STONE TECH CO LTD
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Patent Information

Application Number
CN202510273727.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2025-04-08
Estimated Expiration
2045-03-10

AI Technical Summary

Technical Problem

In the prior art, when conducting consistency test and thermal stability test of resin anchoring agents, the process is cumbersome and time-consuming, and in the consistency test, the torque change value can only be calculated manually, and the test is not intuitive enough; in the thermal stability test, a large amount of resin anchoring agent sludge needs to be heated, which consumes a lot of energy and takes up a long time of equipment, affecting the subsequent preparation efficiency.

Method used

A resin anchoring agent preparation and testing machine is designed, including a power unit, a driving component, agitating scraper mechanism, a test mechanism and a vibration mechanism. The driving component is driven downward through the power unit, and the stirring scraper mechanism is driven to rotate and descend, realizing the stirring preparation of resin anchoring agent slurry, and conducting consistency and thermal stability tests through the test mechanism, the vibration mechanism is used to level the resin anchoring agent slurry.

Benefits of technology

The intuitiveness of consistency test is achieved, the consistency value is directly obtained, and the steps of manual calculation are reduced; in the thermal stability test, energy consumption and test costs are reduced, the impact on subsequent preparation is avoided, and the preparation efficiency of resin anchoring agent sludge is improved.

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Abstract

The present invention discloses a resin anchoring agent preparation and testing integrated machine and a testing method, which relates to the technical field of resin anchoring agent research and development, including a mixing kettle, a power unit is arranged on the top of the mixing kettle, a driving assembly is arranged on the outside of the power unit, a stirring and scraping mechanism is arranged on the bottom of the power unit, and the stirring and scraping mechanism is located inside the mixing kettle. The testing mechanism and the vibration mechanism are both provided in multiple numbers, and multiple testing mechanisms are evenly nested on the top of the outside of the mixing kettle. The present invention can directly obtain the consistency value when conducting a consistency test, and the test process is more intuitive. At the same time, when conducting a thermal stability test, there is no need to heat a large amount of resin anchoring agent mortar, which reduces energy consumption and test costs. At the same time, the test process will not affect the subsequent preparation of the resin anchoring agent mortar, thereby improving the efficiency of the preparation of the resin anchoring agent mortar.
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Description

Technical Field

[0001] The invention relates to the technical field of research and development of resin anchoring agents, and in particular to an all-in-one machine for preparing and testing resin anchoring agents and a testing method. Background Art

[0002] The resin anchor is composed of separately packaged resin anchor putty and fixing agent. The resin anchor putty and the fixing agent can be mixed before use. The resin anchor putty is made of unsaturated polyester resin as a binder, coarse and fine stone powder as aggregate, and a accelerator. In order to ensure the quality of the resin anchor, after the resin anchor putty is prepared, it is necessary to carry out a consistency test and a thermal stability test.

[0003] In the prior art, when conducting the above two tests, the consistency test usually adopts a standard consistency measurement test rod and a test mold containing cement paste. The evenly stirred resin putty is placed in a round mold in a room temperature environment, and is leveled after being manually vibrated and compacted. The round mold is placed under the test rod so that the test rod is in contact with the putty surface. The test rod is loosened and the screws are tightened, and the time is started to be recorded. The test rod sinks freely into the putty in the round mold, and the sinking depth of the test rod in 1 minute is recorded as the putty consistency. For the thermal stability test, the resin anchor putty is usually placed in an electric oven and heated for 20 hours. After being taken out and placed at room temperature for 4 hours, a consistency test is performed. If the consistency value is greater than 16 mm, it is qualified.

[0004] During the above test process, manual sampling, leveling, transfer and other operations are required, and the test process is too cumbersome and labor-intensive.

[0005] In addition, the invention patent with publication number CN115876640A discloses an all-in-one machine for preparing and testing resin anchoring agents, and also discloses two test methods for resin anchoring agent putty. However, after actual research by technical personnel in this field, it is found that the above-mentioned all-in-one machine and its test method still have some shortcomings. The most obvious one is that when conducting a consistency test, only the torque change value can be obtained, and manual calculation is required to obtain the actual consistency value. The test process is not intuitive enough. When conducting a thermal stability test, a large amount of resin anchoring agent putty needs to be heated at the same time, which consumes a lot of energy and takes a long time to occupy the equipment due to the long test time, which in turn affects the subsequent preparation of the resin anchoring agent putty, resulting in a decrease in the preparation efficiency of the resin anchoring agent putty.

[0006] Therefore, it is necessary to invent an all-in-one machine for preparing and testing resin anchoring agents and a testing method to solve the above problems. Summary of the invention

[0007] The object of the present invention is to provide an all-in-one machine for preparing and testing a resin anchoring agent and a testing method, which comprises a power unit, a driving assembly, a stirring and scraping mechanism, a testing mechanism and a vibration mechanism, so that after the power unit is started, the driving assembly is driven to continuously move downward, and the stirring and scraping mechanism is driven to rotate and descend, and the materials inside the mixing kettle are stirred and mixed during the rotating and descending process of the stirring and scraping mechanism, so as to realize the preparation of the resin anchoring agent putty, and then the testing mechanism quantitatively samples the resin anchoring agent putty, and the stirring and scraping mechanism outputs the prepared resin anchoring agent putty after the sampling is completed, and then the driving assembly drives the vibration mechanism, so that the vibration mechanism stirs the resin inside the testing mechanism. The resin anchoring agent putty is vibrated and leveled so that the testing organization can conduct consistency test and thermal stability test on it successively. During the thermal stability test, the mixing kettle can prepare the resin anchoring agent putty again to solve the problem proposed in the above background technology that when conducting the consistency test, only the torque change value can be obtained, and manual calculation is required to obtain the actual consistency value later. The test process is not intuitive enough. When conducting the thermal stability test, a large amount of resin anchoring agent putty needs to be heated at the same time, which consumes a lot of energy and takes a long time to occupy the equipment due to the long test time, which affects the subsequent preparation of the resin anchoring agent putty and leads to the problem of reduced efficiency of the preparation of the resin anchoring agent putty.

