A self-locking industrial integrated power socket
By designing a unique self-locking structure in an industrial integrated power socket, using components such as card slots, cylinders, card blocks, limit balls and springs, the problem of difficulty in unplugging the plug is solved, stable connection and convenient operation of the plug are achieved, and working efficiency and equipment service life are improved.
Patent Information
- Application Number
- CN202411884277.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-04-08
AI Technical Summary
The existing industrial integrated power socket lacks an effective self-locking mechanism, which makes it difficult to unplug the plug after being inserted, requiring large external forces or even tool operation, reducing work efficiency and increasing the risk of damage.
A self-lockable industrial integrated power socket is designed, adopting a unique self-locking structure, including components such as clamp slots, cylinders, blocks, limit balls and springs. When the plug is fully connected, the block is reset by the spring's elastic force, and the limit balls are stuck with the block to achieve a limit fixation state and prevent the plug from loosening; when it is necessary to pull out the plug, the clamp plate and cylinder are moved by pulling the pull ring to open the limit, and the spring's elastic force pushes the fixed blocks and rings to move, achieving easy pulling out the plug.
The socket effectively prevents the plug from loosening due to vibration, pulling and other factors through the self-locking structure, ensuring the stability and safety of the electrical connection. At the same time, it is easy to operate, improves work efficiency and reduces maintenance costs and time.
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Figure CN119787028A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of power sockets, and more specifically, particularly relates to a self-locking industrial integrated power socket. Background Art
[0002] As a key component for power transmission and connection in industrial environments, industrial integrated power sockets are widely used in various places such as factory workshops, construction sites, mines, etc. They usually need to have stable and reliable performance to ensure the normal operation of electrical equipment.
[0003] 1. Shell: The shell of the integrated power socket is usually made of high-performance engineering plastics. Polycarbonate (PC) is one of the commonly used materials, which has excellent mechanical properties and high impact resistance.
[0004] 2. Socket structure: The socket is mainly made of copper alloy material, and brass is a common choice.
[0005] 3. Terminal block technology: Screw-type terminal block is the most common type. It consists of a metal terminal and a screw. After placing the conductor of the power cord into the terminal hole, the wire is clamped by tightening the screw.
[0006] At present, in the technical field of industrial integrated power sockets, many manufacturers have tried a variety of technical solutions and design ideas to achieve stable connection and convenient use of plugs and sockets. Although some manufacturers have adopted a self-locking structure, such as an electromagnetic induction self-locking socket, which uses an electromagnetic coil to sense the plug insertion action to generate a magnetic field, thereby locking the plug, this electromagnetic induction self-locking structure has the disadvantages of high cost and more stringent requirements on the use environment. For example, self-locking failure may occur in a strong electromagnetic interference environment. In addition, such sockets are often more complicated to plug and unplug, requiring specific control signals or operating steps to complete the plug-in and unplug, which reduces work efficiency.
[0007] At present, in the field of industrial sockets, in order to achieve a stable connection between the plug and the socket, some manufacturers use ordinary connection methods, relying only on the simple cooperation of the plug sleeve and the plug pin, lacking an effective self-locking mechanism. In terms of plug-in convenience, many sockets are difficult to pull out the plug after the plug is inserted due to the lack of reasonable plug-in design, and require the use of large external force or even tools to operate, which not only easily damages the plug and socket, but also reduces work efficiency. In response to these problems, the present application proposes an industrial integrated power socket, which is provided with a unique self-locking structure, which can realize the self-locking function when the plug is inserted, effectively preventing the plug from accidentally falling off or loosening, ensuring the stability and safety of the electrical connection, and at the same time, fully considering the need for convenient plug-in and pull-out. Through reasonable mechanism design, when the plug needs to be pulled out, the operator only needs to perform simple operations to easily complete the plug-in and pull-out action, which greatly improves work efficiency. In addition, the socket has a simple structure and low cost, can adapt to a variety of complex industrial environments, and has good practicality and promotion value.
[0008] In view of this, the existing structure and defects are studied and improved, and a self-locking industrial integrated power socket is provided to achieve a more practical purpose. Summary of the invention
[0009] In order to solve the above technical problems, the present invention provides a self-locking industrial integrated power socket to solve the above problems.
