Electric connector joint test equipment

Through the eccentric connecting rod driving mechanism and fluid-guided spraying assembly, the simulation accuracy and operational convenience of the electrical connector joint testing equipment are solved, and stable clamping and real performance testing of joints of different specifications are achieved.

CN120490920APending Publication Date: 2025-08-15HANGZHOU KAIPU ELECTRONICS TECHN

Patent Information

Application Number
CN202510791730.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-13
Publication Date
2025-08-15

AI Technical Summary

Technical Problem

The existing electrical connector joint testing equipment is difficult to accurately simulate plug-and-removal actions, different position deviation states and vibration environments. The test results are inaccurate, and the operation before and after the test is inconvenient, and there is a lack of stable fixation of connectors of different specifications.

Method used

The eccentric connecting rod driving mechanism is used to simulate the plug-in and unplug the action, combined with the pressure sensor to monitor the plug-in and unplug the force and the vibration motor to simulate the vibration conditions, and is equipped with a bias adjustment structure and a fluid-guided spraying assembly to achieve stable clamping and flexible operation of joints of different specifications.

Benefits of technology

It improves the accuracy and comprehensiveness of the electrical connector joint test, ensures the authenticity and reliability of the test, is convenient to operate, and adapts to the fixing needs of connectors of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of testing, in particular to electric connector joint testing equipment which comprises a testing table and a digital display control panel, a mounting cavity and a testing cavity are formed in the testing table, and two clamping structures are arranged in the testing cavity. A second electric telescopic rod capable of driving one of the clamping structures to move in the test cavity is arranged in the test table, and an eccentric connecting rod driving mechanism capable of driving the other clamping structure to move in the test cavity in a reciprocating manner is arranged in the mounting cavity; the eccentric connecting rod driving mechanism can simulate the plugging action of an electric connector joint through the transmission of a rotating motor, a speed reducer, a turntable, a connecting rod and a driving shaft; the pressure sensor monitors the plugging force in real time, the vibration motor simulates the vibration working condition, the performance of the electric connector joint in actual use can be tested more comprehensively, the deviation adjusting structure can adjust the position of the driving head end of the driving shaft, tests in different deviation states are simulated, and the accuracy and authenticity of the tests are further improved.
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Description

Technical Field

[0001] The present invention relates to the field of testing equipment, and in particular to an electric connector joint testing equipment. Background Art

[0002] The primary function of electrical connectors is to achieve electrical connections. Testing ensures good conductivity, low resistance, and stable signal transmission. Testing can detect problems such as poor contact, short circuits, and open circuits in connectors, preventing equipment failures, signal distortion, or transmission interruptions caused by poor electrical performance and ensuring the normal and stable operation of electronic equipment or systems.

[0003] An electrical connector joint testing device with publication number CN221446272U includes a base, on which a plug-in drive component and a fixed component are installed, a first plug-in component is connected to the plug-in drive component, a second support base is installed on the first plug-in component, a third support base is installed on the fixed component, a plug is installed on the second support base, and a socket is installed on the third support base.

[0004] When it comes to performance testing of electrical connectors, existing testing equipment may have some shortcomings. For example, it's difficult to accurately simulate the complex operating conditions that electrical connectors may encounter during actual use, such as plugging and unplugging, varying misalignment states, and vibration environments. This results in test results that don't accurately reflect their true performance. Furthermore, spraying and cleaning the connectors with test fluid before and after testing can be inconvenient and inflexible, and the fixation of connectors of different specifications lacks versatility and stability. Therefore, a new type of electrical connector testing equipment is needed to address these issues and improve the accuracy and comprehensiveness of testing. Summary of the Invention

[0005] (1) Technical problems solved The purpose of the present invention is to provide an electrical connector joint testing device in order to solve the above problems.