[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a resin anchoring agent preparation and testing integrated machine, comprising a mixing kettle, a power unit is arranged on the top of the mixing kettle, a driving assembly is arranged on the outside of the power unit, a stirring and scraping mechanism is arranged on the bottom of the power unit, the stirring and scraping mechanism is located inside the mixing kettle, a plurality of testing mechanisms and a plurality of vibration mechanisms are arranged, a plurality of the testing mechanisms are evenly nested on the top of the outside of the mixing kettle, and a plurality of the vibration mechanisms are respectively fixedly arranged on the sides of a plurality of testing mechanisms; The power unit drives the driving component to move downward continuously, and drives the stirring and scraping mechanism to rotate and descend, so as to achieve the mixing preparation of the resin anchoring agent putty inside the mixing kettle. The testing mechanism collects and detects the prepared resin anchoring agent putty. The driving component drives the vibration mechanism to make the vibration mechanism knock on the testing mechanism, so as to achieve the leveling of the resin anchoring agent putty inside the testing mechanism.

[0009] Preferably, the power unit comprises an inverted U-shaped frame, a reciprocating screw, a motor, a square drive slot, a U-shaped connecting plate, a first spring and a connecting sleeve; The inverted U-shaped frame is fixedly arranged on the top of the mixing kettle, the reciprocating screw penetrates the inverted U-shaped frame and is rotatably connected to the inverted U-shaped frame through a bearing, the motor is fixedly arranged on the top of the inverted U-shaped frame and is transmission-connected to the reciprocating screw, the square drive groove is opened at the bottom end of the reciprocating screw, the U-shaped connecting plate is fixedly arranged on the bottom of the lifting plate and is slidably sleeved on the outside of the connecting sleeve, the first spring and the connecting sleeve are sequentially sleeved on the outside of the reciprocating screw from top to bottom, the first spring is fixedly connected between the inner wall of the U-shaped connecting plate and the connecting sleeve, the connecting sleeve penetrates the U-shaped connecting plate in the vertical direction and is slidably connected to the U-shaped connecting plate.

[0010] Preferably, the driving assembly comprises a lifting plate, an L-shaped plate and a rack; The lifting plate is sleeved on the outside of the reciprocating screw and is transmission-connected to the reciprocating screw. A plurality of L-shaped plates and racks are provided. The plurality of L-shaped plates are evenly fixed on the outside of the lifting plate, and the plurality of racks are respectively fixed on the bottom of the plurality of L-shaped plates.

[0011] Preferably, the stirring and scraping mechanism comprises an inner scraper, a square drive column, an outer scraper, a stirring rod and a positioning ring; The inner scraper is rotatably sleeved at the bottom end of the connecting sleeve through a bearing, the square drive column is fixedly arranged at the top of the inner scraper and is slidably arranged on the inner side of the square drive groove along the vertical direction, the outer scraper is rotatably sleeved at the outer side of the inner scraper through a bearing and is slidably fitted with the inner wall of the mixing kettle, and there are multiple stirring rods and positioning rings, and the multiple stirring rods slide through the inner scraper in the vertical direction, and the multiple positioning rings are rotatably nested at the bottom of the inner cavity of the mixing kettle through bearings, and any one of the positioning rings is fixedly connected between two adjacent stirring rods.

[0012] Preferably, the test mechanism comprises a bearing shell, a U-shaped sampling cup, a push-pull plate and a magnet; The carrying shell is fixedly nested on the outside of the mixing kettle and a heating resistor is arranged inside the shell. The U-shaped sampling cup is slidably arranged on the inside of the carrying shell. The push-pull plate slides through the outer wall of the carrying shell and extends to the inside of the carrying shell and is fixedly connected to the U-shaped sampling cup. Two magnets are provided, one of which is fixedly arranged on the top of the push-pull plate, and the other is fixedly nested on the outside of the carrying shell.

[0013] Preferably, the test mechanism further comprises an extension plate, a scale plate and a measuring test rod; The extension plate is located directly above the U-shaped sampling cup and is fixedly connected to the outer wall of the mixing kettle. The scale plate is fixedly arranged on the top of the extension plate. The measuring test rod is slidably arranged on the inner side of the extension plate along the vertical direction. The side of the extension plate away from the mixing kettle is threadedly connected with a locking bolt for locking the measuring test rod.

[0014] Preferably, the vibration mechanism includes a side plate, a rotating shaft, a gear, a rotating wheel, a telescopic rod, a hemispherical knocking block and a second spring; The side plate is fixedly arranged on the side of the bearing shell, the rotating shaft passes through the side plate and is rotatably connected to the side plate through a bearing, the gear and the rotating wheel are fixedly sleeved on the outside of the rotating shaft in sequence from the outside to the inside, and a plurality of telescopic rods, hemispherical knocking blocks and second springs are provided, and a plurality of the telescopic rods are evenly fixedly arranged on the outside of the rotating wheel, a plurality of hemispherical knocking blocks are respectively fixedly arranged on the ends of a plurality of telescopic rods, a plurality of the second springs are respectively sleeved on the outside of the inner shafts of the plurality of telescopic rods, and the second spring is fixedly connected between the outer shaft of the telescopic rod and the hemispherical knocking block.