[0010] A self-locking industrial integrated power socket, comprising a socket body, the socket body comprising a shell and a base, the lower surface of the shell is fixedly connected to the base, the annular side surface of the shell is fixedly connected to two connecting blocks, the opposite surfaces of the two connecting blocks are provided with a second card slot, the two card slots are movably sleeved with a cylinder, the opposite surfaces of the two cylinders are fixedly connected with a card block, the opposite surfaces of the two card blocks are fixedly connected with a limiting ball and the opposite back surfaces are fixedly connected with a spring 1, the two springs 1 are movably sleeved with the two cylinders respectively, the annular side surface of the shell is provided with two card slots 1, the A circular ring is movably sleeved in the shell, and two fixed blocks are fixedly connected to the annular side of the circular ring, and protective sleeves are fixedly connected in the two card slots, and blocking blocks are fixedly connected to the back sides of the two fixed blocks, and clamping plates are provided on the back sides of the two connecting blocks, and two connecting plates are fixedly connected to the opposite sides of the two clamping plates, the cylinder is fixedly connected to the clamping plate, and a screw is sleeved on the inner thread of the protective cover, and a threaded hole is provided on the upper surface of the shell, and the threaded hole is threadedly sleeved on the screw, and circular holes are provided on the inner walls of the two card slots, and the two circular holes are movably sleeved on the two cylinders respectively.
[0011] Preferably, the two clamping blocks are fixedly connected with spring 1 on their back sides, the two spring 1s are respectively fixedly connected with the two clamping slots 2, spring 2 is fixedly connected between the two fixed blocks and the two clamping slots 1, the two springs 2 are respectively arranged in two protective sleeves, two arc grooves are penetrated through the surfaces of the two fixed blocks, and the two pairs of arc grooves are respectively movably connected with the two protective sleeves.
[0012] Preferably, the two blocking blocks are provided with circular grooves on their back sides, the two circular grooves are movably engaged with the two limiting balls respectively, the two fixing blocks are movably engaged with the two first engaging grooves respectively, and the two blocking blocks are movably engaged with the two second engaging grooves respectively.
[0013] Preferably, the back surfaces of the two clamping plates are fixedly connected with pull rings, the upper and lower sides of the two connecting blocks are provided with two limit grooves, the opposite surfaces of the two connecting plates are fixedly connected with two limit blocks, and the two pairs of limit blocks are movably connected with the two pairs of limit grooves respectively.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] In the present invention, after being fully connected, the card block is reset by the elastic force of spring 1, and at this time, the limit ball is pushed to engage with the circular groove on the blocking block, and the card block and the blocking block are completely fitted together. The two are in a limited and fixed state by the elastic force of spring 1, thereby preventing the plug from loosening due to external vibrations, pulling or slight collisions, ensuring that the device can obtain continuous and stable power supply, reducing equipment failures caused by unstable electrical connections, and extending the service life of the equipment.
[0016] In the present invention, the movement of the cylinder will drive the block to move, and at this time the limiting ball fixed on the block will also be disengaged from the locking connection with the circular groove, opening the limit, and at this time the elastic force of the second spring will push the fixed block fixed thereon to move, and the fixed ring will be driven to move together during the movement of the fixed block, and the plug can be pulled out at this time. The overall operation is convenient, so that the operator can quickly insert or pull out the plug from the shell, which helps to reduce the subsequent maintenance cost and maintenance time.
[0017] In the present invention, two connecting plates are movably connected to the connecting blocks through two limiting blocks fixed thereon, so as to ensure the overall stability of the clamping plates during the pulling process. When the outer shell is not in daily use and is protected by the protective cover, the screw provided on the protective cover is rotated to be threadedly engaged with the threaded hole provided on the outer shell, so that the outer shell and the protective cover are further limited, making the combination of the two more firmly capable of withstanding a certain degree of external impact without being easily separated. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 It is a schematic diagram of the shell structure of the present invention;
[0020] Figure 3 It is a schematic diagram of the connection block structure of the present invention;
[0021] Figure 4 It is a schematic diagram of the structure of the connecting plate of the present invention;
[0022] Figure 5 It is a schematic diagram of the ring structure of the present invention;
[0023] Figure 6 It is a schematic diagram of the card block structure of the present invention;
[0024] Figure 7 It is a schematic diagram of the structure of the fixing block of the present invention.