[0006] (2) Technical solution To achieve the above objectives, the present invention provides the following technical solutions: The present invention provides an electrical connector joint testing device, comprising a test bench and a digital display control panel, wherein a mounting cavity and a test cavity are formed in the test bench, two clamping structures are provided in the test cavity, a second electric telescopic rod is provided in the test bench, and the second electric telescopic rod is capable of driving one of the clamping structures to move in the test cavity, and an eccentric connecting rod driving mechanism is provided in the mounting cavity and capable of driving the other clamping structure to reciprocate in the test cavity, the eccentric connecting rod driving mechanism including a drive shaft, an opening window for passing the drive shaft is provided between the mounting cavity and the test cavity, and a sealing barrier is provided at the opening window for achieving a sealed separation between the mounting cavity and the test cavity; The test bench is provided with a deflection adjustment structure for realizing deflection adjustment of the driving head end position of the eccentric connecting rod driving mechanism; A test liquid storage box and a cleaning liquid storage box are provided on one side of the test bench. The upper side of the test cavity is open and a box cover is provided at the opening for lifting. A liquid guide spraying assembly is provided between the test liquid storage box and the cleaning liquid storage box, which can spray liquid into the test cavity through the box cover.

[0007] Furthermore, the eccentric connecting rod drive mechanism includes a rotating motor fixedly arranged in the installation cavity, the output shaft of the rotating motor is connected to a turntable through a reducer, the eccentric position of the turntable is rotatably connected to one end of the connecting rod, the other end of the connecting rod is rotatably connected to the end of the drive shaft, and the output end of the digital display control panel is electrically connected to the input end of the rotating motor.

[0008] Furthermore, a pressure sensor is provided at one end of the drive shaft close to the connecting rod, a vibration motor is provided at one end of the drive shaft close to the clamping structure, the output end of the digital display control panel is electrically connected to the input end of the vibration motor, and the output end of the pressure sensor is electrically connected to the input end of the digital display control panel.

[0009] Furthermore, the offset adjustment structure includes an eccentric rotating rod, one end of which is rotatably arranged on the upper side of the test bench through an eccentric shaft, and the other end of the eccentric rotating rod is fixedly connected to a suspension rod by a bolt, and the suspension rod passes through an arc-shaped slide groove provided on the top side of the test bench and is fixedly connected to a guide cylinder, the drive shaft and the guide cylinder are slidably connected to each other, and the rotation center axis of the eccentric shaft and the rotation center axis of the turntable are collinear with each other.

[0010] Furthermore, two support tubes are symmetrically distributed on both sides of the eccentric rotating rod close to the suspension rod, and an adjusting screw is threadedly connected in each support tube. A knob is provided at the end of the adjusting screw away from the eccentric rotating rod, and a hemispherical abutment joint is formed at the end of the adjusting screw close to the eccentric rotating rod.

[0011] Furthermore, a compression spring is provided on the outer movable sleeve of one end of the adjusting screw close to the eccentric rotating rod, and the two ends of the compression spring are respectively fixedly connected with an indicator needle and a pressure block, wherein the indicator needle is rotatably sleeved on the outer side of the adjusting screw, and a tightening bolt for tightening and fixing the adjusting screw is threadedly connected on the support cylinder, and a length mark for cooperating with the indicator needle is provided on the upper surface of the test bench.

[0012] Furthermore, a lifting slide is fixedly provided on one side of the box cover, and the lifting slide is set to slide up and down in the gap formed between the test liquid storage tank and the cleaning liquid storage tank, and a first electric telescopic rod is provided on the lifting slide for driving it to move up and down, and the push rod head end of the first electric telescopic rod is fixedly connected to the test bench, and two first guide rods symmetrically distributed with it as the center are provided on both sides of the first electric telescopic rod, and one end of the two first guide rods is fixedly provided on the test bench, and the upper end of the first guide rod is slidably connected to the guide slide hole opened at the corresponding position of the lifting slide, and the output end of the digital display control panel is electrically connected to the input end of the first electric telescopic rod.

[0013] Furthermore, the liquid guide spray assembly includes several first liquid guide tubes respectively arranged in the test liquid storage tank and the cleaning liquid storage tank, and the bottom of the test liquid storage tank and the cleaning liquid storage tank are respectively provided with liquid pumps for connecting to the first liquid guide tubes, the upper ends of the first liquid guide tubes are connected to each other with connecting cross tubes, and a second solenoid valve is provided at the connection between the first liquid guide tubes and the connecting cross tubes, a spray head is provided on the top side of the box cover, and the spray head is connected to each other through the second liquid guide tube and the connecting cross tube, and the output end of the digital display control panel is electrically connected to the input end of the second solenoid valve and the liquid pump, respectively.