[0015] The present invention also discloses a resin anchoring agent testing method, which is implemented using the above-mentioned resin anchoring agent preparation and testing integrated machine, and the method specifically comprises the following steps: S1. Push any one of the push-pull plates to drive the corresponding U-shaped sampling cup into the sampling station inside the mixing kettle. At this time, the two magnets are attracted to each other, and the coarse and fine stone powder materials, resin materials and accelerators are added into the mixing kettle through the feeding hopper on the front top of the mixing kettle. At this time, the U-shaped sampling cup is located inside the material and its top is flush with the top of the material; S2, the motor drives the reciprocating screw to rotate continuously, and when the reciprocating screw rotates, the U-shaped connecting plate is driven to continuously descend through the lifting plate, and when the U-shaped connecting plate descends, the connecting sleeve is driven to descend through the first spring, and when the lifting plate descends, the rack is driven to descend synchronously through the L-shaped plate, and when the connecting sleeve descends, the inner scraper and the square driving column are driven to vertically descend inside the mixing kettle, and in addition, during the rotation of the reciprocating screw, the square driving column is driven to rotate through the square driving groove, and when the square driving column rotates, the inner scraper drives multiple stirring rods to rotate inside the mixing kettle, thereby continuously stirring the material; S3, after the material mixing is completed, the resin anchoring agent putty is obtained, and the push-pull plate in S1 is pulled outward, so that the push-pull plate drives the U-shaped sampling cup to move outward, and the resin anchoring agent putty inside the U-shaped sampling cup moves outward synchronously during the outward movement of the U-shaped sampling cup, until the U-shaped sampling cup is reset, and the resin anchoring agent putty is located in the sampling container formed by the bearing shell and the U-shaped sampling cup; S4, opening the stop valve on the discharge pipe at the bottom of the mixing kettle, and then as the inner scraper and the outer scraper continue to descend, the resin anchoring agent putty inside the mixing kettle is continuously pushed under the action of pressure, and at the same time, the resin anchoring agent putty attached to the inner wall of the mixing kettle and the outer wall of the stirring rod is also scraped off and discharged under the action of the inner scraper and the outer scraper; S5, the inner scraper and the square driving column move to the bottom of the inner cavity of the mixing kettle. At this time, the resin anchoring agent mortar is completely output. At the same time, due to the obstruction of the mixing kettle, the inner scraper and the outer scraper cannot continue to descend. Subsequently, as the U-shaped connecting plate continues to descend, the connecting sleeve compresses the first spring, and the lifting plate and the L-shaped plate continue to drive the rack to move downward; S6, the rack is meshed with the gear, and as the rack continues to descend, the gear drives the rotating wheel to rotate through the rotating shaft, and when the rotating wheel rotates, multiple hemispherical knocking blocks are driven to rotate through multiple telescopic rods. During this process, multiple hemispherical knocking blocks successively knock on the side of the bearing shell, thereby vibrating the resin anchoring agent putty in the sampling container; S7, the lifting plate reaches the bottom of the reciprocating thread on the outer side of the reciprocating screw, and the reciprocating screw subsequently drives the U-shaped connecting plate to move up and reset. During the process of the U-shaped connecting plate moving up, the lifting plate and the L-shaped plate drive the rack to move up synchronously; S8, the rack is disengaged from the gear, and the resin anchoring agent putty is vibrated and leveled. At this time, the locking bolt on the extension plate for locking the measuring test rod is loosened, and the measuring test rod falls on the top of the vibrated resin anchoring agent putty under the action of gravity, and then the consistency test is started. After the consistency test is completed, the consistency value is recorded by observing the scale on the top of the measuring test rod and the surface of the scale plate, and then the heating resistor inside the bearing shell is started to heat the resin anchoring agent putty in the sampling container; S9, the U-shaped connecting plate arrives at the original position, and then as the reciprocating screw continues to rotate, the U-shaped connecting plate moves down again; S10, repeating the above S1-S9, and then starting the second preparation, sampling and consistency test of the resin anchoring agent mortar; S11. After the first sample of resin anchor putty is heated, the locking bolt on the extension plate used to lock the test rod is loosened again, and the test rod is dropped on the top of the resin anchor putty again to detect the consistency value. Then, it is determined whether the thermal stability of the resin anchor putty is qualified according to the consistency value. If qualified, the resin anchor putty is filled together with the fixing agent to obtain the finished resin anchor putty.

[0016] Technical effects and advantages of the present invention:

[0017] The present invention is provided with a power unit, a driving component, a stirring and scraping mechanism, a testing mechanism and a vibration mechanism, so that after the power unit is started, the driving component is driven to move downward continuously, and the stirring and scraping mechanism is driven to rotate and descend. During the process of the stirring and scraping mechanism rotating and descending, the materials in the mixing kettle are stirred and mixed to realize the preparation of the resin anchoring agent putty. Then the testing mechanism performs quantitative sampling of the resin anchoring agent putty, and the stirring and scraping mechanism outputs the prepared resin anchoring agent putty after the sampling is completed. Then the driving component drives the vibration mechanism, so that the vibration mechanism stirs the resin inside the testing mechanism. The anchoring agent putty is vibrated and leveled so that the testing organization can successively conduct a consistency test and a thermal stability test on it. During the thermal stability test, the mixing kettle can prepare the resin anchoring agent putty again. Compared with the same type of devices and methods in the prior art, the present invention can directly obtain the consistency value when conducting a consistency test, and the test process is more intuitive. At the same time, when conducting the thermal stability test, there is no need to heat a large amount of resin anchoring agent putty, which reduces energy consumption and test costs. At the same time, the test process will not affect the subsequent preparation of the resin anchoring agent putty, thereby improving the preparation efficiency of the resin anchoring agent putty. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the cross-sectional structure of the mycoplasma of the present invention; Figure 3 It is a cross-sectional structural schematic diagram of a mixing kettle of the present invention; Figure 4 It is a schematic diagram of the structure of the power unit and the driving assembly of the present invention; Figure 5 It is a schematic diagram of the structure of the stirring and scraping mechanism of the present invention; Figure 6 It is a schematic diagram of the test mechanism and the vibration mechanism structure of the present invention.