[0025] In the figure, the correspondence between the structure names and the figure numbers is: 1. shell; 2. base; 3. protective cover; 4. screw; 5. connecting block; 6. slot one; 7. connecting plate; 8. threaded hole; 9. limiting groove; 10. pull ring; 11. clamping plate; 12. limiting block; 13. clamping block; 14. protective sleeve; 15. fixing block; 16. circular ring; 17. slot two; 18. circular hole; 19. spring one; 20. limiting ball; 21. cylinder; 22. spring two; 23. circular groove; 24. blocking block; 25. arc groove. DETAILED DESCRIPTION
[0026] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0027] See also Figure 1 - Figure 7The present invention provides a self-locking industrial integrated power socket, including a socket body, the socket body including a shell 1 and a base 2, the lower surface of the shell 1 is fixedly connected to the base 2, the annular side of the shell 1 is fixedly connected to two connecting blocks 5, the opposite surfaces of the two connecting blocks 5 are provided with a card slot 17, the two card slots 17 are movably sleeved with a cylinder 21, the opposite surfaces of the two cylinders 21 are fixedly connected with a card block 13, the opposite surfaces of the two card blocks 13 are fixedly connected with a limiting ball 20, and the opposite back surfaces are fixedly connected with a spring 19, the two springs 19 are movably sleeved with the two cylinders 21, and the annular side of the shell 1 is provided with two The card slot 16 is movably sleeved in the shell 1, and the annular side of the ring 16 is fixedly connected to two fixed blocks 15. The two card slots 16 are fixedly connected to the protective sleeves 14, and the two fixed blocks 15 are fixedly connected to the back of the two fixed blocks 15. The backs of the two connecting blocks 5 are provided with card plates 11, and the opposite surfaces of the two card plates 11 are fixedly connected to two connecting plates 7. The cylinder 21 is fixedly connected to the card plate 11, and the protective cover 3 is internally threaded with a screw 4. The upper surface of the shell 1 is provided with a threaded hole 8, and the threaded hole 8 is threadedly sleeved with the screw 4. The inner walls of the two card slots 2 17 are provided with circular holes 18, and the two circular holes 18 are respectively connected to the two The cylinder 21 is movably sleeved. When the plug is inserted into the shell 1, the plug will push the ring 16 set in the shell 1 to move together. The ring 16 will drive the two fixed blocks 15 to move together during the downward movement. The two fixed blocks 15 will drive the two fixed blocking blocks 24 to move together when they move downward, compressing the two springs 22. The two fixed blocks 15 are movably sleeved with protective sleeves 14 to ensure stability during the movement. The two blocking blocks 24 continue to move downward until the plug is fully connected. During the movement, the two blocking blocks 24 will fit with the two limiting balls 20 and push them to squeeze outward. The two limiting balls 20 are pressed against each other. When the ball 20 moves away from each other, it will drive the fixed block 13 to move together, compressing the two springs 19. When fully connected, the block 13 is reset by the elastic force of the spring 19. At this time, the limit ball 20 is pushed to engage with the circular groove 23 opened on the blocking block 24. The block 13 and the blocking block 24 are fully fitted together. The two are in a limited and fixed state by the elastic force of the spring 19, thereby preventing the plug from loosening due to external vibrations, pulling or slight collisions, ensuring that the device can obtain continuous and stable power supply, reducing equipment failures caused by unstable electrical connections, and extending the service life of the equipment.