[0014] Furthermore, the test liquid storage box is provided with a partition for dividing the interior into several sub-chambers, the upper side of each sub-chamber is connected to a liquid adding pipe, and the lower side of each sub-chamber is connected to a liquid drain pipe, each of the liquid drain pipes is provided with a first solenoid valve, and the output end of the digital display control panel is electrically connected to the input end of the first solenoid valve.

[0015] Furthermore, the clamping structure includes a clamping base plate, on which two relatively fixed clamping jaws are provided, and a dynamic clamping jaw is provided on the side opposite to each other of the two fixed clamping jaws, and an adjusting bolt for driving the dynamic clamping jaw to move is threadedly connected to the fixed clamping jaw, and two second guide rods symmetrically distributed with the adjusting bolt as the center are provided on both sides of the adjusting bolt, one end of the two second guide rods is fixedly connected to the dynamic clamping jaw, and the other end of the two second guide rods slides through the guide through-holes opened at the corresponding positions of the fixed clamping jaws.

[0016] (3) Beneficial effects Compared with the prior art, the present invention has the following beneficial effects: The eccentric connecting rod drive mechanism simulates the insertion and removal of electrical connectors through the rotation of the motor, reducer, turntable, connecting rod, and drive shaft. A pressure sensor monitors the insertion and removal force in real time, and a vibration motor simulates vibration conditions, enabling more comprehensive testing of the connector's performance in actual use. The offset adjustment mechanism adjusts the drive shaft's drive head position, simulating tests under different offset conditions and further improving test accuracy and authenticity.

[0017] 2. The lid is smoothly raised and lowered via the lift slide, first electric telescopic rod, first guide rod, and guide slide hole, facilitating the opening and closing of the test chamber. A sealing gasket ensures the chamber's tightness. The liquid spray assembly, which controls the liquid pump and second solenoid valve, allows for the selection of test or cleaning fluid for spraying, meeting varying pre- and post-test requirements. Operation is convenient and flexible.

[0018] 3. The clamping structure cooperates with the clamping base plate, fixed clamping jaw, movable clamping jaw, adjusting bolt and second guide rod. According to the specifications of the electrical connector joint, the movable clamping jaw can be driven to move by rotating the adjusting bolt to achieve firm clamping of electrical connector joints of different specifications, ensuring the stable position of the joint during the test and improving the reliability of the test.

[0019] 4. The digital display control panel can accurately control the rotating motor, vibration motor, first electric telescopic rod, second solenoid valve, liquid pump, first solenoid valve and other components, and receive data feedback from the pressure sensor to achieve real-time monitoring and parameter adjustment of the entire test process to ensure the accuracy and repeatability of the test. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 It is a schematic diagram of the main structure of the present invention; Figure 2 This invention Figure 1 Schematic diagram of the left view structure; Figure 3 This invention Figure 1 A schematic diagram of a three-dimensional structure in a first direction; Figure 4 This invention Figure 3 A schematic diagram of the partially enlarged structure at point B; Figure 5 This invention Figure 3A schematic diagram of the partially enlarged structure at point C; Figure 6 This invention Figure 2 AA cross-sectional structural diagram; Figure 7 This invention Figure 1 A schematic diagram of a three-dimensional structure in a second direction; Figure 8 This invention Figure 7 Schematic diagram of the local enlarged structure at point D.

[0022] 1. Test bench; 101. Foot pad; 102. Digital display control panel; 103. Side cover; 104. Mounting cavity; 105. Test cavity; 106. Sealing gasket; 107. Opening window; 108. Sealing barrier; 2. Bias adjustment structure; 201. Eccentric rotating rod; 202. Eccentric shaft; 203. Adjusting screw; 204. Knob; 205. Support cylinder; 206. Tightening bolt; 207. Indicator needle; 208. Compression spring; 209. Hanging rod; 210. Pressing block; 211. Arc slide; 212. Length mark; 3. Test liquid storage box; 301. Liquid filling pipe; 302. First transparent observation window; 303. Drain pipe; 304. First solenoid valve; 4. Box cover; 4 01. Second transparent observation window; 402. Lifting slide; 403. First electric telescopic rod; 404. First guide rod; 405. Guide slide hole; 406. First liquid guide tube; 407. Second liquid guide tube; 408. Second solenoid valve; 409. Sprinkler head; 410. Connecting cross pipe; 5. Cleaning liquid storage tank; 6. Eccentric connecting rod drive mechanism; 601. Rotating motor; 602. Reducer; 603. Turntable; 604. Connecting rod; 605. Drive shaft; 606. Pressure sensor; 607. Guide cylinder; 608. Vibration motor; 7. Clamping structure; 701. Clamping seat plate; 702. Fixed clamping jaw; 703. Moving clamping jaw; 704. Adjusting bolt; 705. Second guide rod; 8. Second electric telescopic rod. DETAILED DESCRIPTION