[0019] In the figure: 1. mixing kettle; 2. power unit; 21. inverted U-shaped frame; 22. reciprocating screw; 23. motor; 24. square driving groove; 25. U-shaped connecting plate; 26. first spring; 27. connecting sleeve; 3. driving assembly; 31. lifting plate; 32. L-shaped plate; 33. rack; 4. stirring and scraping mechanism; 41. inner scraper; 42. square driving column; 43. outer scraper; 44. stirring rod; 45. positioning ring; 5. testing mechanism; 51. bearing shell; 52. U-shaped sampling cup; 53. push-pull plate; 54. magnet; 55. extension plate; 56. scale plate; 57. measuring test rod; 6. vibration mechanism; 61. side plate; 62. rotating shaft; 63. gear; 64. rotating wheel; 65. telescopic rod; 66. hemispherical knocking block; 67. second spring. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] The present invention provides Figure 1-Figure 6 A resin anchoring agent preparation and testing integrated machine shown includes a mixing kettle 1, a power unit 2 is arranged on the top of the mixing kettle 1, a driving assembly 3 is arranged on the outside of the power unit 2, a stirring and scraping mechanism 4 is arranged at the bottom of the power unit 2, and the stirring and scraping mechanism 4 is located inside the mixing kettle 1. A plurality of testing mechanisms 5 and a vibration mechanism 6 are provided, and a plurality of the testing mechanisms 5 are evenly nested and arranged on the top of the outside of the mixing kettle 1, and a plurality of the vibration mechanisms 6 are respectively fixedly arranged on the sides of a plurality of testing mechanisms 5; The power unit 2 drives the driving component 3 to move downward continuously, and drives the stirring and scraping mechanism 4 to rotate and descend, so as to achieve the mixing preparation of the resin anchoring agent putty inside the mixing kettle 1. The testing mechanism 5 collects and detects the prepared resin anchoring agent putty. The driving component 3 drives the vibration mechanism 6 to make the vibration mechanism 6 knock on the testing mechanism 5 to achieve the leveling of the resin anchoring agent putty inside the testing mechanism 5.

[0022] like Figure 3 and Figure 4 As shown, the power unit 2 includes an inverted U-shaped frame 21, a reciprocating screw 22, a motor 23, a square driving groove 24, a U-shaped connecting plate 25, a first spring 26 and a connecting sleeve 27, wherein the inverted U-shaped frame 21 is fixedly arranged on the top of the mixing kettle 1, the reciprocating screw 22 passes through the inverted U-shaped frame 21 and is rotatably connected to the inverted U-shaped frame 21 through a bearing, the motor 23 is fixedly arranged on the top of the inverted U-shaped frame 21 and is transmission-connected to the reciprocating screw 22, the square driving groove 24 is opened at the bottom end of the reciprocating screw 22, the U-shaped connecting plate 25 is fixedly arranged at the bottom of the lifting plate 31 and is slidably sleeved on the outside of the connecting sleeve 27, the first spring 26 and the connecting sleeve 27 are sleeved on the outside of the reciprocating screw 22 in sequence from top to bottom, the first spring 26 is fixedly connected between the inner wall of the U-shaped connecting plate 25 and the connecting sleeve 27, the connecting sleeve 27 passes through the U-shaped connecting plate 25 in the vertical direction and is slidably connected to the U-shaped connecting plate 25.

[0023] like Figure 4As shown, the driving assembly 3 includes a lifting plate 31, an L-shaped plate 32 and a rack 33, wherein the lifting plate 31 is sleeved on the outside of the reciprocating screw 22 and is transmission-connected to the reciprocating screw 22, and a plurality of L-shaped plates 32 and racks 33 are provided, and a plurality of L-shaped plates 32 are evenly fixed on the outside of the lifting plate 31, and a plurality of racks 33 are respectively fixed on the bottom of a plurality of L-shaped plates 32.

[0024] By setting the above-mentioned power unit 2 and drive assembly 3, the motor 23 can drive the reciprocating screw 22 to rotate continuously. When the reciprocating screw 22 rotates, the U-shaped connecting plate 25 is driven to continuously descend through the lifting plate 31. When the U-shaped connecting plate 25 descends, the connecting sleeve 27 is driven to descend through the first spring 26. When the lifting plate 31 descends, the rack 33 is driven to descend synchronously through the L-shaped plate 32.

[0025] like Figure 5 As shown, the stirring and scraping mechanism 4 includes an inner scraper 41, a square driving column 42, an outer scraper 43, a stirring rod 44 and a positioning ring 45, wherein the inner scraper 41 is rotatably sleeved at the bottom end of the connecting sleeve 27 through a bearing, the square driving column 42 is fixedly arranged at the top of the inner scraper 41 and is slidably arranged on the inner side of the square driving groove 24 along the vertical direction, the outer scraper 43 is rotatably sleeved at the outer side of the inner scraper 41 through a bearing and is slidably fitted with the inner wall of the mixing kettle 1, and there are multiple stirring rods 44 and positioning rings 45, and the multiple stirring rods 44 slide through the inner scraper 41 in the vertical direction, and the multiple positioning rings 45 are rotatably nested at the bottom of the inner cavity of the mixing kettle 1 through bearings, and any one of the positioning rings 45 is fixedly connected between two adjacent stirring rods 44.