[0028] The back sides of the two card blocks 13 are fixedly connected with springs 19, and the two springs 19 are fixedly connected with the two card slots 17 respectively. The two fixed blocks 15 and the two card slots 6 are fixedly connected with springs 22, and the two springs 22 are respectively arranged in the two protective sleeves 14. Two arc grooves 25 are provided on the surfaces of the two fixed blocks 15, and the two pairs of arc grooves 25 are movably connected with the two protective sleeves 14 respectively. When it is necessary to unplug the plug, the pull ring 10 is pulled to drive the card plate 11 fixed thereto to move together. During the movement of the card plate 11, the cylinder 21 fixed thereto will be driven to move together. The movement of the cylinder 21 will drive the card block 13 to move. At this time, the limit ball 20 fixed on the card block 13 will also be separated from the card connection with the circular groove 23, and the limit is opened. At this time, the elastic force of the spring 22 will push the fixed block 15 fixed thereon to move, and during the movement of the fixed block 15, the fixed ring 16 will be driven to move together, and the plug can be unplugged at this time.
[0029] The two blocking blocks 24 are provided with circular grooves 23 on the back side, and the two circular grooves 23 are respectively movably connected with the two limit balls 20, the two fixed blocks 15 are respectively movably connected with the two card slots 16, the two blocking blocks 24 are respectively movably connected with the two card slots 2 17, and the two card plates 11 are fixedly connected with pull rings 10 on the back side, and the two connecting blocks 5 are provided with two limit grooves 9 on the upper and lower sides, and the two connecting plates 7 are fixedly connected with two limit blocks 12 on the opposite sides, and the two pairs of limit blocks 12 are respectively movably connected with the two pairs of limit grooves 9, and the card plate 11 is fixedly connected with two connecting plates 7, and the two connecting plates 7 are fixedly connected thereto. The two fixed limit blocks 12 are movably connected to the connecting block 5 to ensure the overall stability of the card plate 11 during the pulling process. When the shell 1 is not in daily use and is protected by the protective cover 3, the screw 4 provided on the protective cover 3 is rotated to be threadedly connected with the threaded hole 8 opened on the shell 1, so that the shell 1 and the protective cover 3 are further limited, making the combination of the two more firm and able to withstand a certain degree of external impact without being easily separated. The overall operation is convenient, so that the operator can quickly insert or unplug the plug into or out of the shell 1, which helps to reduce the subsequent maintenance cost and maintenance time.
[0030] Working principle:
[0031] In the first step, when the plug is inserted into the shell 1, the plug will push the ring 16 set in the shell 1 to move together. During the downward movement of the ring 16, the two fixed blocks 15 will be driven to move together. The downward movement of the two fixed blocks 15 will drive the two fixed blocking blocks 24 to move together, compressing the two springs 22. The two fixed blocks 15 are movably sleeved with protective sleeves 14 to ensure stability during the movement. The two blocking blocks 24 continue to move downward until the plug is fully connected. During the movement, the two blocking blocks 24 will fit with the two limiting balls 20 and push them to squeeze outward. The two limiting balls 20 During the movement away from each other, the fixed card block 13 will be driven to move together, compressing the two springs 19. When fully connected, the card block 13 is reset by the elastic force of the spring 19. At this time, the limit ball 20 will be pushed to engage with the circular groove 23 on the blocking block 24. The card block 13 and the blocking block 24 are fully fitted together, and the two are in a limited and fixed state by the elastic force of the spring 19, thereby preventing the plug from loosening due to external vibrations, pulling or slight collisions, ensuring that the device can obtain continuous and stable power supply, reducing equipment failures caused by unstable electrical connections, and extending the service life of the equipment.
[0032] In the second step, when the plug needs to be unplugged, the pull ring 10 is pulled to drive the card plate 11 fixed thereto to move together. During the movement of the card plate 11, the cylinder 21 fixed thereto will be driven to move together. The movement of the cylinder 21 will drive the card block 13 to move. At this time, the limit ball 20 fixed on the card block 13 will also be separated from the card connection with the circular groove 23, and the limit will be opened. At this time, the elastic force of the spring 22 will push the fixed block 15 fixed thereon to move. During the movement of the fixed block 15, the fixed ring 16 will be driven to move together. At this time, the plug can be unplugged. There are two connecting plates 7 fixedly connected to the card plate 11. The two connecting plates 7 is movably connected to the connecting block 5 through two limit blocks 12 fixed thereon, so as to ensure the overall stability of the clamping plate 11 during the pulling process. When the housing 1 is not in daily use and is protected by the protective cover 3, the screw 4 arranged on the protective cover 3 is rotated to be threadedly sleeved with the threaded hole 8 opened on the housing 1, so that the housing 1 and the protective cover 3 are further limited, so that the combination of the two is more firm, and can withstand a certain degree of external impact without being easily separated. The overall operation is convenient, so that the operator can quickly insert or pull out the plug from the housing 1, which helps to reduce the subsequent maintenance cost and maintenance time.