[0023] To make the purpose, technical solutions, and advantages of the present invention more clear, the technical solutions of the present invention will be described in detail below. Obviously, the embodiments described are only some of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0024] See also Figures 1-8As shown, the present invention provides an electrical connector joint testing device, including a test bench 1 and a digital display control panel 102, a plurality of foot pads 101 are provided on the bottom side of the test bench 1, a mounting cavity 104 and a test cavity 105 are formed in the test bench 1, one side of the mounting cavity 104 is open and a side cover 103 is provided at the opening, two clamping structures 7 are provided in the test cavity 105, a second electric telescopic rod 8 is provided in the test bench 1, and an eccentric connecting rod driving mechanism 6 is provided in the mounting cavity 104, which is capable of driving the other clamping structure 7 to move back and forth in the test cavity 105, and the eccentric connecting rod driving mechanism 6 includes a driving shaft 605, the mounting cavity 104 and the test cavity 105. An opening window 107 for passing the drive shaft 605 is provided between the test chambers 105, and a sealing interlayer 108 is provided at the opening window 107 for separating and sealing the installation chamber 104 and the test chamber 105; a bias adjustment structure 2 is provided on the test bench 1 for achieving deflection adjustment of the drive head end position of the eccentric connecting rod drive mechanism 6; a test liquid storage box 3 and a cleaning liquid storage box 5 are provided on one side of the test bench 1, the upper side of the test chamber 105 is open and a box cover 4 is provided at the opening for lifting, a sealing gasket 106 is provided at the edge of the upper opening of the test chamber 105, and a liquid guide spray component is provided between the test liquid storage box 3 and the cleaning liquid storage box 5, which can spray liquid into the test chamber 105 through the box cover 4.

[0025] See the instructions attached Figure 3 、 Figure 5 and Figure 6 As shown, the rotating motor 601 serves as a power source, providing rotational power. Its speed and other parameters can be controlled by the digital display control panel 102. It is the starting power for the movement of the entire eccentric connecting rod drive mechanism. The reducer 602 is connected between the output shaft of the rotating motor 601 and the turntable 603. It reduces the speed output by the rotating motor 601 and increases the torque at the same time, so that the turntable 603 can obtain the appropriate speed and torque for stable operation. The turntable 603 rotates under the drive of the reducer 602. Its eccentric position provides a rotation connection point for the connecting rod 604. Through its own rotation, the circular motion of the connecting rod 604 is converted into the swinging motion of the connecting rod 604. One end of the connecting rod 604 is rotationally connected to the eccentric position of the turntable 603, and the other end is rotationally connected to the end of the drive shaft 605. It converts the circular motion of the turntable 603 into the linear reciprocating motion of the drive shaft 605, realizing the drive of the clamping structure 7.

[0026] Driven by the connecting rod 604 , the driving shaft 605 performs linear reciprocating motion, pushing the clamping structure 7 in the test cavity 105 to move, simulating the plugging and unplugging action of the electrical connector.

[0027] The pressure sensor 606 is installed at one end of the drive shaft 605 near the connecting rod 604 to detect in real time the force applied to the drive shaft 605 when pushing the clamping structure 7, i.e., the plugging and unplugging force of the electrical connector, and feeds back the data to the digital display control panel 102.

[0028] The vibration motor 608 is arranged at one end of the drive shaft 605 near the clamping structure 7. It can be turned on or off according to the instructions of the digital display control panel 102, and generates vibration when working to simulate the vibration environment that the electrical connector joint may be subjected to in actual working conditions, so as to more comprehensively test its performance.

[0029] The digital display control panel 102 controls the operation of the rotating motor 601 and the vibration motor 608, receives the data fed back by the pressure sensor 606, and displays and processes the data to monitor the operation status of the entire eccentric connecting rod drive mechanism and adjust its parameters.