[0026] By setting the above-mentioned structure, when the connecting sleeve 27 descends, the inner scraper 41 and the square drive column 42 are driven to vertically descend inside the mixing kettle 1. In addition, during the rotation of the reciprocating screw 22, the square drive column 42 is driven to rotate through the square drive groove 24. When the square drive column 42 rotates, the inner scraper 41 drives multiple stirring rods 44 to rotate inside the mixing kettle 1, thereby continuously stirring the material to achieve the preparation of resin anchoring agent putty. Subsequently, as the inner scraper 41 and the outer scraper 43 continue to descend, the resin anchoring agent putty inside the mixing kettle 1 is continuously pushed under the action of pressure. At the same time, the resin anchoring agent putty attached to the inner wall of the mixing kettle 1 and the outer wall surface of the stirring rod 44 is also scraped and output under the action of the inner scraper 41 and the outer scraper 43, thereby avoiding the residue of resin anchoring agent putty.

[0027] like Figure 6As shown, the test mechanism 5 includes a carrying shell 51, a U-shaped sampling cup 52, a push-pull plate 53, a magnet 54, an extension plate 55, a scale plate 56 and a measuring test rod 57, wherein the carrying shell 51 is fixedly nested and arranged outside the mixing kettle 1 and a heating resistor is arranged inside the carrying shell 51, the U-shaped sampling cup 52 is slidably arranged inside the carrying shell 51, the push-pull plate 53 slides through the outer wall of the carrying shell 51 and extends to the inside of the carrying shell 51 and is fixedly connected to the U-shaped sampling cup 52, and the magnet 54 is arranged There are two magnets 54, one of which is fixedly arranged on the top of the push-pull plate 53, and the other of which is fixedly nested on the outside of the carrying shell 51. The extension plate 55 is located directly above the U-shaped sampling cup 52 and is fixedly connected to the outer wall of the mixing kettle 1. The scale plate 56 is fixedly arranged on the top of the extension plate 55. The measuring rod 57 is slidably arranged on the inner side of the extension plate 55 along the vertical direction. The side of the extension plate 55 away from the mixing kettle 1 is threadedly connected with a locking bolt for locking the measuring rod 57.

[0028] By setting the above structure, it is convenient to push the push-pull plate 53, so that the push-pull plate 53 drives the U-shaped sampling cup 52 to enter the sampling station inside the mixing kettle 1. At this time, the two magnets 54 are attracted to each other. After the subsequent resin anchoring agent putty is prepared, the push-pull plate 53 is pulled outward, so that the push-pull plate 53 drives the U-shaped sampling cup 52 to move outward. During the outward movement of the U-shaped sampling cup 52, the resin anchoring agent putty inside it is driven to move outward synchronously until the U-shaped sampling cup 52 is reset. At this time, the resin anchoring agent putty is located in the sampling container formed by the bearing shell 51 and the U-shaped sampling cup 52; It should be noted that under normal circumstances, the inner end of the U-shaped sampling cup 52 cooperates with the mixing kettle 1 to achieve sealing. When the U-shaped sampling cup 52 enters the mixing kettle 1, its outer end cooperates with the mixing kettle 1 to achieve sealing, thereby ensuring the sampling of the resin anchoring agent putty while preventing the resin anchoring agent putty from overflowing.

[0029] like Figure 6 As shown, the vibration mechanism 6 includes a side plate 61, a rotating shaft 62, a gear 63, a rotating wheel 64, a telescopic rod 65, a hemispherical knocking block 66 and a second spring 67, wherein the side plate 61 is fixedly arranged on the side of the bearing shell 51, the rotating shaft 62 passes through the side plate 61 and is rotatably connected to the side plate 61 through a bearing, the gear 63 and the rotating wheel 64 are fixedly sleeved and arranged on the outside of the rotating shaft 62 in sequence from the outside to the inside, and a plurality of telescopic rods 65, a hemispherical knocking block 66 and a second spring 67 are provided, and a plurality of the telescopic rods 65 are evenly fixedly arranged on the outside of the rotating wheel 64, a plurality of the hemispherical knocking blocks 66 are respectively fixedly arranged on the ends of a plurality of telescopic rods 65, a plurality of the second springs 67 are respectively sleeved and arranged on the outside of the inner shafts of a plurality of telescopic rods 65, and the second spring 67 is fixedly connected between the outer shaft of the telescopic rod 65 and the hemispherical knocking block 66.

[0030] By setting the above structure, after the rack 33 is meshed with the gear 63, as the rack 33 continues to descend, the gear 63 drives the rotating wheel 64 to rotate through the rotating shaft 62. When the rotating wheel 64 rotates, it drives the multiple hemispherical knocking blocks 66 to rotate through the multiple telescopic rods 65. In this process, the multiple hemispherical knocking blocks 66 successively knock on the side of the supporting shell 51, and then vibrate the resin anchoring agent putty in the sampling container. After the hemispherical knocking block 66 contacts the side of the supporting shell 51, due to the obstruction of the side of the supporting shell 51, the hemispherical knocking block 66 drives the inner axis of the telescopic rod 65 to shrink inward, and at the same time compresses the second spring 67. After the hemispherical knocking block 66 no longer contacts the supporting shell 51, the compressed second spring 67 pushes the hemispherical knocking block 66 to move outward and reset.