[0033] The examples of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and to design various embodiments with various modifications suitable for specific uses.
Claims
1. A self-locking industrial integrated power socket, comprising a socket body, the socket body comprising a shell (1) and a base (2), the base (2) being fixedly connected to the lower surface of the shell (1), characterized in that: The annular side surface of the housing (1) is fixedly connected with two connecting blocks (5), the opposite surfaces of the two connecting blocks (5) are provided with a second clamping groove (17), the two second clamping grooves (17) are movably sleeved with a cylinder (21), the opposite surfaces of the two cylinders (21) are fixedly connected with a clamping block (13), the opposite surfaces of the two clamping blocks (13) are fixedly connected with a limiting ball (20) and the opposite surfaces are fixedly connected with a spring (19), the two springs (19) are movably sleeved with the two cylinders (21), and the annular side surface of the housing (1) is provided with two first clamping grooves (6); The outer shell (1) is movably sleeved with a circular ring (16), and the annular side of the circular ring (16) is fixedly connected with two fixed blocks (15), and the two card slots (6) are fixedly connected with protective sleeves (14), and the back surfaces of the two fixed blocks (15) are fixedly connected with blocking blocks (24), and the back surfaces of the two connecting blocks (5) are provided with card plates (11), and the opposite surfaces of the two card plates (11) are fixedly connected with two connecting plates (7), and the cylinder (21) is fixedly connected with the card plate (11), and the protective cover (3) is internally threadedly sleeved with a screw rod (4), and the upper surface of the outer shell (1) is provided with a threaded hole (8), and the threaded hole (8) is threadedly sleeved with the screw rod (4).
2. A self-locking industrial integrated power socket as claimed in claim 1, characterized in that: The inner walls of the two second clamping slots (17) are both provided with circular holes (18); The two circular holes (18) are movably sleeved with the two cylinders (21) respectively.
3. A self-locking industrial integrated power socket as claimed in claim 1, characterized in that: The back surfaces of the two clamping blocks (13) are fixedly connected with springs 1 (19); Wherein, the two springs 1 (19) are fixedly connected to the two clamping slots 2 (17) respectively.
4. A self-locking industrial integrated power socket as claimed in claim 1, characterized in that: A spring 2 (22) is fixedly connected between the two fixing blocks (15) and the two first clamping slots (6); The two springs (22) are respectively arranged in two protective sleeves (14).
5. A self-locking industrial integrated power socket as claimed in claim 1, characterized in that: Two arc-shaped grooves (25) are formed through the surfaces of the two fixing blocks (15); The two pairs of arc-shaped grooves (25) are respectively movably connected to the two protective sleeves (14).
6. A self-locking industrial integrated power socket as claimed in claim 1, characterized in that: The two blocking blocks (24) are both provided with circular grooves (23) on their back sides. The two circular grooves (23) are respectively movably engaged with the two limiting balls (20).
7. A self-locking industrial integrated power socket as claimed in claim 1, characterized in that: The two fixing blocks (15) are respectively movably engaged with the two engaging slots 1 (6).
8. A self-locking industrial integrated power socket as claimed in claim 1, characterized in that: The two blocking blocks (24) are respectively movably engaged with the two second engaging slots (17).
9. A self-locking industrial integrated power socket as claimed in claim 1, characterized in that: Pull rings (10) are fixedly connected to the back surfaces of the two clamping plates (11).
10. The self-locking industrial integrated power socket according to claim 1, characterized in that: Two limit grooves (9) are provided on the upper and lower sides of the two connecting blocks (5), and two limit blocks (12) are fixedly connected to the opposite surfaces of the two connecting plates (7); The two pairs of limit blocks (12) are respectively movably engaged with the two pairs of limit grooves (9).