[0030] See the instructions attached Figure 3 、 Figure 4 and Figure 6 As shown, the deflection adjustment structure 2 includes an eccentric rotating rod 201. One end of the eccentric rotating rod 201 is rotatably connected to the upper side of the test bench 1 via an eccentric shaft 202, and the other end is bolted to a suspension rod 209. By rotating about the eccentric shaft 202, the position of the suspension rod 209 and the guide cylinder 607 is changed, thereby achieving deflection adjustment of the driving head end position of the drive shaft 605.

[0031] The eccentric shaft 202 serves as the rotation support point of the eccentric rotating rod 201, and its rotation axis is collinear with the rotation axis of the turntable 603, ensuring that the rotation of the eccentric rotating rod 201 is correlated and coordinated with the movement of the entire driving mechanism.

[0032] The suspension rod 209 connects the eccentric rotating rod 201 and the guide cylinder 607, and transmits the rotational displacement of the eccentric rotating rod 201 to the guide cylinder 607. The guide cylinder 607 is slidably connected to the drive shaft 605, providing guidance for the drive shaft 605, so that the guide cylinder 607 can move with the rotation of the eccentric rotating rod 201.

[0033] The arc-shaped slide groove 211 is provided on the top side of the test bench 1 to provide guidance and define a trajectory for the movement of the suspension rod 209 , thereby ensuring that the suspension rod 209 can move along a predetermined trajectory when the eccentric rotating rod 201 rotates.

[0034] The support tubes 205 are symmetrically arranged on both sides of the eccentric rotating rod 201 close to one end of the suspension rod 209 to provide installation support for the adjusting screw 203 so that it can stably work with the eccentric rotating rod 201.

[0035] The adjusting screw 203 is threadedly connected to the support tube 205 , and can be moved in the support tube 205 by rotating the knob 204 , thereby pushing or pulling the eccentric rotating rod 201 , thereby achieving precise adjustment of the deflection angle of the eccentric rotating rod 201 .

[0036] The knob 204 is arranged at the end of the adjusting screw 203 away from the eccentric rotating rod 201, which is convenient for the operator to manually rotate the adjusting screw 203 and is the execution component of the adjustment operation.

[0037] The abutment is located at one end of the adjusting screw 203 close to the eccentric rotating rod 201 and is in the shape of a hemisphere. It contacts the eccentric rotating rod 201 and can better transmit force when the adjusting screw 203 moves, while reducing friction and wear.

[0038] The compression spring 208 is sleeved on the outer side of the end of the adjusting screw 203 close to the eccentric rotating rod 201, providing elastic force so that the indicator needle 207 and the pressure block 210 can always maintain contact with the eccentric rotating rod 201 and the adjusting screw 203, and at the same time can buffer the impact force during the adjustment process.

[0039] The indicator needle 207 is rotatably sleeved on the outside of the adjusting screw 203, and the length mark 212 is set on the upper surface of the test bench 1. Under the action of the compression spring 208, it cooperates with the length mark 212 on the upper surface of the test bench 1 to indicate the adjustment position of the adjusting screw 203, which is convenient for the operator to intuitively understand the deflection degree of the eccentric rotating rod 201.

[0040] The pressing block 210 is connected to one end of the compression spring 208 and is pressed against the eccentric rotating rod 201 under the action of the compression spring 208 to assist in transmitting the force of the adjusting screw 203 and ensure the stability of the adjustment.

[0041] The set bolt 206 is threadedly connected to the support tube 205. When the adjusting screw 203 is adjusted to a suitable position, tightening the set bolt 206 can fix the adjusting screw 203 to prevent it from loosening and shifting during the operation of the equipment.