[0031] The present invention also discloses a resin anchoring agent testing method, which is implemented using the above-mentioned resin anchoring agent preparation and testing integrated machine, and the method specifically comprises the following steps: S1. Push any one of the push-pull plates 53 so that the push-pull plate 53 drives the corresponding U-shaped sampling cup 52 to enter the sampling station inside the mixing kettle 1. At this time, the two magnets 54 are attracted to each other, and the coarse and fine stone powder materials, resin materials and accelerators are added into the mixing kettle 1 through the feeding hopper on the front top of the mixing kettle 1. At this time, the U-shaped sampling cup 52 is located inside the material and its top is flush with the top of the material; S2, the motor 23 drives the reciprocating screw 22 to rotate continuously, and when the reciprocating screw 22 rotates, the U-shaped connecting plate 25 is driven to continuously descend through the lifting plate 31, and when the U-shaped connecting plate 25 descends, the connecting sleeve 27 is driven to descend through the first spring 26, and when the lifting plate 31 descends, the rack 33 is driven to descend synchronously through the L-shaped plate 32, and when the connecting sleeve 27 descends, the inner scraper 41 and the square driving column 42 are driven to vertically descend inside the mixing kettle 1. In addition, during the rotation of the reciprocating screw 22, the square driving groove 24 drives the square driving column 42 to rotate, and when the square driving column 42 rotates, the inner scraper 41 drives multiple stirring rods 44 to rotate inside the mixing kettle 1, thereby continuously stirring the material; S3, after the material mixing is completed, the resin anchoring agent putty is obtained, and the push-pull plate 53 in S1 is pulled outward, so that the push-pull plate 53 drives the U-shaped sampling cup 52 to move outward, and the resin anchoring agent putty inside the U-shaped sampling cup 52 moves outward synchronously during the outward movement of the U-shaped sampling cup 52, until the U-shaped sampling cup 52 is reset, and the resin anchoring agent putty is located in the sampling container formed by the bearing shell 51 and the U-shaped sampling cup 52; S4, open the stop valve on the discharge pipe at the bottom of the mixing kettle 1, and then as the inner scraper 41 and the outer scraper 43 continue to descend, the resin anchoring agent putty inside the mixing kettle 1 is continuously pushed under the action of pressure, and at the same time, the resin anchoring agent putty attached to the inner wall of the mixing kettle 1 and the outer wall surface of the stirring rod 44 is also scraped off and discharged under the action of the inner scraper 41 and the outer scraper 43; S5, the inner scraper 41 and the square drive column 42 move to the bottom of the inner cavity of the mixing kettle 1. At this time, the resin anchoring agent mortar is completely discharged. At the same time, due to the obstruction of the mixing kettle 1, the inner scraper 41 and the outer scraper 43 cannot continue to descend. Subsequently, as the U-shaped connecting plate 25 continues to descend, the connecting sleeve 27 compresses the first spring 26, and the lifting plate 31 and the L-shaped plate 32 continue to drive the rack 33 to move downward; S6, the rack 33 is meshed with the gear 63, and as the rack 33 continues to descend, the gear 63 drives the rotating wheel 64 to rotate through the rotating shaft 62, and when the rotating wheel 64 rotates, it drives the multiple hemispherical knocking blocks 66 to rotate through the multiple telescopic rods 65. In this process, the multiple hemispherical knocking blocks 66 successively knock on the side of the bearing shell 51, thereby vibrating the resin anchoring agent putty in the sampling container; S7, the lifting plate 31 reaches the bottom of the reciprocating thread on the outer side of the reciprocating screw 22, and then the reciprocating screw 22 drives the U-shaped connecting plate 25 to move up and reset. During the upward movement of the U-shaped connecting plate 25, the lifting plate 31 and the L-shaped plate 32 drive the rack 33 to move up synchronously; S8, the rack 33 is disengaged from the gear 63, and the resin anchoring agent putty is vibrated and leveled. At this time, the locking bolt for locking the measuring test rod 57 on the extension plate 55 is loosened, and the measuring test rod 57 falls on the top of the vibrated resin anchoring agent putty under the action of gravity, and then the consistency test is started. After the consistency test is completed, the consistency value is recorded by observing the scale on the top of the measuring test rod 57 and the surface of the scale plate 56, and then the heating resistor inside the bearing shell 51 is started to heat the resin anchoring agent putty in the sampling container; S9, the U-shaped connecting plate 25 arrives at the original position, and then as the reciprocating screw 22 continues to rotate, the U-shaped connecting plate 25 moves down again; S10, repeating the above S1-S9, and then starting the second preparation, sampling and consistency test of the resin anchoring agent mortar; S11. After the first sample of resin anchoring agent putty is heated, the locking bolt used to lock the measuring test rod 57 on the extension plate 55 is loosened again, and the measuring test rod 57 falls on the top of the resin anchoring agent putty again to detect the consistency value. Then, it is determined whether the thermal stability of the resin anchoring agent putty is qualified according to the consistency value. If qualified, the resin anchoring agent putty is filled together with the fixing agent to obtain the finished resin anchoring agent product.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A resin anchoring agent preparation and testing integrated machine, characterized in that: The mixing kettle (1) comprises a power unit (2) disposed on the top of the mixing kettle (1), a driving assembly (3) disposed on the outside of the power unit (2), a stirring and scraping mechanism (4) disposed on the bottom of the power unit (2), the stirring and scraping mechanism (4) being located inside the mixing kettle (1), a plurality of test mechanisms (5) and a plurality of vibration mechanisms (6) being disposed, the plurality of test mechanisms (5) being evenly nested and disposed on the top of the outside of the mixing kettle (1), and the plurality of vibration mechanisms (6) being respectively fixedly disposed on the sides of the plurality of test mechanisms (5); The power unit (2) drives the driving component (3) to continuously move downward, and drives the stirring and scraping mechanism (4) to rotate and descend, so as to achieve the mixing and preparation of the resin anchoring agent putty inside the mixing kettle (1); the testing mechanism (5) collects and detects the prepared resin anchoring agent putty; and the driving component (3) drives the vibration mechanism (6) so that the vibration mechanism (6) knocks the testing mechanism (5) to achieve the vibration and leveling of the resin anchoring agent putty inside the testing mechanism (5).