[0042] See the instructions attached Figure 3 、 Figure 6 and Figure 7As shown, a lifting slide 402 is fixedly provided on one side of the box cover 4, and the lifting slide 402 is set to slide up and down in the gap formed between the test liquid storage box 3 and the cleaning liquid storage box 5. A first electric telescopic rod 403 is provided on the lifting slide 402 for driving it to move up and down, and the push rod head end of the first electric telescopic rod 403 is fixedly connected to the test bench 1. Two first guide rods 404 symmetrically distributed with it as the center are provided on both sides of the first electric telescopic rod 403, and one end of the two first guide rods 404 is fixedly set on the test bench 1, and the upper end of the first guide rod 404 is slidably connected to the guide slide hole 405 opened at the corresponding position of the lifting slide 402, and the output end of the digital display control panel 102 is electrically connected to the input end of the first electric telescopic rod 403. The liquid guide spray assembly includes several first liquid guide tubes 406 respectively arranged in the test liquid storage tank 3 and the cleaning liquid storage tank 5. The bottom of the test liquid storage tank 3 and the cleaning liquid storage tank 5 are respectively provided with liquid pumps for connecting to the first liquid guide tubes 406. The upper ends of the first liquid guide tubes 406 are connected to each other with connecting transverse tubes 410. A second solenoid valve 408 is provided at the connection between the first liquid guide tubes 406 and the connecting transverse tube 410. A spray head 409 is provided on the top side of the box cover 4. The spray head 409 is connected to the connecting transverse tube 410 through the second liquid guide tube 407. The output end of the digital display control panel 102 is electrically connected to the second solenoid valve 408 and the input end of the liquid pump, respectively. The box cover 4 is smoothly raised and lowered by the first electric telescopic rod 403, the lifting slide 402, the first guide rod 404, the guide slide hole 405 and other structures to close or open the test chamber 105; the liquid guide spraying assembly composed of the first liquid guide pipe 406, the liquid pump, the connecting cross pipe 410, the second solenoid valve 408, the second liquid guide pipe 407, the spray head 409 and other components is controlled by the digital display control panel 102 to achieve on-demand spraying of the test liquid or the cleaning liquid to meet the testing and cleaning requirements before and after the test of the electrical connector joint.

[0043] The test liquid storage box 3 is provided with a partition for dividing the interior into several sub-chambers. The upper side of each sub-chamber is connected to a liquid addition pipe 301, and the lower side of each sub-chamber is connected to a liquid discharge pipe 303. Each liquid discharge pipe 303 is provided with a first solenoid valve 304, and the output end of the digital display control panel 102 is electrically connected to the input end of the first solenoid valve 304.

[0044] See the instructions attached Figure 7 and Figure 8As shown, the clamping structure 7 includes a clamping base plate 701, on which two fixed clamping jaws 702 are arranged opposite each other. A movable clamping jaw 703 is provided on the opposite side of the two fixed clamping jaws 702. An adjusting bolt 704 for driving the movable clamping jaw 703 to move is threadedly connected to the fixed clamping jaw 702. Two second guide rods 705 are symmetrically distributed around the adjusting bolt 704. One end of the two second guide rods 705 is fixedly connected to the movable clamping jaw 703, and the other end of the two second guide rods 705 slides through the guide through-holes provided at the corresponding positions of the fixed clamping jaw 702. In actual application, the clamping structure 7 as a whole is used to fix the electrical connector joint for testing. The clamping base plate 701 provides a mounting base for components such as the fixed clamping jaw 702 and the movable clamping jaw 703. By rotating the adjusting bolt 704, under the guidance of the second guide rod 705, the movable clamping jaw 703 is driven to move relative to the fixed clamping jaw 702, so as to adapt to electrical connector joints of different specifications and firmly clamp them between the fixed clamping jaw 702 and the movable clamping jaw 703, ensuring the stable position of the electrical connector joint during the test and providing a reliable fixing basis for subsequent tests.

[0045] Working principle and technical effects of the present invention: When in use, by rotating the adjusting bolt 704 on the fixed clamping jaw 702 in the clamping structure 7, the movable clamping jaw 703 is driven to move under the guidance of the second guide rod 705, thereby fixing the electrical connector joint and the electrical connector socket respectively between the movable clamping jaws 703 of the two clamping structures 7.

[0046] A rotary motor 601 drives a turntable 603 through a reducer 602. A connecting rod 604, located off-center on the turntable 603, drives a drive shaft 605. This drives a clamping structure 7 on one side, reciprocating within the test chamber 105, simulating the insertion and removal of an electrical connector. A pressure sensor 606 at one end of the drive shaft 605 measures the insertion and removal force in real time and provides feedback to the digital display control panel 102. A vibration motor 608 provides vibration during testing to simulate actual operating conditions.

[0047] By rotating the adjusting screw 203 in the supporting cylinder 205 in the offset adjustment structure 2 and operating the knob 204, the indicator needle 207 indicates the position on the length mark 212 under the action of the compression spring 208, and adjusts the deflection angle of the eccentric rotating rod 201 around the eccentric shaft 202, thereby changing the position of the suspension rod 209 and the guide cylinder 607, realizing the deflection adjustment of the driving head end position of the driving shaft 605, and simulating the test under different offset states.

[0048] The digital display control panel 102 controls the first electric telescopic rod 403, which drives the lifting slide 402 and the box cover 4 up and down under the guidance of the first guide rod 404 to open or close the test chamber 105. The box cover 4 cooperates with the sealing gasket 106 at the opening of the test chamber 105 to ensure sealing.

[0049] The digital control panel 102 controls the liquid pumps within the test liquid storage tank 3 and the cleaning liquid storage tank 5. These pumps deliver liquid through a first liquid conduit 406 to a connecting transverse pipe 410. Liquid is then sprayed through a second liquid conduit 407 from a spray head 409 on the top side of the tank cover 4. The second solenoid valve 408 is controlled to select whether to spray the test liquid or the cleaning liquid. Different test liquids can be added to the chambers separated by partitions within the test liquid storage tank 3 via a liquid addition pipe 301. A first solenoid valve 304 on a liquid discharge pipe 303 controls the discharge of liquid.

[0050] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. An electrical connector joint testing device, characterized in that: The invention comprises a test bench (1) and a digital display control panel (102), wherein the test bench (1) is formed with an installation cavity (104) and a test cavity (105), wherein two clamping structures (7) are provided in the test cavity (105), wherein a second electric telescopic rod (8) capable of driving one of the clamping structures (7) to move in the test cavity (105) is provided in the test bench (1), wherein an eccentric connecting rod driving mechanism (6) capable of driving the other clamping structure (7) to move back and forth in the test cavity (105) is provided in the installation cavity (104), wherein the eccentric connecting rod driving mechanism (6) comprises a driving shaft (605), wherein an opening window (107) for passing the driving shaft (605) is provided between the installation cavity (104) and the test cavity (105), and wherein a sealing interlayer (108) for achieving a separation and sealing between the installation cavity (104) and the test cavity (105) is provided at the opening window (107); The test bench (1) is provided with a deflection adjustment structure (2) for achieving deflection adjustment of the driving head end position of the eccentric connecting rod driving mechanism (6); A test liquid storage box (3) and a cleaning liquid storage box (5) are provided on one side of the test bench (1); the upper side of the test cavity (105) is open and a box cover (4) is provided at the opening in a lifting manner; a liquid guide spraying assembly capable of spraying liquid into the test cavity (105) through the box cover (4) is provided between the test liquid storage box (3) and the cleaning liquid storage box (5).

2. The electrical connector joint testing device according to claim 1, characterized in that: The eccentric connecting rod driving mechanism (6) comprises a rotating motor (601) fixedly arranged in the mounting cavity (104); the output shaft of the rotating motor (601) is connected to a turntable (603) via a reducer (602); the eccentric position of the turntable (603) is rotatably connected to one end of a connecting rod (604); the other end of the connecting rod (604) is rotatably connected to the end of a driving shaft (605); and the output end of the digital display control panel (102) is electrically connected to the input end of the rotating motor (601).

3. The electrical connector joint testing device according to claim 2, characterized in that: A pressure sensor (606) is provided at one end of the drive shaft (605) close to the connecting rod (604), a vibration motor (608) is provided at one end of the drive shaft (605) close to the clamping structure (7), an output end of the digital display control panel (102) is electrically connected to an input end of the vibration motor (608), and an output end of the pressure sensor (606) is electrically connected to an input end of the digital display control panel (102).

4. The electrical connector joint testing device according to claim 1, characterized in that: The offset adjustment structure (2) includes an eccentric rotating rod (201), one end of the eccentric rotating rod (201) is rotatably arranged on the upper side of the test bench (1) through an eccentric shaft (202), and the other end of the eccentric rotating rod (201) is fixedly connected to a suspension rod (209) through a bolt, and the suspension rod (209) passes through an arc-shaped sliding groove (211) provided on the top side of the test bench (1) and is fixedly connected to a guide cylinder (607), the driving shaft (605) and the guide cylinder (607) are slidably connected to each other, and the rotation center axis of the eccentric shaft (202) and the rotation center axis of the turntable (603) are collinear with each other.