2. The integrated machine for preparing and testing a resin anchoring agent according to claim 1, characterized in that: The power unit (2) comprises an inverted U-shaped frame (21), a reciprocating screw (22), a motor (23), a square drive slot (24), a U-shaped connecting plate (25), a first spring (26) and a connecting sleeve (27); The inverted U-shaped frame (21) is fixedly arranged on the top of the mixing kettle (1); the reciprocating screw (22) penetrates the inverted U-shaped frame (21) and is rotationally connected to the inverted U-shaped frame (21) via a bearing; the motor (23) is fixedly arranged on the top of the inverted U-shaped frame (21) and is transmission-connected to the reciprocating screw (22); the square drive groove (24) is opened at the bottom end of the reciprocating screw (22); the U-shaped connecting plate (25) is fixedly arranged on the bottom of the lifting plate (31) and is slidably sleeved on the outside of the connecting sleeve (27); the first spring (26) and the connecting sleeve (27) are sleeved on the outside of the reciprocating screw (22) in sequence from top to bottom; the first spring (26) is fixedly connected between the inner wall of the U-shaped connecting plate (25) and the connecting sleeve (27); the connecting sleeve (27) penetrates the U-shaped connecting plate (25) in a vertical direction and is slidably connected to the U-shaped connecting plate (25).

3. The integrated machine for preparing and testing a resin anchoring agent according to claim 2, characterized in that: The driving assembly (3) comprises a lifting plate (31), an L-shaped plate (32) and a rack (33); The lifting plate (31) is sleeved and arranged outside the reciprocating screw (22) and is drivingly connected to the reciprocating screw (22). A plurality of L-shaped plates (32) and a plurality of racks (33) are provided. The plurality of L-shaped plates (32) are evenly fixedly arranged outside the lifting plate (31), and the plurality of racks (33) are respectively fixedly arranged at the bottom of the plurality of L-shaped plates (32).

4. The integrated machine for preparing and testing a resin anchoring agent according to claim 3, characterized in that: The stirring and scraping mechanism (4) comprises an inner scraper (41), a square drive column (42), an outer scraper (43), a stirring rod (44) and a positioning ring (45); The inner scraper (41) is rotatably sleeved at the bottom end of the connecting sleeve (27) via a bearing, the square drive column (42) is fixedly arranged at the top of the inner scraper (41) and is slidably arranged inside the square drive groove (24) in the vertical direction, the outer scraper (43) is rotatably sleeved at the outside of the inner scraper (41) via a bearing and is slidably fitted with the inner wall of the mixing kettle (1), a plurality of stirring rods (44) and a plurality of positioning rings (45) are provided, the plurality of stirring rods (44) are slidably penetrated through the inner scraper (41) in the vertical direction, the plurality of positioning rings (45) are rotatably nested at the bottom of the inner cavity of the mixing kettle (1) via a bearing, and any one of the positioning rings (45) is fixedly connected between two adjacent stirring rods (44).

5. The integrated machine for preparing and testing resin anchoring agent according to claim 4, characterized in that: The test mechanism (5) comprises a bearing shell (51), a U-shaped sampling cup (52), a push-pull plate (53) and a magnet (54); The carrying shell (51) is fixedly nested on the outside of the mixing kettle (1) and a heating resistor is arranged inside the carrying shell (51); the U-shaped sampling cup (52) is slidably arranged on the inside of the carrying shell (51); the push-pull plate (53) slides through the outer wall of the carrying shell (51) and extends to the inside of the carrying shell (51) and is fixedly connected to the U-shaped sampling cup (52); two magnets (54) are provided, one of the magnets (54) is fixedly arranged on the top of the push-pull plate (53), and the other magnet (54) is fixedly nested on the outside of the carrying shell (51).

6. The integrated machine for preparing and testing resin anchoring agent according to claim 5, characterized in that: The test mechanism (5) further comprises an extension plate (55), a scale plate (56) and a measuring test rod (57); The extension plate (55) is located directly above the U-shaped sampling cup (52) and is fixedly connected to the outer wall of the mixing kettle (1); the scale plate (56) is fixedly arranged on the top of the extension plate (55); the measuring test rod (57) is slidably arranged on the inner side of the extension plate (55) along the vertical direction; and a locking bolt for locking the measuring test rod (57) is threadedly connected to a side of the extension plate (55) away from the mixing kettle (1).

7. The integrated machine for preparing and testing resin anchoring agent according to claim 6, characterized in that: The vibration mechanism (6) comprises a side plate (61), a rotating shaft (62), a gear (63), a rotating wheel (64), a telescopic rod (65), a hemispherical knocking block (66) and a second spring (67); The side plate (61) is fixedly arranged on the side of the bearing shell (51); the rotating shaft (62) penetrates the side plate (61) and is rotatably connected to the side plate (61) via a bearing; the gear (63) and the rotating wheel (64) are fixedly sleeved and arranged on the outside of the rotating shaft (62) in sequence from the outside to the inside; a plurality of telescopic rods (65), hemispherical knocking blocks (66) and second springs (67) are provided; a plurality of telescopic rods (65) are evenly fixedly arranged on the outside of the rotating wheel (64); a plurality of hemispherical knocking blocks (66) are respectively fixedly arranged on the ends of a plurality of telescopic rods (65); a plurality of second springs (67) are respectively sleeved and arranged on the outside of the inner shafts of the plurality of telescopic rods (65); and the second springs (67) are fixedly connected between the outer shafts of the telescopic rods (65) and the hemispherical knocking blocks (66).

8. A resin anchoring agent testing method, characterized in that: The method is implemented using the resin anchoring agent preparation and testing integrated machine as claimed in claim 7, and the method specifically comprises the following steps: S1. Push any one of the push-pull plates (53) so that the push-pull plate (53) drives the corresponding U-shaped sampling cup (52) to enter the sampling station inside the mixing kettle (1). At this time, the two magnets (54) are attracted to each other, and the coarse and fine stone powder materials, resin materials and accelerators are added into the mixing kettle (1) through the feeding hopper at the top of the front of the mixing kettle (1). At this time, the U-shaped sampling cup (52) is located inside the material and its top is flush with the top of the material; S2, the motor (23) drives the reciprocating screw (22) to rotate continuously, and when the reciprocating screw (22) rotates, the U-shaped connecting plate (25) is driven to continuously descend through the lifting plate (31), and when the U-shaped connecting plate (25) descends, the connecting sleeve (27) is driven to descend through the first spring (26), and when the lifting plate (31) descends, the rack (33) is driven to descend synchronously through the L-shaped plate (32), and when the connecting sleeve (27) descends, the inner scraper (41) and the square driving column (42) are driven to vertically descend inside the mixing kettle (1), and in addition, during the rotation of the reciprocating screw (22), the square driving groove (24) is driven to rotate the square driving column (42), and when the square driving column (42) rotates, the inner scraper (41) drives a plurality of stirring rods (44) to rotate inside the mixing kettle (1), thereby continuously stirring the material; S3, after the material mixing is completed, the resin anchoring agent putty is obtained, and at this time, the push-pull plate (53) in S1 is pulled outward, so that the push-pull plate (53) drives the U-shaped sampling cup (52) to move outward, and during the outward movement of the U-shaped sampling cup (52), the resin anchoring agent putty inside the U-shaped sampling cup (52) is driven to move outward synchronously until the U-shaped sampling cup (52) is reset, and at this time, the resin anchoring agent putty is located in the sampling container formed by the bearing shell (51) and the U-shaped sampling cup (52); S4, opening the stop valve on the discharge pipe at the bottom of the mixing kettle (1), and subsequently as the inner scraper (41) and the outer scraper (43) continue to descend, the resin anchoring agent putty inside the mixing kettle (1) is continuously pushed under the action of pressure, and at the same time, the resin anchoring agent putty attached to the inner wall of the mixing kettle (1) and the outer wall of the stirring rod (44) is also scraped off and discharged under the action of the inner scraper (41) and the outer scraper (43); S5, the inner scraper (41) and the square drive column (42) move to the bottom of the inner cavity of the mixing kettle (1), at which time the resin anchoring agent mortar is completely discharged, and at the same time, due to the obstruction of the mixing kettle (1), the inner scraper (41) and the outer scraper (43) cannot continue to descend, and subsequently, as the U-shaped connecting plate (25) continues to descend, the connecting sleeve (27) compresses the first spring (26), and at the same time, the lifting plate (31) and the L-shaped plate (32) continue to drive the rack (33) to move downward; S6, the rack (33) meshes with the gear (63), and as the rack (33) continues to descend, the gear (63) drives the rotating wheel (64) to rotate through the rotating shaft (62), and when the rotating wheel (64) rotates, it drives the multiple hemispherical knocking blocks (66) to rotate through the multiple telescopic rods (65). During this process, the multiple hemispherical knocking blocks (66) successively knock on the side of the bearing shell (51), thereby vibrating the resin anchoring agent cement in the sampling container; S7, the lifting plate (31) reaches the bottom end of the reciprocating thread on the outer side of the reciprocating screw (22), and the reciprocating screw (22) subsequently drives the U-shaped connecting plate (25) to move upward and reset. During the upward movement of the U-shaped connecting plate (25), the lifting plate (31) and the L-shaped plate (32) drive the rack (33) to move upward synchronously; S8, the rack (33) is disengaged from the gear (63), and the resin anchoring agent putty is vibrated and leveled. At this time, the locking bolt on the extension plate (55) for locking the measuring test rod (57) is loosened, and the measuring test rod (57) falls on the top of the vibrated resin anchoring agent putty under the action of gravity, thereby starting the consistency test. After the consistency test is completed, the consistency value is recorded by observing the scale on the top of the measuring test rod (57) and the surface of the scale plate (56), and then the heating resistor inside the bearing shell (51) is started to heat the resin anchoring agent putty in the sampling container; S9, the U-shaped connecting plate (25) arrives at the original position, and then as the reciprocating screw (22) continues to rotate, the U-shaped connecting plate (25) moves down again; S10, repeating the above S1-S9, and then starting the second preparation, sampling and consistency test of the resin anchoring agent mortar; S11. After the first sample of the resin anchoring agent putty is heated, the locking bolt on the extension plate (55) for locking the test rod (57) is loosened again, and the test rod (57) is dropped on the top of the resin anchoring agent putty again to detect the consistency value. Then, it is determined whether the thermal stability of the resin anchoring agent putty is qualified according to the consistency value. If qualified, the resin anchoring agent putty is filled together with the fixing agent to obtain a finished resin anchoring agent.

Citation Information

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