5. The electrical connector joint testing device according to claim 4, characterized in that: Two support tubes (205) are provided on both sides of one end of the eccentric rotating rod (201) close to the suspension rod (209) and are symmetrically distributed around the eccentric rotating rod (201). An adjusting screw (203) is threadedly connected in each support tube (205). A knob (204) is provided at one end of the adjusting screw (203) away from the eccentric rotating rod (201). A hemispherical abutment joint is formed at one end of the adjusting screw (203) close to the eccentric rotating rod (201).

6. The electrical connector joint testing device according to claim 5, characterized in that: A compression spring (208) is movably sleeved on the outer side of one end of the adjusting screw (203) close to the eccentric rotating rod (201), and an indicator needle (207) and a pressure block (210) are fixedly connected to the two ends of the compression spring (208), wherein the indicator needle (207) is rotatably sleeved on the outer side of the adjusting screw (203), and a fixing bolt (206) for tightening and fixing the adjusting screw (203) is threadedly connected on the support cylinder (205), and a length mark (212) for cooperating with the indicator needle (207) is provided on the upper surface of the test bench (1).

7. The electrical connector joint testing device according to claim 1, characterized in that: A lifting slide (402) is fixedly provided on one side of the box cover (4), and the lifting slide (402) is slidably provided in the gap formed between the test liquid storage box (3) and the cleaning liquid storage box (5). A first electric telescopic rod (403) for driving the lifting slide (402) to move up and down is provided on the lifting slide (402), and the push rod head end of the first electric telescopic rod (403) is fixedly connected to the test bench (1). Two first guide rods (404) symmetrically distributed around the first electric telescopic rod (403) are provided on both sides of the first electric telescopic rod (403), and one end of the two first guide rods (404) is fixedly provided on the test bench (1). The upper end of the first guide rod (404) is slidably connected to the guide slide hole (405) provided at the corresponding position of the lifting slide (402), and the output end of the digital display control panel (102) is electrically connected to the input end of the first electric telescopic rod (403).

8. The electrical connector joint testing device according to claim 1, characterized in that: The liquid guide spray assembly comprises a plurality of first liquid guide tubes (406) respectively arranged in the test liquid storage box (3) and the cleaning liquid storage box (5); a liquid pump for connecting to the first liquid guide tubes (406) is respectively arranged at the bottom of the test liquid storage box (3) and the cleaning liquid storage box (5); a connecting transverse tube (410) is connected between the upper ends of the first liquid guide tubes (406); a second solenoid valve (408) is arranged at the connection between the first liquid guide tubes (406) and the connecting transverse tube (410); a spray head (409) is arranged on the top side of the box cover (4); the spray head (409) is connected to the connecting transverse tube (410) through the second liquid guide tube (407); and the output end of the digital display control panel (102) is electrically connected to the second solenoid valve (408) and the input end of the liquid pump.

9. The electrical connector joint testing device according to claim 1, characterized in that: The test liquid storage box (3) is provided with a partition for dividing the interior thereof into a plurality of sub-chambers, the upper side of each sub-chamber is connected to a liquid adding pipe (301), the lower side of each sub-chamber is connected to a liquid draining pipe (303), each liquid draining pipe (303) is provided with a first solenoid valve (304), and the output end of the digital display control panel (102) is electrically connected to the input end of the first solenoid valve (304).

10. The electrical connector joint testing device according to claim 1, characterized in that: The clamping structure (7) includes a clamping base plate (701), wherein two fixed clamping jaws (702) arranged opposite to each other are provided on the clamping base plate (701), and a movable clamping jaw (703) is provided on one side of the two fixed clamping jaws (702) opposite to each other, and an adjusting bolt (704) for driving the movable clamping jaw (703) to move is threadedly connected to the fixed clamping jaw (702), and two second guide rods (705) symmetrically distributed around the adjusting bolt (704) are provided on both sides of the adjusting bolt (704), one end of the two second guide rods (705) is fixedly connected to the movable clamping jaw (703), and the other end of the two second guide rods (705) slides through the guide through-holes provided at corresponding positions of the fixed clamping jaw (702).

Citation Information

Patent Citations

  • Electric connector joint test equipment

    CN221446272U

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